Low smoke and zero halogen aluminum alloy cable production system of processing
Technical Field
The invention relates to the technical field of cable production and treatment, in particular to a low-smoke halogen-free aluminum alloy cable production and processing system.
Background
The low-smoke halogen-free aluminum alloy power cable takes AA8030 series aluminum alloy materials as conductors, adopts a novel material power cable of advanced technologies such as a special roll-forming molded line stranding production process, annealing treatment and the like, overcomes the defects of the traditional pure aluminum cable, greatly improves the bending property, the creep resistance, the corrosion resistance and the like although the conductivity of the cable is not improved, can ensure that the cable keeps stable continuous performance when overloaded and overheated for a long time, adopts the AA-8030 series aluminum alloy conductors, can greatly improve the conductivity and the high temperature resistance of the aluminum alloy cable, solves the problems of the pure aluminum conductor, the creep deformation and the like, has the weight of the aluminum alloy cable about half of that of a copper cable under the same current-carrying capacity, adopts the aluminum alloy cable to replace the copper cable, can reduce the weight of the cable, reduce the installation cost and reduce the abrasion of equipment and the cable, the installation work is easier, but the existing low-smoke halogen-free aluminum alloy power cable still has certain defects when stranding.
The existing low-smoke halogen-free aluminum alloy power cable often has the following problems in stranding: a: when the existing aluminum alloy cable is twisted, the rolling parts are frequently replaced, so that the rolling parts need to be manually and repeatedly disassembled and assembled, the disassembly and the assembly are complex, and the production efficiency is greatly slowed down; b: when existing aluminum alloy cables are twisted, a plurality of aluminum alloy cables are often directly placed in parallel, and then when the aluminum alloy cables are twisted, the aluminum alloy cables are often wound and twisted together, the twisting is uneven, and the quality of products is affected.
In order to make up the defects of the prior art, the invention provides a low-smoke halogen-free aluminum alloy cable production and processing system.
Disclosure of Invention
The technical problem to be solved by the invention is realized by adopting the following technical scheme: the utility model provides a low smoke and zero halogen aluminum alloy cable production and processing system, includes the mounting bracket, pulls external member and polymerization external member, installs on the mounting bracket and pulls the external member, pulls the external member inboard and is provided with the polymerization external member, polymerization external member fixed mounting on the mounting bracket, wherein:
the traction external member comprises a support column, an adjusting frame, a charging plate, a winding column, a rotating frame, a connecting bolt and a motor, wherein the support column is uniformly arranged on the lower end surface of the mounting frame in a welding mode, the adjusting frame is arranged on the mounting frame, the charging plate is arranged on the adjusting frame in a sliding connection mode, the winding column is uniformly arranged on the charging plate in a rotating connection mode, butt joint holes A are symmetrically formed in the winding column, the winding column is provided with the winding column at the right end of the charging plate, the winding column is connected with the rotating frame through the connecting bolt, butt joint grooves B are uniformly formed in the connecting bolt, the rotating frame is symmetrically arranged on the mounting frame in a rotating connection mode, the outer side of the rotating frame is connected with an output shaft of the motor, the motor is arranged on the outer wall of the mounting frame through a motor base, and during work, the winding column provided with an aluminum alloy cable is manually placed on the charging plate, later the manual drive charging plate is fixed the winding post, later the manual work will be rolled up post and rotating turret butt joint, and link together through connecting bolt, later the manual work passes the polymerization external member with the aluminum alloy cable, the work of polymerization external member, will be many with the aluminum alloy cable hank with become one, later the manual work links together the aluminum alloy cable of hank molding and rolling post, later a motor work, through the rotating turret effect, it rotates to drive the rolling post, thereby make the aluminum alloy cable winding after the transposition on the rolling post, thereby accomplish aluminum alloy cable shaping operation.
The polymerization kit comprises a connecting rod, a wire penetrating disc, a wire twisting disc, a driving seat, a rotating fluted disc, a driving fluted disc and a motor II, wherein the connecting rod is fixedly arranged on a mounting rack, the wire penetrating disc is fixedly arranged on the connecting rod, the right end of the wire penetrating disc is provided with the wire twisting disc, the wire twisting disc is arranged on the driving seat in a rotating connection mode, the driving fluted disc is arranged on the outer side of the wire twisting disc, the driving fluted disc which is mutually matched for use is arranged on the outer side of the driving fluted disc, the driving fluted disc is arranged on the inner wall of the driving seat in a rotating connection mode, the driving fluted disc is connected with an output shaft of the motor II together, the motor II is arranged on the outer wall of the driving seat through the motor seat, when the polymerization kit works, an aluminum alloy cable wire is manually penetrated through the wire penetrating disc and the wire twisting disc, then the motor II works to drive the driving fluted disc to rotate, so that the rotating fluted disc is driven to rotate through the gear meshing effect, thereby drive the capstan to rotate to make many aluminum alloy cables strand into an aluminum alloy cable, thereby reach the purpose of aluminum alloy cable transposition.
As a preferred technical scheme of the invention, the adjusting frame is provided with a rotary rocking handle in a threaded connection mode, the rotary rocking handle is fixedly provided with a material ejecting cam, the inner wall of the adjusting frame is uniformly provided with supporting ejector rods, the supporting ejector rods are provided with rotary rollers in a rotary connection mode, and the supporting ejector rods and the adjusting frame are connected together through ejector springs.
As a preferred technical scheme of the invention, the charging plate is uniformly provided with abdicating grooves C matched with the winding columns for use, connecting columns are symmetrically arranged inside the abdicating grooves C, rotating round blocks matched with the butting holes A for use are arranged on the connecting columns in a rotating connection mode, the connecting columns are connected with the charging plate through first springs, pulling ropes are arranged on the connecting columns, the pulling ropes are connected with the aligning rings, the aligning rings are sleeved on shifting rods, the shifting rods are arranged on the charging plate in a sliding connection mode, the shifting rods are connected with the charging plate through second springs, rolling wheels are uniformly arranged on the inner sides of the pulling ropes, and the rolling wheels are arranged on the inner wall of the charging plate in a rotating connection mode.
As a preferred technical scheme, the rotating frame comprises a rotating disc, a butt joint block, a third spring and an inner clamping block, the rotating disc is mounted on the mounting frame in a rotating connection mode, spherical balls are uniformly arranged on the rotating disc in a rotating connection mode, the butt joint block is fixedly mounted on the rotating disc and is of a U-shaped structure, a connecting pin hole D matched with the connecting pin for use is formed in the butt joint block, the inner wall of the connecting pin hole D is uniformly provided with the inner clamping block matched with the butt joint groove B for use through the third spring, and the inner clamping block is of an arc structure.
As a preferred technical scheme of the invention, the wire penetrating disk is uniformly provided with the abdicating chutes E, the inner walls of the abdicating chutes E are uniformly provided with spherical balls in a rotating connection mode, the wire penetrating disk is uniformly provided with the chutes F, the two ends of the chutes F are symmetrically provided with the magnetic absorption blocks, the magnetic absorption blocks are provided with the arc-shaped pits G, the chutes F are provided with the sliding rods in a sliding connection mode, the heads of the sliding rods are of arc structures and are matched with the arc-shaped pits G for use, and the sliding rods are provided with the outer sheath.
As a preferred technical scheme of the invention, the wire twisting disc is provided with a rotating pipe, the rotating pipe is arranged on the driving seat in a rotating connection mode, the inner wall of the rotating pipe is fixedly provided with a separating block, and the inner wall of the separating block is uniformly provided with spherical balls in a rotating connection mode.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the following problems of the existing low-smoke halogen-free aluminum alloy power cable when stranding wires: a: when the existing aluminum alloy cable is twisted, the rolling parts are frequently replaced, so that manual reciprocating disassembly and assembly are needed, the disassembly and assembly are complicated, and the production efficiency is greatly slowed down; b: when existing aluminum alloy cables are twisted, a plurality of aluminum alloy cables are often directly placed in parallel, and then when the aluminum alloy cables are twisted, the aluminum alloy cables are often wound and twisted together, so that the quality of products is affected due to non-uniform twisting.
2. According to the invention, the traction sleeve is designed, when the winding column is manually installed, the winding column is directly butted with the rotating frame, then the connecting bolt is manually inserted into the connecting pin hole D, the inner clamping block in the connecting pin hole D is popped out due to the action of the third spring and is matched with the butt-joint groove B on the connecting bolt, so that the purpose of fixing the winding column is achieved, and meanwhile, the inner clamping block and the connecting bolt are in multi-point contact, so that the firmness of the winding column during fixing is greatly improved, the convenience of replacing the winding part is greatly improved while the firmness of the winding part is ensured, the time required for replacing is shortened, and the production efficiency is improved.
3. According to the invention, the polymerization kit is designed, the aluminum alloy cable is manually stranded to penetrate through the threading disc before the aluminum alloy cable is stranded, and when the aluminum alloy cable is manually stranded to penetrate through the abdicating chute E on the threading disc, the aluminum alloy cable is annularly arranged, so that the aluminum alloy cable can be greatly prevented from being wound and twisted during stranding, the aluminum alloy cable is uniformly wound, and the quality of the wound aluminum alloy cable is greatly improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of a schematic of the structure of the present invention;
FIG. 3 is a top view of a schematic of the structure of the present invention;
FIG. 4 is a schematic cross-sectional view A-A of FIG. 2 of the present invention;
FIG. 5 is a schematic cross-sectional view B-B of FIG. 3 of the present invention;
FIG. 6 is a schematic structural view of the region C of FIG. 4 according to the present invention;
FIG. 7 is a schematic view of the structure of region D of FIG. 5 according to the present invention;
FIG. 8 is a schematic view of the structure of the adjustable mount of the present invention;
FIG. 9 is a schematic structural view of a threading disc of the present invention;
fig. 10 is a schematic view of the construction of the turret of the invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 10.
The utility model provides a low smoke and zero halogen aluminum alloy cable production and processing system, includes mounting bracket 1, pulls external member 2 and polymerization external member 3, installs on the mounting bracket 1 and pulls external member 2, pulls 2 inboards of external member and is provided with polymerization external member 3, and 3 fixed mounting of polymerization external member are on mounting bracket 1, wherein:
the traction kit 2 comprises support columns 21, an adjusting frame 22, a charging plate 23, winding columns 24, winding columns 25, a rotating frame 26, connecting bolts 27 and a motor, wherein the support columns 21 are uniformly installed on the lower end face of the installing frame 1 in a welding mode, the adjusting frame 22 is installed on the installing frame 1, the charging plate 23 is installed on the adjusting frame 22 in a sliding connection mode, the winding columns 24 are uniformly installed on the charging plate 23 in a rotating connection mode, butt joint holes A are symmetrically formed in the winding columns 24, the winding columns 25 are arranged at the right end of the charging plate 23, the winding columns 25 are connected with the rotating frame 26 through the connecting bolts 27, butt joint grooves B are uniformly formed in the connecting bolts 27, the rotating frame 26 is symmetrically installed on the installing frame 1 in a rotating connection mode, the outer side of the rotating frame 26 is connected with an output shaft of the motor, the motor is installed on the outer wall of the installing frame 1 through a motor seat, during specific work, the artifical winding post 24 that will be equipped with the aluminum alloy cable is placed on charging plate 23, later artifical drive charging plate 23 is fixed winding post 24, later artifical will receive the butt joint of post 25 and rotating turret 26, and link together through connecting bolt 27, later artifical pass polymerization external member 3 with the aluminum alloy cable, 3 works of polymerization external member, will be many with aluminum alloy cable hank with one, later artifical will hank the aluminum alloy cable of shaping and link together with rolling post 25, later one motor work, through the effect of rotating turret 26, drive and receive post 25 and rotate, thereby make the aluminum alloy cable winding after the transposition on receiving post 25, thereby accomplish aluminum alloy cable shaping operation.
The adjusting frame 22 is provided with a rotary rocking handle 221 in a threaded connection mode, the rotary rocking handle 221 is fixedly provided with a material ejecting cam 222, the inner wall of the adjusting frame 22 is uniformly provided with supporting ejector rods 223, the supporting ejector rods 223 are provided with rotary roller 224 in a rotary connection mode, the supporting ejector rods 223 and the adjusting frame 22 are connected together through ejector springs 225, during specific work, the rotary rocking handle 221 is driven to rotate manually, so that the material ejecting cam 222 is driven to move upwards, the charging plate 23 is driven to move through the action of the material ejecting cam 222, the purpose of adjusting the height of the charging plate 23 is achieved, meanwhile, when the charging plate 23 slides in the adjusting frame 22, the supporting ejector rods 223 are always abutted against the charging plate 23 through the action of the ejector springs 225, and meanwhile, the action of the rotary balls 224 is realized, so that the stability and the smoothness of the charging plate 23 during adjustment can be ensured.
The charging plate 23 is uniformly provided with abdicating grooves C which are mutually matched with the winding column 24, the abdicating grooves C are symmetrically provided with connecting columns 231 inside, the connecting columns 231 are provided with rotating round blocks 232 which are mutually matched with the butt joint holes A for use in a rotating connection mode, the connecting columns 231 and the charging plate 23 are connected together through first springs 233, the connecting columns 231 are provided with pulling ropes 234, the pulling ropes 234 are connected together with a coordination ring 235, the coordination ring 235 is sleeved on a shifting rod 236, the shifting rod 236 is arranged on the charging plate 23 in a sliding connection mode, the shifting rod 236 and the charging plate 23 are connected together through second springs 237, the inner sides of the pulling ropes 234 are uniformly provided with rolling wheels 238, the rolling wheels 238 are arranged on the inner wall of the charging plate 23 in a rotating connection mode, during specific work, when the winding column 24 provided with the aluminum alloy cable is manually placed in the abdicating groove C of the charging plate 23, spliced pole 231 is because of first spring 233 effect, make to rotate in the round piece 232 inserts the butt joint hole A to winding post 24, later when winding post 25 rotates because of the motor action, drive winding post 24 through traction effect and rotate on charging plate 23, when winding post 24 rotates, rotate round piece 232 effect, smoothness nature when winding post 25 moves has been improved, later when artifical when dismantling winding post 25, artifical pulling poker rod 236, it slides to drive simultaneous movement ring 235, thereby drive and pull stay cord 234 and move, pull spliced pole 231 and winding post 25 separation, thereby very big improvement winding post 25's dismantlement efficiency, conveniently carry out the replenishment and the change of raw materials.
The rotating frame 26 comprises a rotating disc 261, a butt joint block 262, a third spring 263 and an inner clamping block 264, the rotating disc 261 is installed on the installation frame 1 in a rotating connection mode, spherical balls are evenly arranged on the rotating disc 261 in a rotating connection mode, the butt joint block 262 is fixedly installed on the rotating disc 261 and is of a U-shaped structure, a connecting pin hole D matched with the connecting bolt 27 for use is formed in the butt joint block 262, the inner wall of the connecting pin hole D is evenly provided with the inner clamping block 264 matched with the butt joint groove B for use through the third spring 263, the inner clamping block 264 is of an arc-shaped structure, when the rolling column 25 is in butt joint with the rotating frame 26 in specific work, the connecting bolt 27 is manually inserted into the connecting pin hole D, then the inner clamping block 264 in the connecting pin hole D is popped out due to the action of the third spring 263 and is matched with the butt joint groove B in the connecting bolt 27, and therefore the purpose of fixing the rolling column 25 is achieved, simultaneously, the inner clamping block 264 and the connecting bolt 27 are in multi-point contact, so that the firmness of the fixing of the winding column 25 is greatly improved, the winding column 25 is convenient and quick to replace, and the production efficiency is improved.
The polymerization kit 3 comprises a connecting rod 31, a threading disc 32, a threading disc 33, a driving seat 34, a rotating fluted disc 35, a driving fluted disc 36 and a second motor, wherein the connecting rod 31 is fixedly installed on the installation rack 1, the threading disc 32 is fixedly installed on the connecting rod 31, the right end of the threading disc 32 is provided with the threading disc 33, the threading disc 33 is installed on the driving seat 34 in a rotating connection mode, the driving fluted disc 36 is arranged on the outer side of the threading disc 33, the driving fluted disc 36 which is matched with the driving fluted disc 36 is arranged on the outer side of the driving fluted disc 36, the driving fluted disc 36 is installed on the inner wall of the driving seat 34 in a rotating connection mode, the driving fluted disc 36 is connected with an output shaft of the second motor together, the second motor is installed on the outer wall of the driving seat 34 through the motor seat, during specific work, an aluminum alloy cable is manually threaded through the threading disc 32 and the threading disc 33, and then the second motor works to drive the driving fluted disc 36 to rotate, thereby drive rotation fluted disc 35 through the gear engagement effect and rotate to drive cable drum 33 and rotate, thereby make many aluminum alloy cable strands into an aluminum alloy cable, thereby reach the purpose of aluminum alloy cable transposition.
The aluminum alloy cable threading device is characterized in that the threading disc 32 is uniformly provided with abdicating chutes E, the inner walls of the abdicating chutes E are uniformly provided with spherical balls in a rotating connection mode, the threading disc 32 is uniformly provided with chutes F, the two ends of the chutes F are symmetrically provided with magnetic suction blocks 321, the magnetic suction blocks 321 are provided with arc-shaped pits G, the chutes F are provided with sliding rods 322 in a sliding connection mode, the heads of the sliding rods 322 are arc-shaped structures and are matched with the arc-shaped pits G for use, and the sliding rods 322 are provided with outer covering sleeves 323, when the aluminum alloy cable is manually penetrated through the abdicating chutes E on the threading disc 32 during specific work, the sliding rods 322 are manually driven to slide on the chutes F, so that the sliding rods 322 are inserted into the arc-shaped pits G on the magnetic suction blocks 321, and are wrapped through the aluminum alloy cable penetrating through the outer covering sleeves 323, thereby avoiding the occurrence of loose aluminum alloy cable falling, and then avoided because of external factors leading to the cracked condition emergence of aluminum alloy cable, improved stranded conductor efficiency.
The aluminum alloy cable stranding machine is characterized in that a rotating pipe 331 is installed on the stranding disc 33, the rotating pipe 331 is installed on the driving seat 34 in a rotating connection mode, a separating block 333 is fixedly installed on the inner wall of the rotating pipe 331, and spherical balls are evenly installed on the inner wall of the separating block 333 in a rotating connection mode.
When in work:
s1, material preparation: manually placing the winding column 24 provided with the aluminum alloy cable on the charging plate 23, then manually driving the charging plate 23 to fix the winding column 24, and then manually butting the winding column 25 with the rotating frame 26 and connecting the winding column with the rotating frame through the connecting bolt 27, thereby completing the material preparation operation;
s2, cable stranding: after the material preparation operation is completed, the aluminum alloy cable strand manually penetrates through the wire threading disc 32 and the wire stranding disc 33, then the second motor works to drive the driving fluted disc 36 to rotate, so that the rotating fluted disc 35 is driven to rotate through the gear meshing effect, the wire stranding disc 33 is driven to rotate, a plurality of aluminum alloy cables are stranded into one aluminum alloy cable, and the cable stranding operation is completed;
s3, cable winding: after the cable stranding operation is completed, the first motor works to drive the winding post 25 to rotate under the action of the rotating frame 26, so that the stranded aluminum alloy cable is wound on the winding post 25, and the cable winding operation is completed;
s4, repeating the steps S1-S3, and continuously performing aluminum alloy cable stranding operation.
The foregoing shows and describes the general principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.