CN113714651B - Battery cover plate explosion-proof valve automatic welding equipment - Google Patents
Battery cover plate explosion-proof valve automatic welding equipment Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 98
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 238000012937 correction Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 96
- 238000006073 displacement reaction Methods 0.000 claims description 37
- 238000012546 transfer Methods 0.000 claims description 20
- 238000007493 shaping process Methods 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 230000003134 recirculating effect Effects 0.000 claims description 8
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- 238000004519 manufacturing process Methods 0.000 abstract description 13
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- 238000010276 construction Methods 0.000 abstract description 3
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- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 3
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/342—Non-re-sealable arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Electrochemistry (AREA)
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Abstract
本发明揭示了电池盖板防爆阀自动焊接设备,包括循环回转输送线和沿循环回转输送线依次设置的电池盖板上料工位、激光打码工位、扫码检测工位、防爆阀上料工位、防爆阀振动矫正工位、防爆阀平整度检测工位、第一NG卸料工位、振镜点焊工位、振镜轮廓满焊工位、焊接检测工位、第二NG卸料工位、成品卸料工位。本发明能实现电池盖板防爆阀的全自动焊接生产,满足丰富工位构建需求,工位设置合理且整体运行流畅高效,确保防爆阀焊接质量稳定可靠。通过防爆阀振动矫正与两段式焊接相配合,确保焊接质量可靠稳定。具备在线激光打码功能,同时配备扫码检测与平整度检测共用NG位的设计,有效避免可回收品的焊接报废,提高了资源利用率。
The invention discloses an automatic welding equipment for an explosion-proof valve of a battery cover plate, which comprises a circulating rotary conveying line and a battery cover plate feeding station, a laser coding station, a scanning code detection station, and an explosion-proof valve, which are sequentially arranged along the circulating and rotating conveying line. Material station, explosion-proof valve vibration correction station, explosion-proof valve flatness detection station, first NG unloading station, galvanometer spot welding station, galvanometer contour full welding station, welding inspection station, second NG unloading station Work station, finished product unloading station. The invention can realize the fully automatic welding production of the explosion-proof valve of the battery cover, meet the needs of abundant station construction, the station setting is reasonable, the overall operation is smooth and efficient, and the welding quality of the explosion-proof valve is stable and reliable. The vibration correction of the explosion-proof valve is matched with the two-stage welding to ensure reliable and stable welding quality. It has the function of online laser coding, and is equipped with the design of sharing NG position for scanning code detection and flatness detection, which effectively avoids the welding scrap of recyclable products and improves the utilization rate of resources.
Description
技术领域technical field
本发明涉及电池盖板防爆阀自动焊接设备,属于防爆阀自动化焊接的技术领域。The invention relates to automatic welding equipment for an explosion-proof valve of a battery cover plate, and belongs to the technical field of automatic welding of explosion-proof valves.
背景技术Background technique
动力电池具备电池盖板,电池盖板又叫电池封口板,其为薄壁阀体,需要进行防爆阀焊接,电池内部压力超过规定值时,防爆阀阀体破裂从而避免电池爆裂等情况发生,防爆阀一般采用激光焊接方式进行焊接,对焊缝要求非常高。The power battery has a battery cover, which is also called a battery sealing plate. It is a thin-walled valve body and needs to be welded with an explosion-proof valve. When the internal pressure of the battery exceeds the specified value, the explosion-proof valve body will rupture to avoid battery bursting. Explosion-proof valves are generally welded by laser welding, which requires very high welding seams.
授权公告号CN107617820B的中国发明专利揭示了动力电池防爆阀焊接组件及焊接方法,其采用振镜焊接组件实现在龙门架上的位移,从而实现防爆阀的对位焊接,满足焊缝稳定需求,但是其防爆阀与电池盖板上料自动化程度较低,电池盖板与防爆阀对位精度很难保障,影响到对位精度和焊接效率,另外很难与扫码、整形等工位进行配合实现自动化。The Chinese invention patent with the authorization bulletin number CN107617820B discloses a power battery explosion-proof valve welding assembly and a welding method, which adopts the galvanometer welding assembly to realize the displacement on the gantry, so as to realize the alignment welding of the explosion-proof valve and meet the welding seam stability requirements, but The explosion-proof valve and the battery cover have a low degree of automation, and it is difficult to ensure the alignment accuracy of the battery cover and the explosion-proof valve, which affects the alignment accuracy and welding efficiency. In addition, it is difficult to cooperate with scanning, shaping and other stations. automation.
公布号CN112397760A的中国发明专利揭示了铝壳电池盖板组装一体机,其能实现防爆焊接等自动化生产,其采用分度盘的方式实现工位切换,从而满足盖板上料、防爆阀上料、防爆阀焊接及检测卸料等工位需求,分度盘工位空间较为受限,很难满足各工位搭载需求,尤其是工位拓展较差,很难满足在线扫描、在线分步骤焊接及分布检测需求,从而限制了防爆阀的焊接质量和自动化产线稳定运行需求。The Chinese invention patent with publication number CN112397760A discloses an integrated machine for assembling aluminum shell battery cover plates, which can realize automatic production such as explosion-proof welding, and adopts the method of indexing plate to realize station switching, so as to meet the requirements of cover plate feeding and explosion-proof valve feeding. , explosion-proof valve welding and inspection and unloading station requirements, the indexing plate station space is relatively limited, it is difficult to meet the loading requirements of each station, especially the poor station expansion, it is difficult to meet online scanning, online step-by-step welding and distribution testing requirements, thus limiting the welding quality of explosion-proof valves and the stable operation requirements of automated production lines.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决上述现有技术的不足,针对传统电池盖板防爆阀自动化产线工位受限影响到防爆阀焊接质量和生产效率的问题,提出电池盖板防爆阀自动焊接设备。The purpose of the present invention is to solve the above-mentioned deficiencies of the prior art. In view of the problem that the traditional battery cover plate explosion-proof valve automatic production line is limited in workstations and affects the welding quality and production efficiency of the explosion-proof valve, an automatic battery cover plate explosion-proof valve welding equipment is proposed.
为了达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
电池盖板防爆阀自动焊接设备,包括循环回转输送线和沿所述循环回转输送线依次设置的电池盖板上料工位、激光打码工位、扫码检测工位、防爆阀上料工位、防爆阀振动矫正工位、防爆阀平整度检测工位、第一NG卸料工位、振镜点焊工位、振镜轮廓满焊工位、焊接检测工位、第二NG卸料工位、成品卸料工位,The automatic welding equipment for explosion-proof valve of battery cover plate includes a circulating and rotating conveyor line and a battery cover plate feeding station, laser coding station, scanning code detection station, and explosion-proof valve feeding station arranged in sequence along the circulating and rotating conveyor line. position, explosion-proof valve vibration correction station, explosion-proof valve flatness detection station, first NG unloading station, galvanometer spot welding station, galvanometer contour full welding station, welding inspection station, second NG unloading station , Finished product unloading station,
所述循环回转输送线上设有若干用于在工位之间切换位移的周转载具,The recirculating conveyor line is provided with a number of recirculating tools for switching displacements between stations,
所述电池盖板上料工位包括电池盖板输送循环线和用于在所述电池盖板输送循环线与对应所述周转载具之间切换位移的电池盖板运转上料机构,The battery cover plate feeding station includes a battery cover plate conveying circulation line and a battery cover plate operation and feeding mechanism for switching the displacement between the battery cover plate conveying circulation line and the corresponding circulating carrier,
所述防爆阀上料工位包括防爆阀输送循环线和用于在所述防爆阀输送循环线与对应所述周转载具之间切换位移的防爆阀运转上料机构,The explosion-proof valve feeding station includes an explosion-proof valve conveying circulation line and an explosion-proof valve operation feeding mechanism for switching displacement between the explosion-proof valve conveying circulation line and the corresponding circulating carrier,
所述防爆阀振动矫正工位包括具备升降位移的用于与对应所述周转载具相对位配合的振动模机构,The vibration correction station of the explosion-proof valve includes a vibration die mechanism with a lifting displacement for cooperating with the corresponding rotating tool in relative position,
所述第一NG卸料工位包括第一NG转移机构,The first NG unloading station includes a first NG transfer mechanism,
所述第二NG卸料工位包括第二NG输送线和用于在所述第二NG输送线与对应所述周转载具之间切换位移的第二NG转移机构,The second NG unloading station includes a second NG conveying line and a second NG transfer mechanism for switching displacement between the second NG conveying line and the corresponding recirculating conveyance,
所述成品卸料工位包括成品输送线和用于在所述成品输送线与对应所述周转载具之间切换位移的成品转移机构。The finished product unloading station includes a finished product conveying line and a finished product transfer mechanism for switching the displacement between the finished product conveying line and the corresponding circulating carrier.
优选地,所述成品输送线的进料端设有成品翻转机构,所述成品翻转机构包括具备枢轴位移的成品翻转载座,所述成品翻转载座上设有用于成品负压吸附槽室。Preferably, the feed end of the finished product conveying line is provided with a finished product turning mechanism, the finished product turning mechanism includes a finished product turning carrier with pivot displacement, and the finished product turning carrier is provided with a negative pressure adsorption tank chamber for finished products .
优选地,所述成品输送线的出料端设有成品整形机构、用于在所述成品整形机构与所述成品输送线之间切换位移的整形周转机构。Preferably, the discharge end of the finished product conveying line is provided with a finished product shaping mechanism and a shaping turnover mechanism for switching displacement between the finished product shaping mechanism and the finished product conveying line.
优选地,所述防爆阀输送循环线的上料端连接有防爆阀摆盘装置,所述防爆阀输送循环线上设有防爆阀位移载座,Preferably, the feeding end of the explosion-proof valve conveying circulation line is connected with an explosion-proof valve swinging device, and the explosion-proof valve conveying circulation line is provided with an explosion-proof valve displacement carrier,
所述防爆阀摆盘装置包括用于防爆阀振动平铺的振动台、设置在所述振动台顶部的防爆阀位置度扫描机构、用于将所述振动台上防爆阀拾取放入所述防爆阀位移载座上的防爆阀周转机构,The explosion-proof valve swing plate device includes a vibrating table for vibrating and flattening the explosion-proof valve, an explosion-proof valve position scanning mechanism arranged on the top of the vibrating table, and is used for picking up the explosion-proof valve on the vibrating table and placing it into the explosion-proof valve. The explosion-proof valve turnover mechanism on the valve displacement carrier,
所述防爆阀周转机构包括至少一个防爆阀拾取端,所述防爆阀拾取端具备旋转调节位移。The explosion-proof valve turnover mechanism includes at least one explosion-proof valve pick-up end, and the explosion-proof valve pick-up end is provided with a rotational adjustment displacement.
优选地,所述防爆阀输送循环线的上料端设有具备至少两个载腔的防爆阀预存载台,Preferably, the loading end of the explosion-proof valve conveying circulation line is provided with an explosion-proof valve pre-storage platform with at least two load chambers,
所述防爆阀预存载台的旁侧设有用于防爆阀翻转的翻转调节机构,所述翻转调节机构包括枢轴摇臂和设置在所述枢轴摇臂自由端的翻转载座,所述翻转载座具备用于与所述防爆阀预存载台垂直向相对匹配的翻转落料相对位移。The side of the explosion-proof valve pre-storage platform is provided with an inversion adjustment mechanism for the inversion of the explosion-proof valve. The seat is provided with a relative displacement of inverting and blanking for vertical relative matching with the pre-storage platform of the explosion-proof valve.
优选地,所述振动台连接有用于防爆阀自动化上料的防爆阀上料皮带机构。Preferably, the vibrating table is connected with an explosion-proof valve feeding belt mechanism for automatic feeding of the explosion-proof valve.
优选地,所述循环回转输送线包括两个相间隔设置的回转机构及设置在两个所述回转机构之间的若干联动线性输送机构,Preferably, the circulating and rotating conveying line includes two rotating mechanisms arranged at intervals and a plurality of interlocking linear conveying mechanisms disposed between the two rotating mechanisms,
所述联动线性输送机构包括支承台和输送驱动源,所述支承台上设有两条相平行的线轨,任意所述线轨上设有承载滑块,所述输送驱动源与两个所述承载滑块相传动连接,The linked linear conveying mechanism includes a support table and a conveying drive source. Two parallel line rails are arranged on the support table, and a bearing slider is arranged on any of the line rails. The conveying drive source is connected to the two The bearing slider is connected by transmission,
所述回转机构包括旋转台、旋转台驱动源、输送旋转驱动源,所述旋转台上设有两条相平行的线轨,任一所述线轨上设有承载滑块,所述输送旋转驱动源贯穿所述旋转台与所述承载滑块相传动连接,The rotary mechanism includes a rotary table, a rotary table driving source, and a conveying rotation driving source. The rotary table is provided with two parallel linear rails, and a bearing slider is provided on any of the linear rails. The driving source penetrates through the rotary table and is connected with the bearing sliding block in a driving manner,
任意所述承载滑块上设有所述周转载具。Any of the carrying sliders is provided with the recirculating tool.
优选地,所述承载滑块的侧壁上设有传动齿条,所述输送驱动源和所述输送旋转驱动源分别设有用于与所述传动齿条相传动配合的旋转驱动端。Preferably, a transmission rack is provided on the side wall of the carrying slider, and the conveying drive source and the conveying rotation drive source are respectively provided with a rotation driving end for driving and matching with the transmission rack.
优选地,所述旋转驱动端上设有旋转度传感器。Preferably, a rotation degree sensor is provided on the rotary drive end.
本发明的有益效果主要体现在:The beneficial effects of the present invention are mainly reflected in:
1.能实现电池盖板防爆阀的全自动焊接生产,满足丰富工位构建需求,工位设置合理且整体运行流畅高效,确保防爆阀焊接质量稳定可靠。1. It can realize the fully automatic welding production of explosion-proof valve of battery cover, meet the needs of rich station construction, the station setting is reasonable and the overall operation is smooth and efficient, so as to ensure the stable and reliable welding quality of explosion-proof valve.
2.通过防爆阀振动矫正与两段式焊接相配合,确保焊接质量可靠稳定。2. The vibration correction of the explosion-proof valve is matched with the two-stage welding to ensure reliable and stable welding quality.
3.具备在线激光打码功能,同时配备扫码检测与平整度检测共用NG位的设计,有效避免可回收品的焊接报废,提高了资源利用率。3. It has the function of online laser coding, and is equipped with the design of sharing NG bit for scanning code detection and flatness detection, which effectively avoids the welding scrap of recyclable products and improves the utilization rate of resources.
4.能实现防爆阀的安全自动化上料与焊接后的卸料整形,高度集成化,具备较高地经济价值,适于推广应用。4. It can realize safe automatic feeding of explosion-proof valves and unloading and shaping after welding. It is highly integrated, has high economic value, and is suitable for popularization and application.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1是本发明电池盖板防爆阀自动焊接设备的结构示意图。FIG. 1 is a schematic structural diagram of the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图2是本发明电池盖板防爆阀自动焊接设备的另一视角结构示意图。2 is a schematic structural diagram of another perspective of the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图3是本发明电池盖板防爆阀自动焊接设备中周转载具的结构示意图。FIG. 3 is a schematic structural diagram of a circulating transfer tool in the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图4是本发明电池盖板防爆阀自动焊接设备中电池盖板输送循环线的结构示意图。4 is a schematic structural diagram of the battery cover plate conveying circulation line in the battery cover plate explosion-proof valve automatic welding equipment of the present invention.
图5是本发明电池盖板防爆阀自动焊接设备中电池盖板运转上料机构的结构示意图。5 is a schematic structural diagram of the battery cover plate operation and feeding mechanism in the battery cover plate explosion-proof valve automatic welding equipment of the present invention.
图6是本发明电池盖板防爆阀自动焊接设备中激光打码机的结构示意图。6 is a schematic structural diagram of a laser coding machine in the automatic welding equipment for an explosion-proof valve of a battery cover plate according to the present invention.
图7是本发明电池盖板防爆阀自动焊接设备中扫码检测机的结构示意图。FIG. 7 is a schematic structural diagram of a code scanning detector in the automatic welding equipment for an explosion-proof valve of a battery cover plate according to the present invention.
图8是本发明电池盖板防爆阀自动焊接设备中防爆阀输送循环线的结构示意图。8 is a schematic structural diagram of the explosion-proof valve conveying circulation line in the battery cover plate explosion-proof valve automatic welding equipment of the present invention.
图9是本发明电池盖板防爆阀自动焊接设备中防爆阀运转上料机构的结构示意图。9 is a schematic structural diagram of the operation and feeding mechanism of the explosion-proof valve in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图10是本发明电池盖板防爆阀自动焊接设备中振动模机构的结构示意图。10 is a schematic structural diagram of the vibration die mechanism in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图11是本发明电池盖板防爆阀自动焊接设备中激光平整度扫码仪的结构示意图。11 is a schematic structural diagram of a laser flatness scanner in the automatic welding equipment for the explosion-proof valve of the battery cover according to the present invention.
图12是本发明电池盖板防爆阀自动焊接设备中第一NG转移机构的结构示意图。12 is a schematic structural diagram of the first NG transfer mechanism in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图13是本发明电池盖板防爆阀自动焊接设备中振镜打点焊接模组的结构示意图。13 is a schematic structural diagram of a galvanometer spot welding module in the automatic welding equipment for an explosion-proof valve of a battery cover plate according to the present invention.
图14是本发明电池盖板防爆阀自动焊接设备中振镜圈焊模具的结构示意图。14 is a schematic structural diagram of a galvanometer ring welding mold in the automatic welding equipment for an explosion-proof valve of a battery cover plate according to the present invention.
图15是本发明电池盖板防爆阀自动焊接设备中焊接气舱的结构示意图。15 is a schematic structural diagram of the welding gas chamber in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图16是本发明电池盖板防爆阀自动焊接设备中第二NG输送线的结构示意图。16 is a schematic structural diagram of the second NG conveying line in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图17是本发明电池盖板防爆阀自动焊接设备中第二NG转移机构的结构示意图。17 is a schematic structural diagram of the second NG transfer mechanism in the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图18是本发明电池盖板防爆阀自动焊接设备中成品输送线的结构示意图。18 is a schematic structural diagram of the finished product conveying line in the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图19是本发明电池盖板防爆阀自动焊接设备中成品转移机构的结构示意图。19 is a schematic structural diagram of the finished product transfer mechanism in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
图20是本发明电池盖板防爆阀自动焊接设备中成品翻转机构的结构示意图。FIG. 20 is a schematic structural diagram of the finished product turning mechanism in the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图21是本发明电池盖板防爆阀自动焊接设备中防爆阀摆盘装置的结构示意图。FIG. 21 is a schematic structural diagram of the explosion-proof valve swinging device in the automatic welding equipment for the explosion-proof valve of the battery cover plate according to the present invention.
图22是本发明电池盖板防爆阀自动焊接设备中循环回转输送线的结构示意图。22 is a schematic structural diagram of a circulating and rotating conveying line in the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与有关发明相关的部分。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the related invention are shown in the drawings. It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
本发明提供电池盖板防爆阀自动焊接设备,如图1至图22所示,包括循环回转输送线1和沿循环回转输送线依次设置的电池盖板上料工位2、激光打码工位3、扫码检测工位4、防爆阀上料工位5、防爆阀振动矫正工位6、防爆阀平整度检测工位7、第一NG卸料工位8、振镜点焊工位9、振镜轮廓满焊工位10、焊接检测工位11、第二NG卸料工位12、成品卸料工位13。The present invention provides automatic welding equipment for the explosion-proof valve of the battery cover, as shown in Figures 1 to 22, including a circulating and rotating conveyor line 1, a battery cover
其中,循环回转输送线1上设有若干用于在工位之间切换位移的周转载具20。Among them, the circulating rotary conveying line 1 is provided with a number of circulating
电池盖板上料工位2包括电池盖板输送循环线21和用于在电池盖板输送循环线与对应周转载具之间切换位移的电池盖板运转上料机构22。The battery cover
激光打码工位3包括激光打码机30,扫码检测工位4包括扫码检测机40。The
防爆阀上料工位5包括防爆阀输送循环线51和用于在防爆阀输送循环线与对应周转载具之间切换位移的防爆阀运转上料机构52。The explosion-proof
防爆阀振动矫正工位6包括具备升降位移的用于与对应周转载具相对位配合的振动模机构60。The explosion-proof valve vibration correction station 6 includes a
防爆阀平整度检测工位7包括激光平整度扫码仪70。The explosion-proof valve flatness detection station 7 includes a
第一NG卸料工位包括第一NG转移机构80。The first NG discharge station includes a first NG transfer mechanism 80 .
振镜点焊工位9包括振镜打点焊接模组90,振镜轮廓满焊工位10包括振镜圈焊模具101和焊接气舱102,焊接检测工位11包括焊接检测仪110。The galvanometer
第二NG卸料工位12包括第二NG输送线121和用于在第二NG输送线与对应所述周转载具之间切换位移的第二NG转移机构122。The second
成品卸料工位13包括成品输送线131和用于在成品输送线131与对应周转载具之间切换位移的成品转移机构132。The finished
具体地实现过程及原理说明:The specific implementation process and principle description:
通过循环回转输送线1形成回转式自动化产线,通过周转载具20实现物料承托沿循环线依次经过各工位从而实现自动化焊接生产。A rotary automatic production line is formed by the circulating rotary conveying line 1, and the material is supported by the circulating
具体地,首先进行电池盖板上料工位2的上料作业,通过电池盖板运转上料机构22将电池盖板输送循环线21供给的电池盖板拾取放置入当前工位的周转载具20上,该周转载具20上设有承托部201和定位销柱202,承托部201内设有与电池盖板上镂空桩位相对的镂空避让槽位。在电池盖板搭载时能满足搭载位置精度需求。Specifically, firstly, the charging operation of the battery cover
然后在循环回转输送线1运转下进入激光打码工位3通过激光打码机30在电池盖板上进行激光打码,在打码后进入扫码检测工位4通过扫码检测机40进行扫码检测。Then enter the
在扫码检测完成后进入防爆阀振动矫正工位6,通过振动模机构60与对应周转载具相对配合振动,其通过槽腔限位振动,使得防爆阀与电池盖板相对位置精度得到保障。After the scan code detection is completed, it enters the explosion-proof valve vibration correction station 6, and the
同时,在进行焊接作业前进利用激光平整度扫码仪70进行当前防爆阀的平扫检测,检测不合格直接通过第一NG卸料工位的第一NG转移机构80移出产线,当然,该第一NG转移机构80还用于扫码不合格品的NG排出,当扫码不合格时,后端不进行防爆阀上料、振动矫正及平扫。At the same time, before the welding operation is performed, the
当平整度合格后依次经过振镜点焊工位9、振镜轮廓满焊工位10及焊接检测工位11,具体地,首先进行外周的多点式预焊,再进行防爆阀的外周满焊,如此能提高焊接质量,需要说明的是,具备焊接气舱102,能实现一定地在线气作用,满足在线监控等需求,焊接检测工位利用焊接检测仪110进行检测,可包括氦检和视觉检测。When the flatness is qualified, it will pass through the
检测不合格的由第二NG转移机构122拾取转移至第二NG输送线121进行卸料,检测合格的由成品转移机构132拾取转移至成品输送线131卸料。The unqualified ones are picked up and transferred by the second
如此实现电池盖板与防爆阀的在线组装焊接,满足高度集成自动化需求,同时工位设计丰富合理,极大地提高了焊接质量及生产效率。In this way, the on-line assembly and welding of the battery cover plate and the explosion-proof valve is realized, which meets the needs of highly integrated automation. At the same time, the station design is rich and reasonable, which greatly improves the welding quality and production efficiency.
在一个具体实施例中,如图1和图20所示,成品输送线131的进料端设有成品翻转机构1310,成品翻转机构1310包括具备枢轴位移的成品翻转载座1311,成品翻转载座上设有用于成品负压吸附槽室1312。成品输送线131的出料端设有成品整形机构1313、用于在成品整形机构与成品输送线之间切换位移的整形周转机构1314。In a specific embodiment, as shown in FIG. 1 and FIG. 20 , the feed end of the finished
具体地实现过程及原理说明:The specific implementation process and principle description:
电池盖板与防爆阀焊接过程中会存在一定地电池盖板形变,因此需要进行后端整形,而整形方向与焊接方向相反,因此采用了成品翻转载座1311、成品整形机构1313及整形周转机构1314的相配合设计,满足了后端转向后整形需求,提高了产品良率,无需额外进行整形产线整形作业,提高了自动化生产效率。During the welding process of the battery cover and the explosion-proof valve, there will be a certain deformation of the battery cover, so the rear end needs to be reshaped, and the shaping direction is opposite to the welding direction, so the finished
在一个具体实施例中,如图21所示,防爆阀输送循环线51的上料端连接有防爆阀摆盘装置500,防爆阀输送循环线51上设有防爆阀位移载座510,In a specific embodiment, as shown in FIG. 21 , an explosion-proof valve
防爆阀摆盘装置500包括用于防爆阀振动平铺的振动台501、设置在振动台顶部的防爆阀位置度扫描机构502、用于将振动台上防爆阀拾取放入防爆阀位移载座上的防爆阀周转机构503,防爆阀周转机构包括至少一个防爆阀拾取端,防爆阀拾取端具备旋转调节位移。The explosion-proof valve
具体地说明,防爆阀属于易损结构件,传统地自动上料为手动上料或者振动盘上料,上料位置精度很难控制且上料易造成防爆阀损伤。Specifically, the explosion-proof valve is a fragile structure. Traditionally, automatic feeding is manual feeding or vibrating plate feeding. The accuracy of the feeding position is difficult to control and the feeding can easily cause damage to the explosion-proof valve.
针对此情况,采用了振动台501、扫描机构502和防爆阀周转机构503相配合的结构,通过振动台能实现防爆阀平铺平展,通过防爆阀位置度扫描机构502能进行各防爆阀的位置度采集,利用防爆阀周转机构503实现对中拾取与旋转调向,满足拾取防爆阀的转移位置精度需求,同时不会对防爆阀产生损伤。In view of this situation, a structure in which the vibrating table 501, the
在一个具体实施例中,防爆阀输送循环线的上料端设有具备至少两个载腔的防爆阀预存载台511,防爆阀预存载台的旁侧设有用于防爆阀翻转的翻转调节机构504,翻转调节机构包括枢轴摇臂和设置在枢轴摇臂自由端的翻转载座,翻转载座具备用于与防爆阀预存载台垂直向相对匹配的翻转落料相对位移。振动台连接有用于防爆阀自动化上料的防爆阀上料皮带机构。In a specific embodiment, an explosion-proof valve
具体地实现过程及原理说明:The specific implementation process and principle description:
防爆阀由防爆阀上料皮带机构直接向振动台供给,在振动台振动下使得防爆阀平铺展开,此时防爆阀会存在正反向的差异,针对此情况,采用了翻转调节机构504的设计,即防爆阀周转机构503拾取振动台上的防爆阀后,正向直接搭载在防爆阀位移载座510或防爆阀预存载台511上,当拾取反向防爆阀时,将防爆阀防止在翻转调节机构504上,翻转调节机构504枢轴180°翻转,使得翻转调节机构504上的防爆阀翻转调整掉落在防爆阀预存载台511,再由防爆阀周转机构503拾取进行位置切换,如此满足持续调整供料需求。The explosion-proof valve is directly supplied to the vibrating table by the feeding belt mechanism of the explosion-proof valve, and the explosion-proof valve is spread out under the vibration of the vibrating table. At this time, the explosion-proof valve will have a difference between the forward and reverse directions. Design, that is, after the explosion-proof
在一个具体实施例中,如图22所示,循环回转输送线1包括两个相间隔设置的回转机构110及设置在两个回转机构之间的若干联动线性输送机构120。In a specific embodiment, as shown in FIG. 22 , the circulating and rotating conveying line 1 includes two
联动线性输送机构120包括支承台121和输送驱动源122,支承台上设有两条相平行的线轨,任意线轨上设有承载滑块100,输送驱动源与两个承载滑块相传动连接。The linked linear conveying
回转机构110包括旋转台111、旋转台驱动源112、输送旋转驱动源113,旋转台上设有两条相平行的线轨,任一线轨上设有承载滑块100,输送旋转驱动源贯穿旋转台与承载滑块相传动连接,任意承载滑块20上设有周转载具。The
具体地,承载滑块100由联动线性输送机构120的输送驱动源驱动进行工位切换,依次进行后续工位的一一对位切换,当运行至回转机构110,承载滑块100由联动线性输送机构的输送驱动源输送至旋转台的一侧线轨上,再由旋转台驱动源驱动旋转台进行当前承载滑块100的旋转,旋转对位切换后由输送旋转驱动源进行输送进入回转后相对的联动线性输送机构内,需要说明的是,在旋转台旋转过程中输送旋转驱动源与旋转台同步旋转,满足承载滑块100与旋转台的相对位置度。Specifically, the carrying
承载滑块的侧壁上设有传动齿条,所述输送驱动源和所述输送旋转驱动源分别设有用于与所述传动齿条相传动配合的旋转驱动端。对回转循环输送线进行细化说明,承载滑块100的侧壁上设有传动齿条,输送驱动源和输送旋转驱动源分别设有用于与传动齿条相传动配合的旋转驱动端。即利用旋转驱动端与传动齿条的啮合,实现旋转驱动转换为线性驱动的传动需求,实现双向同步驱动功能,而旋转驱动端上设有旋转度传感器。能实现相对位置驱动监控,满足与各工位对位精度需求。A transmission rack is arranged on the side wall of the bearing slider, and the conveying drive source and the conveying rotation drive source are respectively provided with a rotation driving end for driving and matching with the transmission rack. A detailed description of the rotary circulating conveying line is provided. The side wall of the bearing
通过以上描述可以发现,本发明电池盖板防爆阀自动焊接设备,能实现电池盖板防爆阀的全自动焊接生产,满足丰富工位构建需求,工位设置合理且整体运行流畅高效,确保防爆阀焊接质量稳定可靠。通过防爆阀振动矫正与两段式焊接相配合,确保焊接质量可靠稳定。具备在线激光打码功能,同时配备扫码检测与平整度检测共用NG位的设计,有效避免可回收品的焊接报废,提高了资源利用率。能实现防爆阀的安全自动化上料与焊接后的卸料整形,高度集成化,具备较高地经济价值,适于推广应用。From the above description, it can be found that the automatic welding equipment for the explosion-proof valve of the battery cover plate of the present invention can realize the automatic welding production of the explosion-proof valve of the battery cover plate, meet the requirements for the construction of various stations, the station setting is reasonable, and the overall operation is smooth and efficient, ensuring the explosion-proof valve. The welding quality is stable and reliable. The vibration correction of the explosion-proof valve is matched with the two-stage welding to ensure reliable and stable welding quality. It has the function of online laser coding, and is equipped with the design of sharing NG position for scanning code detection and flatness detection, which effectively avoids the welding scrap of recyclable products and improves the utilization rate of resources. It can realize safe automatic feeding of explosion-proof valves and unloading and shaping after welding. It is highly integrated, has high economic value, and is suitable for popularization and application.
术语“第一”、 “第二”等是用于区别类似的对象,而不是用于描述或表示特定的顺序或先后次序。The terms "first," "second," etc. are used to distinguish between similar objects, and are not used to describe or indicate a particular order or sequence.
术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、方法、物品或者设备/装置所固有的要素。The term "comprising" or any other similar term is intended to encompass a non-exclusive inclusion such that a process, method, article or device/means comprising a list of elements includes not only those elements but also other elements not expressly listed, or Also included are elements inherent to these processes, methods, articles or devices/devices.
至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described with reference to the preferred embodiments shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
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