CN113184426B - Intelligent warehousing management system for assembled built-in products - Google Patents
Intelligent warehousing management system for assembled built-in products Download PDFInfo
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- CN113184426B CN113184426B CN202110392884.XA CN202110392884A CN113184426B CN 113184426 B CN113184426 B CN 113184426B CN 202110392884 A CN202110392884 A CN 202110392884A CN 113184426 B CN113184426 B CN 113184426B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention provides an intelligent warehousing management system for assembled built-in products, and belongs to the technical field of ornament warehousing management. The assembled type intelligent warehousing management system for the built-in products comprises a three-dimensional warehousing system, a warehousing conveying system, a delivery conveying system, a warehousing code scanning system, an intelligent equipment control system, a warehouse scheduling system, a warehouse management system and a tray. The invention solves the problems of large occupied area and weak storage capacity of the non-intelligent storage, solves the problems that the conventional intelligent storage cannot store non-standard parts and cannot automatically distribute goods spaces for the non-standard parts, and improves the storage efficiency of ornaments with various non-standard parts.
Description
Technical Field
The invention relates to the technical field of ornament warehousing management, in particular to an intelligent warehousing management system for assembled built-in products.
Background
The assembly type building and the assembly type interior installation are gradually raised, and the national policy strongly supports; emerging industries will bring new demands; a large amount of factory prefabricated products such as plates, sectional materials, composite tiles and the like can be generated in assembly decoration and assembly buildings, so that large storage pressure is caused to warehouses of factories, and ordinary storage cannot meet requirements at all; and most of the common products can only be stored in food industry and chemical industry, the standardization degree of the products is higher, and the storage requirements of the products in the decoration industry are difficult to meet. The currently used non-intelligent warehousing system occupies a large space and has weak storage capacity; because the storage information of the flat warehouse is completely input manually, the out-warehouse ledger is written manually and is manually input into a computer system; errors are easy to occur in information storage, and the warehousing and the ex-warehouse need to be carried out manually, so that great labor is wasted, and the warehousing and ex-warehouse efficiency is extremely low; in addition, the warehouse keeper climbs up and down when going out to put in storage, and certain potential safety hazards exist. The architectural decoration trade uses great river word tray more, and conventional cylinder storage conveyor can't satisfy the transport of river word tray or transport efficiency can't satisfy and produce the line requirement. When a large amount of goods are stored, the management is extremely disordered, and the goods are searched and the time is wasted; warehouse managers still regularly checks to comb the warehouse and clean, can have the goods to be detained extravagantly, and unable fine realization FIFO will lead to the goods to store for a long time and lead to the rotten scheduling problem of damaging of article. The conventional intelligent warehousing system used at present is commonly used in food, medicine and chemical industries, and has higher standard requirement on the specification of goods; when non-standard goods are encountered, the storage requirements of the storage goods positions are difficult to meet, or great goods position waste is caused, so that the storage capacity is extremely wasted; the conventional intelligent storage is difficult to realize automatic stacking, automatic flexible sheet removal and automatic sorting of goods, and a sheet removal and sorting device is lacked.
Chinese patent CN106709689A, published japanese 2017-05-24 disclose an e-commerce supply chain management system for decorative materials, which includes a purchase management unit, a sale management unit, an order receiving management unit, a warehousing management unit, a settlement management unit, an authority management unit, a system management unit, a quality management unit, and an import and export management unit, wherein the e-commerce system server is respectively connected to the purchase management unit, the sale management unit, the order receiving management unit, the warehousing management unit, the settlement management unit, the authority management unit, the system management unit, the quality management unit, and the import and export management unit through a network, and the warehousing management unit includes: the system comprises a goods receiving management module, a warehousing management module, a goods picking management module, a delivery management module and an express packaging management module. This prior art has not only saved a large amount of manpower and materials, adopts management modes such as sales order amalgamation and branch storehouse moreover for in the logistics management of electronic commerce supply chain, shortened a large amount of flows, the function is comprehensive, and the transaction is more convenient. The warehouse management system in the above patent is meetting the goods of non-standard specification, and the goods position of warehouse hardly satisfies the storage requirement, causes very big goods position extravagant, causes the extreme waste of storage capacity.
Disclosure of Invention
The invention aims to provide an intelligent warehousing management system for assembled built-in products, aiming at the defects of the prior art.
The invention provides an intelligent warehousing management system for assembled built-in products, which comprises a three-dimensional warehousing system, a warehousing conveying system, an ex-warehouse conveying system, a warehousing code scanning system, an intelligent equipment control system, a warehouse scheduling system for controlling the intelligent equipment control system, a warehouse management system for controlling the warehouse scheduling system and a tray for bearing goods, wherein the intelligent equipment control system respectively controls the three-dimensional warehousing system, the warehousing conveying system, the ex-warehouse conveying system and the warehousing code scanning system; the stereoscopic warehousing system comprises a plurality of stock areas, a first conveying piece corresponding to the stock areas and a second conveying piece corresponding to the first conveying piece, wherein the stock areas comprise shelves, and at least one of the length, the width and the height of the shelves in two adjacent stock areas is different; the warehouse code scanning system scans information codes of warehoused goods to acquire code scanning information corresponding to the goods, wherein the code scanning information comprises the types, names, lengths, widths and heights of the warehoused goods, the warehouse management system acquires trays matched with the warehoused goods according to the code scanning information and conveys the trays to the warehoused goods so that the trays bear the warehoused goods, the warehouse management system acquires target shelves and target second conveying pieces of a target warehousing area matched with the warehoused goods according to the code scanning information and controls the warehouse conveying system to convey the trays to the target second conveying pieces, and the warehouse management system controls the target first conveying pieces to take out the trays on the target second conveying pieces and convey the trays to the target shelves; the warehouse management system matches a target goods shelf of the target goods storage area after obtaining the information of the goods delivered out of the warehouse and controls a target first conveying piece to take out the tray on the target goods shelf, the first conveying piece conveys the tray to a second conveying piece, the second conveying piece conveys the tray to the delivery conveying system, and the delivery conveying system conveys the empty tray to the tray storage area after the goods delivered out of the warehouse on the tray are taken out.
Further, the stock area includes the multiseriate goods shelves that are parallel to each other, is equipped with the multilayer goods shelves on every goods shelves, first transport piece is including setting up in the tunnel between the adjacent two storage areas, setting up in the track in the tunnel, along orbital axis motion's stacker, the stacker sets up on the track, track perpendicular to goods shelves, warehouse management system numbers for every goods shelves according to every goods shelves apart from three-dimensional warehouse system's one end at the distance of X axle direction, at the distance of Y axle direction, at the distance of Z axle direction.
Further, the tray types include 5, 1200mm wide by 1200mm long by 150mm high, 1200mm wide by 2500mm long by 150mm high, 1200mm wide by 3650mm long by 150mm high, 700mm wide by 2500mm long by 150mm high, 700mm wide by 3650mm long by 150mm high, and the width of the lane is 1200mm or 700mm.
Further, the warehousing conveying system comprises a plurality of first roller conveyors and a second roller conveyor arranged between two adjacent first roller conveyors, the second conveying piece comprises a first chain conveyor and a first jacking transfer machine which are arranged on one side of the storage area, the top end of the first roller conveyor is higher than that of the first chain conveyor, and the second roller conveyor is arranged on the inner side of the first chain conveyor; the first jacking transfer machine is used for receiving the tray conveyed by the first roller conveyor at the second roller conveyor, then lowering the second roller conveyor to enable the periphery of the tray to be abutted against the first chain conveyor, conveying the tray from one end of the first chain conveyor to the other end of the first chain conveyor at the first chain conveyor, and then lifting the second roller conveyor to enable the top end of the second roller conveyor and the top end of the first roller conveyor to be parallel and level.
Further, the first chain conveyor is parallel to the track, the first roller conveyor is parallel to the second roller conveyor, and the first roller conveyor is perpendicular to the first chain conveyor.
The warehouse management system controls the warehousing conveying system to convey the pallet to the loading port when the height of the warehoused goods is not the preset height, the width is not the preset width, and the length is not the preset length.
Further, the delivery conveying system comprises a platform, a second jacking transfer machine, a plurality of third roller conveyors, a fourth roller conveyor arranged between two adjacent third roller conveyors, a second chain conveyor used for receiving trays conveyed from the third roller conveyors, a fifth roller conveyor used for conveying the trays on the second chain conveyor to the platform, a sixth roller conveyor used for receiving empty trays, and a third chain conveyor used for conveying the empty trays conveyed from the sixth roller conveyor to a tray storage area, wherein the fourth roller conveyor is arranged on the inner side of the first chain conveyor, and the third roller conveyor is higher than the first chain conveyor; the fourth roller conveyor receives the tray conveyed by the first chain conveyor, the second jacking transfer machine raises the fourth roller conveyor when the first chain conveyor conveys the tray to the first chain conveyor and is positioned above the fourth roller conveyor, so that the top end of the fourth roller conveyor and the top end of the third roller conveyor are kept parallel and level, and the fourth roller conveyor is lowered after the fourth roller conveyor conveys the tray to the third roller conveyor so that the top end of the fourth roller conveyor is positioned below the top end of the first chain conveyor.
Furthermore, the delivery conveying system further comprises a third jacking transfer machine and a seventh roller conveyor arranged on the inner side of a third chain conveyor, the seventh roller conveyor is arranged between two adjacent first roller conveyors, the height of the top end of the third chain conveyor is smaller than that of the top ends of the first roller conveyors, and the tray storage area is arranged in the middle of the third chain conveyor; and the third jacking transfer machine raises the seventh roller conveyor to enable the top end of the seventh roller conveyor to be flush with the top end of the first roller conveyor when the third chain conveyor conveys the empty tray stored in the tray storage area to the third chain conveyor and the empty tray is positioned above the seventh roller conveyor.
Further, the goods warehouse-out pre-sorting system is further included for pre-sorting goods.
Further, the pre-sorting system comprises a fourth chain conveyor arranged on the other side of the storage area, an RGV, a plurality of fifth chain conveyors and a bridge robot arranged between every two adjacent fifth chain conveyors, wherein the first chain conveyor and the fourth chain conveyor are symmetrically arranged; the fourth chain conveyor receives the trays conveyed from the stacker, the RGV receives the trays conveyed from the fourth chain conveyor and conveys the trays to the fifth chain conveyor, and the bridge robot takes down the goods on the trays on one fifth chain conveyor and places the goods on empty trays on the other adjacent fifth chain conveyor.
The intelligent warehousing management system for the assembled built-in products has the following beneficial effects:
1. after the warehoused goods enter the goods loading port, the warehouse code scanning system scans information codes of the warehoused goods to acquire scanning information corresponding to the goods, including the types, names, lengths, widths and heights of the goods, the warehouse management system acquires a tray matched with the warehoused goods, a target shelf of a target storage area and a target second conveying piece according to the code scanning information, the warehouse management system controls the intelligent equipment control system through the warehouse scheduling system, the warehouse management system controls the tray to be conveyed to the warehoused goods through the intelligent equipment control system, the warehoused goods are placed on the tray, the warehouse management system controls the warehousing conveying system to convey the tray to the target second conveying piece through the intelligent equipment control system, the warehouse management system controls the target first conveying piece through the intelligent equipment control system to take out the tray on the target second conveying piece and convey the tray to the target shelf, when specific goods on a target shelf need to be taken out, the warehouse management system acquires information of the goods taken out of the warehouse and then matches the target shelf with a target goods storage area of the goods taken out of the warehouse, the warehouse management system controls a target first conveying piece to take out a tray on the target shelf through an intelligent equipment control system, controls a second conveying piece to convey the tray to the goods-taken out of the warehouse conveying system, the goods-taken out of the warehouse is conveyed to a destination through the goods-taken out of the warehouse conveying system, the user takes the goods taken out of the warehouse through the intelligent equipment control system, the warehouse management system controls the goods-taken out of the warehouse conveying system on the tray to be taken out and then conveys empty trays to a tray storage area, the problems that the occupied area of the non-intelligent warehouse is large and the storage capacity is weak are solved, the problems that the conventional intelligent warehouse can not store non-standard goods and can not automatically allocate goods positions for the non-standard goods are solved, the storage efficiency of ornaments with various nonstandard parts is improved;
2. the warehouse management system numbers each shelf according to the distance between each shelf and one end of the stereoscopic warehousing system in the X-axis direction, the distance in the Y-axis direction and the distance in the Z-axis direction, so that a target shelf is matched according to the code scanning information of warehoused goods and the number of the target shelf is acquired, the warehouse management system controls the warehousing conveying system to move for a first preset distance along the X-axis direction after acquiring the number information of the target shelf according to the code scanning information of the warehoused goods so as to convey the warehoused goods to a target second conveying piece, and controls the target stacker to receive the warehoused goods on the target second conveyor and control the stacker to move for a second preset distance along the Y-axis direction, move for a third preset distance upwards along the Z-axis direction and extend for a fourth preset distance towards the direction close to the target shelf so as to convey the warehoused goods to the target shelf; the warehouse management system matches the target goods shelf of the target goods storage area after acquiring the goods delivery information, the warehouse management system controls the target stacker to move a fifth preset distance along the Y-axis direction, move upwards along the Z-axis direction for a sixth preset distance, and extend a seventh preset distance towards the direction close to the target goods shelf so as to take the goods delivered from the target goods shelf out of the warehouse, the warehouse management system controls the target stacker to shorten the seventh preset distance along the direction far away from the target goods shelf, move downwards along the Z-axis direction for the sixth preset distance, and move an eighth preset distance along the Y-axis direction so as to convey the goods delivered from the warehouse to the delivery system, and the efficiency of storing and taking goods is respectively improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings, like reference numerals are used to indicate like elements. The drawings in the following description are illustrative of some, but not all embodiments of the invention. To a person skilled in the art, without inventive effort, other figures can be derived from these figures.
FIG. 1 is a schematic diagram of an intelligent warehouse management system for assembled built-in products according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a portion of an intelligent warehouse management system for assembled interior products according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an assembled built-in product intelligent warehouse management system according to an embodiment of the invention.
In the figure: 1-three-dimensional warehousing system, 11-shelf, 121-rail, 122-stacker, 13-first chain conveyor, 2-warehousing conveying system, 21-first roller conveyor, 22-second roller conveyor, 3-ex-warehouse conveying system, 31-fourth roller conveyor, 32-third roller conveyor, 33-second chain conveyor, 34-fifth roller conveyor, 35-platform, 36-sixth roller conveyor, 37-third chain conveyor, 38-seventh roller conveyor, 4-pre-sorting system, 41-fourth chain conveyor, 42-RGV, 43-fifth chain conveyor and 44-bridge robot.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Please refer to fig. 1 to 3. The intelligent warehousing management system for the assembled built-in products comprises a three-dimensional warehousing system 1, a warehousing conveying system 2, an ex-warehouse conveying system 3, a warehousing code scanning system, an intelligent equipment control system, a warehouse scheduling system for controlling the intelligent equipment control system, a warehouse management system for controlling the warehouse scheduling system and a tray for bearing goods, wherein the intelligent equipment control system respectively controls the three-dimensional warehousing system 1, the warehousing conveying system 2, the ex-warehouse conveying system 3 and the warehousing code scanning system; the stereoscopic warehousing system 1 comprises a plurality of stock areas, a first conveying member corresponding to the stock areas and a second conveying member corresponding to the first conveying member, wherein the stock areas comprise shelves 11, and the length, the width and the height of the shelves 11 in two adjacent stock areas are at least different; the warehousing code scanning system scans information codes of warehoused goods to acquire code scanning information corresponding to the goods, wherein the code scanning information comprises the types, names, lengths, widths and heights of the warehoused goods, the warehouse management system acquires trays matched with the warehoused goods according to the code scanning information and conveys the trays to the warehoused goods so that the trays bear the warehoused goods, the warehouse management system acquires target shelves 11 and target second conveying pieces of a target storage area matched with the warehoused goods according to the code scanning information and controls the warehousing conveying system 2 to convey the trays to the target second conveying pieces, and the warehouse management system controls the target first conveying pieces to take out the trays on the target second conveying pieces and convey the trays to the target shelves 11; the warehouse management system matches the target goods shelf 11 of the target goods storage area after acquiring the information of the goods discharged from the warehouse and controls the first conveying piece of the target to take out the tray on the target goods shelf 11, the first conveying piece conveys the tray to the second conveying piece, the second conveying piece conveys the tray to the discharging conveying system 3, and the discharging conveying system 3 conveys the empty tray to the tray storage area after the goods discharged from the warehouse on the tray are taken out.
After the warehoused goods enter the goods loading port, the warehouse code scanning system scans the information codes of the warehoused goods to acquire scanning information corresponding to the goods, including the types, names, lengths, widths and heights of the goods, the warehouse management system acquires a tray matched with the warehoused goods, a target shelf 11 of a target storage area and a target second conveying member according to the code scanning information, the warehouse management system controls the intelligent equipment control system through the warehouse scheduling system, the warehouse management system controls the tray to be conveyed to the warehoused goods through the intelligent equipment control system, the warehoused goods are placed on the tray, the warehouse management system controls the warehouse conveying system 2 to convey the tray to the target second conveying member through the intelligent equipment control system, the warehouse management system controls the target first conveying member to take out the tray on the target second conveying member through the intelligent equipment control system and convey the tray to the target shelf 11, when specific goods on the target goods shelf 11 need to be taken out, the warehouse management system acquires information of the goods taken out of the warehouse and then matches the target goods shelf 11 with a target goods storage area of the goods taken out of the warehouse, the warehouse management system controls the target first conveying piece to take out trays on the target goods shelf 11 through the intelligent equipment control system, controls the second conveying piece to convey the trays to the delivery system 3 which takes out the goods from the warehouse, the delivery system 3 conveys the trays to a destination, a user takes the goods taken out of the warehouse away, the warehouse management system controls the delivery system 3 to convey empty trays to the tray storage area after the goods taken out of the warehouse on the trays are taken out through the intelligent equipment control system, the problems that the non-intelligent floor area is occupied and the storage capacity is poor are solved, the problems that the conventional intelligentization cannot store non-standard goods and the automatic allocation of goods positions to the non-standard goods are solved, the storage efficiency of the ornament that has multiple nonstandard piece is improved, solves the storage and stores panel and easily causes panel deformation problem, solves the storage problem of overlength panel.
The information code on the goods can be a bar code, the warehousing code scanning system can be a bar code scanner arranged on the warehousing conveying system 2, the information code is also arranged on the tray, the information code on the tray contains the height, width and length information of the tray, and the warehousing code scanning system scans the information code on the tray to acquire the height, width and length information of the tray, so that the tray matched with the warehoused goods can be screened out.
The stock area can include multiseriate goods shelves 11 that are parallel to each other, be equipped with multilayer goods shelves 11 on every goods shelves 11, first conveying piece is including setting up the tunnel between two adjacent storage areas, set up track 121 in the tunnel, stacker 122 along the axis motion of track 121, stacker 122 sets up on track 121, track 121 perpendicular to goods shelves 11, use the one end of three-dimensional warehouse system 1 as the initial point, warehouse management system is according to the distance of every goods shelves 11 apart from the one end of three-dimensional warehouse system 1 in the X axle direction, distance in the Y axle direction, number for every goods shelves 11 at the distance of Z axle direction. The warehouse management system controls the warehousing conveying system 2 to move for a first preset distance along the X-axis direction to convey warehoused goods to a target second conveying piece after acquiring the number information of the target shelf 11 according to the code scanning information of the warehoused goods, controls the target stacker 122 to receive the warehoused goods on the target second conveyor and controls the stacker 122 to sequentially move for a second preset distance along the Y-axis direction, move for a third preset distance upwards along the Z-axis direction and extend for a fourth preset distance towards the direction close to the target shelf 11 to convey the warehoused goods to the target shelf 11; the warehouse management system matches the target shelf 11 of the target storage area after acquiring the shipment information, the warehouse management system controls the target stacker 122 to move a fifth preset distance along the Y-axis direction, move a sixth preset distance upwards along the Z-axis direction, and extend a seventh preset distance towards the direction close to the target shelf 11 to take out the shipment from the target shelf 11, and the warehouse management system controls the target stacker 122 to shorten the seventh preset distance along the direction far away from the target shelf 11, move the sixth preset distance downwards along the Z-axis direction, and move an eighth preset distance along the Y-axis direction to convey the shipment to the shipment conveying system 3.
The tray type may comprise 5 types, 1200mm wide by 1200mm long by 150mm high, 1200mm wide by 2500mm long by 150mm high, 1200mm wide by 3650mm long by 150mm high, 700mm wide by 2500mm long by 150mm high, 700mm wide by 3650mm wide by 150mm high, and the width of the roadway is 1200mm or 700mm.
The warehousing conveying system 2 can comprise a plurality of first roller conveyors 21 and a second roller conveyor 22 arranged between two adjacent first roller conveyors 21, the second conveying piece comprises a first chain conveyor 13 and a first jacking transfer machine which are arranged on one side of the storage area, the top end of the first roller conveyor 21 is higher than that of the first chain conveyor 13, and the second roller conveyor 22 is arranged on the inner side of the first chain conveyor 13; the first jacking transfer machine lowers the second roller conveyor 22 after the second roller conveyor 22 receives the pallet conveyed by the first roller conveyor 21, so that the periphery of the pallet is lowered to abut against the first chain conveyor 13, the first chain conveyor 13 conveys the pallet from one end of the first chain conveyor 13 to the other end of the first chain conveyor 13, then the second roller conveyor 22 is raised, so that the top end of the second roller conveyor 22 and the top end of the first roller conveyor 21 are flush, the pallet is conveniently conveyed on the first roller conveyor 21 and the second roller conveyor 22, meanwhile, after the pallet moves to the target second roller conveyor 22, the second roller conveyor 22 is lowered through the first jacking transfer machine, so that the pallet abuts against the first chain conveyor 13, the first roller conveyor 13 conveys the pallet towards the direction close to the rack 11, after the pallet moves for a distance, the stacker 122 moves to the position corresponding to the pallet, the stacker 122 extends to place the pallet on the pallet, so that the pallet is placed on the rack 122, the stacker 122 is extended to place the target pallet on the rack, and the rack conveyor 122 can move towards the target rack 11, and then the rack can be placed on the rack, and the rack can be automatically placed for a certain distance, and the rack can be extended, and the target pallet can be placed on the rack. The manual work warehouse-in and warehouse-out ports are all provided with LED displays, and operation of operators is facilitated.
The first chain conveyor 13 may be parallel to the track 121, the first roller conveyor 21 parallel to the second roller conveyor 22, the first roller conveyor 21 perpendicular to the first chain conveyor 13.
The intelligent warehousing management system for the assembled built-in products in the embodiment can further comprise a shape detection system which is arranged at one end of the warehousing conveying system 2 and used for detecting the height, the width or the length of the warehoused goods on the pallet, when the height of the warehoused goods is not the preset height, the width is not the preset width and the length is not the preset length, the warehousing conveying system 2 is controlled to convey the pallet to the goods inlet by the warehouse management system, when the height of the warehoused goods is not the preset height, the width is not the preset width and the length is not the preset length, namely the shape of the warehoused goods is out of tolerance, an alarm is given by the alarm, the pallet is conveyed to the goods inlet to wait for manual processing, and the warehoused goods can be warehoused again after the manual processing. The appearance detection system in the application can adopt an appearance detection analysis module recorded in an intelligent monitoring management system for commodity quality of store commodity flow commercial based on big data, which is disclosed in Chinese patent CN111582735B and publication No. 2021-01-08.
The delivery conveying system 3 may include a platform 35, a second jacking transfer machine, a plurality of third roller conveyors 32, a fourth roller conveyor 31 disposed between two adjacent third roller conveyors 32, a second chain conveyor 33 to receive trays conveyed from the third roller conveyors 32, a fifth roller conveyor 34 to convey trays on the second chain conveyor 33 to the platform 35, a sixth roller conveyor 36 to receive empty trays, a third chain conveyor 37 to convey empty trays conveyed from the sixth roller conveyor 36 to a tray storage area, the fourth roller conveyor 31 is disposed inside the first chain conveyor 13, and the third roller conveyors 32 are higher than the first chain conveyor 13 in height; the fourth roller conveyor 31 receives the pallet conveyed from the first chain conveyor 13, the second jacking transfer machine raises the fourth roller conveyor 31 when the first chain conveyor 13 conveys the pallet to the first chain conveyor 13 and is positioned above the fourth roller conveyor 31 so that the top end of the fourth roller conveyor 31 and the top end of the third roller conveyor 32 are kept flush, and lowers the fourth roller conveyor 31 after the fourth roller conveyor 31 conveys the pallet to the third roller conveyor 32 so that the top end of the fourth roller conveyor 31 is positioned below the top end of the first chain conveyor 13, so that the goods can be quickly taken out of the rack 11 and taken out of the warehouse. The fifth roller conveyor 34 may be provided with an anti-collision fender and a forklift stop to prevent damage to the conveyor structure during forklift operation.
The ex-warehouse conveying system 3 can further comprise a third jacking transfer machine and a seventh roller conveyor 38 arranged on the inner side of a third chain conveyor 37, the seventh roller conveyor 38 is arranged between two adjacent first roller conveyors 21, the height of the top end of the third chain conveyor 37 is smaller than that of the top end of the first roller conveyor 21, and the tray storage area is arranged in the middle of the third chain conveyor 37; and when the third jacking transfer machine conveys the empty tray stored in the tray storage area to the third chain conveyor 37 and is positioned above the seventh roller conveyor 38 on the third chain conveyor 37, the seventh roller conveyor 38 is lifted to ensure that the top end of the seventh roller conveyor 38 and the top end of the first roller conveyor 21 are kept flush, so that the automatic backflow problem of the tray is solved, and the automatic sheet dismantling, cargo allocation and backflow of the sheet are completely realized.
The intelligent warehouse management system for the assembled built-in products in the embodiment can also comprise a pre-sorting system 4 for pre-sorting the goods for delivery from the warehouse.
The pre-sorting system 4 may include a fourth chain conveyor 41 disposed at the other side of the storage area, an RGV42, a plurality of fifth chain conveyors 43, a bridge robot 44 disposed between two adjacent fifth chain conveyors 43, the first chain conveyor 13 and the fourth chain conveyor 41 being symmetrically disposed; the fourth chain conveyor 41 receives the trays conveyed by the stacker 122, the RGV42 receives the trays conveyed by the fourth chain conveyor 41 and conveys the trays to the fifth chain conveyor 43, and the bridge robot 44 takes off the goods on the tray on one fifth chain conveyor 43 and places the goods on the empty tray on the other adjacent fifth chain conveyor 43, so that the intelligent sorting and flexible sheet splitting of the decorative material by the conventional intelligent warehousing are realized.
In an automatic logistics system, a computer information system is a dispatching control and information storage processing center of the logistics system, the computer information system mainly runs on a computer information network environment and a database system, and the information system mainly comprises a warehouse management system WMS, a warehouse dispatching system WCS, an intelligent equipment control system ECS such as an electrical control system PLC, a warehouse service display guide system LED/LCD/billboard and the like; the WMS system is used as a core information system and is connected with an enterprise management information platform ERP/MES system in an uplink manner, so that logistics in-out-of-warehouse plans, material information and the like are obtained, and stock change information and the like are uploaded; the system is connected with a WCS system in a descending mode, a goods loading/unloading instruction is issued, system inventory information is updated according to an obtained instruction return result, an enterprise management information platform ERP/MES system sends data such as material main data, an inventory entering/exiting plan and an inventory plan to a warehouse management system WMS, the warehouse management system WMS sends data such as inventory change, inventory checking difference and inventory entering/exiting plan execution condition to the enterprise management information platform ERP/MES system, the warehouse management system WMS sends an loading/unloading instruction to the warehouse scheduling system WCS, the warehouse scheduling system WCS sends an instruction execution result feedback to the warehouse management system WMS, the warehouse scheduling system WCS sends an instruction message to an intelligent equipment control system ECS, the intelligent equipment control system ECS sends a feedback message to the warehouse scheduling system WCS, and the intelligent equipment control system ECS respectively controls a shape detection system, a warehouse entering conveying system 2, a warehouse code scanning system, a first conveying piece, a second conveying piece and an warehouse exiting conveying system 3.
The shelf 11 in this application adopts the light steel construction shelf 11 of combination assembly crossbeam formula. The shelf 11 structure is optimized by a finite element method, so that the material selection and structure are more reasonable, and the rigidity and strength are enough to meet the requirements of goods storage and normal operation of the stacker 122. The goods shelf 11 is mainly composed of the goods shelf 11 pieces, a beam, a top/bottom rail, a horizontal pull rod, a vertical pull rod, a hanging beam, an end net rack and other components.
Goods in the application can be finished products or raw materials, so the three-dimensional warehousing system 1 in the application can be a finished product three-dimensional warehousing system 1 or a raw material three-dimensional warehousing system 1, the warehousing-in conveying system 2 and the warehousing-out conveying system 3 are combined to be a finished product one-layer warehousing-in and warehousing-out conveying system, a finished product two-layer warehousing-in and warehousing-out conveying system, a raw material three-dimensional warehousing system 1, a raw material one-layer north-area warehousing-in and warehousing-out conveying system, a raw material one-layer south-area warehousing-out and warehousing-in and warehousing-out conveying system, a raw material two-layer north-area warehousing-in and-warehousing-out conveying system and a raw material two-layer south-area warehousing-in and-warehousing-out and warehousing conveying system, namely, the south area and the north area of the raw material three-dimensional warehousing system 1 are respectively provided with warehousing-in and-out conveying systems, and one side of the finished product three-dimensional warehousing system 1 is provided with two layers of warehousing-in and-out warehouse-out conveying systems.
In three-dimensional warehouse system 1 of finished product, 8 two deep position tunnels of finished product storehouse design altogether according to the demand, divide into 2 wide tunnels of 1200mm and 6 wide tunnels of 700mm, design the son end of tray in the river as female tray and carry out goods storage of putting on the shelf, design the son end of tray type 5 kinds in the river:
1200mm(W)X1200mm(L)X150mm(H)；
1200mm(W)X2500mm(L)X150mm(H)；
1200mm(W)X3650mm(L)X150mm(H)；
700mm(W)X2500mm(L)X150mm(H)；
700mm(W)X3650mm(L)X150mm(H)。
the format for storing units of goods for a 1200MM wide lane is common in 6 below,
1200mm(W)X1200mm(L)X1050mm(H)；
1200mm(W)X1200mm(L)X1350mm(H)；
1200mm(W)X2500mm(L)X1050mm(H)；
1200mm(W)X2500mm(L)X1350mm(H)；
1200mm(W)X3650mm(L)X1050mm(H)；
1200mm(W)X3650mm(L)X1350mm(H)；
where W represents the width, L represents the length, and H represents the height.
The finished goods net height sheet is classified into two types of 900mm and 1200mm, so that the tray height is added to the finished goods net height sheet to form two heights of 1050 and 1350. The lane width is here designed to be 1500MM so that a dual motor fork can be used, and the pallet 11 is here designed as a beam pallet 11.
The above-described aspects may be implemented individually or in various combinations, and such variations are within the scope of the present invention.
It should be noted that in the description of the present application, it should be noted that the terms "upper end", "lower end" and "bottom end" indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship which the product of the present application is usually placed in when used, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the device referred to must have a specific orientation, be constructed in a specific orientation and operate, and therefore, should not be construed as limiting the present application. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one of 8230" does not exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides an intelligent warehouse management system of built-in product of assembled which characterized in that: the system comprises a three-dimensional warehousing system (1), a warehousing conveying system (2), an ex-warehouse conveying system (3), a warehousing code scanning system, an intelligent equipment control system, a warehouse scheduling system used for controlling the intelligent equipment control system, a warehouse management system used for controlling the warehouse scheduling system and a tray used for bearing goods, wherein the intelligent equipment control system respectively controls the three-dimensional warehousing system (1), the warehousing conveying system (2), the ex-warehouse conveying system (3) and the warehousing code scanning system; the stereoscopic warehousing system (1) comprises a plurality of stock areas, a first conveying member corresponding to the stock areas and a second conveying member corresponding to the first conveying member, wherein the stock areas comprise shelves (11), and the length, the width and the height of the shelves (11) in two adjacent stock areas are at least different; the warehouse code scanning system scans information codes of warehoused goods to acquire code scanning information corresponding to the goods, the code scanning information comprises the types, names, lengths, widths and heights of the warehoused goods, the warehouse management system acquires a tray matched with the warehoused goods according to the code scanning information and conveys the tray to the warehoused goods so that the tray bears the warehoused goods, the warehouse management system acquires a target goods shelf (11) and a target second conveying member of a target warehousing area matched with the warehoused goods according to the code scanning information and controls the warehouse conveying system (2) to convey the tray to the target second conveying member, and the warehouse management system controls the target first conveying member to take out the tray on the target second conveying member and convey the tray to the target goods shelf (11); the warehouse management system matches a target shelf (11) of a target storage area after acquiring the information of the goods discharged from the warehouse and controls a target first conveying piece to take out the tray on the target shelf (11), the first conveying piece conveys the tray to a second conveying piece, the second conveying piece conveys the tray to the discharging conveying system (3), and the discharging conveying system (3) conveys the empty tray to the tray storage area after the goods discharged from the warehouse on the tray are taken out; the goods warehouse-out system also comprises a pre-sorting system (4) used for pre-sorting goods during warehouse-out; the pre-sorting system (4) comprises a fourth chain conveyor (41), an RGV (42), a plurality of fifth chain conveyors (43) and a bridge robot (44) arranged between every two adjacent fifth chain conveyors (43), wherein the fourth chain conveyor (41) receives trays conveyed by the stacking machine (122), the RGV (42) receives the trays conveyed by the fourth chain conveyor (41) and conveys the trays to the fifth chain conveyors (43), and the bridge robot (44) takes down goods on the trays on one fifth chain conveyor (43) and places the goods on empty trays on the other adjacent fifth chain conveyor (43).
2. The intelligent warehouse management system of claim 1, wherein: stock area is equipped with multilayer goods shelves (11) including multiseriate goods shelves (11) that are parallel to each other on every goods shelves (11), first delivery member is including setting up in the tunnel between two adjacent storage areas, setting up track (121) in the tunnel, stacker (122) along the axis motion of track (121), stacker (122) set up on track (121), track (121) perpendicular to goods shelves (11), warehouse management system numbers for every goods shelves (11) according to every goods shelves (11) apart from the one end of stereoscopic warehouse system (1) at the distance of X axle direction, at the distance of Y axle direction, at the distance of Z axle direction.
3. The intelligent warehouse management system of claim 2, wherein: the tray type includes 5, 1200mm wide by 1200mm long by 150mm high, 1200mm wide by 2500mm long by 150mm high, 1200mm wide by 3650mm long by 150mm high, 700mm wide by 2500mm long by 150mm high, 700mm wide by 3650mm wide by 150mm long by 150mm high, the width of the lane is 1200mm or 700mm.
4. The intelligent warehouse management system of claim 1 or 2, wherein: the warehousing conveying system (2) comprises a plurality of first roller conveyors (21) and second roller conveyors (22) arranged between two adjacent first roller conveyors (21), the second conveying piece comprises a first chain conveyor (13) arranged on one side of a storage area and a first jacking transfer machine, the top ends of the first roller conveyors (21) are higher than the first chain conveyor (13), and the second roller conveyors (22) are arranged on the inner sides of the first chain conveyors (13); the first jacking transfer machine receives the tray conveyed by the first roller conveyor (21) at the second roller conveyor (22), then lowers the second roller conveyor (22) to enable the periphery of the tray to be abutted to the first chain conveyor (13), conveys the tray from one end of the first chain conveyor (13) to the other end of the first chain conveyor (13) at the first chain conveyor (13), and then raises the second roller conveyor (22) to enable the top end of the second roller conveyor (22) and the top end of the first roller conveyor (21) to be kept flush.
5. The intelligent warehouse management system of claim 4, wherein: the first chain conveyor (13) is parallel to the rail (121), the first roller conveyor (21) is parallel to the second roller conveyor (22), and the first roller conveyor (21) is perpendicular to the first chain conveyor (13).
6. The intelligent warehouse management system of claim 3, wherein: the warehouse management system controls the warehousing conveying system (2) to convey the pallet to the goods loading port when the height of the warehoused goods is not the preset height, the width is not the preset width, and the length is not the preset length.
7. The intelligent warehouse management system of claim 5, wherein: the ex-warehouse conveying system (3) comprises a platform (35), a second jacking transfer machine, a plurality of third roller conveyors (32), a fourth roller conveyor (31) arranged between two adjacent third roller conveyors (32), a second chain conveyor (33) used for receiving trays conveyed from the third roller conveyors (32), a fifth roller conveyor (34) used for conveying the trays on the second chain conveyor (33) to the platform (35), a sixth roller conveyor (36) used for receiving empty trays, and a third chain conveyor (37) used for conveying the empty trays conveyed from the sixth roller conveyor (36) to a tray storage area, wherein the fourth roller conveyor (31) is arranged on the inner side of the first chain conveyor (13), and the third roller conveyor (32) is higher than the first chain conveyor (13); the fourth roller conveyor (31) receives the trays conveyed from the first chain conveyor (13), the second jacking transfer machine raises the fourth roller conveyor (31) when the first chain conveyor (13) conveys the trays to the first chain conveyor (13) and is positioned above the fourth roller conveyor (31), so that the top end of the fourth roller conveyor (31) and the top end of the third roller conveyor (32) are kept flush, and the fourth roller conveyor (31) is lowered after the fourth roller conveyor (31) conveys the trays to the third roller conveyor (32), so that the top end of the fourth roller conveyor (31) is positioned below the top end of the first chain conveyor (13).
8. The intelligent warehouse management system of claim 7, wherein: the warehouse-out conveying system (3) further comprises a third jacking transfer machine and a seventh roller conveyor (38) arranged on the inner side of a third chain conveyor (37), the seventh roller conveyor (38) is arranged between two adjacent first roller conveyors (21), the height of the top end of the third chain conveyor (37) is smaller than that of the top ends of the first roller conveyors (21), and the tray storage area is arranged in the middle of the third chain conveyor (37); and the third jacking transfer machine lifts the seventh roller conveyor (38) when the third chain conveyor (37) conveys the empty tray stored in the tray storage area to the third chain conveyor (37) and is positioned above the seventh roller conveyor (38), so that the top end of the seventh roller conveyor (38) and the top end of the first roller conveyor (21) are kept flush.
9. The intelligent warehouse management system of claim 4, wherein: the first chain conveyor (13) and the fourth chain conveyor (41) are symmetrically arranged.
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