Nothing Special   »   [go: up one dir, main page]

CN113232385A - 一种高分子复合材料逃生通道及其生产工艺 - Google Patents

一种高分子复合材料逃生通道及其生产工艺 Download PDF

Info

Publication number
CN113232385A
CN113232385A CN202110452863.2A CN202110452863A CN113232385A CN 113232385 A CN113232385 A CN 113232385A CN 202110452863 A CN202110452863 A CN 202110452863A CN 113232385 A CN113232385 A CN 113232385A
Authority
CN
China
Prior art keywords
parts
polymer composite
resin
structure layer
escape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202110452863.2A
Other languages
English (en)
Inventor
姜安彥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Rongzhi New Material Co ltd
Original Assignee
Jiangsu Rongzhi New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Rongzhi New Material Co ltd filed Critical Jiangsu Rongzhi New Material Co ltd
Priority to CN202110452863.2A priority Critical patent/CN113232385A/zh
Publication of CN113232385A publication Critical patent/CN113232385A/zh
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/562—Winding and joining, e.g. winding spirally spirally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/566—Winding and joining, e.g. winding spirally for making tubular articles followed by compression
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/58—Winding and joining, e.g. winding spirally helically
    • B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • B29C53/62—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
    • B29C53/66—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis with axially movable winding feed member, e.g. lathe type winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/58—Winding and joining, e.g. winding spirally helically
    • B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • B29C53/62—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
    • B29C53/66—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis with axially movable winding feed member, e.g. lathe type winding
    • B29C53/665—Coordinating the movements of the winding feed member and the mandrel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80—Component parts, details or accessories; Auxiliary operations
    • B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80—Component parts, details or accessories; Auxiliary operations
    • B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
    • B29C53/8066—Impregnating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382—Automated fiber placement [AFP]
    • B29C70/384—Fiber placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F11/00—Rescue devices or other safety devices, e.g. safety chambers or escape ways
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Composite Materials (AREA)
  • Chemical & Material Sciences (AREA)
  • Robotics (AREA)
  • Business, Economics & Management (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Management (AREA)
  • Pulmonology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及一种高分子复合材料逃生通道及其生产工艺，高分子复合材料逃生通道包括由内至外依次设置的耐磨光滑层、内结构层、过渡结构层、结构层、外结构层以及外表面层。本发明具有如下优点：采用多层纤维纱浸胶缠绕而成，相较于传统材质的逃生通道，最大限度地降低重量的同时，保证逃生通道足够的抗压强度以及环形刚度，提高生产效率。

Description

一种高分子复合材料逃生通道及其生产工艺
技术领域：
本发明属于逃生通道领域，具体涉及一种高分子复合材料逃生通道及其生产工艺。
背景技术：
在路梁隧道建筑上，需要在隧道内预设置逃生通道，以便在隧道塌方时，隧道里人员可以迅速进入逃生通道，从而撤离隧道。由于现在国内使用的逃生通道，基本都是钢制管道，混凝土管道，聚丙烯复合管道等。由于以上几种材质管道，重量太大，在安装，拆卸上，给操作人员造成了很大困难，需要的时间太长，大大影响了工程进度。
发明内容：
本发明的目的是为了克服以上的不足，提供一种高分子复合材料逃生通道及其生产工艺，保证逃生通道的抗压强度以及环向刚度，最大限度降低逃生管道的重量，提高生产效率，快速实现安装拆卸。
发明的目的通过以下技术方案来实现：一种高分子复合材料逃生通道，包括由内至外依次设置的耐磨光滑层、内结构层、过渡结构层、结构层、外结构层以及外表面层；
耐磨光滑层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、20-30份的树脂、2-3份的耐磨剂以及3-5份的阻燃剂；
内结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、60-80份的晶须纤维、30-40份的树脂、3-5份的耐磨剂以及3-5份的阻燃剂；
过渡结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、10-15份的树脂以及10-15份的界面树脂；
结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的晶须纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的增韧剂；
外结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的耐摩擦剂；
外表面层采用的材料，按重量份数计包括：80-100份的玻璃纤维、10-15份的树脂、10-15份的表面树脂、3-5份的增韧剂、3-5份的阻燃剂以及1-3份的抗紫外线剂.
一种高分子复合材料逃生通道的生产工艺，其特征在于，具体步骤包括如下：
S1、定位专用的缠绕机，缠绕机包括缠绕机床身、纱架、两主轴支架以及置于两主轴支架之间的模具主轴，模具主轴通过主轴电机实现驱动，模具主轴上具有模具，缠绕机床身上设有小车导轨，小车导轨上设有由伺服电机驱动的小车，小车上具有与模具位置相配合的多自由度吐丝嘴，小车上位于多自由度喷丝嘴与模具之间的位置具有浸胶槽，主轴电机驱动模具作旋转运动，主轴电机上具有计数器，伺服电机驱动小车沿着模具的延伸方向作往返式运动；
S2、启动缠绕，将耐磨光滑层的玻璃纤维纱以及聚酯纤维纱穿过自由度喷丝嘴，在浸胶槽内混入搅拌后的树脂胶液，启动伺服电机以及主轴电机，使耐磨光滑层的玻璃纤维纱以及聚酯纤维纱经过树脂胶液缠绕在模具上，随着小车的往复式运动而实现在模具上的多切点交叉叠加缠绕，当耐磨光滑层缠绕完毕后，依次缠绕内结构层、过渡结构层、结构层、外结构层以及外表面层，固化1.5-2h，形成高分子复合材料逃生通道分段；
S3、组装，将相邻的高分子复合材料逃生通道分段通过连接件进行组装，形成高分子复合材料逃生通道；
S4、表面处理：在高分子复合材料逃生通道的外壁喷涂警戒线以及指导逃生方向的箭头。
本发明的进一步改进在于：步骤S3中连接件包括相邻两高分子复合材料逃生通道分段的两端嵌入设置在圆环体，还包括第一卡箍环以及第二卡箍环，第一卡箍环与第二卡箍环分别置于圆环体的两侧位置，第一卡箍环与第二卡箍环之间具有多个连接杆，连接杆的内壁抵在圆环体的外壁上，第一卡箍环与第二卡箍环为不封闭结构，且第一卡箍环的两端与第二卡箍环的两端均通过卡扣实现紧固连接。
本发明的进一步改进在于：步骤S2中高分子复合材料逃生通道分段的长度为2000mm，高分子复合材料逃生通道分段的直径为800mm-1000mm。
本发明与现有技术相比具有以下优点：
1、本发明中的逃生通道采用多层纤维纱浸胶缠绕而成，相较于传统材质的逃生通道，最大限度地降低重量的同时，保证逃生通道足够的抗压强度以及环形刚度，提高生产效率。
2、本发明中采用多切点交叉叠加缠绕的缠绕方式，进一步促进胶液渗透至纤维纱之间，保证纤维纱缠绕固化后的连接稳定性，同时这种缠绕方式制得的逃生通道结构强度更佳。
3、相邻两高分子复合材料逃生管道分段之间通过特制结构的连接件实现组装，安装拆卸方便，连接稳固。
附图说明：
图1为本发明中高分子复合材料逃生通道的结构示意图。
图2为本发明中缠绕机的结构示意图。
图3为本发明中连接件与高分子复合材料逃生管道分段的连接示意图。
图中标号：
100-耐磨光滑层、200-内结构层、300-过渡结构层、400-结构层、500-外结构层、600-外表面层；
1-缠绕机床身、2-纱架、3-主轴支架、4-模具主轴、5-模具、6-小车导轨、7-小车、8-浸胶槽、9-自由吐丝嘴、10-主轴电机、11-伺服电机、12-计数器、13-连接件、14-高分子复合材料逃生管道分段；
131-第一卡箍环、132-第二卡箍环、133-连接杆、134-卡扣。
具体实施方式：
为了加深对本发明的理解，下面将结合实施例和附图对本发明作进一步详述，该实施例仅用于解释本发明，并不构成对本发明保护范围的限定。
在本发明的描述中，需要理解的是，术语指示方位或位置关系，如为基于附图所示的方位或位置关系，仅为了便于描述本发明和简化描述，而不是指示或暗示所指的结构或单元必须具有特定的方位，因此不能理解为对本发明的限制。
在本发明中，除另有明确规定和限定，如有 “连接”“设有”“具有”等术语应作广义去理解，例如可以是固定连接，可以是拆卸式连接，或一体式连接，可以说机械连接，也可以是直接相连，可以通过中间媒介相连，对于本领域技术人员而言，可以根据具体情况理解上述术语在本发明中的基本含义。
本发明一种高分子复合材料逃生通道的一种实施方式，包括由内至外依次设置的耐磨光滑层100、内结构层200、过渡结构层300、结构层400、外结构层500以及外表面层600；
耐磨光滑层100采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、20-30份的树脂、2-3份的耐磨剂以及3-5份的阻燃剂；
内结构层200采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、60-80份的晶须纤维、30-40份的树脂、3-5份的耐磨剂以及3-5份的阻燃剂；
过渡结构层300采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、10-15份的树脂以及10-15份的界面树脂；
结构层400采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的晶须纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的增韧剂；
外结构层500采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的耐摩擦剂；
外表面层600采用的材料，按重量份数计包括：80-100份的玻璃纤维、10-15份的树脂、10-15份的表面树脂、3-5份的增韧剂、3-5份的阻燃剂以及1-3份的抗紫外线剂。
本发明中的逃生通道采用多层纤维纱浸胶缠绕而成，相较于传统材质的逃生通道，最大限度地降低重量的同时，保证逃生通道足够的抗压强度以及环形刚度，提高生产效率。
一种高分子复合材料逃生通道的生产工艺，其特征在于，具体步骤包括如下：
S1、定位专用的缠绕机，缠绕机包括缠绕机床身1、纱架2、两主轴支架3以及置于两主轴支架3之间的模具主轴4，模具主轴4通过主轴电机10实现驱动，模具主轴4上具有模具5，缠绕机床身1上设有小车导轨6，小车导轨6上设有由伺服电机11驱动的小车7，小车7上具有与模具5位置相配合的多自由度吐丝嘴9，小车7上位于多自由度喷丝嘴9与模具5之间的位置具有浸胶槽8，主轴电机10驱动模具5作旋转运动，主轴电机10上具有计数器12，伺服电机11驱动小车7沿着模具5的延伸方向作往返式运动；
S2、启动缠绕，将耐磨光滑层100的玻璃纤维纱以及聚酯纤维纱穿过自由度喷丝嘴9，在浸胶槽8内混入搅拌后的树脂胶液，启动伺服电机11以及主轴电机10，使耐磨光滑层100的玻璃纤维纱以及聚酯纤维纱经过树脂胶液缠绕在模具5上，随着小车7的往复式运动而实现在模具5上的多切点交叉叠加缠绕，当耐磨光滑层100缠绕完毕后，依次缠绕内结构层200、过渡结构层300、结构层400、外结构层500以及外表面层600，固化1.5-2h，形成高分子复合材料逃生通道分段14；
S3、组装，将相邻的高分子复合材料逃生通道分段14通过连接件13进行组装，形成高分子复合材料逃生通道；
S4、表面处理：在高分子复合材料逃生通道的外壁喷涂警戒线以及指导逃生方向的箭头。
本发明中采用多切点交叉叠加缠绕的缠绕方式，进一步促进胶液渗透至纤维纱之间，保证纤维纱缠绕固化后的连接稳定性，同时这种缠绕方式制得的逃生通道结构强度更佳。
进一步的，如图3所示，步骤S3中连接件13包括相邻两高分子复合材料逃生通道分段14的两端嵌入设置在圆环体135，还包括第一卡箍环131以及第二卡箍环132，第一卡箍环131与第二卡箍环132分别置于圆环体135的两侧位置，第一卡箍环131与第二卡箍环132之间具有多个连接杆133，所述连接杆133的内壁抵在圆环体135的外壁上，第一卡箍环131与第二卡箍环132为不封闭结构，且第一卡箍环131的两端与第二卡箍环132的两端均通过卡扣134实现紧固连接。
相邻两高分子复合材料逃生管道分段14之间通过特制结构的连接件13实现组装，安装拆卸方便，连接稳固。
进一步的，步骤S2中高分子复合材料逃生通道分段14的长度为2000mm，高分子复合材料逃生通道分段14的直径为800mm-1000mm。
本发明中未全部公开的内容为本领域技术人员公知的现有常识，本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (4)

1.一种高分子复合材料逃生通道，其特征在于，包括由内至外依次设置的耐磨光滑层、内结构层、过渡结构层、结构层、外结构层以及外表面层；
所述耐磨光滑层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、20-30份的树脂、2-3份的耐磨剂以及3-5份的阻燃剂；
所述内结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的聚酯纤维、60-80份的晶须纤维、30-40份的树脂、3-5份的耐磨剂以及3-5份的阻燃剂；
所述过渡结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、10-15份的树脂以及10-15份的界面树脂；
所述结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的晶须纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的增韧剂；
所述外结构层采用的材料，按重量份数计包括：80-100份的玻璃纤维、60-80份的有机纤维、20-30份的树脂、3-5份的阻燃剂以及3-5份的耐摩擦剂；
所述外表面层采用的材料，按重量份数计包括：80-100份的玻璃纤维、10-15份的树脂、10-15份的表面树脂、3-5份的增韧剂、3-5份的阻燃剂以及1-3份的抗紫外线剂。
2.一种利用权利要求1所述一种高分子复合材料逃生通道的生产工艺，其特征在于，具体步骤包括如下：
S1、定位专用的缠绕机，所述缠绕机包括缠绕机床身、纱架、两主轴支架以及置于两主轴支架之间的模具主轴，所述模具主轴通过主轴电机实现驱动，所述模具主轴上具有模具，所述缠绕机床身上设有小车导轨，所述小车导轨上设有由伺服电机驱动的小车，所述小车上具有与模具位置相配合的多自由度吐丝嘴，所述小车上位于多自由度喷丝嘴与模具之间的位置具有浸胶槽，所述主轴电机驱动模具作旋转运动，所述主轴电机上具有计数器，所述伺服电机驱动小车沿着模具的延伸方向作往返式运动；
S2、启动缠绕，将耐磨光滑层的玻璃纤维纱以及聚酯纤维纱穿过自由度喷丝嘴，在浸胶槽内混入搅拌后的树脂胶液，启动伺服电机以及主轴电机，使耐磨光滑层的玻璃纤维纱以及聚酯纤维纱经过树脂胶液缠绕在模具上，随着小车的往复式运动而实现在模具上的多切点交叉叠加缠绕，当耐磨光滑层缠绕完毕后，依次缠绕内结构层、过渡结构层、结构层、外结构层以及外表面层，固化1.5-2h，形成高分子复合材料逃生通道分段；
S3、组装，将相邻的高分子复合材料逃生通道分段通过连接件进行组装，形成高分子复合材料逃生通道；
S4、表面处理：在高分子复合材料逃生通道的外壁喷涂警戒线以及指导逃生方向的箭头。
3.根据权利要求2所述一种高分子复合材料逃生通道的生产工艺，其特征在于，所述步骤S3中连接件包括圆环体，相邻两高分子复合材料逃生通道分段的两端嵌入设置在圆环体，还包括第一卡箍环以及第二卡箍环，所述第一卡箍环与第二卡箍环分别置于圆环体的两侧位置，所述第一卡箍环与第二卡箍环之间具有多个连接杆，所述连接杆的内壁抵在圆环体的外壁上，所述第一卡箍环与第二卡箍环为不封闭结构，且第一卡箍环的两端与第二卡箍环的两端均通过卡扣实现紧固连接。
4.根据权利要求3所述一种高分子复合材料逃生通道的生产工艺，其特征在于，所述步骤S2中高分子复合材料逃生通道分段的长度为2000mm，所述高分子复合材料逃生通道分段的直径为800mm-1000mm。
CN202110452863.2A 2021-04-26 2021-04-26 一种高分子复合材料逃生通道及其生产工艺 Withdrawn CN113232385A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110452863.2A CN113232385A (zh) 2021-04-26 2021-04-26 一种高分子复合材料逃生通道及其生产工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110452863.2A CN113232385A (zh) 2021-04-26 2021-04-26 一种高分子复合材料逃生通道及其生产工艺

Publications (1)

Publication Number Publication Date
CN113232385A true CN113232385A (zh) 2021-08-10

Family

ID=77129435

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110452863.2A Withdrawn CN113232385A (zh) 2021-04-26 2021-04-26 一种高分子复合材料逃生通道及其生产工艺

Country Status (1)

Country Link
CN (1) CN113232385A (zh)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202029399U (zh) * 2011-03-01 2011-11-09 上海坪河玻璃钢制造有限公司 纤维粗纱缠绕玻璃钢方管加工设备
CN103557378A (zh) * 2013-11-13 2014-02-05 武汉理工大学 一种定长缠绕成型高刚度复合管及其制作方法
CN103822034A (zh) * 2014-02-27 2014-05-28 苏氏工业科学技术（北京）有限公司 一种密封卡箍及一种密封卡箍连接法兰盘的连接结构
CN104405962A (zh) * 2014-11-08 2015-03-11 湖南潇湘源科技开发有限责任公司 高强度玻璃钢管道及其生产方法
CN104613242A (zh) * 2014-12-01 2015-05-13 武汉理工大学 一种树脂基复合夹层结构管及其二次缠绕制作方法
CN106969213A (zh) * 2017-05-09 2017-07-21 天津工业大学 一种高刚度复合材料管道及其制造方法
CN206667885U (zh) * 2017-04-24 2017-11-24 上海肯梯纽新材料科技有限公司 一种复合材料灯杆景观塔
CN210088206U (zh) * 2019-06-24 2020-02-18 上海伟泰实业发展有限公司 一种gfrpc承插式隧道逃生管道及其转弯接头
CN210396803U (zh) * 2019-07-18 2020-04-24 杭州中筑交通科技有限公司 一种隧道专用轻质逃生管道
CN210660192U (zh) * 2019-08-09 2020-06-02 浙江恒则熙交通科技有限公司 隧道逃生管道

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202029399U (zh) * 2011-03-01 2011-11-09 上海坪河玻璃钢制造有限公司 纤维粗纱缠绕玻璃钢方管加工设备
CN103557378A (zh) * 2013-11-13 2014-02-05 武汉理工大学 一种定长缠绕成型高刚度复合管及其制作方法
CN103822034A (zh) * 2014-02-27 2014-05-28 苏氏工业科学技术（北京）有限公司 一种密封卡箍及一种密封卡箍连接法兰盘的连接结构
CN104405962A (zh) * 2014-11-08 2015-03-11 湖南潇湘源科技开发有限责任公司 高强度玻璃钢管道及其生产方法
CN104613242A (zh) * 2014-12-01 2015-05-13 武汉理工大学 一种树脂基复合夹层结构管及其二次缠绕制作方法
CN206667885U (zh) * 2017-04-24 2017-11-24 上海肯梯纽新材料科技有限公司 一种复合材料灯杆景观塔
CN106969213A (zh) * 2017-05-09 2017-07-21 天津工业大学 一种高刚度复合材料管道及其制造方法
CN210088206U (zh) * 2019-06-24 2020-02-18 上海伟泰实业发展有限公司 一种gfrpc承插式隧道逃生管道及其转弯接头
CN210396803U (zh) * 2019-07-18 2020-04-24 杭州中筑交通科技有限公司 一种隧道专用轻质逃生管道
CN210660192U (zh) * 2019-08-09 2020-06-02 浙江恒则熙交通科技有限公司 隧道逃生管道

Similar Documents

Publication Publication Date Title
US3970495A (en) Method of making a tubular shaft of helically wound filaments
CN102777708A (zh) 纤维编织拉挤管道和生产方法
WO2022151929A1 (zh) 一种大口径工程管道的生产方法
CN113232385A (zh) 一种高分子复合材料逃生通道及其生产工艺
CN107398508B (zh) 一种内管体的拼接装置及轴向组合玻璃钢复合缠绕管的制备设备
CN105150552A (zh) 一种纤维增强热固性塑料波纹管生产设备及生产工艺
CN104385616A (zh) 一种采用双角度交替缠绕工艺制备煤层气管道的方法
JP6591696B2 (ja) 複合中空構造物を連続的に製造するためのヘッドおよびシステム
CN108036118B (zh) 一种纤维增强热塑性复合材料管及其制备方法
CN109747185B (zh) 一种两步法编织拉挤管道生产工艺及其设备
CN116141702B (zh) 一种纤维的3d缠绕方法
CN111438963A (zh) 一种连续缠绕玻璃钢加筋管制备方法
CN115056465B (zh) 连续纤维增强热塑性聚合物复合材料管成型设备和方法
CN107399251B (zh) 一种接触网支撑装置的成型方法
CN110239111A (zh) 一种复合材料管体与连接件一体化成型方法
CN113829641B (zh) 一种连续纤维增强热塑性树脂复合材料螺旋肋筋的制备装置及方法
CN110834418B (zh) 一种纤维增强复合材料压力容器及其制备方案
CN114321515A (zh) 一种预埋法兰连接结构的复合材料管
CN111070743B (zh) 一种中空结构壁复合材料管道的生产方法
CN204278554U (zh) 一种纤维连续缠绕装置
CN111189224B (zh) 一种热水器纤维增强内胆的制备系统和制备方法
CN210957635U (zh) 一种纤维增强连续缠绕编织电缆导管
JP2004330559A (ja) 繊維強化中空構造体の製造方法
CN108682523A (zh) 具有多层环形编织结构的玻璃钢绝缘管
CN114770973B (zh) 带长内筋的多边型复材筒体抗弯扭复合成型方法及生产线

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20210810

WW01 Invention patent application withdrawn after publication