CN113376716B - Method for coating antireflection film on surface of diffraction optical device - Google Patents
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Abstract
本发明公开了一种衍射光学器件表面增透膜的镀膜方法,通过优化原子层沉积镀膜参数,获得衍射光学器件微结构表面共形生长的膜层镀膜工艺;以优化的镀膜参数,在光学抛光的测试基板上分别镀制高折射率膜层和低折射率膜层,利用椭圆偏振光谱方法确定膜层的光学常数和厚度,确定膜层厚度和原子层沉积镀膜周期的关系;根据膜层的光学常数设计增透膜,计算增透膜中每个膜层的原子层沉积镀膜周期数;根据增透膜的结构优化设计衍射光学器件微结构,并制备衍射光学器件基板;按照增透膜中膜层从基板到空气的排列顺序,依次在衍射光学器件表面镀制各个膜层,制备增透膜。本发明提出的镀膜方法,可以有效提高衍射光学器件的光学透过率。
The invention discloses a method for coating an anti-reflection film on the surface of a diffractive optical device. By optimizing the coating parameters of atomic layer deposition, a film coating process for conformal growth of the microstructure surface of the diffractive optical device is obtained; with the optimized coating parameters, optical polishing A high-refractive-index film layer and a low-refractive-index film layer were plated on the test substrate respectively, and the optical constant and thickness of the film layer were determined by ellipsometry, and the relationship between the film thickness and the atomic layer deposition coating period was determined; according to the film layer Design the anti-reflection coating with optical constants, calculate the number of atomic layer deposition coating cycles of each film layer in the anti-reflection coating; optimize the microstructure of the diffractive optical device according to the structure of the anti-reflection coating, and prepare the substrate of the diffractive optical device; according to the structure of the anti-reflection coating The order of the film layers from the substrate to the air, each film layer is plated on the surface of the diffractive optical device in turn to prepare the anti-reflection film. The coating method proposed by the invention can effectively improve the optical transmittance of the diffractive optical device.
Description
技术领域technical field
本发明涉及微纳光学元件的加工领域,特别涉及用于提高衍射光学器件光透过率的一种衍射光学器件表面增透膜的镀膜方法。The invention relates to the processing field of micro-nano optical elements, in particular to a method for coating an anti-reflection film on the surface of a diffractive optical device for improving the light transmittance of the diffractive optical device.
背景技术Background technique
衍射光学是通过微细加工工艺,在片基、薄膜、以及传统光学器件表面刻蚀产生多个台阶甚至连续形状的浮雕结构调控光学相位,实现极高衍射效率和新颖光学功能的一种器件。衍射光学器件是实现计算机全息成像方法检测非球面面形、超分辨成像等新颖成像光学功能的必须器件,也是实现光学系统微小型化、集成化的重要途径,近年来,微结构加工能力的发展推动了微纳光学器件加工水平的快速发展以及微纳光学器件在光学系统的大规模应用。和传统光学器件类似,衍射光学器件表面的剩余反射会导致系统的透过率偏低,需要在表面镀制增透膜才能有效提高器件的光利用效率。传统的光学薄膜镀膜方式主要为离子束溅射、热蒸发以及离子束辅助沉积等物理气相沉积方式,镀膜过程中,从蒸发源到基板蒸发分子以接近直线的路线传播,沉积的薄膜厚度和分子的入射角度等参数密切相关,在分子传输路径上存在遮挡时,即可限制遮挡区域后薄膜的生长。由于微结构的遮挡效应,利用物理气相沉积在微结构上镀膜时,微结构上面向分子束流入射方向的位置沉积薄膜更大,而背向分子束流方向无法沉积薄膜,因此不能镀制厚度均匀、性能可控的光学薄膜,所制备的薄膜缺陷多。更严重的,薄膜的不均匀会破坏衍射光学器件的微结构特征。Diffractive optics is a device that achieves extremely high diffraction efficiency and novel optical functions by etching a multi-step or even continuous relief structure on the surface of the substrate, film, and traditional optical devices to control the optical phase through microfabrication. Diffractive optical devices are necessary devices for the realization of computer holographic imaging methods to detect aspheric surface shape, super-resolution imaging and other novel imaging optical functions, and are also an important way to realize the miniaturization and integration of optical systems. In recent years, the development of microstructure processing capabilities It has promoted the rapid development of the processing level of micro-nano optical devices and the large-scale application of micro-nano optical devices in optical systems. Similar to traditional optical devices, the residual reflection on the surface of diffractive optical devices will lead to low transmittance of the system. It is necessary to coat the surface with an anti-reflection coating to effectively improve the light utilization efficiency of the device. Traditional optical thin film coating methods are mainly physical vapor deposition methods such as ion beam sputtering, thermal evaporation, and ion beam assisted deposition. The incident angle and other parameters are closely related to each other. When there is occlusion on the molecular transmission path, the growth of the film after the occlusion area can be restricted. Due to the shielding effect of the microstructure, when using physical vapor deposition to coat the microstructure, the deposited film on the microstructure facing the direction of the molecular beam flow is larger, and the film cannot be deposited on the direction away from the molecular beam flow, so the thickness cannot be plated. Uniform optical film with controllable properties, the prepared film has many defects. More seriously, the inhomogeneity of the film will destroy the microstructural features of the diffractive optical device.
发明内容Contents of the invention
为了解决衍射光学器件表面增透膜镀膜的技术问题,本发明提出采用原子层沉积镀膜方法,在衍射光学器件的不同表面同时制备具有相同薄膜堆积顺序和沉积厚度的多层介质膜,以提高衍射光学器件的透过率。具体的,本发明公开了一种衍射光学器件表面增透膜的镀膜方法,包括如下步骤:In order to solve the technical problem of anti-reflection film coating on the surface of diffractive optical devices, the present invention proposes the use of atomic layer deposition coating method to simultaneously prepare multilayer dielectric films with the same film stacking sequence and deposition thickness on different surfaces of diffractive optical devices to improve the diffraction efficiency. Transmittance of optics. Specifically, the invention discloses a method for coating an anti-reflection film on the surface of a diffractive optical device, comprising the following steps:
步骤1,选择组成增透膜的高折射率膜层材料和低折射率膜层材料,并分别确定原子层沉积生长所述高折射率膜层材料和低折射率膜层材料的化学反应源材料;Step 1, select the high-refractive-index film layer material and low-refractive-index film layer material that make up the anti-reflection film, and determine the chemical reaction source material for the atomic layer deposition growth of the high-refractive index film layer material and the low-refractive index film layer material ;
步骤2,在测试基板上利用原子层沉积方法分别镀制高折射率膜层和低折射率膜层,分别确定高折射率膜层和低折射率膜层的镀膜厚度与镀膜周期的关系,以及各膜层的折射率色散;Step 2, using the atomic layer deposition method to plate a high-refractive index film layer and a low-refractive-index film layer respectively on the test substrate, respectively determining the relationship between the coating thickness and the coating period of the high-refractive index film layer and the low-refractive index film layer, and Refractive index dispersion of each film layer;
步骤3,根据所述高折射率膜层和低折射率膜层的折射率色散,设计增透膜的膜系结构,使衍射光学器件在工作波长具有目标透过率;所述膜系结构包括膜层的总层数,以及从基板到空气之间的各个膜层的材料以及各个膜层的厚度;Step 3, according to the refractive index dispersion of the high refractive index film layer and the low refractive index film layer, design the film system structure of the anti-reflection film, so that the diffractive optical device has a target transmittance at the working wavelength; the film system structure includes The total number of layers, the material of each layer from the substrate to the air, and the thickness of each layer;
步骤4,根据所述膜系结构中每个膜层的厚度,以及所述镀膜厚度和镀膜周期的关系,计算所述膜系结构中每个膜层的镀膜周期;Step 4, according to the thickness of each film layer in the film system structure, and the relationship between the thickness of the coating film and the coating film cycle, calculate the coating cycle of each film layer in the film system structure;
步骤5,根据所述膜系结构,优化调整衍射光学器件的微结构参数,并在衍射光学器件基板上制备衍射光学器件微结构;Step 5, optimizing and adjusting the microstructural parameters of the diffractive optical device according to the film structure, and preparing the microstructure of the diffractive optical device on the substrate of the diffractive optical device;
步骤6,使用所述化学反应源材料在衍射光学器件基板的多个表面同时镀制薄膜,膜层的制备顺序和步骤3所确定的从基板到空气之间的膜层排列顺序一致,每个膜层的镀膜周期由步骤4确定。Step 6, using the chemical reaction source material to simultaneously plate thin films on multiple surfaces of the diffractive optical device substrate, the preparation sequence of the film layers is consistent with the sequence of film layers from the substrate to the air determined in step 3, The coating cycle of the film layer is determined by step 4.
可选的,步骤2包括以下步骤:Optionally, step 2 includes the following steps:
步骤21,优化原子层沉积镀膜工艺参数,使原子层沉积镀制的薄膜在微结构表面均匀覆盖生长;Step 21, optimizing the parameters of the atomic layer deposition coating process, so that the thin film coated by atomic layer deposition uniformly covers and grows on the surface of the microstructure;
步骤22,选择光学常数和薄膜的光学常数差异大于设定阈值的基板作为测试基板,且测试基板为单面抛光;Step 22, selecting a substrate with a difference between the optical constant and the optical constant of the thin film greater than the set threshold as the test substrate, and the test substrate is single-sided polished;
步骤23,利用优化的镀膜工艺参数,在测试基板的抛光表面制备不同原子层沉积镀膜周期的薄膜膜层;Step 23, using the optimized coating process parameters to prepare thin film layers with different atomic layer deposition coating cycles on the polished surface of the test substrate;
步骤24,利用椭圆偏振光谱仪分别测量不同原子层沉积周期制备的膜层的椭圆偏振光谱;Step 24, using a spectroscopic ellipsometer to measure the ellipsometric spectra of the films prepared in different atomic layer deposition cycles;
步骤25,建立膜层的物理模型,反演计算椭圆偏振光谱,计算膜层的厚度和折射率色散关系,根据不同原子层沉积周期制备的膜层的厚度,建立膜层的镀膜厚度和镀膜周期的关系。Step 25, establish the physical model of the film layer, inversely calculate the ellipsometric spectrum, calculate the thickness of the film layer and the refractive index dispersion relationship, and establish the coating thickness and coating cycle of the film layer according to the thickness of the film layer prepared by different atomic layer deposition cycles Relationship.
可选的,所述步骤21包括对原子层沉积镀膜效果的检测和判断,并通过以下步骤实现:在深刻蚀微结构上进行原子层沉积镀制薄膜,利用扫描电子显微镜或透射电子显微镜测量镀膜后深刻蚀微结构表面生长的薄膜结构,判断使用的镀膜工艺参数是否能够实现薄膜在微结构表面共形生长;如果能,则说明该镀膜工艺参数达到要求;如果不能,则继续优化该镀膜工艺参数。Optionally, the step 21 includes the detection and judgment of the coating effect of atomic layer deposition, and is realized through the following steps: performing atomic layer deposition coating on the deeply etched microstructure, and measuring the coating with a scanning electron microscope or a transmission electron microscope Afterwards, deeply etch the thin film structure grown on the surface of the microstructure, and judge whether the coating process parameters used can realize the conformal growth of the film on the surface of the microstructure; if yes, it means that the coating process parameters meet the requirements; if not, continue to optimize the coating process parameter.
可选的,步骤25中,根据不同原子层沉积周期制备的膜层的厚度,通过线性拟合膜层厚度和原子层沉积周期的关系,建立膜层的镀膜厚度和镀膜周期的关系。Optionally, in step 25, according to the thicknesses of the films prepared in different atomic layer deposition periods, the relationship between the coating thickness of the film layer and the coating period is established by linearly fitting the relationship between the film thickness and the atomic layer deposition period.
可选的,所述微结构参数包括微结构中凹凸位置的横向尺寸。Optionally, the microstructural parameters include lateral dimensions of concave-convex positions in the microstructure.
可选的,所述步骤6中所述的镀制薄膜为利用交替进入镀膜真空室的两种反应气体分子在衍射光学器件基板表面不同区域上饱和化学吸附,并发生化学反应,生成对应的膜层。Optionally, the coating thin film described in step 6 uses two kinds of reactive gas molecules that alternately enter the coating vacuum chamber to saturate chemical adsorption on different regions of the surface of the diffractive optical device substrate, and a chemical reaction occurs to generate a corresponding film layer.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
(1)本发明通过原子层沉积方法,可以实现微结构表面多层薄膜的高均匀性制备,提高微结构器件的透过率;(1) The present invention can realize the high-uniformity preparation of the multilayer film on the surface of the microstructure through the atomic layer deposition method, and improve the transmittance of the microstructure device;
(2)本发明的提出的镀膜方法镀制的增透膜,薄膜结构精确可控,从而可以作为微结构器件的一部分,在微结构的设计过程中进行优化,进一步提高衍射光学器件的性能;(2) The anti-reflection film plated by the coating method proposed by the present invention has an accurate and controllable film structure, so that it can be used as a part of the microstructure device and optimized in the microstructure design process to further improve the performance of the diffractive optical device;
(3)本发明的衍射光学器件表面增透膜的镀膜方法,可以实现有机器件表面同时具有保护作用和增透作用的多层膜制备,隔绝水汽、原子氧等的影响,提高以有机材料作为基板的衍射光学器件的使用范围。(3) The coating method of the anti-reflection film on the surface of the diffractive optical device of the present invention can realize the preparation of a multilayer film with a protective effect and an anti-reflection effect on the surface of the organic device, isolate the influence of water vapor, atomic oxygen, etc., and improve the use of organic materials as Substrates for use in diffractive optics.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为镀制增透膜的衍射光学器件结构示意图。Figure 1 is a schematic diagram of the structure of a diffractive optical device coated with an anti-reflection coating.
图2为衍射光学元件表面原子层沉积镀膜过程示意图。Fig. 2 is a schematic diagram of the atomic layer deposition coating process on the surface of the diffractive optical element.
图3为利用优化参数镀制的Al2O3薄膜在深刻蚀硅微结构表面的单层膜结构示意图。Fig. 3 is a schematic diagram of a single-layer film structure of an Al 2 O 3 film plated with optimized parameters on the surface of a deeply etched silicon microstructure.
图4为原子层沉积Al2O3和TiO2单层膜厚度和镀膜周期的关系示意图。Fig. 4 is a schematic diagram of the relationship between the single-layer film thickness of atomic layer deposition Al 2 O 3 and TiO 2 and the coating cycle.
其中:101-衍射光学器件基板,102-微结构表面的增透膜,103-平面表面的增透膜,104-高折射率膜层,105-低折射率膜层,106-增透膜的总厚度,201-三甲基铝分子,202-该原子层沉积镀膜周期以前生长的Al2O3薄膜,203-化学吸附的三甲基铝分子单分子层,204-水分子,205-一个原子层沉积镀膜周期共形生长的Al2O3单层;301-单晶硅基板,302-硅基板上刻蚀的沟道微结构,303-微结构台阶顶部生长的Al2O3单层膜,304-微结构台阶侧面生长的Al2O3单层膜,305-微结构台阶底部生长的Al2O3单层膜,401-不同原子层沉积周期镀制Al2O3薄膜的测量厚度,402-不同原子层沉积周期镀制TiO2薄膜的测量厚度,403-拟合的Al2O3单层膜沉积厚度和沉积周期的线性关系,404-拟合的TiO2单层膜沉积厚度和沉积周期的线性关系。Among them: 101-diffractive optical device substrate, 102-anti-reflection coating on microstructure surface, 103-anti-reflection coating on plane surface, 104-high refractive index film layer, 105-low refractive index film layer, 106-anti-reflection film Total thickness, 201-trimethylaluminum molecule, 202-Al 2 O 3 thin film grown before this atomic layer deposition coating cycle, 203-chemisorbed trimethylaluminum molecule monolayer, 204-water molecule, 205-a Al 2 O 3 monolayer conformally grown periodically by atomic layer deposition coating; 301-monocrystalline silicon substrate, 302-channel microstructure etched on silicon substrate, 303-Al 2 O 3 monolayer grown on top of microstructure steps Film, 304-Al 2 O 3 monolayer film grown on the side of microstructure steps, 305-Al 2 O 3 monolayer film grown on the bottom of microstructure steps, 401-Measurement of Al 2 O 3 thin films deposited at different atomic layer deposition cycles Thickness, 402-measured thickness of TiO 2 films plated with different atomic layer deposition cycles, 403-fitting linear relationship between deposition thickness of Al 2 O 3 monolayer film and deposition cycle, 404-fitting deposition of TiO 2 monolayer film Linear relationship between thickness and deposition period.
具体实施方式detailed description
本发明以平面基板上的衍射微结构为例,对本发明实施例中的技术方案进行清楚、完整地描述。通常在此处附图中描述和示出的本发明实施例可以以不同的顺序来实现。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示一种实施流程。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention takes the diffractive microstructure on a planar substrate as an example to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments of the invention generally described and illustrated in the figures herein may be implemented in different sequences. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents an implementation process. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例的衍射光学器件结构如图1所示,101为衍射光学器件的基板,在基板的一个表面刻蚀有衍射微结构,另一个表面为平面;在微结构表面具有和微结构共形生长的多层增透膜,称之为微结构表面的增透膜102,在平面表面具有和微结构表面膜系相同结构的多层增透膜,称之为平面表面的增透膜103。The structure of the diffractive optical device of the embodiment of the present invention is shown in Figure 1, 101 is the substrate of the diffractive optical device, a diffractive microstructure is etched on one surface of the substrate, and the other surface is a plane; The multi-layer anti-reflection film grown in the shape is called the
所述的微结构表面的增透膜102由高折射率膜层104和低折射率膜层105组成,所述的平面表面的增透膜103同样由高折射率膜层104和低折射率膜层105组成,且微结构表面的增透膜102和平面表面的增透膜103中,从基板表面开始的每一层薄膜的材料和薄膜厚度相同。The
该实施例的目的是在波长500nm-700nm范围内,实现石英基板上衍射光学器件的高透射率。The purpose of this embodiment is to achieve high transmittance of the diffractive optical device on the quartz substrate within the wavelength range of 500nm-700nm.
所述的高折射率膜层和低折射率膜层采用在衍射光学器件工作波长具有高的透过率的薄膜材料。在实施例的波长范围内,可选择Nb2O5、TiO2、Ta2O5和HfO2材料中的任意一种或多种作为高折射率薄膜材料,采用Al2O3和SiO2材料中的任意一种或多种作为低折射率薄膜的材料。The high-refractive-index film layer and the low-refractive-index film layer are thin film materials with high transmittance at the working wavelength of the diffractive optical device. Within the wavelength range of the embodiment, any one or more of Nb 2 O 5 , TiO 2 , Ta 2 O 5 and HfO 2 materials can be selected as the high refractive index film material, and Al 2 O 3 and SiO 2 materials can be used Any one or more of them are used as the material of the low refractive index film.
需要明确的是,根据微结构器件工作波长的不同,所述的镀膜材料可以是氮化物、氧化物、硫化物、氟化物等。对于不同工作波长的器件上不同材料的镀膜,可以以所述的方法实现。本实施例仅示出微结构表面氧化物薄膜的镀膜工艺,而不是对镀膜材料的限制。It should be clarified that, depending on the working wavelength of the microstructure device, the coating material may be nitride, oxide, sulfide, fluoride, etc. Coating films of different materials on devices with different working wavelengths can be realized by the method described above. This embodiment only shows the coating process of the oxide thin film on the surface of the microstructure, rather than limiting the coating material.
所述的衍射光学透镜表面增透膜镀膜,采用原子层沉积镀膜技术实现。原子层沉积是一种改进的化学气相沉积方法,其本质是利用交替进入真空室的两种气体分子吸附在固体基板表面上饱和化学吸附,并发生化学反应,生成所需的薄膜的一种镀膜方法。图2以Al(CH3)3和H2O生长Al2O3薄膜的过程示出了微结构表面原子层沉积薄膜的原理。其中原子层沉积的一个镀膜周期包含四个步骤,分别包括:The anti-reflection coating on the surface of the diffractive optical lens is realized by atomic layer deposition coating technology. Atomic layer deposition is an improved chemical vapor deposition method. Its essence is to use two kinds of gas molecules alternately entering the vacuum chamber to adsorb saturated chemical adsorption on the surface of a solid substrate and undergo a chemical reaction to form a coating of the desired film. method. Figure 2 shows the process of growing Al 2 O 3 thin film with Al(CH 3 ) 3 and H 2 O to show the principle of ALD thin film on microstructured surface. A coating cycle of atomic layer deposition includes four steps, including:
(1)反应气体Al(CH3)3的注入。201所示为注入真空室中的Al(CH3)3分子,202为镀膜的微结构基板或者微结构基板表面在原子层沉积镀膜周期以前生长的Al2O3薄膜。Al(CH3)3分子在真空室中随机运动到达微结构基板的各个位置并和表面化学吸附的H2O发生化学反应,形成Al-O化学键,反应产物为CH4;(1) Injection of reaction gas Al(CH 3 ) 3 . 201 shows Al(CH 3 ) 3 molecules injected into the vacuum chamber, and 202 shows the coated microstructure substrate or the Al 2 O 3 thin film grown on the surface of the microstructure substrate before the atomic layer deposition coating cycle. Al(CH 3 ) 3 molecules move randomly in the vacuum chamber to reach various positions of the microstructure substrate and react chemically with H 2 O chemisorbed on the surface to form Al-O chemical bonds, and the reaction product is CH 4 ;
(2)惰性气体如N2、Ar气体的吹扫。吹扫过程中,物理吸附的气体分子以及真空室中残留的气体分子、反应产物CH4分子等经过真空泵排出真空室,从而在表面形成一个均匀化学吸附的三甲基铝分子单分子层203;(2) Purging of inert gas such as N 2 and Ar gas. During the purging process, the physically adsorbed gas molecules, the residual gas molecules in the vacuum chamber, and the reaction product CH4 molecules are discharged from the vacuum chamber through the vacuum pump, thereby forming a uniform chemically adsorbed trimethylaluminum
(3)反应气体H2O的注入;204为注入真空室的H2O分子,H2O分子在真空室中也会随机运动到达微结构基板的各个位置并和表面的活性甲基发生化学反应生成CH4,从而使Al和O形成化学键;(3) The injection of reaction gas H 2 O; 204 is the H 2 O molecule injected into the vacuum chamber, and the H 2 O molecule will also move randomly in the vacuum chamber to reach various positions of the microstructure substrate and react with the active methyl groups on the surface The reaction generates CH 4 , so that Al and O form a chemical bond;
(4)第二次惰性气体如N2,Ar气体的吹扫。吹扫过程中,物理吸附的H2O分子以及真空室中残留的H2O分子、反应产物CH4经过真空泵排出真空室,从而在表面形成一个均匀化学吸附的单分子层。(4) Purging of inert gas such as N 2 and Ar gas for the second time. During the purging process, the physically adsorbed H 2 O molecules, the residual H 2 O molecules in the vacuum chamber, and the reaction product CH 4 are discharged from the vacuum chamber through the vacuum pump, thereby forming a uniform chemically adsorbed monomolecular layer on the surface.
所述的原子层沉积镀膜过程由多个图2所述的周期构成,在每个周期中生长一个微结构基板共形的Al2O3层。The atomic layer deposition coating process consists of multiple cycles as shown in FIG. 2 , and in each cycle, an Al 2 O 3 layer conformal to the microstructure substrate is grown.
所述的衍射光学器件镀膜方法中,采用原子层沉积镀膜方法,在微结构表面和以及其他常规的光学表面,同时按指定的顺序沉积特定厚度的高折射率膜层和低折射率膜层,具体包括如下步骤:In the coating method of the diffractive optical device, the atomic layer deposition coating method is used to simultaneously deposit high-refractive-index film layers and low-refractive-index film layers of a specific thickness in a specified order on the microstructure surface and other conventional optical surfaces, Specifically include the following steps:
步骤1,选择组成增透膜的高折射率膜层和低折射率膜层,并确定原子层沉积生长高折射率膜层材料和低折射率膜层材料的化学反应源材料;Step 1, selecting the high-refractive-index film layer and the low-refractive-index film layer that make up the anti-reflection film, and determining the chemical reaction source material for the growth of the high-refractive index film layer material and the low-refractive index film layer material by atomic layer deposition;
本实施例中,选择TiO2作为高折射率膜层,选择Al2O3为低折射率膜层。Al2O3薄膜采用三甲基铝Al(CH3)3和H2O作为源材料反应生长,化学反应原理为:In this embodiment, TiO 2 is selected as the high-refractive index film layer, and Al 2 O 3 is selected as the low-refractive index film layer. The Al 2 O 3 thin film is grown by reaction with trimethylaluminum Al(CH 3 ) 3 and H 2 O as source materials. The chemical reaction principle is as follows:
Al(CH3)3+H2O→Al2O3+CH4。Al(CH 3 ) 3 +H 2 O→Al 2 O 3 +CH 4 .
TiO2薄膜采用TiCl4和H2O作为源材料反应生长,化学反应原理为:The TiO 2 thin film is grown by reacting with TiCl 4 and H 2 O as source materials. The chemical reaction principle is:
TiCl4+H2O→TiO2+HCl。TiCl 4 +H 2 O→TiO 2 +HCl.
步骤2,在测试基板上利用原子层沉积方法分别镀制高折射率膜层和低折射率膜层,分别确定高折射率膜层和低折射率膜层的镀膜厚度与原子层沉积周期的关系,以及薄膜的折射率色散;Step 2, use the atomic layer deposition method to coat the high-refractive index film layer and the low-refractive index film layer respectively, and determine the relationship between the coating thickness of the high-refractive index film layer and the low-refractive index film layer and the atomic layer deposition period , and the refractive index dispersion of the film;
高折射率膜层材料和低折射率膜层材料的制备分别通过以下分步骤实现:The preparation of the high-refractive-index film material and the low-refractive-index film material is achieved through the following sub-steps:
步骤21,优化原子层沉积镀膜工艺参数,使原子层沉积镀制的薄膜在微结构表面均匀覆盖生长;即薄膜材料必须均匀覆盖衍射光学器件的不同区域,包括微结构的顶部,底部和侧壁。Step 21, optimizing the parameters of the ALD coating process, so that the ALD-coated thin film covers and grows uniformly on the surface of the microstructure; that is, the thin film material must uniformly cover different areas of the diffractive optical device, including the top, bottom and side walls of the microstructure .
进一步的是,在本步骤中还包括对原子层沉积镀膜效果的检测和判断;Further, this step also includes the detection and judgment of the coating effect of atomic layer deposition;
具体为:将原子层沉积镀制薄膜的过程分别在深刻蚀硅微结构上进行,并利用扫描电子显微镜或透射电子显微镜测量镀膜后深刻蚀微结构表面薄膜结构,判断镀膜参数是否能够实现薄膜在微结构表面共形生长;如果能,则说明原子层沉积镀膜工艺参数达到要求,如果不能,则继续优化原子层沉积镀膜工艺参数。所述的镀膜工艺参数包括镀膜基板温度,基板暴露于源材料的时间、源材料每次向真空室的注入量等。Specifically: carry out the process of atomic layer deposition coating on the deep-etched silicon microstructure respectively, and use scanning electron microscope or transmission electron microscope to measure the film structure on the surface of the deep-etched microstructure after coating, and judge whether the coating parameters can realize the thin film in the silicon microstructure. Conformal growth of the microstructure surface; if it can, it means that the ALD coating process parameters meet the requirements, if not, continue to optimize the ALD coating process parameters. The coating process parameters include the temperature of the coating substrate, the time the substrate is exposed to the source material, the injection amount of the source material into the vacuum chamber each time, and the like.
图3示出了采用三甲基铝Al(CH3)3和H2O反应生长Al2O3薄膜的过程中,采用优化的工艺参数在深刻蚀硅微结构表面获得的镀膜结果,其中301为制备微结构的单晶硅基板,302为在硅基板上刻蚀的沟道,301和302在硅基板表面形成实验用的微台阶结构,303、304和305分别示出了在微结构顶部、侧壁和底部生长的Al2O3薄膜,所优化的原子层沉积镀膜参数实现台阶顶部生长的Al2O3单层膜303、台阶侧面生长的Al2O3单层膜304和台阶底部生长的Al2O3单层膜305具有高的厚度均匀性。Figure 3 shows the coating results obtained by using optimized process parameters on the deep-etched silicon microstructure surface during the growth of Al 2 O 3 films by the reaction of trimethylaluminum Al(CH 3 ) 3 and H 2 O, in which 301 In order to prepare a single crystal silicon substrate with a microstructure, 302 is a channel etched on the silicon substrate, 301 and 302 form a micro-step structure for experiments on the surface of the silicon substrate, and 303, 304 and 305 respectively show the microstructure top , Al 2 O 3 film grown on the side wall and bottom, the optimized ALD coating parameters realize the Al 2 O 3 monolayer film 303 grown on the top of the step, the Al 2 O 3 monolayer film 304 grown on the side of the step and the bottom of the step The grown Al 2 O 3 monolayer film 305 has high thickness uniformity.
优选的,用于检测微结构的基板和薄膜材料具有不同的电子学性质,从而在电子显微镜图像中可清晰分辨。Preferably, the substrate and film materials used to detect the microstructures have different electronic properties so that they can be clearly resolved in electron microscope images.
步骤22,选择适合薄膜光学性质检测的基板,优选的,所选择的测试基板的光学常数和薄膜的光学常数差异明显,例如差异大于设定阈值,且测试基板为单面抛光。Step 22, selecting a substrate suitable for the detection of optical properties of the thin film. Preferably, the optical constants of the selected test substrate and the optical constant of the film are significantly different, for example, the difference is greater than a set threshold, and the test substrate is single-sided polished.
该实施例中,选择单面抛光的硅基板作为Al2O3薄膜的生长基板,并用于检测Al2O3的薄膜厚度和光学常数。In this embodiment, a silicon substrate polished on one side is selected as the growth substrate of the Al 2 O 3 film, and is used to detect the film thickness and optical constant of the Al 2 O 3 film.
步骤23,利用优化的镀膜工艺参数,在测试基板的抛光表面制备不同原子层沉积镀膜周期的薄膜膜层;Step 23, using the optimized coating process parameters to prepare thin film layers with different atomic layer deposition coating cycles on the polished surface of the test substrate;
所示实施例中,分别制备出了100周期、200周期、300周期、400周期、原子层沉积的Al2O3薄膜。In the examples shown, Al 2 O 3 thin films of 100 cycles, 200 cycles, 300 cycles, 400 cycles, and ALD were prepared respectively.
步骤24,利用椭圆偏振光谱仪分别测量不同原子层沉积周期制备的膜层的椭圆偏振光谱;Step 24, using a spectroscopic ellipsometer to measure the ellipsometric spectra of the films prepared in different atomic layer deposition cycles;
可以理解的是,椭圆偏振光谱仪测量的波长范围包含衍射光学器件的工作波长范围。It can be understood that the wavelength range measured by the spectroscopic ellipsometer includes the working wavelength range of the diffractive optical device.
步骤25,建立膜层的计算模型,反演计算椭圆偏振光谱,计算膜层的厚度和折射率色散关系,根据不同原子层沉积周期制备的膜层的厚度,建立膜层的镀膜厚度和原子层沉积周期的关系。Step 25, establish the calculation model of the film layer, invert and calculate the ellipsometric spectrum, calculate the thickness of the film layer and the refractive index dispersion relationship, and establish the coating thickness and atomic layer of the film layer according to the thickness of the film layer prepared in different atomic layer deposition cycles The relationship between the deposition period.
在该实施例中,对高折射率膜层TiO2薄膜进行同样的镀膜流程,可获得适合衍射光学器件镀膜的TiO2原子层沉积镀膜工艺。In this embodiment, the same coating process is performed on the high-refractive-index TiO 2 thin film, and a TiO 2 atomic layer deposition coating process suitable for coating diffractive optical devices can be obtained.
可以理解的是,在该实施例中的波长范围内,所述的高折射率TiO2膜层和低折射率Al2O3膜层的折射率的色散关系可以采用柯西模型描述,并利用所述柯西模型中的常数和薄膜厚度多参数拟合椭圆偏振光谱,计算不同厚度的高折射率TiO2膜层和低折射率Al2O3膜层的厚度和折射率。It can be understood that, within the wavelength range in this embodiment, the dispersion relationship of the refractive index of the high refractive index TiO2 film layer and the low refractive index Al2O3 film layer can be described by the Cauchy model, and using The constants in the Cauchy model and the thickness of the film are multi-parameter fitted to the ellipsometry, and the thickness and refractive index of the high refractive index TiO 2 film layer and the low refractive index Al 2 O 3 film layer with different thicknesses are calculated.
图4中示出了不同原子层沉积周期镀制的Al2O3和TiO2的厚度。其中点401代表利用椭圆偏振光谱方法测量的Al2O3薄膜实际厚度,402代表利用椭圆偏振光谱方法测量的TiO2薄膜实际厚度。Figure 4 shows the thickness of Al 2 O 3 and TiO 2 plated with different ALD cycles. The
利用不同周期的薄膜的厚度,线性拟合镀膜厚度和原子层沉积周期的关系。图4中实线403示出了Al2O3薄膜的原子层沉积周期和镀制薄膜厚度的线性关系为Using the thickness of films with different periods, the relationship between the coating thickness and the atomic layer deposition period is linearly fitted.
d=0.170818×n-2.8483 (1)d=0.170818×n-2.8483 (1)
虚线404示出了TiO2膜的原子层沉积周期和镀制薄膜厚度的线性关系为:
d=0.06694×n-2.08 (2)d=0.06694×n-2.08 (2)
步骤3,利用步骤2中确定的高折射率膜层和低折射率膜层光学常数的色散关系,设计增透膜的膜系结构,使衍射光学器件在工作波长具有目标透过率,所述膜系结构包括膜层的总层数、从基板到空气的各个膜层的材料种类以及每个膜层的厚度。Step 3, using the dispersion relationship of the optical constants of the high-refractive-index film layer and the low-refractive-index film layer determined in step 2, to design the film system structure of the anti-reflection film, so that the diffractive optical device has a target transmittance at the working wavelength, said The film structure includes the total number of film layers, the material type of each film layer from the substrate to the air, and the thickness of each film layer.
所述的实施例中,在石英基板表面设计500nm-700nm波长范围的增透膜的具体方式为:以工作波长的透过率100%作为目标值,不断优化高折射率和低折射膜层的厚度,实现石英基板表面高的透过率。In the described embodiment, the specific method of designing the anti-reflection coating in the 500nm-700nm wavelength range on the surface of the quartz substrate is: taking the transmittance of the working wavelength of 100% as the target value, and continuously optimizing the high refractive index and low refractive coating. thickness, to achieve high transmittance on the surface of the quartz substrate.
优选的,所述的优化多层膜厚度的过程可以通过商业的膜系设计软件实现。设计时以厚度无穷大的石英材料作为基板,优化高折射率膜层和低折射率膜层的厚度,实现基板表面高的透过率。Preferably, the process of optimizing the thickness of the multilayer film can be realized by commercial film system design software. In the design, the quartz material with infinite thickness is used as the substrate, and the thickness of the high-refractive index film layer and the low-refractive index film layer are optimized to achieve high transmittance on the substrate surface.
一种优化的膜设计结果为sub/17.65nmH/38.17nmL/68.30nmH/91.48nm/air,其中H代表TiO2,L代表Al2O3,air代表空气介质,sub为熔石英基板。An optimized film design result is sub/17.65nmH/38.17nmL/68.30nmH/91.48nm/air, where H stands for TiO 2 , L stands for Al 2 O 3 , air stands for air medium, and sub stands for fused silica substrate.
步骤4,根据步骤3所设计的多层膜膜系中每个膜层的厚度,和步骤2所确定的镀膜厚度和镀膜周期数的关系,计算多层膜膜系每个膜层的原子层沉积镀膜周期。Step 4, according to the thickness of each film layer in the multilayer film system designed in step 3, and the relationship between the coating thickness and the number of coating cycles determined in step 2, calculate the atomic layer of each film layer in the multilayer film system Deposition coating cycle.
如图4所示,薄膜的厚度和镀膜周期存在线性关系,对膜系设计中每一层薄膜,可根据式(1)和式(2)计算镀制该厚度的高折射率膜层和低折射率膜层的原子层沉积周期数。所述的膜系设计的原子层沉积膜层顺序和镀膜周期数目依次为250周期TiO2、240周期Al2O3、1051周期TiO2、552周期Al2O3。As shown in Figure 4, there is a linear relationship between the thickness of the film and the coating period. For each film in the film system design, the high refractive index film layer and the low The number of ALD cycles for the refractive index layer. The atomic layer deposition film layer sequence and coating cycle number of the film system design are 250 cycles of TiO 2 , 240 cycles of Al 2 O 3 , 1051 cycles of TiO 2 , and 552 cycles of Al 2 O 3 .
步骤5,根据设计的增透膜的膜系结构,优化调整衍射光学器件的微结构参数,并在基板上制备优化后的微结构。Step 5, according to the designed film structure of the anti-reflection film, optimize and adjust the microstructure parameters of the diffractive optical device, and prepare the optimized microstructure on the substrate.
一种最基本的优化调整微结构参数的过程如下:参阅图1,可以看出由于原子层沉积的膜层影响,微结构(图中的凹凸位置)的横向尺寸会发生变化;如增透膜的总厚度106为d,则台阶的宽度增加2d。为了使包含多层膜的微结构器件的成像效果和初始的不包含多层膜的微结构器件成像效果一致,所加工的微结构的初始台阶宽度比不包含多层膜的微结构器件的台阶宽度需减少2d。进一步的,可以将薄膜结构作为微结构器件的一部分,在微结构的设计过程中对基板的微结构参数进行优化,进一步提高衍射光学器件的性能;One of the most basic processes for optimizing and adjusting microstructure parameters is as follows: Referring to Figure 1, it can be seen that due to the influence of the film layer of atomic layer deposition, the lateral size of the microstructure (concave-convex position in the figure) will change; such as antireflection coating The
步骤6,以步骤1中确定的每种膜层的化学反应源材料,在步骤5所制备的基板的表面同时镀制薄膜,膜层的制备顺序和和步骤3所确定的从基板到空气膜层的排列顺序一致,每个膜层原子层沉积的镀膜周期由步骤4确定。Step 6, with the chemical reaction source material of each film layer determined in step 1, a thin film is simultaneously plated on the surface of the substrate prepared in step 5, the preparation sequence of the film layer and the from substrate to air film determined in step 3 The layers are arranged in the same order, and the coating cycle of each film layer atomic layer deposition is determined by step 4.
优选的,在原子层沉积镀膜的过程中,将衍射光学器件的每个表面同时暴露于化学反应气体,并利用惰性气体吹扫每个表面,使气体分子在微结构表面等不同的表面同时化学吸附单分子层,实现基板不同表面增透膜膜层的同时制备。Preferably, in the process of atomic layer deposition coating, each surface of the diffractive optical device is exposed to a chemical reaction gas at the same time, and each surface is purged with an inert gas, so that the gas molecules are simultaneously chemically reacted on different surfaces such as the microstructure surface. Adsorption of monomolecular layers enables simultaneous preparation of anti-reflective coatings on different surfaces of substrates.
进一步优选的,原子层沉积镀膜腔室可以通过门阀等真空连接机构和微结构刻蚀设备实现真空连接,在刻蚀完成后,打开门阀,利用真空驱动装置将衍射光学器件从刻蚀真空室转移至原子层沉积镀膜腔室,实现刻蚀器件的真空原位镀膜,避免空气中的颗粒等造成的污染、空气对基板的氧化等。Further preferably, the atomic layer deposition coating chamber can be connected in vacuum through a vacuum connection mechanism such as a gate valve and the microstructure etching equipment. After the etching is completed, the gate valve is opened, and the diffractive optical device is transferred from the etching vacuum chamber by a vacuum drive device. To the atomic layer deposition coating chamber, realize vacuum in-situ coating of etched devices, avoid pollution caused by particles in the air, and oxidation of the substrate by air.
可以理解的是,利用所述的原子层沉积镀膜方法,可以实现薄膜材料均匀覆盖衍射光学器件的不同区域,包括微结构的顶部、底部和侧壁,因此可以保护有机衍射光学器件在低高度地球轨道工作时免受原子氧的直接侵蚀等环境影响,有效扩展有机衍射光学器件的工作环境,提高有机衍射光学器件的寿命。It can be understood that, using the above-mentioned atomic layer deposition coating method, the thin film material can uniformly cover different areas of the diffractive optical device, including the top, bottom and sidewall of the microstructure, so that the organic diffractive optical device can be protected at low altitudes on the earth. The orbital work is free from environmental influences such as direct erosion of atomic oxygen, which effectively expands the working environment of the organic diffractive optical device and improves the life of the organic diffractive optical device.
以上所述仅为本发明的优选实施例而已,并不限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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