CN113635056B - Automatic production equipment for anti-skid chains - Google Patents
Automatic production equipment for anti-skid chains Download PDFInfo
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- CN113635056B CN113635056B CN202110936901.1A CN202110936901A CN113635056B CN 113635056 B CN113635056 B CN 113635056B CN 202110936901 A CN202110936901 A CN 202110936901A CN 113635056 B CN113635056 B CN 113635056B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004080 punching Methods 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 230000009471 action Effects 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 3
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000001174 ascending effect Effects 0.000 claims description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention relates to automatic production equipment of an antiskid chain, which comprises a rack, wherein a conveying mechanism is arranged on the rack, the rack is sequentially provided with a feeding station, a stamping station, a punching station and a fusing station in the conveying direction of the conveying mechanism, the feeding station comprises a die box, and a shifting mechanism and a vibrating disc which are positioned on two sides of the die box, and the shifting mechanism comprises a shifting fork and a shifting fork rotation driving part; the conveying mechanism is used for conveying the steel wire rope, the vibrating disc outputs the fastener to the die box according to a set posture, the shifting fork drives the fastener on the die box to a punching station under the action of the shifting fork rotation driving portion, the punching station punches the fastener and the steel wire rope together, the punching station punches the fastener, and the fusing station is used for cutting off the steel wire rope; has the advantages that: the input of fastener is realized to the cooperation that adopts shift fork and vibration dish to adopt the leading wheel of belted ring groove to carry out wire rope's conveying, make tyre chain production facility overall structure simple, installation easy maintenance is favorable to the reduction of fault rate.
Description
Technical Field
The invention relates to the field of automatic production, in particular to automatic production equipment for an anti-skid chain.
Background
Wire rope and connector link on the tyre chain guarantee that the tyre chain can stably fix the key on the tire, and the tyre chain needs to pass through the mode and the wire rope combination of punching press with the fastener in process of production, but the structure of current tyre chain production facility is comparatively complicated and the trouble frequently goes out, for example because tension problem, leads to taking place wire rope in the production process easily and collapses disconnected phenomenon, in addition, adjusts the degree of difficulty great on the synchronism of each process.
Based on this, the present disclosure is thus directed.
Disclosure of Invention
In order to solve the above problems, an object of the present invention is to provide an automatic anti-skid chain production apparatus, which simplifies the structure of the anti-skid chain production apparatus and reduces the failure rate.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an automatic production device of an anti-skid chain comprises a rack, wherein a conveying mechanism is arranged on the rack, a feeding station, a stamping station, a punching station and a fusing station are sequentially arranged on the rack in the conveying direction of the conveying mechanism, the feeding station comprises a die box, and a shifting mechanism and a vibrating disc which are positioned on two sides of the die box, and the shifting mechanism comprises a shifting fork and a shifting fork rotation driving part;
transport mechanism is used for conveying wire rope, and the vibration dish exports the fastener to the die box according to the posture of setting for, and the shift fork dials the fastener on the die box under the effect of shift fork rotation driving portion and delivers to the punching press station, the punching press station is in the same place fastener and wire rope punching press, and the station of punching a hole punches a hole to the fastener, and fusing station is used for cutting wire rope.
Further, transport mechanism is including rotating transfer gear, a plurality of leading wheel subassembly and the transfer gear drive division of connection in the frame, the leading wheel subassembly is including fixing vertical axis one in the frame, and sliding connection has the leading wheel mounting bracket on the vertical axis one, is equipped with pivot one on the leading wheel mounting bracket, is fixed with the leading wheel in the pivot one, be equipped with the supporting spring one of cover on vertical axis one between leading wheel mounting bracket and the frame, the annular has been seted up in the periphery of leading wheel.
Further, transport mechanism includes the tensioning wheel subassembly, the tensioning wheel subassembly has at least two sets ofly and is located the feed side of pay-off station and the feed side of fusing station respectively, the tensioning wheel subassembly includes two vertical axis two that set up relatively from top to bottom and fix with the frame, sliding connection has the tensioning wheel mounting bracket on the vertical axis two, is equipped with pivot two on the tensioning wheel mounting bracket, is fixed with the take-up pulley in the pivot two, be equipped with the support spring two of cover on vertical axis two between tensioning wheel mounting bracket and the frame, two the take-up pulley sets up relatively from top to bottom and laminates, the annular has been seted up in the periphery of take-up pulley.
Furthermore, the inner walls of the ring grooves on the guide wheel and the tensioning wheel are provided with anti-skid layers.
Furthermore, several guide wheel assemblies comprise encoders, and the encoders are provided with connecting rods fixed with the rotating shafts.
Furthermore, the die stamping box is of an I-steel structure, wing plates on two sides of the die stamping box are fixed on the rack, one end of the die stamping box in the length direction is close to a stamping station, a web of the die stamping box is located below a discharge hole of the vibrating disc and a shifting fork, and a yielding hole convenient for exposing the guide wheel is formed in the web of the die stamping box.
Furthermore, the below of vibration dish is equipped with the base fixed with the frame, is equipped with buffer spring between base and the vibration dish.
Further, the punching press station is equipped with a plurality of stands including fixing the punching press platform in the frame on the punching press bench, is fixed with a mounting panel on a plurality of stands, is fixed with the punching press jar of a vertical punching press on the mounting panel, the action end of punching press jar is fixed with the punching press board, one side that the punching press platform leaned on the die box is equipped with the slope, and the shift fork of being convenient for dials the fastener on the die box into the punching press platform, be fixed with the gag lever post that is located between mounting panel and the punching press board on the mounting panel.
Further, the station of punching a hole includes a plurality of mechanisms of punching a hole, and the mechanism of punching a hole is including fixing the box of punching a hole in the frame, one side of the box width direction of punching a hole is the feed inlet towards punching a position, and the opposite side is the discharge gate towards fusing station, the ascending one end of box length direction of punching a hole is fixed with the jar of punching a hole, and the other end forms the pressure-bearing end that punches a hole, be equipped with a plurality of buffer posts of arranging along its length direction in the box of punching a hole.
Furthermore, the fusing station comprises a fusing machine fixed on the frame, and a material piling box is arranged at a discharge port of the fusing machine.
The invention has the advantages that:
1. the input of the fastener is realized by matching the shifting fork and the vibrating disc, and the steel wire rope is conveyed by the guide wheel with the annular groove, so that the antiskid chain production equipment has a simple integral structure, is convenient to install and maintain and is beneficial to reducing the failure rate;
2. the device adopts the encoder to record the linear displacement of the antiskid chain, thereby preventing the error of the conveying speed of the workpiece and facilitating the integral beat control;
3. the guide wheel assembly adopts supporting spring to provide tensile force to be equipped with tensile force device and further provide tensile force for the wire rope of carrying, avoid appearing the wire rope phenomenon of bursting apart in the course of working.
Drawings
FIG. 1 is a schematic three-dimensional configuration of the present invention in an embodiment;
FIG. 2 is a schematic three-dimensional structure from another perspective of FIG. 1;
FIG. 3 is a schematic front view of FIG. 1;
FIG. 4 is a schematic side view of FIG. 1;
FIG. 5 is an enlarged view of portion A of FIG. 1;
description of the reference symbols
A frame 100, a fixed disc 101;
the device comprises a transmission mechanism 200, a guide wheel 201, a guide wheel mounting frame 202, a first rotating shaft 203, a first vertical shaft 204, a transmission wheel driving part 205, a transmission wheel 206, a tensioning wheel 207, a second vertical shaft 208, a tensioning wheel mounting frame 209, a second rotating shaft 210, a first supporting spring 211, a second supporting spring 212, an encoder 213 and a connecting rod 214;
a feeding station 300, a die box 301, a shifting fork rotating driving part 302, a shifting fork 303, a vibrating disc 304, a base 305 and a buffer spring 306;
the stamping device comprises a stamping station 400, a stamping table 401, a stamping cylinder 402, a column 403, a limiting rod 404, a stamping plate 405 and a mounting plate 406;
a punching station 500, a punching box 501, a punching cylinder 502 and a buffer column 503;
Detailed Description
The present invention is described in further detail below with reference to examples.
The embodiment provides an automatic anti-skid chain production device, as shown in fig. 1 to 5, which includes a steel frame 100, a conveying mechanism 200 is arranged in the length direction of the frame 100, and the frame 100 is sequentially provided with a feeding station 300, a punching station 400, a punching station 500 and a fusing station 600 in the conveying direction of the conveying mechanism 200.
The transfer mechanism 200 includes a transfer wheel 206, a guide wheel assembly, a tension wheel assembly, and a transfer wheel driving portion 205. The fixed plate 101 is fixedly connected to the initial end of the frame 100 in the conveying direction, the conveying wheel 206 is rotatably connected to the fixed plate 101, and the conveying wheel driving part 205 of the embodiment employs a motor, and the motor drives the conveying wheel 206 to rotate through a belt. The leading wheel subassembly is including fixing the vertical axis one 204 on frame 100, and sliding connection has leading wheel mounting bracket 202 on the vertical axis one 204, and leading wheel mounting bracket 202 can be vertical removal on vertical axis one 204, and leading wheel 201 is installed through a pivot 203 to leading wheel mounting bracket 202, be equipped with the supporting spring one 211 of cover on vertical axis one 204 between leading wheel mounting bracket 202 and the frame 100, the annular has been seted up in the periphery of leading wheel 201. The annular groove is used for spacing wire rope, for avoiding wire rope to break away from leading wheel 201, this embodiment is equipped with anti-skidding material at the annular inner wall, and supporting spring 211 is used for providing the tensile force for wire rope simultaneously. The tensioning wheel components are provided with two groups and are respectively located on the feeding side of the feeding station 300 and the feeding side of the fusing station 600, each tensioning wheel component comprises two vertical shafts II 208 which are oppositely arranged from top to bottom and fixed with the rack 100, a tensioning wheel mounting rack 209 is connected to each vertical shaft II 208 in a sliding mode, so that the tensioning wheel mounting rack can slide up and down along each vertical shaft II 208, a tensioning wheel 207 is mounted on each tensioning wheel mounting rack 209 through a rotating shaft II 210, a supporting spring II 212 which is sleeved on each vertical shaft II 208 is arranged between each tensioning wheel mounting rack 209 and the rack 100, each tensioning wheel 207 is oppositely arranged and attached from top to bottom, annular grooves are formed in the periphery of each tensioning wheel 207, the tensioning wheel components are used for providing enough tensioning force for the steel wire ropes, and the annular grooves are used for the guide wheels 201 to act the same.
Furthermore, in this embodiment, one of the guide wheel assemblies further includes an encoder 213, the encoder 213 is fixed on the first rotating shaft 203 of the guide wheel assembly through the connecting rod 214, and the number of rotating turns of the rotating shaft is recorded through the encoder 213, so that the linear displacement of the steel wire rope is calculated, the occurrence of a phenomenon of error in conveying workpieces is prevented, and the synchronism of operation of each station is ensured.
The feeding station 300 comprises a die box 301, and a toggle mechanism and a vibrating plate 304 which are positioned at two sides of the die box 301 in the width direction. Wherein toggle mechanism includes shift fork 303 and shift fork rotation driving portion 302, and the shift fork rotation driving portion 302 of this embodiment adopts the revolving cylinder that the model is HRQ20A to the realization drives shift fork 303 and carries out reciprocating motion. The vibration disc 304 is used for placing metal fastener workpieces, the workpieces are output to the die box 301 in a set posture under the action of the vibration disc 304, and the workpieces on the die box 301 are transferred to the punching station 400 by the shifting fork 303 for punching. Preferably, the die box 301 of the present embodiment is made of i-steel, the flanges of the die box 301 are fixed to the frame 100, one end of the die box 301 in the length direction is adjacent to the punching station 400, and the web of the die box 301 is located below the discharge port of the vibrating plate 304 and the shifting fork 303. In addition, the web plate of the die box 301 is provided with a yielding hole for exposing the guide wheel 201 conveniently, so that the steel wire rope can pass through the die box 301 and enter the punching station 400.
A base 305 fixed with the frame 100 is arranged below the vibration disk 304 of the embodiment, a buffer spring 306 is arranged between the base 305 and the vibration disk 304, and the buffer spring 306 is used for buffering impact force caused by vibration and prolonging the service life of the equipment.
The stamping station 400 comprises a stamping table 401 fixed on the frame 100, a plurality of upright posts 403 are arranged on the stamping table 401, a mounting plate 406 is fixed on the upright posts 403, a stamping cylinder 402 for vertical stamping is fixed on the mounting plate 406, and the stamping cylinder 402 of the embodiment adopts an air cylinder. The action end of the stamping cylinder 402 is fixed with a stamping plate 405, one side of the stamping platform 401 close to the stamping box 301 is provided with a slope, and a shifting fork 303 is convenient to shift a fastener on the stamping box 301 into the stamping platform 401. In addition, a stopper rod 404 is fixed to the mounting plate 406 between the mounting plate 406 and the punch plate 405, and when the punch plate 405 is reset and raised, the stopper rod 404 stops the punch plate 405 from being raised excessively.
The punching station 500 comprises three punching mechanisms, and can simultaneously punch three workpieces so as to improve the efficiency. The punching mechanism comprises a punching box 501 fixed on the rack 100, one side of the width direction of the punching box 501 is a feeding hole facing the punching station 400, the other side of the width direction of the punching box 501 is a discharging hole facing the fusing station 600, a punching cylinder 502 is fixed at one end of the punching box 501 in the length direction, a punching pressure-bearing end is formed at the other end of the punching box, and a plurality of buffer columns 503 arranged along the length direction of the punching box 501 are arranged in the punching box 501. The punching cylinder 502 of the present embodiment employs an air cylinder.
The fusing station 600 comprises a fusing machine 601 fixed on the frame 100, and a material piling box 602 is arranged at a discharge port of the fusing machine 601.
When the steel wire rope punching machine is used, the conveying wheel 206 provides power for the steel wire rope to advance along the conveying direction, the guide wheel 201 plays a limiting role and guarantees that the steel wire rope advances linearly, after the vibration disc 304 outputs a workpiece, the shifting fork 303 shifts the workpiece to the punching station 400, the punching plate 405 of the punching station 400 pushes the workpiece and the steel wire rope down to punch the workpiece and the steel wire rope together, then the workpiece is input into the punching station 500, the punching cylinder 502 punches holes the workpiece on the steel wire rope, then the workpiece is input into the fusing station 600, after the fusing machine 601 cuts the steel wire rope with the workpiece, the cut steel wire rope falls into the material piling box 602, manual touch is not needed in the whole process, and safety and automation degree are high.
The above-mentioned embodiments are merely illustrative of the inventive concept and are not intended to limit the scope of the invention, which is defined by the claims and the insubstantial modifications of the inventive concept can be made without departing from the scope of the invention.
Claims (8)
1. The utility model provides an antiskid chain automatic production equipment, includes the frame, its characterized in that: the frame is provided with a conveying mechanism, the frame is sequentially provided with a feeding station, a stamping station, a punching station and a fusing station in the conveying direction of the conveying mechanism, the feeding station comprises a die box, and a shifting mechanism and a vibrating disc which are positioned on two sides of the die box, and the shifting mechanism comprises a shifting fork and a shifting fork rotation driving part;
the conveying mechanism is used for conveying the steel wire rope, the vibrating disc outputs the fastener to the die box according to a set posture, the shifting fork drives the fastener on the die box to a punching station under the action of the shifting fork rotation driving portion, the punching station punches the fastener and the steel wire rope together, the punching station punches the fastener, and the fusing station is used for cutting off the steel wire rope;
the conveying mechanism comprises a conveying wheel, a plurality of guide wheel assemblies and a conveying wheel driving part, wherein the conveying wheel, the guide wheel assemblies and the conveying wheel driving part are rotatably connected to the rack, each guide wheel assembly comprises a first vertical shaft fixed on the rack, a first guide wheel mounting frame is connected to the first vertical shaft in a sliding mode, a first rotating shaft is arranged on each guide wheel mounting frame, a guide wheel is fixed to each rotating shaft, a first support spring sleeved on the first vertical shaft is arranged between each guide wheel mounting frame and the rack, and a ring groove is formed in the periphery of each guide wheel;
conveying mechanism includes the tensioning wheel subassembly, the tensioning wheel subassembly has at least two sets ofly and is located the feed side of pay-off station and the feed side of fusing station respectively, the tensioning wheel subassembly includes two vertical axis two that set up relatively from top to bottom and fix with the frame, sliding connection has the tensioning wheel mounting bracket on the vertical axis two, is equipped with pivot two on the tensioning wheel mounting bracket, is fixed with the take-up pulley on the pivot two, be equipped with the cover between tensioning wheel mounting bracket and the frame and erect epaxial two supporting spring, two the tensioning wheel sets up relatively from top to bottom and laminates, the annular has been seted up in the periphery of tensioning wheel.
2. The automatic snow chain production equipment according to claim 1, characterized in that: and anti-skid layers are arranged on the inner walls of the ring grooves on the guide wheel and the tensioning wheel.
3. The automatic snow chain production equipment according to claim 1, characterized in that: the guide wheel assemblies comprise encoders, and connecting rods fixed with the rotating shafts are arranged on the encoders.
4. The automatic snow chain production equipment according to claim 1, characterized in that: the stamping die box is of an I-steel structure, wing plates on two sides of the stamping die box are fixed on the rack, one end of the stamping die box in the length direction is close to a stamping station, a web of the stamping die box is located below a discharge port of the vibrating disc and a shifting fork, and a yielding hole facilitating exposure of the guide wheel is formed in the web of the stamping die box.
5. The automatic snow chain production equipment according to claim 1, characterized in that: the below of vibration dish is equipped with the base fixed with the frame, is equipped with buffer spring between base and the vibration dish.
6. The automatic snow chain production equipment according to claim 1, characterized in that: the stamping station is equipped with a plurality of stands including fixing the punching press platform in the frame on the punching press platform, be fixed with a mounting panel on a plurality of stands, is fixed with the punching press jar of a vertical punching press on the mounting panel, the action end of punching press jar is fixed with the punching press board, the punching press platform is equipped with the slope by one side of punching die box, and the fastener of the shift fork on with the punching die box of being convenient for is dialled into the punching press platform, be fixed with the gag lever post that is located between mounting panel and the punching press board on the mounting panel.
7. The automatic snow chain production equipment according to claim 1, characterized in that: the station of punching a hole includes a plurality of mechanisms of punching a hole, and the mechanism of punching a hole is including fixing the box of punching a hole in the frame, one side of the box width direction of punching a hole is the feed inlet towards the punching station, and the opposite side is the discharge gate towards fusing station, the ascending one end of box length direction of punching a hole is fixed with the jar of punching a hole, and the other end forms the pressure-bearing end that punches a hole, be equipped with a plurality of cushion columns of arranging along its length direction in the box of punching a hole.
8. The automatic snow chain production equipment according to claim 1, characterized in that: the fusing station comprises a fusing machine fixed on the frame, and a material piling box is arranged at a discharge port of the fusing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110936901.1A CN113635056B (en) | 2021-08-16 | 2021-08-16 | Automatic production equipment for anti-skid chains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110936901.1A CN113635056B (en) | 2021-08-16 | 2021-08-16 | Automatic production equipment for anti-skid chains |
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| Publication Number | Publication Date |
|---|---|
| CN113635056A CN113635056A (en) | 2021-11-12 |
| CN113635056B true CN113635056B (en) | 2022-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110936901.1A Active CN113635056B (en) | 2021-08-16 | 2021-08-16 | Automatic production equipment for anti-skid chains |
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| CN (1) | CN113635056B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5737823A (en) * | 1996-07-18 | 1998-04-14 | Walker; Kenneth | Tool for installing wires on a punch block |
| CN106695341A (en) * | 2017-01-23 | 2017-05-24 | 苏州科弗曼机械有限公司 | Processing equipment integrally formed with steel coil protective ring |
| CN109664117A (en) * | 2019-01-30 | 2019-04-23 | 桑军军 | A kind of nonskid chain process equipment |
| CN209829998U (en) * | 2018-12-26 | 2019-12-24 | 友容新源电气（昆山）有限公司 | Compound fuse-element cutting equipment that punches a hole |
| CN212598680U (en) * | 2020-04-15 | 2021-02-26 | 张武材 | Full-automatic iron chain machine convenient to iron chain welding |
| CN112495697A (en) * | 2020-11-02 | 2021-03-16 | 肇庆三雄极光照明有限公司 | Automatic gluing equipment for lamp holder of lamp tube |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3410913A1 (en) * | 1984-03-24 | 1985-10-03 | Trumpf GmbH & Co, 7257 Ditzingen | MACHINE TOOL FOR MECHANICAL AND LASER BEAM PROCESSING OF A WORKPIECE |
| JP3735356B2 (en) * | 2003-06-30 | 2006-01-18 | 株式会社椿本チエイン | Manufacturing method of roller chain link plate |
-
2021
- 2021-08-16 CN CN202110936901.1A patent/CN113635056B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5737823A (en) * | 1996-07-18 | 1998-04-14 | Walker; Kenneth | Tool for installing wires on a punch block |
| CN106695341A (en) * | 2017-01-23 | 2017-05-24 | 苏州科弗曼机械有限公司 | Processing equipment integrally formed with steel coil protective ring |
| CN209829998U (en) * | 2018-12-26 | 2019-12-24 | 友容新源电气（昆山）有限公司 | Compound fuse-element cutting equipment that punches a hole |
| CN109664117A (en) * | 2019-01-30 | 2019-04-23 | 桑军军 | A kind of nonskid chain process equipment |
| CN212598680U (en) * | 2020-04-15 | 2021-02-26 | 张武材 | Full-automatic iron chain machine convenient to iron chain welding |
| CN112495697A (en) * | 2020-11-02 | 2021-03-16 | 肇庆三雄极光照明有限公司 | Automatic gluing equipment for lamp holder of lamp tube |
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| CN113635056A (en) | 2021-11-12 |
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