CN113664496A - Full-automatic intelligent assembly equipment of magnetic encoder - Google Patents
Full-automatic intelligent assembly equipment of magnetic encoder Download PDFInfo
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- CN113664496A CN113664496A CN202110997389.1A CN202110997389A CN113664496A CN 113664496 A CN113664496 A CN 113664496A CN 202110997389 A CN202110997389 A CN 202110997389A CN 113664496 A CN113664496 A CN 113664496A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses full-automatic intelligent assembling equipment for a magnetic encoder, which comprises a workbench, wherein a plurality of jig seats are sequentially arranged on the workbench from left to right, transplanting mechanisms are arranged in front of the jig seats, a shell feeding mechanism, a circuit board feeding mechanism, a base feeding mechanism and a locking mechanism are sequentially arranged on the workbench behind the jig seats from left to right corresponding to each jig seat respectively, a base assembling mechanism is arranged on the workbench behind the base feeding mechanism, a magnetic steel assembling mechanism is arranged above the base feeding mechanism in a spanning mode, and a locking screw mechanism is arranged in front of the circuit board assembling mechanism; compared with the prior art, the magnetic encoder has the advantages that by adopting the scheme, the magnetic encoder is compact in structure and ingenious in design, can realize full-automatic production of the magnetic encoder, is wide in adaptability, saves manpower, improves production efficiency, and has good market application value.
Description
Technical Field
The invention relates to the technical field of encoder manufacturing equipment, in particular to full-automatic intelligent assembling equipment for a magnetic encoder.
Background
Synchronous machine's control needs the encoder to measure the speed and the position of motor, realize motor operation control, the encoder is to compile signal (like the bit stream) or data, convert the equipment into the signal form that can be used for communication, transmission and storage, the encoder converts angle displacement or linear displacement into the signal of telecommunication usually, and magnetic encoder has small, low cost, super strong environmental adaptability (anti dust, anti-vibration) uses comparatively extensively in synchronous machine, in the current magnetic encoder production process, mainly rely on manual assembly, the manual assembly precision is lower, speed is slower, therefore, prior art has the defect, need improve.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide full-automatic intelligent assembling equipment for a magnetic encoder, so as to solve the problems in the background technology. In order to achieve the purpose, the invention adopts the following technical scheme: this full-automatic intelligent rigging equipment of magnetic encoder, including the workstation it sets up a plurality of tool seats to arrange in proper order from a left side to the right side on the workstation, and is a plurality of tool seat the place ahead is provided with transplanting mechanism, and is a plurality of on the workstation at tool seat rear, correspond every tool seat respectively and have set gradually shell feed mechanism, circuit board feed mechanism, base feed mechanism, locking mechanism from a left side to the right side be provided with base equipment mechanism on the workstation at base feed mechanism rear base feed mechanism top is striden and is equipped with magnet steel equipment mechanism circuit board equipment mechanism the place ahead is provided with lock screw mechanism.
Preferably, the base assembling mechanism comprises an assembling jig seat, a bearing pressing component is arranged above the assembling jig seat, and a base feeding component, a bearing feeding component and a material moving component are respectively arranged on the workbench on the peripheral side of the assembling jig seat;
the bearing press-fit assembly comprises a press-fit support frame, the press-fit support frame is arranged on the workbench on two sides of the assembling jig base in a spanning mode, a press-fit movable plate is arranged in the press-fit support frame in a vertical sliding mode, a press-fit cylinder is arranged at the top end of the press-fit support frame in a vertical mode, the working end of the press-fit cylinder is connected with the press-fit movable plate, and a lower pressing rod is arranged at the bottom end of the press-fit movable plate.
Preferably, base feed subassembly includes first supporting seat, first supporting seat top level is provided with first optical axis, it is provided with the optical axis seat to slide on the first optical axis, first supporting seat top right-hand member level is provided with first push rod cylinder, the working end of first push rod cylinder is connected the optical axis seat, the optical axis seat antetheca is provided with first fly leaf, first fly leaf antetheca is provided with first slip table cylinder perpendicularly, the working end level of first slip table cylinder is provided with first mounting panel, first mounting panel front end is provided with rotatory clamping jaw cylinder perpendicularly, two working ends of rotatory clamping jaw cylinder are provided with the base clamping jaw respectively.
Preferably, the bearing feeding assembly comprises a bearing feeding device and a bearing feeding device, the bearing feeding device comprises a feeding support frame, the top end of the feeding support frame is horizontally provided with a feeding plate, the feeding plate is provided with a feeding groove, one end of the feeding groove horizontally penetrates through the feeding plate and is abutted to a straight vibration track, the bottom of the straight vibration track is provided with a straight vibration device, the feeding support frame below the feeding plate is horizontally provided with an ejection fixing plate, the middle part of the ejection fixing plate is vertically penetrated and provided with an ejection rod fixing seat, an ejection rod is vertically and slidably arranged in the ejection rod fixing seat, the top part of the ejection rod is penetrated and slidably connected with the feeding groove, the middle part of the ejection rod is horizontally provided with a positioning disc, the top surface of the positioning disc is provided with a positioning column, the lower part of the positioning column is sleeved with a cushion, and the feeding plate is vertically penetrated and provided with a positioning hole corresponding to the positioning column, the positioning column is connected with the positioning hole in a sliding mode, an ejection air cylinder fixing plate is horizontally arranged below the ejection fixing plate, an ejection air cylinder is vertically arranged on the ejection air cylinder fixing plate, and the working end of the ejection air cylinder is connected with the ejection rod.
Preferably, bearing loading attachment includes the second supporting seat, second supporting seat top level is provided with the second optical axis, it is provided with second optical axis seat to slide on the second optical axis, second supporting seat top left end level is provided with second push rod cylinder, the working end of second push rod cylinder is connected the second optical axis seat, second optical axis seat antetheca is provided with the second fly leaf, second fly leaf antetheca is provided with second slip table cylinder perpendicularly, the working end of second slip table cylinder is provided with the L template, L template front end is provided with the finger cylinder perpendicularly, two working ends of finger cylinder are provided with the clamping jaw respectively.
Preferably, the circuit board feeding mechanism comprises a connecting wire inserting assembly, a feeding assembly and a feeding assembly, the feeding assembly is arranged behind the jig base, the connecting wire inserting assembly is arranged behind the feeding assembly and has the same structure as the bearing feeding assembly, the feeding assembly is arranged on the right side of the feeding assembly, the feeding assembly comprises a linear guide rail, the linear guide rail is arranged on the workbench behind the jig base, a clamping device fixing plate is slidably arranged on the linear guide rail, a clamping device is arranged on the top surface of the clamping device fixing plate, a third cylinder fixing seat is vertically arranged on the left side of the linear guide rail, a third cylinder is horizontally arranged on the third cylinder fixing seat, a fourth cylinder connecting plate is vertically arranged at the working end of the third cylinder, and a fourth cylinder fixing plate is vertically arranged on the left side of the clamping device fixing plate, and a fourth cylinder is horizontally arranged on the fourth cylinder fixing plate, and the working end of the fourth cylinder is connected with the fourth cylinder connecting plate.
Preferably, clamping device is including pressing from both sides tight base, press from both sides tight base bottom four corners and connect through the support column respectively clamping device fixed plate top surface, it is provided with clamping connection board to slide perpendicularly in the tight base to press from both sides, clamping connection board both ends are respectively through round pin axle swing joint with the connecting rod, two the connecting rod top is respectively through round pin axle swing joint with the clamping bar, it is provided with die clamping cylinder perpendicularly to press from both sides tight base bottom surface, die clamping cylinder's work end sliding connection press from both sides tight base and connect clamping connection board, it is provided with tight seat to press from both sides tight base top surface, it is provided with oblique slide respectively to press from both sides two sides that tight seat is relative centering, two clamping bar runs through and sliding connection its corresponding oblique slide respectively.
Preferably, the material loading subassembly includes the material loading fixed plate, material loading fixed plate level sets up on the workstation, material loading fixed plate top surface front end parallel arrangement has two slide bar seats, two horizontal slip is provided with the slide bar respectively in the slide bar seat, two the slide bar connection has the sliding seat, material loading fixed plate rear end level is provided with the fifth cylinder, the work end of fifth cylinder is connected the sliding seat, the sliding seat top surface is provided with the sixth cylinder fixed plate perpendicularly, be provided with the sixth cylinder on the sixth cylinder fixed plate perpendicularly, the work end level of sixth cylinder is provided with the seventh cylinder fixed plate, seventh cylinder fixed plate left end is provided with the second finger cylinder perpendicularly, two work ends of second finger cylinder are provided with the circuit board clamping jaw respectively.
Preferably, base feed mechanism includes the third supporting seat, third supporting seat top surface rear end is provided with connects the material seat, connect material seat rear end butt to move the material subassembly, third supporting seat top surface front end is provided with the fourth supporting seat, fourth supporting seat top surface is provided with plug wire positioner, third supporting seat right side is provided with the base and moves the material device, plug wire positioner includes rodless cylinder, rodless cylinder level sets up fourth supporting seat top surface, rodless cylinder's work end is provided with location finger cylinder, two work ends of location finger cylinder level respectively are provided with the location clamping jaw.
Preferably, the magnetic steel assembling mechanism comprises a fifth supporting seat, the fifth supporting seat is arranged on the workbench on two sides of the base feeding mechanism in a spanning manner, an assembling channel is vertically arranged on the top surface of the fifth supporting seat corresponding to the jig seat in a penetrating manner, and a magnetic steel feeding assembly, a base fixing assembly and a magnetic steel mounting assembly are respectively arranged on the fifth supporting seat on the peripheral side of the assembling channel;
the magnetic steel feeding assembly comprises a magnetic steel feeding channel, a material distributing guide rail is horizontally arranged on a fifth supporting seat at the front end of the magnetic steel feeding channel, a material distributing seat is arranged on the material distributing guide rail in a sliding mode, the rear end of the material distributing seat is abutted to the magnetic steel feeding channel in a sliding mode, a material distributing cylinder fixing plate is vertically arranged on the fifth supporting seat at the left end of the material distributing guide rail, a material distributing cylinder is horizontally arranged on the material distributing cylinder fixing plate, and the working end of the material distributing cylinder is connected with the material distributing seat.
Compared with the prior art, the magnetic encoder has the advantages that by adopting the scheme, the magnetic encoder is compact in structure and ingenious in design, can realize full-automatic production of the magnetic encoder, is wide in adaptability, saves manpower, improves production efficiency, and has good market application value.
Drawings
FIG. 1 is a schematic view of the overall assembly structure of one embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a base assembly mechanism according to the embodiment of FIG. 1;
FIG. 3 is a schematic view of the base feed assembly of the embodiment of FIG. 1;
FIG. 4 is a schematic view of the bearing feeder of the embodiment of FIG. 1 according to the present invention;
FIG. 5 is a schematic structural diagram of a bearing loading device according to the embodiment of FIG. 1;
FIG. 6 is a schematic diagram of a circuit board loading mechanism according to the embodiment of FIG. 1;
FIG. 7 is a schematic diagram of a feeding assembly of the circuit board loading mechanism of FIG. 1 according to the present invention;
FIG. 8 is a schematic view of the clamping device of the embodiment of FIG. 1 according to the present invention;
FIG. 9 is a schematic view of the internal structure of the clamping device of the embodiment of FIG. 1;
FIG. 10 is a schematic diagram of a loading assembly of the circuit board loading mechanism of the embodiment of FIG. 1 according to the present invention;
FIG. 11 is a schematic diagram of a base loading mechanism according to the embodiment of FIG. 1;
FIG. 12 is a schematic structural view of a magnetic steel assembly mechanism according to the embodiment of FIG. 1;
FIG. 13 is a schematic structural view of the base fixing assembly and the magnetic steel mounting assembly of the embodiment of FIG. 1 of the present invention;
FIG. 14 is a schematic view of the embodiment of FIG. 1 showing a screw locking mechanism according to the present invention;
FIG. 15 is a schematic structural view of the locking mechanism of the embodiment of FIG. 1 of the present invention;
fig. 16 is a schematic structural diagram of a transplanting mechanism in the embodiment of fig. 1 of the invention.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "front," "rear," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, an embodiment of the present invention is a fully automatic intelligent assembling apparatus for a magnetic encoder, including a workbench 1, a plurality of jig seats 2 are sequentially arranged on the workbench 1 from left to right, a transplanting mechanism 3 is disposed in front of the jig seats 2, a housing feeding mechanism 4, a circuit board feeding mechanism 5, a base feeding mechanism 6, and a locking mechanism 7 are sequentially disposed on the workbench 1 behind the jig seats 2 from left to right corresponding to each jig seat 2, respectively, a base assembling mechanism 8 is disposed on the workbench 1 behind the base feeding mechanism 6, a magnetic steel assembling mechanism 9 is disposed above the base feeding mechanism 6, and a screw locking mechanism 10 is disposed in front of the circuit board assembling mechanism.
The shell feed mechanism 4 is put into first tool seat with the shell, circuit board feed mechanism 5 is put into the second tool seat with the circuit board, transplanting mechanism 3 transfers the shell in the first tool seat to the second tool seat in, lock screw mechanism 10 is fixed with shell and circuit board, base equipment mechanism 8 assembles bearing and base together, then transfer the base that assembles well to magnet steel equipment mechanism 9 working range by base feed mechanism 6, magnet steel equipment mechanism 9 packs the magnet steel into the base and puts into the third tool seat, transplanting mechanism 3 puts into the base of third tool seat with circuit board and shell assembly in, and transfer to the fourth tool seat in, lock shell and base by locking mechanism 7.
Preferably, as shown in fig. 2, the base assembling mechanism 8 includes an assembling jig base 801, a bearing pressing assembly is disposed above the assembling jig base 801, and a base feeding assembly 82, a bearing feeding assembly 83, and a material moving assembly 84 are respectively disposed on the workbench 1 at the peripheral side of the assembling jig base 801;
the base feeding assembly 82 puts the base into the assembly jig seat 801, the bearing feeding assembly 83 puts the bearing into the base in the jig seat, and after the bearing and the base are assembled through the bearing press-fit assembly, the assembly body is sent into the working range of the magnetic steel assembly mechanism 9 through the material moving assembly 84.
The bearing press-fit assembly comprises a press-fit support frame 802, the press-fit support frame 802 is arranged on the workbench 1 on two sides of the assembling jig base 801 in a spanning mode, a press-fit movable plate 803 is vertically arranged in the press-fit support frame 802 in a sliding mode, a press-fit cylinder 804 is vertically arranged at the top end of the press-fit support frame 802, the working end of the press-fit cylinder 804 is connected with the press-fit movable plate 803, and a lower pressing rod 805 is arranged at the bottom end of the press-fit movable plate 803.
The pressing cylinder 804 pushes the pressing movable plate 803 to slide vertically in the pressing support frame 802, and the pressing rod 805 presses the bearing into the base.
Preferably, as shown in fig. 3, the base feeding assembly 82 includes a first supporting seat 821, a top horizontal of the first supporting seat 821 is provided with a first optical axis 822, a first optical axis seat 823 is slidably provided on the first optical axis 822, a top right end horizontal of the first supporting seat 821 is provided with a first push rod cylinder 824, a working end of the first push rod cylinder 824 is connected to the optical axis seat 823, a front wall of the optical axis seat 823 is provided with a first movable plate 825, the front wall of the first movable plate 825 is vertically provided with a first sliding table cylinder 826, a working end horizontal of the first sliding table cylinder 826 is provided with a first mounting plate 827, a front end of the first mounting plate 827 is vertically provided with a rotating clamping jaw cylinder 828, and two working ends of the rotating clamping jaw cylinder 828 are respectively provided with a base clamping jaw.
First push rod cylinder 824 pushes optical axis seat 823 horizontal migration on first optical axis 822, and first slip table cylinder 826 pushes first mounting panel 827 vertical motion, and rotatory clamping jaw cylinder 828 is got the base clamp to put into in the equipment tool seat 801 after rotatory counterpointing.
The rotating jaw cylinder 828 selected for use in this embodiment is prior art, and the model is preferably: the MRHQ16D-180S-N, the cylinder, the motor, the finger cylinder and other elements used in the embodiment are all the prior art, and will not be described in detail herein.
Preferably, as shown in fig. 4, the bearing feeding assembly 83 includes a bearing feeding device and a bearing feeding device, the bearing feeding device includes a feeding support frame 831, a feeding plate 832 is horizontally disposed at the top end of the feeding support frame 831, a feeding groove 833 is disposed on the feeding plate 832, one end of the feeding groove 833 horizontally penetrates through the feeding plate 832 and abuts against a straight vibrating track 834, a straight vibrator 835 is disposed at the bottom of the straight vibrating track 834, a material ejecting fixing plate 836 is horizontally disposed on the feeding support frame 831 below the feeding plate 832, a material ejecting rod fixing seat 837 is vertically disposed in the middle of the material ejecting fixing plate 836 in a penetrating manner, a material ejecting rod 839 is vertically slidably disposed in the material ejecting rod fixing seat 837, the top of the material ejecting rod 839 penetrates through and slidably connects the feeding plate 833, a positioning plate 840 is horizontally disposed in the middle of the material ejecting rod 839, a positioning column 841 is disposed on the top surface of the positioning plate 840, reference column 841 lower part cover is equipped with blotter 842, correspond on the feed board 832 reference column 841 runs through perpendicularly and is provided with locating hole 843, reference column 841 sliding connection locating hole 843, liftout fixed plate 836 below level is provided with liftout cylinder fixed plate 844, be provided with liftout cylinder 845 on the liftout cylinder fixed plate 844 perpendicularly, the work end of liftout cylinder 845 is connected liftout pole 839.
The bearing feeding device directly vibrates the track 834 through the vibration of the direct vibrator 835, the bearing in the track 834 directly vibrates is sent into the feeding groove 833 on the feeding plate 832, the material ejecting cylinder 845 pushes the material ejecting rod 839 to vertically move in the material ejecting rod 839 fixing seat 837, the positioning column 841 on the positioning disc 840 is driven to vertically slide in the positioning hole 843, the impact force is reduced, and the bearing in the feeding groove 833 is ejected out of the top end of the material ejecting rod 839.
Preferably, as shown in fig. 5, bearing loading attachment includes second supporting seat 851, second supporting seat 851 top level is provided with second optical axis 852, it is provided with second optical axis seat 853 to slide on second optical axis 852, second supporting seat 851 top left end level is provided with second push rod cylinder 854, the working end of second push rod cylinder 854 is connected second optical axis seat 853, second optical axis seat 853 antetheca is provided with second fly plate 855, second fly plate 855 antetheca is provided with second slip table cylinder 856 perpendicularly, the working end of second slip table cylinder 856 is provided with L-shaped plate 857, L-shaped plate 857 front end is provided with finger cylinder 858 perpendicularly, two working ends of finger cylinder 858 are provided with the clamping jaw respectively.
The second push rod cylinder 854 pushes the second optical axis seat 853 to move horizontally on the second optical axis 852, the second sliding table cylinder 856 pushes the L-shaped plate 857 to move vertically, and the finger cylinder clamps the bearing and puts the bearing into the base in the assembly jig seat 801.
Preferably, as shown in fig. 2, the material moving assembly 84 includes a conveying belt 871 and a material moving device 872, the structure of the material moving device 872 is the same as that of the bearing feeding device, the conveying belt 871 is disposed on the working table 1 in front of the transplanting assembly, one end of the conveying belt 871 is located in the working range of the material moving device 872, and the other end of the conveying belt 871 is located in the working range of the base feeding mechanism 6.
The material moving device 872 puts the bearing and base assembly in the assembly jig base 801 onto the conveyer belt 871, and conveys the assembly to the base feeding mechanism 6 by the conveyer belt 871.
Preferably, as shown in fig. 6 to 7, the circuit board feeding mechanism 5 includes a plug-in connection line assembly 51, a feeding assembly 52, and a feeding assembly 53, the feeding assembly 52 is disposed behind the jig base 2, the plug-in connection line assembly 51 is disposed behind the feeding assembly 52, and has the same structure as the bearing feeding device, the feeding assembly 53 is disposed on the right side of the feeding assembly 52, the feeding assembly 52 includes a linear guide rail 521, the linear guide rail 521 is disposed on the workbench 1 behind the jig base, a clamping device fixing plate 522 is slidably disposed on the linear guide rail 521, a clamping device 54 is disposed on the top surface of the clamping device fixing plate 522, a third cylinder fixing base 523 is vertically disposed on the left side of the linear guide rail 521, a third cylinder 524 is horizontally disposed on the third cylinder fixing base 523, and a fourth cylinder connecting plate 525 is vertically disposed at the working end of the third cylinder 524, the left side of the clamping device fixing plate 522 is vertically provided with a fourth cylinder fixing plate 527, the fourth cylinder fixing plate 527 is horizontally provided with a fourth cylinder 526, and the working end of the fourth cylinder 526 is connected with the fourth cylinder connecting plate 525.
The third cylinder 524 of the feeding assembly pushes the clamping device 54 to move horizontally back and forth on the linear guide 521, the fourth cylinder 526 pushes the third cylinder 524 to move horizontally back and forth, when the clamping device 54 is located at the rear, the circuit board is placed into the clamping device 54 by an external manipulator, the clamping device 54 clamps, the connecting wire inserting assembly 51 inserts the connecting wire on the circuit board, the feeding assembly moves the clamping device 54 to the front end of the linear guide 521, and the feeding assembly places the circuit board into the second jig seat.
Preferably, as shown in fig. 8-9, the clamping device 54 includes a clamping base 541, four corners of the bottom of the clamping base 541 are respectively connected with the top surface of the clamping device fixing plate 522 through supporting columns 542, a clamping connection plate 543 is vertically and slidably arranged in the clamping base 541, two ends of the clamping connection plate 543 are respectively and movably connected with a connection rod 544 through a pin, the top ends of the two connection rods 544 are respectively and movably connected with a clamping rod 545 through a pin, a clamping cylinder 546 is vertically arranged on the bottom surface of the clamping base 541, the working end of the clamping cylinder 546 is slidably connected with the clamping base 541 and connected with the clamping connecting plate 543, the top surface of the clamping base 541 is provided with a clamping seat 547, two opposite side surfaces of the clamping seat 547 are respectively provided with an inclined slideway in a centering way, and the two clamping rods 545 respectively penetrate through and are connected with the corresponding inclined slideways in a sliding way.
The clamping cylinder 546 pulls the clamping connection plate 543 to move downwards, the clamping connection plate 543 pulls the two connection rods 544 at the two ends to move downwards, the two connection rods 544 respectively pull the corresponding clamping rods 545 to slide downwards in the inclined slide ways of the clamping seats 547 in a centering manner, and the top ends of the two clamping rods 545 clamp the circuit board in a centering manner.
Preferably, as shown in fig. 10, the feeding assembly includes a feeding fixing plate 531, the feeding fixing plate 531 is horizontally disposed on the work table 1, two sliding rod seats 532 are arranged in parallel at the front end of the top surface of the feeding fixing plate 531, sliding rods 533 are respectively arranged in the two sliding rod seats 532 in a horizontal sliding manner, the two sliding rods 533 are connected with a movable seat 534, the rear end of the feeding fixing plate 531 is horizontally provided with a fifth cylinder 535, the working end of the fifth cylinder 535 is connected with the movable seat 534, a sixth cylinder fixing plate 536 is vertically arranged on the top surface of the movable seat 534, a sixth cylinder 537 is vertically arranged on the sixth cylinder fixing plate 536, the working end of the sixth cylinder 537 is horizontally provided with a seventh cylinder fixing plate 538, the left end of the seventh cylinder fixing plate 538 is vertically provided with a second finger cylinder 539, and two working ends of the second finger cylinder 539 are respectively provided with a circuit board clamping jaw.
The fifth cylinder 535 pushes the movable seat 534 to move horizontally, the movable seat 534 drives the sliding rod 533 to move horizontally in the sliding rod 533 seat 532, the sixth cylinder drives the seventh cylinder fixing plate 538 to move vertically, and the second finger cylinder 539 clamps the circuit board and moves the circuit board into the jig seat from the clamping device 54.
Preferably, as shown in fig. 11, the base feeding mechanism 6 includes a third supporting seat 601, a material receiving seat 602 is disposed at the rear end of the top surface of the third supporting seat 601, the rear end of the material receiving seat 602 abuts against the material moving assembly 84, a fourth supporting seat 603 is disposed at the front end of the top surface of the third supporting seat 601, a wire inserting positioning device is disposed on the top surface of the fourth supporting seat 603, a base material moving device 61 is disposed on the right side of the third supporting seat 601, the wire inserting positioning device includes a rodless cylinder 604, the rodless cylinder 604 is horizontally disposed on the top surface of the fourth supporting seat 603, a positioning finger cylinder 605 is disposed at the working end of the rodless cylinder 604, and positioning clamping jaws are horizontally disposed at two working ends of the positioning finger cylinder 605, respectively.
Preferably, the base material moving device 61 has the same structure as the feeding assembly.
The base moving device 61 puts the base in the receiving base 602 into the magnetic steel assembling mechanism 9, the rodless cylinder 604 of the wire plugging positioning device pushes the positioning finger cylinder 605 to move back and forth, and the positioning finger cylinder 605 fixes the plug wire.
Preferably, as shown in fig. 12, the magnetic steel assembling mechanism 9 includes a fifth supporting seat 901, the fifth supporting seat 901 spans over the workbench 1 on both sides of the base feeding mechanism 6, an assembling channel 902 is vertically provided on the top surface of the fifth supporting seat 901 corresponding to the jig seat, and a magnetic steel feeding component 91, a base fixing component 92, and a magnetic steel mounting component 93 are respectively provided on the fifth supporting seat 901 on the peripheral side of the assembling channel 902;
the magnetic steel feeding assembly 91 comprises a magnetic steel feeding channel 911, a material distribution guide rail 912 is horizontally arranged on a fifth supporting seat 901 at the front end of the magnetic steel feeding channel 911, a material distribution seat 913 is arranged on the material distribution guide rail 912 in a sliding manner, the rear end of the material distribution seat 913 is abutted to the magnetic steel feeding channel 911 in a sliding manner, a material distribution cylinder fixing plate 914 is vertically arranged on the fifth supporting seat 901 at the left end of the material distribution guide rail 912, a material distribution cylinder 915 is horizontally arranged on the material distribution cylinder fixing plate 914, and the working end of the material distribution cylinder 915 is connected with the material distribution seat 913.
The magnetic steel enters the material distribution seat 913 along the magnetic steel feeding channel 911, and the material distribution cylinder 915 pushes the material distribution seat 913 to move left and right along the material distribution guide rail 912, so that one magnetic steel is conveyed each time.
Preferably, as shown in fig. 13, the base fixing component 92 includes a first supporting plate 921, the first supporting plate 921 is perpendicularly arranged on the top surface of the fifth supporting seat 901, the wall is perpendicularly provided with a first guide rail 922 behind the first supporting plate 921, a first fixing plate 923 is slidably arranged on the first guide rail 922, a third push rod cylinder 924 is perpendicularly arranged on the top end of the first supporting plate 921, the working end of the third push rod cylinder 924 is connected to the first fixing plate 923, a first parallel finger cylinder 925 is horizontally arranged at the bottom end of the first fixing plate 923, and two working ends of the first parallel finger cylinder 925 are respectively provided with a base clamping jaw.
Third push rod cylinder 924 promotes first fixed plate 923 along first guide rail 922 vertical motion, and first parallel finger cylinder 925 is used for getting the base that base material shifting device 61 transported to put into the tool seat with the base.
Preferably, as shown in fig. 13, the magnetic steel mounting assembly 93 includes a second support plate 931, the second support plate 931 is vertically disposed on the top surface of the fifth support seat 901, a second guide rail 932 is vertically disposed on the right wall of the second support plate 931, a second mounting plate 933 is slidably disposed on the second guide rail 932, a fourth push rod cylinder 934 is vertically disposed at the top end of the second support plate 931, a working end of the fourth push rod cylinder 934 is connected to the second mounting plate 933, a third finger cylinder 935 is vertically disposed at the bottom end of the second mounting plate 933, and working ends of the third finger cylinders 935 are respectively provided with magnetic steel clamping jaws.
The fourth push rod cylinder 934 pushes the second mounting plate 933 to slide vertically along the second guide rail 932, and the third finger cylinder 935 is used to grab the magnetic steel in the material distributing seat 913 and load the magnetic steel into the base of the base fixing component 92.
Preferably, as shown in fig. 14, the screw locking mechanism 10 includes a sixth supporting seat 101, the sixth supporting seat 101 is vertically disposed on the front side of the circuit board feeding mechanism 5 on the workbench 1, a second linear sliding table 102 is horizontally disposed at the top end of the sixth supporting seat 101, a sixth sliding table cylinder 103 is vertically disposed at the working end of the second linear sliding table 102, a sixth fixing plate 104 is horizontally disposed at the working end of the sixth sliding table cylinder 103, and a pneumatic screw driver 105 is vertically disposed on the sixth fixing plate 104.
The screw locking mechanism 10 is characterized in that the second linear sliding table 102 drives the sixth sliding table cylinder 103 to move horizontally, the sixth sliding table cylinder 103 drives the sixth fixing plate 104 to move vertically, and the pneumatic screwdriver 105 fixes the circuit board and the shell.
Preferably, as shown in fig. 15, the locking mechanism 7 includes a locking support base 701, a pressing cylinder 702 is vertically disposed on the top surface of the locking support base 701, a pressing slide rail 703 is vertically disposed on the front wall of the locking support base 701, a pressing plate 704 is slidably disposed on the pressing slide rail 703, the working end of the pressing cylinder 702 is connected to the pressing plate 704, a locking motor 705 is vertically disposed on the top surface of the pressing plate 704, and the working end of the locking motor 705 is rotatably connected to the pressing plate 704 and is provided with a locking ram 706.
The lower pressing cylinder 702 pushes the lower pressing plate 704 to move vertically on the lower pressing slide rail 703, and the locking motor 705 drives the locking press head 706 to rotate, so that the base and the shell are locked.
Preferably, as shown in fig. 16, transplanting mechanism 3 includes transplanting sharp slip table 301, transplant sharp slip table 301 rear side with transplant sharp slip table 301 parallel arrangement and transplant guide rail 302, it is provided with and transplants slide base 303 to transplant guide rail 302 go up the slip, the work end level of transplanting sharp slip table 301 is provided with transplants connecting plate 304, it connects to transplant connecting plate 304 transplant slide base 303, it is provided with respectively perpendicularly to transplant slide base 303 and transplant slip table cylinder 305, every it is provided with and transplants fixed plate 306 to transplant the equal level of work end of slip table cylinder 305, every transplants fixed plate 306 bottom surface and all is provided with and transplants finger cylinder 307.
Transplanting linear sliding table 301 drives transplanting sliding seat 303 to move horizontally on transplanting guide rail 302 through transplanting connecting plate 304, each transplanting sliding table cylinder 305 drives its corresponding finger cylinder to move vertically, the finger cylinder is used for clamping workpieces, and transplanting mechanism 3 transports the workpieces in the previous jig seat to the next jig seat in sequence.
Preferably, the housing feeding mechanism 4 and the feeding assembly have the same structure.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a full-automatic intelligent rigging equipment of magnetic encoder, includes the workstation, its characterized in that: the jig base assembling mechanism comprises a workbench, a plurality of jig bases and a plurality of transplanting mechanisms, wherein the workbench is provided with the jig bases in sequence from left to right, the transplanting mechanisms are arranged in front of the jig bases, the workbench at the rear of the jig bases is provided with a shell feeding mechanism, a circuit board feeding mechanism, a base feeding mechanism and a locking mechanism, the shell feeding mechanism, the circuit board feeding mechanism, the base feeding mechanism and the locking mechanism are sequentially arranged on the workbench at the rear of the base feeding mechanism from left to right, a magnetic steel assembling mechanism is arranged above the base feeding mechanism in a crossing mode, and a locking screw mechanism is arranged in front of the circuit board assembling mechanism.
2. The fully automatic intelligent assembling equipment for the magnetic encoder according to claim 1, wherein the base assembling mechanism comprises an assembling jig base, a bearing pressing component is arranged above the assembling jig base, and a base feeding component, a bearing feeding component and a material moving component are respectively arranged on the workbench on the periphery of the assembling jig base;
the bearing press-fit assembly comprises a press-fit support frame, the press-fit support frame is arranged on the workbench on two sides of the assembling jig base in a spanning mode, a press-fit movable plate is arranged in the press-fit support frame in a vertical sliding mode, a press-fit cylinder is arranged at the top end of the press-fit support frame in a vertical mode, the working end of the press-fit cylinder is connected with the press-fit movable plate, and a lower pressing rod is arranged at the bottom end of the press-fit movable plate.
3. The full-automatic intelligent rigging equipment of magnetic encoder of claim 2, a characterized in that, base feed subassembly includes first support seat, first support seat top level is provided with first optical axis, it is provided with the optical axis seat to slide on the first optical axis, first support seat top right-hand member level is provided with first push rod cylinder, the working end of first push rod cylinder is connected the optical axis seat, the optical axis seat antetheca is provided with first fly leaf, first fly leaf antetheca is provided with first slip table cylinder perpendicularly, the working end level of first slip table cylinder is provided with first mounting panel, first mounting panel front end is provided with rotatory clamping jaw cylinder perpendicularly, two working ends of rotatory clamping jaw cylinder are provided with the base clamping jaw respectively.
4. The full-automatic intelligent assembling equipment for the magnetic encoder according to claim 2, wherein the bearing feeding assembly comprises a bearing feeding device and a bearing feeding device, the bearing feeding device comprises a feeding support frame, a feeding plate is horizontally arranged at the top end of the feeding support frame, a feeding groove is formed in the feeding plate, one end of the feeding groove horizontally penetrates through the feeding plate and is abutted with a straight vibrating track, a straight vibrator is arranged at the bottom of the straight vibrating track, an ejection fixing plate is horizontally arranged on the feeding support frame below the feeding plate, an ejection rod fixing seat is vertically arranged in the middle of the ejection fixing plate in a penetrating manner, an ejection rod is vertically slidably arranged in the ejection rod fixing seat, the top of the ejection rod is connected with the feeding groove in a penetrating manner, a positioning disc is horizontally arranged in the middle of the ejection rod, and a positioning column is arranged on the top surface of the positioning disc, the feeding device is characterized in that a cushion pad is sleeved on the lower portion of the positioning column, a positioning hole vertically penetrates through the feeding plate and corresponds to the positioning column, the positioning column is connected with the positioning hole in a sliding mode, a material ejecting cylinder fixing plate is horizontally arranged below the material ejecting fixing plate, a material ejecting cylinder is vertically arranged on the material ejecting cylinder fixing plate, and the working end of the material ejecting cylinder is connected with the material ejecting rod.
5. The full-automatic intelligent assembly equipment of magnetic encoder of claim 2, characterized in that, bearing loading attachment includes the second supporting seat, second supporting seat top level is provided with the second optical axis, it is provided with the second optical axis seat to slide on the second optical axis, second supporting seat top left end level is provided with the second push rod cylinder, the work end of second push rod cylinder is connected the second optical axis seat, second optical axis seat antetheca is provided with the second fly leaf, second fly leaf antetheca is provided with the second slip table cylinder perpendicularly, the work end of second slip table cylinder is provided with the L template, L template front end is provided with the finger cylinder perpendicularly, two work ends of finger cylinder are provided with the clamping jaw respectively.
6. The full-automatic intelligent assembling device for the magnetic encoder according to claim 1, wherein the circuit board feeding mechanism comprises a plug-in connection line assembly, a feeding assembly and a feeding assembly, the feeding assembly is arranged behind the jig base, the plug-in connection line assembly is arranged behind the feeding assembly and has the same structure as the bearing feeding assembly, the feeding assembly is arranged on the right side of the feeding assembly, the feeding assembly comprises a linear guide rail, the linear guide rail is arranged on the workbench behind the jig base, a clamping device fixing plate is slidably arranged on the linear guide rail, a clamping device is arranged on the top surface of the clamping device fixing plate, a third cylinder fixing seat is vertically arranged on the left side of the linear guide rail, a third cylinder is horizontally arranged on the third cylinder fixing seat, and a fourth cylinder connecting plate is vertically arranged at the working end of the third cylinder, and a fourth cylinder fixing plate is vertically arranged on the left side of the clamping device fixing plate, a fourth cylinder is horizontally arranged on the fourth cylinder fixing plate, and the working end of the fourth cylinder is connected with the fourth cylinder connecting plate.
7. The fully automatic intelligent assembling device of magnetic encoder according to claim 6, the clamping device comprises a clamping base, four corners of the bottom of the clamping base are respectively connected with the top surface of a fixing plate of the clamping device through supporting columns, a clamping connecting plate is vertically and slidably arranged in the clamping base, two ends of the clamping connecting plate are respectively and movably connected with connecting rods through pin shafts, the top ends of the two connecting rods are respectively and movably connected with clamping rods through pin shafts, a clamping cylinder is vertically arranged on the bottom surface of the clamping base, the working end of the clamping cylinder is connected with the clamping base in a sliding manner and is connected with the clamping connecting plate, the clamping base is provided with a clamping base on the top surface, two opposite side surfaces of the clamping base are respectively provided with an inclined slideway in a centering way, and the two clamping rods respectively penetrate through and are in sliding connection with the corresponding inclined slideways.
8. The fully automatic intelligent assembling device of magnetic encoder according to claim 6, the feeding assembly comprises a feeding fixing plate which is horizontally arranged on the workbench, two sliding rod seats are arranged at the front end of the top surface of the feeding fixed plate in parallel, sliding rods are respectively arranged in the two sliding rod seats in a horizontal sliding manner, the two sliding rods are connected with movable seats, a fifth cylinder is horizontally arranged at the rear end of the feeding fixed plate, the working end of the fifth cylinder is connected with the movable seat, a sixth air cylinder fixing plate is vertically arranged on the top surface of the movable seat, a sixth air cylinder is vertically arranged on the sixth air cylinder fixing plate, and a seventh cylinder fixing plate is horizontally arranged at the working end of the sixth cylinder, a second finger cylinder is vertically arranged at the left end of the seventh cylinder fixing plate, and two working ends of the second finger cylinder are respectively provided with a circuit board clamping jaw.
9. The fully automatic intelligent assembling device for the magnetic encoder according to claim 2, wherein the base feeding mechanism comprises a third support seat, a material receiving seat is arranged at the rear end of the top surface of the third support seat, the rear end of the material receiving seat abuts against the material moving assembly, a fourth support seat is arranged at the front end of the top surface of the third support seat, a plug wire positioning device is arranged on the top surface of the fourth support seat, a base material moving device is arranged on the right side of the third support seat, the plug wire positioning device comprises a rodless cylinder, the rodless cylinder is horizontally arranged on the top surface of the fourth support seat, a positioning finger cylinder is arranged at the working end of the rodless cylinder, and positioning clamping jaws are respectively and horizontally arranged at the two working ends of the positioning finger cylinder.
10. The fully automatic intelligent assembling equipment for the magnetic encoder according to claim 1, wherein the magnetic steel assembling mechanism comprises a fifth supporting seat, the fifth supporting seat is arranged on the workbench on both sides of the base feeding mechanism in a straddling manner, an assembling channel is vertically arranged on the top surface of the fifth supporting seat corresponding to the jig seat in a penetrating manner, and a magnetic steel feeding assembly, a base fixing assembly and a magnetic steel mounting assembly are respectively arranged on the fifth supporting seat on the periphery of the assembling channel;
the magnetic steel feeding assembly comprises a magnetic steel feeding channel, a material distributing guide rail is horizontally arranged on a fifth supporting seat at the front end of the magnetic steel feeding channel, a material distributing seat is arranged on the material distributing guide rail in a sliding mode, the rear end of the material distributing seat is abutted to the magnetic steel feeding channel in a sliding mode, a material distributing cylinder fixing plate is vertically arranged on the fifth supporting seat at the left end of the material distributing guide rail, a material distributing cylinder is horizontally arranged on the material distributing cylinder fixing plate, and the working end of the material distributing cylinder is connected with the material distributing seat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110997389.1A CN113664496B (en) | 2021-08-27 | 2021-08-27 | Full-automatic intelligent assembly equipment of magnetic encoder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110997389.1A CN113664496B (en) | 2021-08-27 | 2021-08-27 | Full-automatic intelligent assembly equipment of magnetic encoder |
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| CN113664496A true CN113664496A (en) | 2021-11-19 |
| CN113664496B CN113664496B (en) | 2023-06-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551376A (en) * | 2023-07-10 | 2023-08-08 | 福建宝锋电子有限公司 | Encoder equipment |
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| CN113155834A (en) * | 2021-04-28 | 2021-07-23 | 深圳市路安仪器设备有限公司 | Connecting piece detection equipment of data acquisition workstation |
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| CN104400379A (en) * | 2014-11-28 | 2015-03-11 | 江阴吉爱倍万达精工有限公司 | Adjustable clamping mechanism of bearing conveying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116551376B (en) * | 2023-07-10 | 2023-09-26 | 福建宝锋电子有限公司 | Encoder equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113664496B (en) | 2023-06-09 |
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