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CN113718417A - Sun-proof fabric with honeycomb structure and weaving method thereof - Google Patents

Sun-proof fabric with honeycomb structure and weaving method thereof Download PDF

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Publication number
CN113718417A
CN113718417A CN202111142577.2A CN202111142577A CN113718417A CN 113718417 A CN113718417 A CN 113718417A CN 202111142577 A CN202111142577 A CN 202111142577A CN 113718417 A CN113718417 A CN 113718417A
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China
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yarn
knitting
needle position
coordinates
coordinate
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Granted
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CN202111142577.2A
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CN113718417B (en
Inventor
马龙
林泽
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Janezt Co ltd
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Janezt Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • D04B21/12Open-work fabrics characterised by thread material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention discloses a honeycomb-structure sun-proof fabric and a weaving method thereof, and relates to the technical field of sun-proof fabrics. The sun-proof fabric comprises a plurality of circularly repeated knitting units, wherein each knitting unit comprises first yarns, second yarns and third yarns which are knitted in a floating mode in a knitting needle area of a needle bed, the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array mode, the knitting needle area forms four knitting areas, and the first yarns, the second yarns and the third yarns are knitted in different knitting areas to form the sun-proof fabric with a honeycomb-shaped structure. The texture structure appearance structure of this sun-proof surface fabric of honeycomb structure is novel, and first yarn, second yarn are 40D polyamide fibre yarn, and the third yarn is 30D spandex yarn to adopt 40 needles high knitting to make, the surface fabric after the shaping has a plurality of honeycomb structure, and this surface fabric has light and passes through sun-proof simultaneously, is difficult for the balling-up, and close skin nature is good, ductility is good, characteristics such as the health of wearing, has improved the market competition of this kind of sun-proof fabric.

Description

Sun-proof fabric with honeycomb structure and weaving method thereof
Technical Field
The invention relates to the technical field of sun-proof fabrics, in particular to a honeycomb structure sun-proof fabric and a weaving method thereof.
Background
Most of common knitted sun-protective clothes in the market are knitted filaments, and a small part of common knitted sun-protective clothes are knitted staple fibers, so that the common knitted sun-protective clothes have the following defects on the basis of having the advantages of being light, thin, breathable, soft, skin-friendly, good in ductility and the like: (1) poor sun protection:the knitted fabric is formed by stringing and sleeving the coils, has a fluffy structure, larger pores, is extremely unfavorable for sun protection, and has a high gram weight<150g/m2Number of needles<36 needles, namely matched with the auxiliary agent, can not realize UPF50+, the gram weight is 150-180g/m2The needle number is more than or equal to 36 needles, the UPF50+ can be realized by matching with the auxiliary agent, but the sun-proof effect is not washable, and the gram weight is more than or equal to 180g/m2The number of needles is not less than 36, and UPF50+ can be realized without adding auxiliary agent, but more than 200g/m2The fabric is too thick and is not suitable for being made into sun-proof clothes worn in spring and summer, so the sun-proof performance is poor; (2) easy pilling and hooking: the knitted fabric is formed by stringing loops, has a fluffy structure, is easy to pilling and hook when being worn and washed, is about 3-4 grades resistant to pilling and hook yarns and is relatively good when being made of polyester, chinlon and other long yarns, is about 3 grades resistant to pilling and hook yarns and is relatively poor when being made of cotton, viscose, modal and other short fibers, but has higher risk of pilling and hook yarns when being made into knitted clothes, so the pilling and the hooking yarns are easy to take; (3) is easy to deform: the knitted fabric is formed by stringing loops, has a fluffy structure, is easy to deform when being worn and washed, is relatively good when being made of polyester, chinlon and other long filaments, is relatively poor when being made of cotton, viscose, modal and other short fibers, but has higher deformation risk when being made into knitted clothes, so the knitted clothes are easy to deform; (4) the appearance is monotonous: the appearance of the knitted sun-proof clothes is mostly plain woven and dull; (5) not comfortable enough: the polyester in the filament yarns has good quick-drying property but does not absorb moisture, the chinlon has good moisture absorption but does not dry, the cotton, the viscose and the modal in the staple fibers have good moisture absorption but does not dry, and the wearing experience cannot well keep the skin dry and comfortable; (6) not healthy enough: the fiber lacks components beneficial to the skin and cannot well generate the effects of skin care, skin moistening, skin beautifying and the like on the skin.
Disclosure of Invention
Aiming at the problems of the existing sun-proof fabric, the invention provides the honeycomb structure sun-proof fabric which is reasonable in structure weaving, novel in appearance structure, light, transparent, sun-proof, not easy to pilling, not easy to hook, good in air permeability, good in skin-friendly property, good in ductility, comfortable and comfortable to wear, healthy to wear, high in cost performance, low in weaving cost and capable of improving the wearing experience of consumers.
In order to solve the technical problems, the invention is realized by the following technical scheme:
a sun-proof fabric with a honeycomb structure comprises a plurality of circularly repeated knitting units, wherein each knitting unit comprises a first yarn, a second yarn and a third yarn which are subjected to float knitting in a knitting needle area of a needle bed, and the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array;
the first yarns comprise a first yarn a and a first yarn b; the second yarns comprise a second yarn a and a second yarn b; the third yarns comprise a third yarn a, a third yarn b, a third yarn c and a third yarn d;
a first knitting area is formed between the needle position with coordinate x-1 and the needle position with coordinate x-2,
a second knitting area is formed between the needle position with coordinate x-2 and the needle position with coordinate x-3,
a third knitting area is formed between the needle position with coordinate x-3 and the needle position with coordinate x-4,
a fourth knitting area is formed between the needle position with the coordinate x being 4 and the needle position with the coordinate x being 5;
the first yarn a, the second yarn a and the third yarn a participate in the knitting in the first knitting area,
the second yarn b and the third yarn b participate in the weaving in the second weaving area,
the third yarn c participates in knitting in a third knitting area,
the second yarn b and the third yarn d participate in weaving in the fourth weaving area and are woven to form a single weaving unit.
Preferably, the first yarn and the second yarn are nylon yarn or polyester yarn, and the third yarn is spandex yarn.
Preferably, the first yarn and the second yarn are 40D nylon yarns, and the third yarn is 30D spandex yarn.
Preferably, the first yarn and the second yarn are 40D/34F FD FDY chinlon yarns.
Preferably, the sun-proof fabric is added with skin benefiting components, and the skin benefiting components comprise one or more of vitamin E, vitamin E acetate and vitamin C palmitate.
Preferably, the mass per square meter of the plurality of cyclically repeating braiding units is 150-2
Preferably, the mass per square meter of the several cyclically repeating weaving units is 170g/m2
The weaving method is used for weaving the sun-proof fabric, the first yarn, the second yarn and the third yarn are respectively woven along a plurality of needle positions according to a preset weaving path to form a single weaving unit, and a plurality of circularly repeated weaving units form the sun-proof fabric;
the preset knitting path of the first yarn a is as follows:
enters along the first knitting area and passes clockwise around the needle position of the coordinate (2, 1),
after passing through the needle position of the coordinates (1, 2),
the needle position of coordinates (0, 2) is wound anticlockwise,
after passing through the needle position of the coordinates (1, 3),
clockwise bypasses the needle position of the coordinates (2, 3),
after passing through the needle position of the coordinates (1, 4),
the needle position of coordinates (0, 4) is wound anticlockwise,
after passing through the needle position of the coordinates (1, 5),
clockwise around the needle position of the coordinates (2, 5),
the needle position of coordinates (0, 6) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 7),
after the needle position of the coordinates (0, 8) is wound anticlockwise, the knitting of the first yarn a in the knitting unit is finished;
the preset knitting path of the first yarn b is: shifted to the right by three coordinate units from the knitting path of the first yarn a.
Preferably, the preset knitting path of the second yarn a is:
after entering along the first knitting area and passing the needle position of the coordinate (2, 1),
clockwise bypasses the needle position of the coordinates (3, 1),
the needle position of the coordinates (1, 2) is wound anticlockwise,
clockwise bypasses the needle positions of the coordinates (3, 3),
the needle position of the coordinates (1, 4) is wound anticlockwise,
clockwise around the needle position of the coordinates (3, 5),
after passing through the needle position of the coordinates (2, 6),
the needle position of the coordinates (1, 6) is wound anticlockwise,
after passing through the needle position of the coordinates (2, 7),
clockwise around the needle position of the coordinates (3, 7),
after passing through the needle position of the coordinates (2, 8),
after the needle position of the coordinates (1, 8) is wound anticlockwise, the second yarn a in the knitting unit is knitted;
the preset knitting path of the second yarn b is as follows: shifted by one coordinate unit to the right by the knitting path of the second yarn a.
Preferably, the preset knitting path of the third yarn a is as follows:
enters along the first knitting area and bypasses the needle position of the coordinate (1, 1) anticlockwise,
clockwise bypasses the needle position of the coordinates (2, 2),
the needle position of the coordinates (1, 3) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 4),
the needle position of the coordinates (1, 5) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 6),
the needle position of the coordinates (1, 7) is wound anticlockwise,
after clockwise bypassing the needle position of the coordinates (2, 8), finishing the knitting of the third yarn a in the knitting unit;
the preset knitting path of the third yarn b is as follows: a coordinate unit is shifted to the right by the knitting path of the third yarn a;
the preset knitting path of the third yarn c is: two coordinate units are shifted to the right by the knitting path of the third yarn a;
the preset knitting path of the third yarn d is: shifted to the right by three coordinate units from the knitting path of the third yarn a.
Preferably, the first yarn, the second yarn and the third yarn are knitted by 40 needles simultaneously.
Compared with the prior art, the invention has the beneficial effects that: the sun-proof fabric comprises a plurality of circularly repeated knitting units, wherein each knitting unit comprises first yarns, second yarns and third yarns which are knitted in a floating mode in a knitting needle area of a needle bed, the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array mode, the knitting needle area forms four knitting areas, and the first yarns, the second yarns and the third yarns are knitted in different knitting areas to form the sun-proof fabric with a honeycomb-shaped structure. This sun-proof surface fabric of honeycomb structure's organizational structure outward appearance novel structure, first yarn, second yarn are 40D polyamide fibre yarn, the third yarn is 30D spandex yarn to adopt 40 needles high knitting to make, the surface fabric after the shaping has a plurality of honeycomb structure, this surface fabric has light sun-proof, difficult balling-up, the skin-friendly nature is good, ductility is good simultaneously, characteristics such as the health is worn to this surface fabric, it is with low costs to weave, can improve consumer's experience of wearing, the market competition who has also improved this type of sun-proof fabric simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a front structural view of a honeycomb-structured sunscreen fabric according to an embodiment of the present invention;
FIG. 2 is a structural view of the reverse side of a honeycomb sunscreen fabric according to an embodiment of the present invention;
FIG. 3 is an enlarged structural view of a honeycomb-structured sunscreen fabric according to an embodiment of the present invention;
FIG. 4 is a predetermined knitting path diagram of a first yarn of the honeycomb sun protection fabric according to the embodiment of the invention;
FIG. 5 is a predetermined knitting path diagram of a second yarn of the honeycomb sun block fabric according to the embodiment of the invention;
FIG. 6 is a predetermined knitting path diagram of a third yarn of the honeycomb sun protection fabric according to the embodiment of the invention;
FIG. 7 is a weave of a honeycomb structured sun block fabric according to an embodiment of the present invention;
in the figure: 100 is a first yarn a, 101 is a first yarn b, 200 is a second yarn a, 201 is a second yarn b, 300 is a third yarn a, 301 is a third yarn b, 302 is a third yarn c, 303 is a third yarn d, 400 is a first knitting area, 401 is a second knitting area, 402 is a third knitting area, 403 is a fourth knitting area.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, the present application is described in further detail with reference to the accompanying drawings and the detailed description.
In the description of the present application, it is to be understood that the terms "intermediate," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular orientation, and thus should not be construed as limiting the present application. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In addition, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are intended to be inclusive and mean, for example, that there may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example (b): referring to fig. 1-7, the invention mainly solves the problems of poor sun protection, poor ventilation, poor skin affinity, poor extension, and poor and dry appearance of the existing sun protection fabric, and provides a honeycomb-structure sun protection fabric, the appearance structure diagram of the sun protection fabric is shown in fig. 1 and fig. 2, the enlarged structure diagram is shown in fig. 3, the honeycomb-structure sun protection fabric can be used for weaving sun protection clothes, the sun protection fabric comprises a plurality of circularly repeated weaving units, the weaving units comprise a first yarn, a second yarn and a third yarn which are subjected to float thread weaving in a knitting needle area of a needle bed, and the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array; the first yarns include a first yarn a100 and a first yarn b 101; the second yarns comprise a second yarn a200 and a second yarn b 201; the third yarns comprise a third yarn a300, a third yarn b301, a third yarn c302 and a third yarn d 303; a first knitting area 400 is formed between a needle position with the coordinate x equal to 1 and a needle position with the coordinate x equal to 2, a second knitting area 401 is formed between a needle position with the coordinate x equal to 2 and a needle position with the coordinate x equal to 3, a third knitting area 402 is formed between a needle position with the coordinate x equal to 3 and a needle position with the coordinate x equal to 4, and a fourth knitting area 403 is formed between a needle position with the coordinate x equal to 4 and a needle position with the coordinate x equal to 5; the sun-proof fabric is characterized in that a first yarn a100, a second yarn a200 and a third yarn a300 are knitted in a first knitting area 400, a second yarn b201 and a third yarn b301 are knitted in a second knitting area 401, a third yarn c302 is knitted in a third knitting area 402, a second yarn b201 and a third yarn d303 are knitted in a fourth knitting area 403, and it is noted that the first yarn, the second yarn and the third yarn are simultaneously fed into a knitting needle area and are synchronously knitted, so that a single knitting unit is formed by knitting, a plurality of knitting units are circularly connected to form the sun-proof fabric, and the knitted sun-proof fabric has a plurality of regular honeycomb eyelet structures as shown in fig. 1 and fig. 2, so that the sun-proof fabric is cool and comfortable to wear, and is light, thin and breathable while ensuring a sun-proof effect.
Specifically, the first yarn and the second yarn are nylon yarn or polyester yarn, and the third yarn is spandex yarn. In this embodiment, the first yarn and the second yarn are both nylon yarns; furthermore, the first yarn and the second yarn are both 40D nylon yarns, and the third yarn is 30D spandex yarn.
Specifically, the mass per square meter of a plurality of circularly repeated weaving units is 150-2Namely, the mass of the sun-proof fabric per square meter is 150-190 g/m2(ii) a Further, the mass per square meter of the several cyclically repeating weaving units is 170g/m2
Specifically, the sun-proof fabric is added with skin benefiting components, wherein the skin benefiting components comprise one or more of vitamin E, vitamin E acetate and vitamin C palmitate and are distributed on the surfaces or inside the first yarns, the second yarns and the third yarns.
The invention also provides a weaving method of the sun-proof fabric, the weaving method is used for weaving the sun-proof fabric with the honeycomb structure, the first yarn, the second yarn and the third yarn are respectively woven along a plurality of needle positions according to a preset weaving path to form a single weaving unit, and a plurality of circularly repeated weaving units form the sun-proof fabric; it is worth noting that the first yarn, the second yarn and the third yarn are simultaneously fed into the knitting machine, the feeding process is not divided into an upper portion and a lower portion, the third yarn is a 30D spandex yarn, the 30D spandex yarn is thin, the contractibility is good, the first yarn and the second yarn are both 40D nylon yarns, the 40D nylon yarns are thick, the contractibility is poor, after the first yarn, the second yarn and the third yarn are knitted into a fabric, the thick 40D nylon yarns cover the thin 30D spandex yarn, the 40D nylon yarns are on the surface, the 30D nylon yarns are in the inner portion, and the 30D spandex yarns are prevented from leaking; the 30D spandex yarn is white, cannot be dyed at the same time, the 40D chinlon yarn can be dyed, and if the 30D spandex yarn leaks, the white exposure problem can occur, so that whether the fabric is qualified or not can be judged.
Specifically, the first yarn, the second yarn and the third yarn are synchronously knitted by 40 needles, and 40-needle knitting belongs to high-needle knitting, so that the compactness of the fabric is improved; in this embodiment, the sun-proof fabric is a knitted fabric, the knitted fabric is formed by vertically and horizontally interweaving numerous loops, and each loop can be completed only by the looping process of a knitting needle; 40-needle weaving means that: 40 needles are arranged on one inch of the circumference of the needle cylinder, so that 40 needles can be accommodated, and the higher the needle number is, the tighter the fabric is.
Specifically, the method comprises the following steps: the first yarn, the second yarn and the third yarn are respectively woven along a plurality of needle positions according to preset weaving paths to form a single weaving unit, and referring to fig. 4, 5, 6 and 7, for the convenience of understanding, fig. 4 is a preset weaving path diagram of the first yarn; FIG. 5 is a diagram of a predetermined knitting path of the second yarn; FIG. 6 is a diagram of a predetermined knitting path of a third yarn; fig. 7 is a knitting diagram of the whole.
In the present embodiment, the preset knitting path of the first yarn a100 is as shown in fig. 4: the knitting of the first yarn a100 in the knitting unit is completed after entering along the first knitting area 400 and passing clockwise around the needle position of the coordinate (2, 1), passing counterclockwise around the needle position of the coordinate (0, 2) after passing the needle position of the coordinate (1, 2), passing clockwise around the needle position of the coordinate (2, 3) after passing the needle position of the coordinate (1, 4), passing counterclockwise around the needle position of the coordinate (0, 4), passing clockwise around the needle position of the coordinate (2, 5) after passing the needle position of the coordinate (1, 5), passing counterclockwise around the needle position of the coordinate (0, 6), passing clockwise around the needle position of the coordinate (2, 7), and passing counterclockwise around the needle position of the coordinate (0, 8).
Since the number of the first yarns is two in the present embodiment, the first yarns are a100 and b 101; the preset knitting path of the first yarn b101 is: shifted to the right by three coordinate units from the knitting path of the first yarn a 100. Namely: the knitting of the first yarn b101 in the knitting unit is completed after the yarn enters along the fourth knitting area 403, clockwise around the needle position of the coordinate (5, 1), counterclockwise around the needle position of the coordinate (3, 2) after passing through the needle position of the coordinate (14, 2), clockwise around the needle position of the coordinate (5, 3) after passing through the needle position of the coordinate (4, 4), counterclockwise around the needle position of the coordinate (3, 4), clockwise around the needle position of the coordinate (5, 5) after passing through the needle position of the coordinate (4, 5), counterclockwise around the needle position of the coordinate (3, 6), clockwise around the needle position of the coordinate (5, 7), and counterclockwise around the needle position of the coordinate (3, 8).
In the present embodiment, the predetermined knitting path of the second yarn a200 is as shown in fig. 5: after entering along the first knitting area 400 and passing through the needle position of the coordinate (2, 1), the needle position of the coordinate (3, 1) is passed clockwise, the needle position of the coordinate (1, 2) is passed counterclockwise, the needle position of the coordinate (3, 3) is passed clockwise, the needle position of the coordinate (1, 4) is passed counterclockwise, the needle position of the coordinate (3, 5) is passed clockwise, the needle position of the coordinate (1, 6) is passed counterclockwise after passing through the needle position of the coordinate (2, 6), the needle position of the coordinate (3, 7) is passed clockwise after passing through the needle position of the coordinate (2, 8), and the knitting of the second yarn a200 in the knitting unit is completed after passing through the needle position of the coordinate (2, 8) and the needle position of the coordinate (1, 8) is passed counterclockwise.
Since the number of the second yarns is two in this embodiment, the second yarns are the second yarn a200 and the second yarn b 201; the preset knitting path of the second yarn b201 is: the weaving path of the second yarn a200 is shifted to the right by one coordinate unit. Namely: after entering along the second knitting area 401 and passing through the needle position of the coordinate (3, 1), the needle position of the coordinate (4, 1) is passed clockwise, the needle position of the coordinate (2, 2) is passed counterclockwise, the needle position of the coordinate (4, 3) is passed clockwise, the needle position of the coordinate (2, 4) is passed counterclockwise, the needle position of the coordinate (4, 5) is passed clockwise, the needle position of the coordinate (2, 6) is passed counterclockwise after passing through the needle position of the coordinate (3, 6), the needle position of the coordinate (4, 7) is passed clockwise after passing through the needle position of the coordinate (3, 8), and the knitting of the second yarn b201 in the knitting unit is completed after passing through the needle position of the coordinate (2, 8) counterclockwise.
In the present embodiment, the preset knitting path of the third yarn a300 is as shown in fig. 6: the knitting of the third yarn a300 in the knitting unit is completed after entering along the first knitting area 400 and passing around the needle position of the coordinate (1, 1) counterclockwise, passing around the needle position of the coordinate (2, 2) clockwise, passing around the needle position of the coordinate (1, 3) counterclockwise, passing around the needle position of the coordinate (2, 4) clockwise, passing around the needle position of the coordinate (1, 5) counterclockwise, passing around the needle position of the coordinate (2, 6) clockwise, passing around the needle position of the coordinate (1, 7) counterclockwise, and passing around the needle position of the coordinate (2, 8) clockwise.
Since the number of the third yarns is four in the present embodiment, the third yarns are a300, b301, c302 and d 303; the preset knitting path of the third yarn b301 is: the knitting path by the third yarn a300 is shifted to the right by one coordinate unit, that is: the knitting of the third yarn b301 in the knitting unit is completed after entering along the second knitting area 401 and passing around the needle position of the coordinate (2, 1) counterclockwise, passing around the needle position of the coordinate (3, 2) clockwise, passing around the needle position of the coordinate (2, 3) counterclockwise, passing around the needle position of the coordinate (3, 4) clockwise, passing around the needle position of the coordinate (2, 5) counterclockwise, passing around the needle position of the coordinate (3, 6) clockwise, passing around the needle position of the coordinate (2, 7) counterclockwise, and passing around the needle position of the coordinate (3, 8) clockwise.
The preset knitting path of the third yarn c302 is: two coordinate units are shifted to the right by the weaving path of the third yarn a 300; namely: and the knitting of the third yarn c302 in the knitting unit is completed after entering along the third knitting area 402 and passing around the needle position of the coordinate (3, 1) counterclockwise, passing around the needle position of the coordinate (4, 2) clockwise, passing around the needle position of the coordinate (3, 3) counterclockwise, passing around the needle position of the coordinate (4, 4) clockwise, passing around the needle position of the coordinate (3, 5) counterclockwise, passing around the needle position of the coordinate (4, 6) clockwise, passing around the needle position of the coordinate (3, 7) counterclockwise, and passing around the needle position of the coordinate (4, 8) clockwise.
The preset knitting path of the third yarn d303 is: the knitting path of the third yarn a300 is shifted to the right by three coordinate units. Namely: and the knitting of the third yarn d303 in the knitting unit is completed after entering along the fourth knitting area 403 and passing around the needle position of the coordinate (4, 1) counterclockwise, passing around the needle position of the coordinate (5, 2) clockwise, passing around the needle position of the coordinate (4, 3) counterclockwise, passing around the needle position of the coordinate (5, 4) clockwise, passing around the needle position of the coordinate (4, 5) counterclockwise, passing around the needle position of the coordinate (5, 6) clockwise, passing around the needle position of the coordinate (4, 7) counterclockwise, and passing around the needle position of the coordinate (5, 8) clockwise.
The first yarn, the second yarn and the third yarn are knitted according to the preset knitting route to form a single knitting unit, namely, a region where y is 1 to y is 8 is a knitting region of the single knitting unit. The weaving steps of the single weaving unit are repeated, and the third yarns participate in weaving in each weaving area, so that the third yarns have strong shrinkage performance, the fabric is shrunk extremely tightly in the dyeing and finishing process, and the third yarns are woven by adopting 40-needle high needles, so that the sun-proof fabric with an extremely tight honeycomb weave structure is formed.
According to the embodiment, the fabric structure is reasonably selected, so that the problems of poor sun protection, easiness in pilling, easiness in yarn hooking, easiness in deformation, monotonous appearance, insufficient comfort, insufficient health and the like of knitted sun-proof skin clothes in the market are solved on the basis of realizing light, thin, breathable, soft, skin-friendly and good ductility.
The nylon material has the following characteristics: skin-friendly, light, wear-resistant, cool-touch and moisture-absorbing quick-drying chinlon contains more hydrophilic groups and polar groups, can absorb more water, has good moisture absorption, but has a round fiber section, a smooth longitudinal direction, a compact structure and less gaps among fibers, only a small amount of water exists in fiber pores, and most of water exists on the surface of the fiber to cause poor air permeability and is resisted by internal resistance, the absorbed water is not easy to volatilize, the quick-drying property is poor, the wearing experience is stuffy and wet, and the skin can be pasted after sweating.
The nylon material has the following characteristics: stiff, smooth, shaped, durable, quick-drying and non-hygroscopic, terylene lacks hydrophilic groups and polar groups and can only adsorb little water, the cross section of the fiber is round, longitudinally smooth, compact in structure, few gaps among fibers, extremely poor in air permeability, and only little water can exist in fiber pores, so that the terylene fiber has extremely poor hygroscopicity, excellent quick-drying property, sultry and dry wearing experience, and does not stick to skin after sweating.
The nylon material is selected in the embodiment, so that the skin-friendly property and the cool feeling are more advantageous, and the problem of poor moisture absorption and quick drying is mainly solved.
Selecting yarns:
in this embodiment, the first yarn and the second yarn are 40D/34F FD FDY nylon yarn, and the third yarn is 30D spandex yarn:
firstly, the chinlon adopts an FDY spinning mode, is fully drawn yarn, has high crystallinity and orientation degree, gives the fabric smooth and soft hand feeling, and is favorable for improving the cool feeling and skin-friendly property of the fabric;
secondly, the denier number of the nylon is 40D with a medium lower part, and the F number is 34F with a medium upper part, so that the soft and tough hand feeling is favorably obtained, and the fabric is endowed with soft hand feeling and good shape retention;
then, the yarns are delustered, so that the luster of the chemical fiber fabric is eliminated, and the fabric is endowed with low-tone natural luster which is higher than half-luster and bright-luster grades;
finally, the spandex yarn which is used as the elastic fiber is added with the 30D spandex yarn, so that the spandex yarn has strong contractibility, the fabric is extremely tight in contraction, good ductility and shape retention are obtained, and the improvement of yarn hooking and pilling performance is facilitated.
Weaving and dyeing
Weaving is explained as follows (fig. 1 and fig. 2 are photographs of the fabrics in real time, fig. 3 is an enlarged view of the fabrics, and fig. 4, fig. 5 and fig. 6 are path diagrams of weaving):
the first step is as follows: weaving a first yarn, a second yarn and a third yarn along a plurality of needle positions respectively according to a preset weaving path to form a single weaving unit, and forming the sun-proof fabric by a plurality of circularly repeated weaving units; the first yarn a100, the second yarn a200 and the third yarn a300 are woven in a first weaving area 400, the second yarn b201 and the third yarn b301 are woven in a second weaving area 401, the third yarn c302 is woven in a third weaving area 402, and the second yarn b201 and the third yarn d303 are woven in a fourth weaving area 403, so that 2 nylon yarns and 1 spandex yarn are involved in the first weaving area 400, the thickness is the thickest, 1 nylon yarn and 1 spandex yarn are involved in the second weaving area 401 and the fourth weaving area 403, the thickness is the second thickness, only the spandex yarn is involved in the third weaving area 402, the thickness is the thinnest, and a honeycomb-like concave-convex texture is formed;
the second step is that: the step of weaving of the single weaving unit is repeated to form the sun-proof fabric with the honeycomb weave structure, and as the spandex yarns are woven at each position, the sun-proof fabric has strong shrinkage performance, the fabric is shrunk extremely tightly in the dyeing and finishing process, and the sun-proof fabric is woven by adopting high needles with 40 needles, so that the extremely tight honeycomb weave structure is formed.
The sunscreen fabric with honeycomb structure comprises 82% chinlon, 18% spandex, width 150cm, and gram weight 170g/m2And 40-needle high-needle weaving, wherein the first yarn and the second yarn adopt 40D/34F FD FDY chinlon yarns, the third yarn adopts 30D spandex, and the effect is described as follows:
light-transmitting and sun-screening:
the single weaving unit is characterized in that 2 40D nylon yarns and 1 30D spandex yarn participate in weaving in a first weaving area 400, the first weaving area is thickest and best in sun protection, 1 40D nylon yarn and 1 30D spandex yarn participate in weaving in a second weaving area 401 and a fourth weaving area 403, the second weaving area is thicker and better in sun protection, only 30D spandex yarn participates in a third weaving area 402, the third weaving area is thinnest and forms needle eye-shaped meshes which cannot be sun protected, however, the 30D spandex yarn participates in weaving in each weaving area and is woven by adopting 40-needle high needles, and a honeycomb structure shrinks very tightly in the dyeing and finishing process, so that the gram weight of the fabric reaches 170g/m2Even if the fabric is full of meshes with the sizes of needle holes, is extremely light, thin and breathable, the fabric can realize sun protection without adding an auxiliary agent, and the test shows that the UPF92+ shows that the ultraviolet blocking rate is as high as 97% (ultraviolet penetration)Rate of excess<3 percent), meets the national standard requirements, has durable and washable effect, and realizes light penetration and sun protection;
difficult pilling:
in the embodiment, the first yarn and the second yarn are made of 40D nylon yarns, so that the first yarn and the second yarn are extremely wear-resistant, and the honeycomb structure is that 30D spandex yarns are knitted at each position and are woven by adopting 40-needle high needles, and the shrinkage is extremely tight in the dyeing and finishing process, so that the anti-pilling performance of the fabric is better, and can reach 4-5 grades through tests;
difficult collude silk:
in the embodiment, the first yarn and the second yarn are made of 40D nylon yarns, the materials are extremely wear-resistant, and the honeycomb structure is that 30D spandex yarns participate in knitting in each knitting area and are knitted by adopting 40-needle high needles, so that the shrinkage is extremely tight in the dyeing and finishing process, the anti-snagging performance of the fabric is good, and the fabric can reach 3-4 levels (normal 3 levels of honeycomb type knitting) through tests;
is not easy to deform:
in the embodiment, the first yarn and the second yarn are 40D nylon yarns, the shape-keeping performance of the materials is far away from that of ultra-short fibers, and the honeycomb structure is that 30D spandex yarns are knitted in each knitting area and are knitted by adopting 40-needle high needles, so that the shrinkage is extremely tight in the dyeing and finishing process, the shape-keeping performance of the fabric is good, and the fabric is not easy to deform in wearing and washing;
the skin-friendly property is good:
the nylon material is soft and cool in touch and good in skin-friendly property, and the texture structure is a honeycomb structure, so that although the structure is compact, the touch of the fabric is not adversely affected, the touch is soft and tough, and the fabric is soft and shaped, so that the skin-friendly property of the fabric is good;
good ductility:
the single knitting unit forms a honeycomb structure, the 30D spandex yarn participates in knitting in each knitting area and is knitted by adopting 40-needle high needles, and the shrinkage is extremely tight in the dyeing and finishing process, so that the fabric has good ductility;
the appearance is novel:
during weaving, 2 40D nylon yarns and 1 30D spandex yarn participate in weaving in the first weaving area 400, the first nylon yarn is thickest, 1 40D nylon yarn and 1 30D spandex yarn participate in weaving in the second weaving area 401 and the fourth weaving area 403, the second nylon yarn and the fourth spandex yarn are thicker, only 30D spandex yarn participate in the third weaving area 402, the third nylon yarn is thinnest and forms needle eye-shaped meshes, and the 30D spandex yarn participates in weaving at each position, so that a honeycomb structure with a compact structure is formed, and the fabric is light and breathable and can attract the attention of young consumers;
comfortable and comfortable to wear:
when in weaving, 2 pieces of 40D nylon yarns and 1 piece of 30D spandex yarn participate in weaving in the first weaving area 400, the first weaving area is thickest, 1 piece of 40D nylon yarn and 1 piece of 30D spandex yarn participate in weaving in the second weaving area 401 and the fourth weaving area 403, the second weaving area is thicker, only 30D spandex yarn participates in the third weaving area 402, the third weaving area is thinnest, needle eye-shaped meshes are formed, the 30D spandex yarn participates in weaving in each position, the formed honeycomb structure is uneven, the contact area with the skin is small, the Qmax value can meet the national standard by adopting the nylon material without adding an auxiliary agent, the effect is washable, the wearing experience is ice-cool, and therefore, the skin is prevented from being stuck by sweating, and the wearing is comfortable;
the wearing is healthy:
the knitted fabric is added with skin benefiting components, the skin benefiting components comprise three skin benefiting components of vitamin E, vitamin E acetate and vitamin C palmitate, the fabric has good effects of moistening, beautifying and protecting the skin of a human body, and the fabric is very healthy in wearing experience.
The cost performance is high:
in the embodiment, the first yarn and the second yarn are 40D nylon yarns, the price performance ratio of the fabric is very high, and the price of the manufactured light and thin sun-proof skin coat is the price level acceptable by mass consumers in China.
The above effects can be referred to tables 1 and 2, table 1 is a sun-proof, cool, pilling and silk hooking test report table of the sun-proof fabric, and table 2 is a skin benefiting component content test report.
Figure BDA0003284534880000141
Table 1: sun-proof, cool, pilling and silk hooking test report table of sun-proof fabric
Test result
Vitamin assay
Test method, laboratory method, high performance liquid chromatography, titration method
Test items Results (mg/kg)
Vitamin E acetate 76.5
Vitamin E 99.3
Palmitic acid vitamin C ester 112.6
Table 2: and (5) testing and reporting the content of the skin benefiting components.
The sun-proof fabric comprises a plurality of circularly repeated knitting units, wherein each knitting unit comprises first yarns, second yarns and third yarns which are knitted in a floating mode in a knitting needle area of a needle bed, the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array mode, the knitting needle area forms four knitting areas, and the first yarns, the second yarns and the third yarns are knitted in different knitting areas to form the sun-proof fabric with a honeycomb-shaped structure. This sun-proof surface fabric of honeycomb structure's organizational structure outward appearance novel structure, first yarn, second yarn are 40D polyamide fibre yarn, the third yarn is 30D spandex yarn to adopt 40 needles high knitting to make, the surface fabric after the shaping has a plurality of honeycomb structure, this surface fabric has light sun-proof, difficult balling-up, the skin-friendly nature is good, ductility is good simultaneously, characteristics such as the health is worn to this surface fabric, it is with low costs to weave, can improve consumer's experience of wearing, the market competition who has also improved this type of sun-proof fabric simultaneously.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. The sun-proof fabric with the honeycomb structure is characterized by comprising a plurality of circularly repeated knitting units, wherein each knitting unit comprises a first yarn, a second yarn and a third yarn which are subjected to float knitting in a knitting needle area of a needle bed, and the knitting needle area is provided with a plurality of needle positions distributed in a two-dimensional coordinate system array;
the first yarns comprise a first yarn a and a first yarn b; the second yarns comprise a second yarn a and a second yarn b; the third yarns comprise a third yarn a, a third yarn b, a third yarn c and a third yarn d;
a first knitting area is formed between the needle position with coordinate x-1 and the needle position with coordinate x-2,
a second knitting area is formed between the needle position with coordinate x-2 and the needle position with coordinate x-3,
a third knitting area is formed between the needle position with coordinate x-3 and the needle position with coordinate x-4,
a fourth knitting area is formed between the needle position with the coordinate x being 4 and the needle position with the coordinate x being 5;
the first yarn a, the second yarn a and the third yarn a participate in the knitting in the first knitting area,
the second yarn b and the third yarn b participate in the weaving in the second weaving area,
the third yarn c participates in knitting in a third knitting area,
the second yarn b and the third yarn d participate in weaving in the fourth weaving area and are woven to form a single weaving unit.
2. The honeycomb structure sun-protection fabric according to claim 1, wherein the first yarn, the second yarn are nylon yarn or polyester yarn, and the third yarn is spandex yarn.
3. The honeycomb structure sun-proof fabric according to claim 2, wherein the first yarn and the second yarn are 40D nylon yarns, and the third yarn is 30D spandex yarn.
4. The honeycomb structured sun blocking fabric according to claim 1, wherein the sun blocking fabric is added with skin benefiting ingredients, and the skin benefiting ingredients comprise one or more of vitamin E, vitamin E acetate and vitamin C palmitate.
5. The honeycomb structured sunscreen fabric as claimed in claim 1, wherein the mass of the plurality of cyclically repeating woven units per square meter is 150-190 g/m2
6. A honeycomb structured sunscreen fabric in accordance with claim 5 wherein the mass per square meter of the plurality of repeating weaving units is 170g/m2
7. A weaving method of a sun-proof fabric, wherein the weaving method is used for weaving the sun-proof fabric according to any one of claims 1 to 6, the first yarn, the second yarn and the third yarn are respectively woven along a plurality of needle positions according to preset weaving paths to form a single weaving unit, and a plurality of circularly repeated weaving units form the sun-proof fabric;
the preset knitting path of the first yarn a is as follows:
enters along the first knitting area and passes clockwise around the needle position of the coordinate (2, 1),
after passing through the needle position of the coordinates (1, 2),
the needle position of coordinates (0, 2) is wound anticlockwise,
after passing through the needle position of the coordinates (1, 3),
clockwise bypasses the needle position of the coordinates (2, 3),
after passing through the needle position of the coordinates (1, 4),
the needle position of coordinates (0, 4) is wound anticlockwise,
after passing through the needle position of the coordinates (1, 5),
clockwise around the needle position of the coordinates (2, 5),
the needle position of coordinates (0, 6) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 7),
after the needle position of the coordinates (0, 8) is wound anticlockwise, the knitting of the first yarn a in the knitting unit is finished;
the preset knitting path of the first yarn b is: shifted to the right by three coordinate units from the knitting path of the first yarn a.
8. The method for weaving the sun-proof fabric according to claim 7, wherein the preset weaving path of the second yarn a is as follows:
after entering along the first knitting area and passing the needle position of the coordinate (2, 1),
clockwise bypasses the needle position of the coordinates (3, 1),
the needle position of the coordinates (1, 2) is wound anticlockwise,
clockwise bypasses the needle positions of the coordinates (3, 3),
the needle position of the coordinates (1, 4) is wound anticlockwise,
clockwise around the needle position of the coordinates (3, 5),
after passing through the needle position of the coordinates (2, 6),
the needle position of the coordinates (1, 6) is wound anticlockwise,
after passing through the needle position of the coordinates (2, 7),
clockwise around the needle position of the coordinates (3, 7),
after passing through the needle position of the coordinates (2, 8),
after the needle position of the coordinates (1, 8) is wound anticlockwise, the second yarn a in the knitting unit is knitted;
the preset knitting path of the second yarn b is as follows: shifted by one coordinate unit to the right by the knitting path of the second yarn a.
9. The method for weaving a sun-proof fabric according to claim 8, wherein the preset weaving path of the third yarn a is as follows:
enters along the first knitting area and bypasses the needle position of the coordinate (1, 1) anticlockwise,
clockwise bypasses the needle position of the coordinates (2, 2),
the needle position of the coordinates (1, 3) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 4),
the needle position of the coordinates (1, 5) is wound anticlockwise,
clockwise around the needle position of the coordinates (2, 6),
the needle position of the coordinates (1, 7) is wound anticlockwise,
after clockwise bypassing the needle position of the coordinates (2, 8), finishing the knitting of the third yarn a in the knitting unit;
the preset knitting path of the third yarn b is as follows: a coordinate unit is shifted to the right by the knitting path of the third yarn a;
the preset knitting path of the third yarn c is: two coordinate units are shifted to the right by the knitting path of the third yarn a;
the preset knitting path of the third yarn d is: shifted to the right by three coordinate units from the knitting path of the third yarn a.
10. The method for knitting a sun-proof fabric according to claim 9, wherein the first yarn, the second yarn, and the third yarn are knitted by 40 stitches at the same time.
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CN203393395U (en) * 2013-07-25 2014-01-15 浙江德俊新材料有限公司 Warp-knitted sportswear fabric with variable concave-convex small square blocks
CN207685473U (en) * 2017-12-11 2018-08-03 浙江德俊新材料有限公司 A kind of honeycomb structure warp knit underwear fabric

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