Disclosure of Invention
The invention aims to provide a direct current voltage withstand test method after a generator water collecting pipe is fixedly grounded, which can effectively solve the problem that a direct current voltage withstand test with water is carried out after the water collecting pipe is fixedly grounded so as to judge whether the generator is insulated or not.
Embodiments of the invention may be implemented as follows:
in a first aspect, the invention provides a direct current withstand voltage test method after a generator catchment pipe is fixedly grounded, which comprises the steps of carrying out a direct current withstand voltage test with water on a generator with a catchment pipe which is grounded dead by adopting a direct current high-voltage generator special for a water-cooled generator;
controlling the direct-current high-voltage generator special for the water-cooled generator to provide direct-current high voltage for the direct-current withstand voltage test, performing a grouping test on a stator winding of the generator, controlling the direct-current high voltage provided by the direct-current high-voltage generator special for the water-cooled generator to gradually increase to required test voltage during each group of tests, and monitoring and reading the total current of a loop through an ammeter connected in series with the high-voltage side in the boosting process;
if the difference value of the total current of each group of loops is monitored not to exceed the set range value, the direct current withstand voltage test is passed, and the alternating current withstand voltage test can be carried out; or;
and if the difference value of the total current of each group of loops is monitored to exceed the set range value, stopping pressurizing and searching the defect part.
In an alternative embodiment, the ammeter is a pointer ammeter.
In an alternative embodiment, the ammeter is a milliammeter.
In an alternative embodiment, the set range value is such that the difference in current ratios between the three phases does not exceed 50%.
In an alternative embodiment, the test voltage is increased in stages by 0.5Un per stage, the test voltage stays for 1min per stage, the change degree of the current is monitored, and then the next stage of voltage increase is carried out until the test voltage is reduced after the test is completed.
In an alternative embodiment, the test voltage is at most 2.5 Un.
In an optional embodiment, the voltage is increased at a voltage increasing speed of 1-3Kv/s in the voltage increasing process, and the current of the ammeter does not exceed the maximum charging current of the direct-current high-voltage generator special for the water-cooled generator during voltage increasing.
In an optional embodiment, the dc high voltage generator dedicated for the water-cooled generator includes a case, a voltage doubling cylinder, an ammeter, a current limiting resistor, an overvoltage protection device, a discharge rod, and a ground wire set, the generator includes a stator winding, an equivalent water resistor, a water collecting pipe, and a rotor winding, the case receives a power supply and controls the voltage doubling cylinder to generate a set high voltage, the voltage doubling cylinder feeds back a current value to the case through a measurement terminal, a high voltage output end of the voltage doubling cylinder is electrically connected to a voltage in the stator winding, the ammeter, the current limiting resistor, and the overvoltage protection device are connected in series between the voltage doubling cylinder and the stator winding, a water collecting pipe interface end of the case is simultaneously electrically connected to the water collecting pipe and the overvoltage protection device, the water collecting pipe is grounded, the rotor winding is grounded, a ground terminal of the case, And the grounding end of the voltage doubling cylinder, the two-phase non-pressurized phase in the stator winding and the discharge rod are electrically connected with the grounding wire group.
In a second aspect, the present invention provides a method for detecting an insulation state of a generator, which is applied to a case where a water collection pipe is in a dead ground state and water flows, wherein the method for testing a direct current withstand voltage after the water collection pipe of the generator is in a fixed ground state as in any one of the above embodiments is performed, and the method for testing a direct current withstand voltage after the water collection pipe of the generator is in a fixed ground state is performed, and then, an alternating current withstand voltage test is performed.
The beneficial effects of the embodiment of the invention include, for example:
the dc voltage withstand test method after the generator catchment pipe is fixedly grounded provided by this embodiment mainly aims at the situation that the catchment pipe is fixedly grounded, cannot be uncovered, is in a water-through state, and is difficult to dry, because the catchment pipe cannot be shielded by the fixed ground at this time, if the catchment pipe has insulation defects, the water current in the catchment pipe is large, the ammeter used for detecting the leakage current of the stator winding by the conventional low-voltage shielding method cannot measure, the dc voltage withstand test method after the generator catchment pipe is fixedly grounded adopts the ammeter arranged on the high-voltage side to monitor and read the total current of the loop by the ammeter, and the insulation state of the stator winding can be judged by only monitoring the degree of the ammeter between each phase of the stator winding and judging the difference value, and the dc voltage withstand test method provided by this application can solve the existing test error zone, and increasing the basis for judging the insulation state of the generator. Because the insulation resistance and the DC withstand voltage principle are the same, the DC withstand voltage result can be directly used for replacing the insulation resistance result. The generator with the catchment pipe dead-grounded is characterized in that when the unit is in minor repair (the rotor is not pumped), regulations specify (DL/T-1768-. The method for detecting the insulation state of the generator provided by the embodiment is suitable for the conditions that the water collection pipe is in dead ground and water flows, the direct-current withstand voltage test method after the water collection pipe of the generator is fixedly grounded is firstly carried out, and the alternating-current withstand voltage test is carried out after the direct-current withstand voltage test method after the water collection pipe of the generator is fixedly grounded passes.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Examples
Referring to fig. 1, the embodiment provides a direct current withstand voltage test method after a generator header 108 is fixedly grounded, which mainly aims at performing a direct current withstand voltage test after the generator header 108 is fixedly grounded, so that the problem that the direct current withstand voltage test cannot be performed when the generator header 108 is fixedly grounded in the conventional case and the direct current withstand voltage test can still be performed by using the method provided by the present application under the condition that the generator header 108 cannot be completely dried is effectively solved, and the safety of the test is improved.
Specifically, in the present embodiment, the water-cooled generator dedicated dc high-voltage generator 100 is used to perform the dc voltage withstand test with water on the generator with the water collecting pipe 108 in a dead state, and before performing the dc voltage withstand test, the connection needs to be performed according to the test loop (as shown in fig. 1). In this application, the dc high voltage generator 100 dedicated for water-cooled generator includes a case 101, a voltage-multiplying cylinder 102, an ammeter 103, a current-limiting resistor 104, an overvoltage protection device 105, a discharging rod 110 and a ground wire set 111, the generator includes a stator winding 106, the device comprises an equivalent water resistor 107, a water collecting pipe 108 and a rotor winding 109, wherein a case 101 receives a power supply and controls a voltage doubling cylinder 102 to generate a set high voltage, the voltage doubling cylinder 102 feeds a current value back to the case 101 through a measuring terminal, a high-voltage output end of the voltage doubling cylinder 102 is electrically connected with a pressurizing phase in a stator winding 106, an ammeter 103, a current limiting resistor 104 and an overvoltage protection device 105 are connected between the voltage doubling cylinder 102 and the stator winding 106 in series, a water collecting pipe 108 interface end of the case 101 is simultaneously and electrically connected with the water collecting pipe 108 and the overvoltage protection device 105, the water collecting pipe 108 is dead-grounded, the rotor winding 109 is grounded, and a grounding end of the case 101, a grounding end of the voltage doubling cylinder 102, a two-phase non-pressurizing phase in the stator winding 106 and a discharge rod 110 are electrically connected with a grounding wire group 111.
When a water-carrying direct current pressure resistance test is carried out, the method specifically comprises the following steps:
s1, when carrying out the water-carrying DC voltage withstand test, controlling the special DC high-voltage generator 100 for the water-cooling generator to provide DC high voltage for the DC voltage withstand test, carrying out the grouping test on the stator winding 106 of the generator, when each group of tests, controlling the special DC high-voltage generator 100 for the water-cooling generator to provide DC high voltage to gradually increase to the required test voltage, and monitoring and reading the total current of the loop through the ammeter 103 connected in series at the high-voltage side in the boosting process.
The ammeter 103 in this embodiment is a pointer ammeter 103, the pointer ammeter 103 can better reflect the change degree of the current, and the reading ammeter 103 needs a certain reaction time and has poor sensitivity. Specifically, the ammeter 103 in the present application includes a milliammeter, and the ammeter 103 is connected to the high-pressure side of the voltage doubling cylinder 102, so that the leakage current of the stator winding 106 and the change of the sum of the water current in the water collecting pipe 108 can be monitored, and since the water current in the water collecting pipe 108 basically remains unchanged, if the ammeter 103 has a large increase or swing, i.e., the leakage current of the stator winding 106 is increased, it can be determined that the specific phase insulation effect of the stator winding 106 is not good, and therefore, the present application can determine whether to continue the boosting detection or stop the detection according to the increase amplitude or the swing amplitude of the ammeter 103, and inspect the defect portion.
The test of taking water direct current withstand voltage to the generator in this embodiment includes: the stator winding 106 of the generator is subjected to a grouped direct current withstand voltage test, generally, the stator winding 106 of the generator is divided into three groups, namely A, B and C, the withstand voltage test is carried out in a split-phase manner, the high-voltage output end of the voltage doubling cylinder 102 is electrically connected with a pressurized phase in the stator winding 106, and two non-pressurized phases in the stator winding 106 are electrically connected with a grounding wire group 111 for grounding. In the application, the stator windings 106 of the generator are subjected to grouping tests respectively, each group of tests respectively monitors and reads the total current of the loop, and when the other group is switched to be used as a pressurizing phase, if the total current is obviously increased or swung, the condition that the insulation effect of the stator windings 106 of the group is possibly poor is proved.
In the application, the test voltage is increased in stages according to 0.5Un of each stage, the maximum test voltage is 2.5Un under the condition that the capacity of test equipment is enough, the test voltage stays for 1min in each stage, the change degree of current is monitored, and then the next stage of voltage boosting is carried out until the voltage is reduced after the test is finished.
The boosting speed needs to be uniform, in the application, the boosting speed is increased at 1-3Kv/s in the boosting process, and if the capacity of the tested article is large, the boosting speed needs to be properly slowed down, so that the charges on the tested article are slowly accumulated. During boosting, the current of the ammeter 103 does not exceed the maximum charging current of the dc high voltage generator 100 dedicated to the water-cooled generator, and boosting is performed by monitoring the conditions of the ammeter 103 and the voltmeter at any time.
S2, if the difference value of the total current of the loops of each group does not exceed the set range value (which can also be called as the time when the current does not obviously increase), indicating that the direct current withstand voltage test is passed, and carrying out the alternating current withstand voltage test; specifically, when the total currents of the three groups of loops are transversely compared and the difference is lower than a set range value (the current ratio difference between the three phases does not exceed 50%), the difference is determined to be not obvious, and the insulation of the generator is determined to be better. In other words, when the test voltage value is maintained for a predetermined time, the dc withstand voltage test is considered to pass if the test sample is not discharged destructively and the hand of the ammeter 103 does not suddenly swing in the increasing direction.
Or, if the difference value of the total current of the loops of each group exceeds a set range value (which can also be called as the time when the current is obviously and violently increased), stopping pressurizing, and searching for the defect part by adopting a surface potential outward moving method. In other words, during the test, there are some abnormal situations such as breakdown, flashover, large swing of the ammeter 103, or sudden change of current. Immediately reducing the voltage and cutting off the power supply, finding out the reason, and then performing the test after the treatment is finished.
It should be noted that, there are two current methods for dc voltage withstanding of water-hydrogen cooled generator: high voltage shielding and low voltage shielding. The high-voltage shielding method is characterized in that the microampere meter is connected to a high-voltage end, the influence of impurity dissipation current can be eliminated, the measurement is accurate, when the operation and the reading of the microampere meter are on the high-voltage side, the water collecting pipe 108 is also subjected to high voltage, and the insulation of the water collecting pipe 108 can not meet the requirement. The low-voltage shielding method is to connect one end of the microammeter to the ground and the other end to the low-voltage side of the test transformer, and has low requirement on the insulation resistance of the water collecting pipe 108.
However, the direct-current withstand voltage test method after the generator water collecting pipe 108 is fixedly grounded is different from the conventional high-voltage shielding method and the conventional low-voltage shielding method, and the specific differences are as follows:
the high-voltage shielding method is only suitable for the motor with the water collecting pipe 108 fully insulated, and the generator water collecting pipe 108 at the present stage is low-insulated and can only use the low-voltage shielding method, but the water collecting pipe 108 is fixedly grounded and cannot be detached in the application, at the moment, the insulation of the water collecting pipe 108 is zero, and the water collecting pipe 108 cannot be shielded, so that the existing high-voltage shielding method is not suitable for the specific situation of the application. The special direct-current high-voltage generator 100 for the water-cooled generator only plays a role in providing a high-voltage direct-current source.
Particularly, the high-voltage shielding method and the low-voltage shielding method in the prior art are both performed under the condition that the water collecting pipe 108 is not grounded (that is, under the condition that the water collecting pipe 108 is shielded), and the direct-current withstand voltage test method after the generator water collecting pipe 108 is fixedly grounded provided by the application is performed under the condition that the generator water collecting pipe 108 is fixedly grounded and cannot be separated.
The detection principle of the direct-current withstand voltage test method after the generator water collecting pipe 108 is fixedly grounded is as follows: in the present application, a dc high voltage is provided for a dc withstand voltage test by the dc high voltage generator 100 dedicated for a water-cooled generator, and the ammeter 103 for detecting the total current of the loop is installed on the high voltage side of the voltage doubling cylinder 102, because the water collecting pipe 108 is grounded and cannot be detached in this embodiment, and at this time, the water collecting pipe 108 cannot be shielded under the condition of water supply, so that the dc withstand voltage test cannot be performed by the existing high voltage shielding method or low voltage shielding method, but in this embodiment, the change of the total current of the loop is skillfully used as the basis for the investigation of the dc withstand voltage test, because the total current of the loop includes the leakage current of the pressurized phase of the stator resistance and the water current in the water collecting pipe 108, and the water current in the water collecting pipe 108 remains substantially unchanged, at this time, if the total current of the reflux current changes greatly, it is proved that the insulation state of the pressurized phase is not good, and the defect position needs to be checked, if the voltage withstand test is performed by switching each set of stator windings 106, the change of the total current of the loop is not large, which proves that the insulation state of the stator windings 106 is good, and the stator windings can pass the dc voltage withstand test. Although the dc withstand voltage test method provided in this embodiment cannot accurately measure the insulation current of the stator winding 106, the insulation state of the stator winding 106 can be determined according to the change of the total current of the loop, so as to effectively solve the problem of error in the existing test and increase the basis for determining the insulation state of the generator. Since the insulation resistance and the dc withstand voltage are the same in principle, the insulation resistance result can be directly replaced by the dc withstand voltage result (the insulation resistance result described in this embodiment is not specific data, but how much the insulation state of the insulation resistance is). The advantages of using the above test are: the generator with the water collecting pipe 108 in dead grounding has the advantages that when the unit is in minor repair (the rotor is not pumped), regulations (DL/T-1768 and 2017) stipulate, insulation resistance is measured and can be replaced by the test method, when the unit is in major repair, a direct-current withstand voltage test can be carried out according to the requirements of the regulations, an alternating-current withstand voltage test can be carried out after the unit passes through, and adverse consequences caused by the direct alternating-current withstand voltage test are avoided.
In addition, the embodiment also provides a method for detecting the insulation state of the generator, which is suitable for the case that the water collection pipe 108 is in dead ground and water flows, the method for testing the direct-current withstand voltage after the water collection pipe 108 of the generator is fixedly grounded is firstly carried out, and the alternating-current withstand voltage test is carried out after the method for testing the direct-current withstand voltage after the water collection pipe 108 of the generator is fixedly grounded passes through.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.