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CN113772734A - Method for recovering manganese and iron resources from manganese slag - Google Patents

Method for recovering manganese and iron resources from manganese slag Download PDF

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CN113772734A
CN113772734A CN202111296592.2A CN202111296592A CN113772734A CN 113772734 A CN113772734 A CN 113772734A CN 202111296592 A CN202111296592 A CN 202111296592A CN 113772734 A CN113772734 A CN 113772734A
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manganese
iron
iron phosphate
slag
leaching
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苏凯州
李普良
姚日茂
杨炯光
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Sichuan Yingda Lithium Battery New Material Co ltd
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    • C01G45/00Compounds of manganese
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    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
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Abstract

The invention discloses a method for recovering manganese and iron resources from manganese slag, which comprises the following steps of (1) carrying out ore grinding treatment on the manganese slag; (2) carrying out acid leaching treatment on the ground powder, controlling the temperature at 40-85 ℃, soaking for 10-120 min, adding an oxidant to remove iron, and carrying out solid-liquid separation to obtain leaching slag and a leaching solution containing manganese ions; (3) adding the leaching residue into a phosphoric acid solution, reacting under a heating condition, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution to obtain iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor; (4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product; (5) and adding sodium carbonate into the leaching solution containing manganese ions, and washing and drying the precipitate to obtain a manganese carbonate product. The method can effectively recover manganese and iron elements in the manganese slag, effectively treat the manganese slag and realize resource utilization, thereby solving the problem that the manganese slag pollutes the environment and realizing the recovery of valuable resources.

Description

Method for recovering manganese and iron resources from manganese slag
Technical Field
The invention belongs to the technical field of manganese slag recovery, and relates to a method for recovering manganese and iron resources from manganese slag.
Background
Although the reserves of iron ore and manganese ore in China are rich and mainly lean ore, because the geochemical behaviors of iron and manganese are similar, the iron ore and the manganese ore are closely symbiotic frequently in the geological process, the average grade of the iron ore in China is 32 percent and is 11 percent lower than the average grade in the world, the average grade of the manganese ore in China is about 20 percent, and the reserve of the manganese ore is only 6.4 percent. Along with the increasing development of ores, the grades of manganese ores and iron ores in China are gradually reduced, the difference between the production demand and the storage capacity causes China to become the largest import country of the manganese ores and the iron ores in the world, and the shortage of manganese ore and iron ore resources becomes an important factor influencing the sustainable development of the manganese-iron industry.
China is the biggest world manganese production, consumption and export, and accounts for more than 90% of the total global manganese production. Manganese slag in the wet manganese industry is a general name for electrolytic manganese metal, manganese dioxide, and leached manganese slag, manganese sulfide slag and anode slag generated in the process of producing manganese sulfate products. The yield of manganese slag in China in 2019 is reported to exceed 2000 ten thousand tons.
At present, most domestic enterprises transport manganese ore residues to a storage yard for damming and stacking, and not only seriously damage the ecological environment but also waste manganese resources and iron resources in the manganese ore residues under the action of weathering leaching for a long time.
Therefore, how to economically and reasonably utilize manganese and iron resources in the manganese slag has very important significance for relieving the current contradiction that the manganese ore resources and the iron ore resources in China are in short supply, reducing the environmental harm of the manganese slag and ensuring the sustainable development of the economy in China.
Disclosure of Invention
The invention aims to provide a method for recovering manganese and iron resources from manganese slag, which can simultaneously recover manganese and iron elements in the manganese slag.
The invention provides a method for recovering manganese and iron resources from manganese slag, which comprises the following steps:
(1) grinding the manganese slag to obtain powder with preset fineness;
(2) performing acid leaching treatment on the ground powder, adopting dilute sulfuric acid as acid leaching solution, controlling the temperature at 40-85 ℃, soaking for 10-120 min, adding an oxidant to remove iron, and performing solid-liquid separation to obtain leaching slag and leaching solution containing manganese ions;
(3) adding the leaching residue obtained in the step (2) into a phosphoric acid solution, reacting under a heating condition, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution to obtain iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor;
(4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product;
(5) and (3) adding sodium carbonate into the manganese ion-containing leachate obtained in the step (2) to enable manganese elements to generate a precipitation reaction, and washing and drying the precipitate to obtain a manganese carbonate product.
Preferably, in the step (1), the fineness of the powder with the preset fineness is-0.075 mm and accounts for more than 85%.
Preferably, in the step (2), the mass concentration of the dilute sulfuric acid is 5-10%.
In the preferable scheme, in the step (2), the stirring speed is 60-200 r/min in the acid leaching process.
Preferably, in the step (2), the oxidant is one or two of oxygen and hydrogen peroxide.
Preferably, in the step (3), the mass concentration of the phosphoric acid is 10-40%, and the molar ratio of the phosphoric acid to the iron in the leaching slag is (1.0-1.3): 1.
preferably, in the step (3), the leaching residue is added into a phosphoric acid solution, heated to 80-100 ℃, and reacted for 1-5 hours.
According to the preferable scheme, in the step (3), the iron phosphate solution is subjected to heat preservation treatment, the heat preservation temperature is 70-90 ℃, the heat preservation time is 0.5-4 h, and the iron phosphate solution is subjected to hydrolysis and precipitation through the heat preservation treatment to obtain the iron phosphate slurry.
Preferably, in the step (4), the ferric phosphate precipitate is washed by pure water.
In the preferable scheme, in the step (4), the drying temperature is 80-100 ℃, and the drying time is 1-8 hours.
In the preferable scheme, in the step (4), the calcining treatment temperature is 500-800 ℃, and the calcining time is 2-6 h.
Preferably, in the step (5), the molar ratio of the sodium carbonate to the manganese in the leaching solution is (1.0-1.2): 1.
compared with the prior art, the invention has the beneficial technical effects that:
the invention provides a method for recovering manganese and iron resources from manganese slag, which can effectively recover manganese and iron elements in the manganese slag, effectively treat the manganese slag and realize resource utilization, thereby solving the problem of environmental pollution of the manganese slag, improving the production benefit of enterprises and realizing the recovery of valuable resources.
Drawings
FIG. 1 is a process flow diagram of example 1 of the present invention;
fig. 2 is an SEM image of iron phosphate prepared in example 1 of the present invention;
FIG. 3 is an SEM photograph of manganese carbonate prepared in example 1 of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by those skilled in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
In this example, unless otherwise specified, all reagents used were common commercial products or prepared by conventional means, and the equipment used was conventional in the art, and the following are some examples of the inventors in the experiment:
in the specific embodiment of the invention, the main components (mass percent) of the manganese slag are as follows: mn (30-50%), Fe (2-10%) and S (3-8%).
Example 1
A method for recovering manganese and iron resources from manganese slag comprises the following steps:
(1) grinding the manganese slag to obtain powder with a particle size of-0.075 mm accounting for more than 85%;
(2) performing acid leaching treatment on the ground powder, adopting dilute sulfuric acid with the mass concentration of 5% as acid leaching solution, controlling the temperature at 65 ℃, soaking for 40min, stirring at 80r/min, adding hydrogen peroxide to remove iron after acid leaching, and performing solid-liquid separation to obtain leaching residue and leaching solution containing manganese ions;
(3) adding the leaching residue obtained in the step (2) into a phosphoric acid solution, wherein the mass concentration of phosphoric acid is 30%, the molar ratio of phosphoric acid to iron in the leaching residue is 1.1:1, reacting under a heating condition, heating to 90 ℃, reacting for 2 hours, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution, keeping the temperature at 80 ℃, keeping the temperature for 2 hours to obtain an iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor;
(4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product;
washing the ferric phosphate precipitate by using pure water; the drying temperature is 90 ℃, and the drying time is 6 hours; calcining at 600 ℃ for 4h to obtain an iron phosphate product;
(5) adding sodium carbonate into the leachate containing manganese ions obtained in the step (2), wherein the molar ratio of the sodium carbonate to manganese in the leachate is 1.2:1, carrying out precipitation reaction on manganese element, washing and drying the precipitate to obtain a manganese carbonate product.
Example 2
A method for recovering manganese and iron resources from manganese slag comprises the following steps:
(1) grinding the manganese slag to obtain powder with a particle size of-0.075 mm accounting for more than 85%;
(2) performing acid leaching treatment on the ground powder, adopting dilute sulfuric acid with the mass concentration of 5% as acid leaching solution, controlling the temperature at 85 ℃, soaking for 20min, stirring at the speed of 120r/min, adding oxygen to remove iron after acid leaching, and performing solid-liquid separation to obtain leaching residue and leaching solution containing manganese ions;
(3) adding the leaching residue obtained in the step (2) into a phosphoric acid solution, wherein the mass concentration of phosphoric acid is 10%, the molar ratio of phosphoric acid to iron in the leaching residue is 1.3:1, reacting under a heating condition, heating to 80 ℃, reacting for 5 hours, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution, keeping the temperature at 70 ℃, keeping the temperature for 4 hours to obtain an iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor;
(4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product;
washing the ferric phosphate precipitate by using pure water; the drying temperature is 100 ℃, and the drying time is 4 hours; calcining at 500 ℃ for 6h to obtain an iron phosphate product;
(5) adding sodium carbonate into the leachate containing manganese ions obtained in the step (2), wherein the molar ratio of the sodium carbonate to manganese in the leachate is 1.1:1, carrying out precipitation reaction on manganese element, washing and drying the precipitate to obtain a manganese carbonate product.
Example 3
A method for recovering manganese and iron resources from manganese slag comprises the following steps:
(1) grinding the manganese slag to obtain powder with a particle size of-0.075 mm accounting for more than 85%;
(2) performing acid leaching treatment on the ground powder, adopting dilute sulfuric acid with the mass concentration of 5% as acid leaching solution, controlling the temperature at 45 ℃, soaking for 100min, stirring at the speed of 60r/min, adding hydrogen peroxide to remove iron after acid leaching, and performing solid-liquid separation to obtain leaching residue and leaching solution containing manganese ions;
(3) adding the leaching residue obtained in the step (2) into a phosphoric acid solution, wherein the mass concentration of phosphoric acid is 40%, the molar ratio of phosphoric acid to iron in the leaching residue is 1.2:1, reacting under a heating condition, heating to 98 ℃, reacting for 1h, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution, keeping the temperature at 90 ℃, keeping the temperature for 0.5h to obtain iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor;
(4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product;
washing the ferric phosphate precipitate by using pure water; the drying temperature is 80 ℃, and the drying time is 8 hours; calcining at 800 ℃ for 2h to obtain an iron phosphate product;
(5) adding sodium carbonate into the leachate containing manganese ions obtained in the step (2), wherein the molar ratio of the sodium carbonate to manganese in the leachate is 1.1:1, carrying out precipitation reaction on manganese element, washing and drying the precipitate to obtain a manganese carbonate product.
The following physical and chemical properties of the iron phosphate and manganese carbonate prepared in examples 1 to 3 of the present invention were measured, specifically as follows:
table 1 various performance test data of iron phosphate
Figure BDA0003336830520000051
Table 2 various performance test data of manganese carbonate
Figure BDA0003336830520000061
As can be seen from tables 1-2, the method for recovering manganese and iron resources from manganese slag of the present invention effectively treats and recycles manganese slag, not only solves the problem of environmental pollution caused by waste, but also realizes the recovery of valuable resources, and prepares high-purity iron phosphate products and manganese carbonate products, and the prepared iron phosphate particles have good uniformity and smooth surfaces, and the microscopic morphology is shown in fig. 2; the prepared manganese carbonate is spherical, the particle size of the particles is 0.5-2um, and the micro-morphology of the manganese carbonate is shown in figure 3.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. A method for recovering manganese and iron resources from manganese slag is characterized by comprising the following steps:
(1) grinding the manganese slag to obtain powder with preset fineness;
(2) performing acid leaching treatment on the ground powder, adopting dilute sulfuric acid as acid leaching solution, controlling the temperature at 40-85 ℃, soaking for 10-120 min, adding an oxidant to remove iron, and performing solid-liquid separation to obtain leaching slag and leaching solution containing manganese ions;
(3) adding the leaching residue obtained in the step (2) into a phosphoric acid solution, reacting under a heating condition, filtering to obtain an iron phosphate solution, carrying out heat preservation treatment on the iron phosphate solution to obtain iron phosphate slurry, and carrying out solid-liquid separation to obtain an iron phosphate precursor;
(4) washing, drying and calcining the iron phosphate precursor to obtain an iron phosphate product;
(5) and (3) adding sodium carbonate into the manganese ion-containing leachate obtained in the step (2) to enable manganese elements to generate a precipitation reaction, and washing and drying the precipitate to obtain a manganese carbonate product.
2. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (1), the fineness of the powder with the predetermined fineness is-0.075 mm and accounts for more than 85%.
3. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (2), the mass concentration of the dilute sulfuric acid is 5-10%; in the acid leaching process, the stirring speed is 60-200 r/min.
4. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (2), the oxidant is one or two of oxygen and hydrogen peroxide.
5. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (3), the mass concentration of the phosphoric acid is 10-40%, and the molar ratio of the phosphoric acid to iron in the leached slag is (1.0-1.3): 1.
6. the method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (3), the leached slag is added into a phosphoric acid solution, and the temperature is heated to 80-100 ℃ for 1-5 h.
7. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (3), the iron phosphate solution is subjected to heat preservation treatment, the heat preservation temperature is 70-90 ℃, and the heat preservation time is 0.5-4 hours.
8. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (4), the iron phosphate precipitate is washed with pure water;
the drying temperature is 80-100 ℃, and the drying time is 1-8 h;
the calcining treatment temperature is 500-800 ℃, and the calcining time is 2-6 h.
9. The method for recovering manganese and iron resources from manganese slag according to claim 1, wherein in the step (5), the molar ratio of sodium carbonate to manganese in the leachate is (1.0-1.2): 1.
CN202111296592.2A 2021-11-04 2021-11-04 Method for recovering manganese and iron resources from manganese slag Pending CN113772734A (en)

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CN114394771A (en) * 2022-01-04 2022-04-26 广西大学 Method for resource utilization of manganese ore slag generated in manganese sulfate production process
CN115092923A (en) * 2022-08-10 2022-09-23 六盘水师范学院 Comprehensive recovery and recycling method for waste dry batteries

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114394771A (en) * 2022-01-04 2022-04-26 广西大学 Method for resource utilization of manganese ore slag generated in manganese sulfate production process
CN115092923A (en) * 2022-08-10 2022-09-23 六盘水师范学院 Comprehensive recovery and recycling method for waste dry batteries

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