CN113155592B - Metal material low temperature tensile test device - Google Patents
Metal material low temperature tensile test device Download PDFInfo
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- CN113155592B CN113155592B CN202110375924.XA CN202110375924A CN113155592B CN 113155592 B CN113155592 B CN 113155592B CN 202110375924 A CN202110375924 A CN 202110375924A CN 113155592 B CN113155592 B CN 113155592B
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- 238000009864 tensile test Methods 0.000 title claims abstract description 27
- 239000007769 metal material Substances 0.000 title claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 45
- 239000002184 metal Substances 0.000 claims abstract description 45
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 239000003507 refrigerant Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000004321 preservation Methods 0.000 claims description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 230000007704 transition Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 210000005069 ears Anatomy 0.000 claims description 7
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001093 Zr alloy Inorganic materials 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- UQRBYHQTQUAYQZ-UHFFFAOYSA-N copper silver zirconium Chemical compound [Cu][Ag][Zr] UQRBYHQTQUAYQZ-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/18—Performing tests at high or low temperatures
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Abstract
Description
技术领域technical field
本申请属于金属材料力学性能测试领域,具体涉及一种金属材料低温拉伸试验装置。The application belongs to the field of mechanical property testing of metal materials, and particularly relates to a low-temperature tensile test device for metal materials.
背景技术Background technique
随着现代各行业的飞速发展,越来越多的金属材料需要在低温环境中使用,如低温压力容器、桥梁、建筑材料等,因此对于这些材料的各项力学性能的准确测量也就显得至关重要,尤其是试样的屈服强度、抗拉强度、延伸率和面缩率等拉伸性能指标。With the rapid development of modern industries, more and more metal materials need to be used in low-temperature environments, such as low-temperature pressure vessels, bridges, building materials, etc. Therefore, it is necessary to accurately measure the mechanical properties of these materials. It is very important, especially the tensile properties such as yield strength, tensile strength, elongation and area shrinkage of the sample.
目前,常温的拉伸试验是直接将金属试样夹持到拉伸试验机的夹头上进行试验,并通过拧紧螺杆来夹紧试样。但是,由于直接将金属试样在拉伸试验机上进行试验,难以保证低温拉伸试验所需的液氮条件,并且会损坏拉伸试验机。另外,若不使用专用的超低温拉伸试验机进行超低温实验,实验数据的准确程度难以保证。因此,金属材料在低温环境下的力学性能测量尤其是拉伸试验,由于设备和相关条件的限制,一直缺乏一种通用且简便的低温拉伸试验装置。At present, the tensile test at room temperature is to directly clamp the metal sample to the chuck of the tensile testing machine for testing, and tighten the screw to clamp the sample. However, since the metal sample is directly tested on the tensile testing machine, it is difficult to ensure the liquid nitrogen conditions required for the low-temperature tensile test, and the tensile testing machine will be damaged. In addition, it is difficult to guarantee the accuracy of the experimental data without using a special ultra-low temperature tensile testing machine for ultra-low temperature experiments. Therefore, for the measurement of mechanical properties of metal materials in low temperature environments, especially tensile tests, due to the limitations of equipment and related conditions, there has been a lack of a general and simple low-temperature tensile test device.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述技术的不足,提供一种通用且简便的金属材料低温拉伸试验装置。The purpose of the present invention is to provide a universal and simple low-temperature tensile test device for metal materials in order to solve the deficiencies of the above-mentioned technologies.
为此,本发明提供一种金属材料低温拉伸试验装置,其设有支撑机构、试样夹持机构、传力导向机构;支撑机构设有保温桶、上支撑架、下支撑架,保温桶为上部敞口的桶状结构,上支撑架可拆卸的固定安装在保温桶内,下支撑架设置在上支撑架的下方,且与保温桶的桶底间隔设有空腔,空腔设有下支撑架下降缓冲区和用于容纳制冷剂的制冷剂储存区;试样夹持机构设有上夹具、下夹具,上夹具安装在上支撑架上,下夹具安装在下支撑架上,上夹具与下夹具上下间隔相对设置,分别用于夹持金属试样的上端和下端;传力导向机构设有相连接的传力板和导柱;传力板设置于上支撑架的上方,导柱向下穿过上支撑架并伸出与下支撑架相连接;当向下压传力板时,导柱带动下支撑架向下进入下支撑架下降缓冲区,从而带动下夹具向下拉伸金属试样。To this end, the present invention provides a low-temperature tensile test device for metal materials, which is provided with a support mechanism, a sample clamping mechanism, and a force transmission guide mechanism; the support mechanism is provided with a heat preservation barrel, an upper support frame, a lower support frame, and a heat preservation barrel It is a barrel-shaped structure with an open upper part, the upper support frame is detachably and fixedly installed in the insulation barrel, the lower support frame is arranged below the upper support frame, and is spaced from the bottom of the insulation barrel with a cavity, and the cavity is provided with The lower support frame descending buffer area and the refrigerant storage area for accommodating refrigerant; the sample clamping mechanism is provided with an upper clamp and a lower clamp, the upper clamp is installed on the upper support frame, the lower clamp is installed on the lower support frame, and the upper clamp It is arranged opposite to the upper and lower clamps, and is used to clamp the upper end and the lower end of the metal sample respectively; the force transmission guide mechanism is provided with a force transmission plate and a guide column connected to each other; the force transmission plate is arranged above the upper support frame, and the guide column It goes down through the upper support frame and extends to connect with the lower support frame; when the force transmission plate is pressed down, the guide column drives the lower support frame down into the lower support frame descending buffer area, thereby driving the lower clamp to stretch down Metal samples.
优选的,上夹具和下夹具均分别设有夹样楔块、夹样垫块、T型夹样块,夹样楔块开设有半开口槽,夹样垫块安装在半开口槽内;T型夹样块的竖端插入半开口槽内,且与夹样垫块相对设置,二者之间的缝隙用于固定夹持金属试样;T型夹样块与夹样楔块可拆卸固定连接。Preferably, the upper clamp and the lower clamp are respectively provided with a clamping wedge, a clamping cushion and a T-shaped clamping block, the clamping wedge is provided with a semi-open groove, and the clamping cushion is installed in the semi-open groove; T The vertical end of the clamping block is inserted into the semi-open groove, and is set opposite to the clamping pad, and the gap between the two is used to fix and clamp the metal sample; the T-type clamping block and the clamping wedge can be detached and fixed. connect.
优选的,T型夹样块的竖端和夹样垫块用于夹持金属试样的接触面均设有凹凸花纹,且二者相互适配咬合金属试样。Preferably, both the vertical end of the T-shaped clamping block and the contact surface of the clamping spacer for clamping the metal sample are provided with concave-convex patterns, and the two are adapted to occlude the metal sample.
优选的,上夹具和下夹具均通过与其相连接的固定块分别与上支撑架、下支撑架固定连接。Preferably, both the upper clamp and the lower clamp are fixedly connected to the upper support frame and the lower support frame respectively through the fixing blocks connected thereto.
优选的,试样夹持机构还设有试样支撑杆,试样支撑杆设置在上夹具与下夹具之间,下夹具的夹样楔块开设有定位孔,试样支撑杆的一端与上夹具的夹样楔块固定连接,试样支撑杆的另一端插入定位孔内,当金属试样拉伸时,试样支撑杆的另一端脱离定位孔。Preferably, the sample clamping mechanism is further provided with a sample support rod, the sample support rod is arranged between the upper clamp and the lower clamp, the clamping wedge of the lower clamp is provided with a positioning hole, and one end of the sample support rod is connected to the upper clamp. The clamping wedge of the fixture is fixedly connected, and the other end of the sample support rod is inserted into the positioning hole. When the metal sample is stretched, the other end of the sample support rod is separated from the positioning hole.
优选的,保温桶的内壁设有环状凸缘,上支撑架安放在环状凸缘上。Preferably, the inner wall of the heat preservation barrel is provided with an annular flange, and the upper support frame is placed on the annular flange.
优选的,传力导向机构还设有过渡压头,过渡压头连接设置在传力板的上表面。Preferably, the force transmission guide mechanism is further provided with a transition pressure head, and the transition pressure head is connected and arranged on the upper surface of the force transmission plate.
优选的,在传力板上开设有圆形凹槽,该圆形凹槽与过渡压头的底部相适配,在使用时,将过渡压头的底部安放在圆形凹槽内,便于过渡压头与传力板的定位。Preferably, a circular groove is provided on the force transmission plate, and the circular groove is adapted to the bottom of the transition pressure head. When in use, the bottom of the transition pressure head is placed in the circular groove to facilitate transition Positioning of the indenter and the force transfer plate.
优选的,上支撑架的上端设有突出耳朵,突出耳朵伸出保温桶外。Preferably, the upper end of the upper support frame is provided with protruding ears, and the protruding ears extend out of the heat preservation barrel.
优选的,保温桶的外表面包裹连接设有保温层。Preferably, the outer surface of the thermal insulation barrel is wrapped and connected with a thermal insulation layer.
优选的,制冷剂为液氮。Preferably, the refrigerant is liquid nitrogen.
本发明的有益效果是:本发明提供一种金属材料低温拉伸试验装置,其结构简单,试样拆装方便,实用性好,可广泛用于各种型号的万能试验机。金属试样在安装与拉伸过程中不会受扭紧而发生变形,保证金属试样在变形过程中为单向拉伸变形,且保温桶的底部专门设置制冷剂储存区,可以保证试样的整个拉伸过程处于液氮条件下进行,且不会出现金属试样变形温度无法确认的情况。The beneficial effects of the invention are as follows: the invention provides a low-temperature tensile testing device for metal materials, which has simple structure, convenient sample disassembly and assembly, good practicability, and can be widely used in various types of universal testing machines. The metal sample will not be deformed by tightening during the installation and stretching process, ensuring that the metal sample is unidirectionally stretched and deformed during the deformation process, and a refrigerant storage area is specially set at the bottom of the insulation barrel to ensure that the sample is deformed. The entire stretching process is carried out under the condition of liquid nitrogen, and there is no situation where the deformation temperature of the metal sample cannot be confirmed.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明立体图的结构示意图;Fig. 1 is the structural representation of the perspective view of the present invention;
图2为本发明主视图的局部剖视图的结构示意图;2 is a schematic structural diagram of a partial cross-sectional view of a front view of the present invention;
图3为图1所示的去除保温桶的结构示意图;Fig. 3 is the structural representation of removing the heat preservation barrel shown in Fig. 1;
图4为图1所示的保温桶的结构示意图;Fig. 4 is the structural representation of the heat preservation barrel shown in Fig. 1;
图5为图2所示的去除上支撑架的结构示意图;Fig. 5 is the structural schematic diagram of removing the upper support frame shown in Fig. 2;
图6为图5所示的上夹持组件、下夹持组件及试样支撑杆的结构示意图;6 is a schematic structural diagram of the upper clamping assembly, the lower clamping assembly and the sample support rod shown in FIG. 5;
图7为图6所示的下夹持组件的爆炸图的结构示意图;7 is a schematic structural diagram of an exploded view of the lower clamping assembly shown in FIG. 6;
图8为图6所示上夹持组件、下夹持组件夹紧金属试样的结构示意图;FIG. 8 is a schematic structural diagram of the upper clamping assembly and the lower clamping assembly clamping the metal sample shown in FIG. 6;
图9为图7所示的试样支撑杆的底部的锥体形结构插入下夹样端的结构示意图。FIG. 9 is a schematic view of the structure of the bottom of the sample support rod shown in FIG. 7 inserted into the lower sample clamping end with the cone-shaped structure.
图中标记:1.保温桶,2.上支撑架,3.下支撑架,4.下支撑架下降缓冲区,5.制冷剂储存区,6.传力板,7.导柱,8.金属试样,9.夹样楔块,10.夹样垫块,11.T型夹样块,12.半开口槽,13.缝隙,14.凹凸花纹,15.固定块,16.试样支撑杆,17.定位孔,18.环状凸缘,19.过渡压头,20.突出耳朵,21.保温层。Labels in the picture: 1. Insulation barrel, 2. Upper support frame, 3. Lower support frame, 4. Lower support frame descending buffer zone, 5. Refrigerant storage area, 6. Power transmission plate, 7. Guide post, 8. Metal sample, 9. Clamping wedge, 10. Clamping pad, 11. T-type clamping block, 12. Semi-open groove, 13. Gap, 14. Concave and convex pattern, 15. Fixed block, 16. Sample Support rod, 17. Positioning hole, 18. Ring flange, 19. Transition pressure head, 20. Protruding ears, 21. Insulation layer.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
由图1-图3所示,本发明提供一种金属材料低温拉伸试验装置,其设有支撑机构、试样夹持机构、传力导向机构;支撑机构设有保温桶1、上支撑架2、下支撑架3,保温桶1为上部敞口的桶状结构,上支撑架2可拆卸的固定安装在保温桶1内,下支撑架3设置在上支撑架2的下方,且与保温桶1的桶底间隔设有空腔,空腔设有下支撑架下降缓冲区4和用于容纳制冷剂的制冷剂储存区5,保温桶1内容纳制冷剂,使得拉伸试验始终处于制冷剂条件下进行,同时,保温桶1对于上支撑架2起到支撑定位作用;试样夹持机构设有上夹具、下夹具,上夹具安装在上支撑架2上,下夹具安装在下支撑架3上,上夹具与下夹具上下间隔相对设置,分别用于夹持金属试样8的上端和下端;传力导向机构设有相连接的传力板6和导柱7;传力板6设置于上支撑架2的上方,导柱7向下穿过上支撑架2并伸出与下支撑架3相连接;当向下压传力板6时,导柱7带动下支撑架3向下进入下支撑架下降缓冲区4,从而带动下夹具向下拉伸金属试样8。As shown in Figures 1 to 3, the present invention provides a low-temperature tensile test device for metal materials, which is provided with a support mechanism, a sample clamping mechanism, and a force transmission guide mechanism; the support mechanism is provided with a
上述上夹具和下夹具可以是现有装置,也可以为本申请所公开的装置。作为优选的实施例,由图2、图6、图7所示,上夹具和下夹具上下间隔相对设置,结构相同,均分别设有夹样楔块9、夹样垫块10、T型夹样块11,夹样楔块9开设有半开口槽12,夹样垫块10安装在半开口槽12内;T型夹样块11的竖端插入半开口槽12内,且与夹样垫块10相对设置,T型夹样块11的竖端与夹样垫块10之间形成的缝隙13用于固定夹持金属试样8;T型夹样块11与夹样楔块9可拆卸固定连接。上支撑架2对上夹具的夹样楔块9起支撑与定位作用,下支撑架3对下夹具的夹样楔块9起定位支撑作用。夹样楔块9表面开设有半开口槽12,防止金属试样8在拉伸过程中,其夹持部分打滑。金属试样8的夹紧方式为,将金属试样8的两端分别放在上夹具和下夹具的缝隙13内,再将T型夹样块11的竖端水平向金属试样8移动靠近,然后与夹样垫块10协同夹紧金属试样8。该夹样方式避免了使金属试样8在试验开始前受压发生弯曲变形或者受拉发生拉伸变形,最大限度的保证金属试样8在夹持过程中避免受扭,有效解决了现有的拉伸装置在夹紧试样时,通过旋紧夹持方式,试样不可避免受扭而导致的扭转变形的技术问题。The above-mentioned upper clamp and lower clamp may be existing devices or the devices disclosed in the present application. As a preferred embodiment, as shown in Fig. 2, Fig. 6, Fig. 7, the upper and lower clamps are arranged opposite to each other at upper and lower intervals, and have the same structure, and are respectively provided with a
作为更加优选的实施例,由图7所示,T型夹样块11的竖端和夹样垫块10用于夹持金属试样8的接触面均设有凹凸花纹14,且二者相互适配咬合金属试样8。在拉伸过程中,金属试样8的夹持更加牢固,不易滑脱。As a more preferred embodiment, as shown in FIG. 7 , the vertical end of the T-shaped
作为更加优选的实施例,由图2、图3所示,上夹具和下夹具均通过与其相连接的固定块15分别与上支撑架2、下支撑架3固定连接。固定块15用来防止T型夹样块11在拉伸过程中发生移动。As a more preferred embodiment, as shown in FIG. 2 and FIG. 3 , the upper clamp and the lower clamp are fixedly connected to the
作为优选的实施例,由图2、图6所示,试样夹持机构还设有试样支撑杆16,试样支撑杆16设置在上夹具与下夹具之间,下夹具的夹样楔块9开设有定位孔17,试样支撑杆16的一端与上夹具的夹样楔块9固定连接,试样支撑杆16的另一端插入定位孔17内,当金属试样8拉伸时,试样支撑杆16的另一端脱离定位孔17。试样支撑杆16在试验未开始前,起着支撑保护金属试样8、及辅助定位的作用,可以保证金属试样8在安装夹持过程中,保护金属试样8不会受扭,发生剪切变形。作为进一步优选的实施例,试样支撑杆16的另一端为锥体形结构,便于插入相对应的定位孔17内。As a preferred embodiment, as shown in FIG. 2 and FIG. 6 , the sample clamping mechanism is further provided with a
作为优选的实施例,由图2、图4所示,保温桶1的内壁设有环状凸缘18,上支撑架2安放在环状凸缘18上,从而进一步方便上支撑架2的取放。As a preferred embodiment, as shown in FIG. 2 and FIG. 4 , the inner wall of the
作为优选的实施例,由图1-图3所示,传力导向机构还设有过渡压头19,过渡压头19连接设置在传力板6的上表面,外力通过过渡压头19传递至传力板6。最好的,过渡压头19的下表面与传力板6的上表面保持光洁平整,两平面贴合良好,不会发生晃动。为了便于过渡压头19与传力板6定位,可以在过渡压头19的下底面加工凸台,传力板6的中心部位加工有圆形凹槽,过渡压头19的凸台与传力板6的圆形凹槽适配可拆卸连接。在试验未开始时,上支撑架2坐落在保温桶1上,支撑整个拉伸试验装置的受力部分;在试验过程中,由过渡压头19所传递的力最终由保温桶1所承受。As a preferred embodiment, as shown in FIG. 1-FIG. 3, the force transmission guide mechanism is further provided with a
作为优选的实施例,由图1、图2所示,上支撑架2的上端设有突出耳朵20,且突出耳朵20伸出保温桶1外,便于试验操作,取放上支撑架2。As a preferred embodiment, as shown in FIG. 1 and FIG. 2 , the upper end of the
作为优选的实施例,由图2所示,保温桶1的外表面包裹连接设有保温层21。该保温层21最好是石棉保温层21,起着降低保温桶1内外热量交换的作用。As a preferred embodiment, as shown in FIG. 2 , the outer surface of the
作为优选的实施例,制冷剂为液氮,液氮是惰性的、无色、无臭、无腐蚀性,不可燃,温度极低,是优良的制冷剂,在常压下,液氮温度为-196℃。As a preferred embodiment, the refrigerant is liquid nitrogen. Liquid nitrogen is inert, colorless, odorless, non-corrosive, non-flammable, and has extremely low temperature. It is an excellent refrigerant. Under normal pressure, the temperature of liquid nitrogen is -196℃.
本发明可适用于薄片状金属试样,也适用于微小金属试样超低温拉伸试验,例如试样尺寸为标距尺寸为宽3mm、长10mm、厚0.2mm的狗骨头形拉伸试样,其材料为铜银锆合金。The invention can be applied to thin metal samples and ultra-low temperature tensile tests of tiny metal samples. Its material is copper silver zirconium alloy.
本发明的工作原理为:将金属试样8的两端分别夹持在本发明的上夹具、下夹具内,然后将其安装在本试验装置保温桶1内,而后将液氮注入保温桶1内,待保温桶1内温度稳定后,过渡压头19向下受压,将压力先后通过传力板6、导柱7、下支撑架3、下夹具传递到金属试样8上,使得金属试样8向下发生拉伸变形。在单次拉伸试验完成后,将拉伸完成后的金属试样8卸下,换下一个金属试样8,重复以上操作,完成金属试样8液氮条件低温拉伸试验。The working principle of the present invention is as follows: the two ends of the
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
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