CN112975317B - Valve processing is with automatic assembly device who has locking structure that takes off - Google Patents
Valve processing is with automatic assembly device who has locking structure that takes off Download PDFInfo
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- CN112975317B CN112975317B CN202110175148.9A CN202110175148A CN112975317B CN 112975317 B CN112975317 B CN 112975317B CN 202110175148 A CN202110175148 A CN 202110175148A CN 112975317 B CN112975317 B CN 112975317B
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- 239000000428 dust Substances 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Lift Valve (AREA)
Abstract
The invention relates to an automatic assembling device with an anti-loosening structure for valve machining, which comprises an automatic assembling device base and a dust collection assembly, wherein a gear motor set is arranged below the inner wall of the automatic assembling device base, a lifting platform air cylinder assembly and a large-size transverse air cylinder are sequentially arranged above a disc seat from inside to outside, a clamp motor is arranged outside the large-size transverse air cylinder, and a longitudinal support arm is fixed above the outside of the automatic assembling device base. The invention has the beneficial effects that: this valve processing is with automatic assembly device who has anti-loosening structure, anchor clamps cylinder promotion elasticity contact arm withstands valve flange internal diameter, fixes the valve, prevents that the valve from droing, and this fixed mode can not cover the valve outside, can not influence the holistic assembly work of valve, and the rod cover passes through the spring and constitutes elastic construction with the body of rod, can the valve of multiple size of centre gripping, and the centre gripping in-process is glued the seat and is contacted with the valve, effectively avoids anchor clamps to leave the double-layered trace on the valve surface.
Description
Technical Field
The invention relates to the technical field of valve machining, in particular to an automatic assembling device with an anti-loosening structure for valve machining.
Background
The valve is a pipeline accessory used for opening and closing a pipeline, controlling the flow direction, adjusting and controlling parameters of a conveying medium. The valves are classified into shut-off valves, check valves, regulating valves, etc. according to their functions, and the valves are control parts in fluid delivery systems, have functions of stopping, regulating, guiding, preventing backflow, stabilizing pressure, shunting, overflowing, relieving pressure, etc., are used for valves of fluid control systems, range from the simplest shut-off valves to various valves used in extremely complicated autonomous systems, and have a great variety and specifications, and require an automated assembly apparatus for valve processing.
The existing automatic assembling device is single in function, simple in structure and free of a loosening-preventing structure, the valve cannot be fixed, the assembling quality of the valve is unqualified easily, the shape of the valve is irregular, and the problem that the clamp clamps the valve and is loosened easily in the assembling process is solved.
Disclosure of Invention
The invention aims to provide an automatic assembling device with an anti-loosening structure for valve processing, which aims to solve the problems that the existing automatic assembling device provided by the background technology is single in function, simple in structure, incapable of fixing a valve and easily causing unqualified valve assembling quality, the valve is irregular in shape, and a clamp clamps the valve and is easily loosened in the assembling process.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic assembly device with an anti-loosening structure for valve machining comprises an automatic assembly device base and a dust collection assembly, wherein a gear motor set is installed below the inner wall of the automatic assembly device base, a lifting platform air cylinder assembly and a large-size transverse air cylinder are sequentially arranged above a disc seat from inside to outside, a clamp motor is installed outside the large-size transverse air cylinder, a longitudinal support arm is fixed above the outside of the automatic assembly device base, a longitudinal driving motor is arranged on the inner wall of the longitudinal support arm, a longitudinal screw rod is installed above the longitudinal driving motor, a transverse support arm is arranged outside the longitudinal screw rod, a CCD camera is installed at the rear end of the transverse support arm, a transverse driving motor is arranged on the inner wall of the transverse support arm, an aluminum sheet block is arranged on one side of the transverse driving motor, a fan is installed outside the aluminum sheet block, and a transverse screw rod is installed on the other side of the transverse driving motor, and the front end of the horizontal screw rod is provided with a sliding block seat, the inner wall of the sliding block seat is provided with a longitudinal cylinder, a horizontal clamp seat is arranged below the longitudinal cylinder, the lower part of the horizontal clamp seat is fixed with the horizontal cylinder, the outer part of the horizontal cylinder is provided with a clamping plate, one side of the clamping plate is provided with a rubber cushion, the other side of the clamping plate is sequentially provided with an air receiving flange and a pneumatic pressure sensor from top to bottom, the inner part of the horizontal clamp seat is fixed with an air injection assembly, the dust absorption assembly is positioned at the outer front end of the automatic assembly device base, one side of the clamp motor is provided with a vertical clamp seat, the outer part of the vertical clamp seat is fixed with a clamp cylinder, the outer part of the clamp cylinder is provided with an elastic contact arm, a belt motor is arranged above the inner wall of the automatic assembly device base, the outer part of the belt motor is provided with a belt body, and the outer part of the belt roller assembly is provided with a transmission mechanism, and a conveyor belt is arranged above the transmission roller assembly, a guide rod is fixed on one side of the transmission roller assembly, and an object sensor is arranged outside the guide rod.
Preferably, be fixed connection between disc seat and the horizontal cylinder of large-size, and the horizontal cylinder of large-size is symmetric distribution along the axis of disc seat to be swing joint between disc seat and the automatic assembly device base.
Preferably, the horizontal cylinder is symmetrically distributed along the central axis of the horizontal clamp seat, the horizontal cylinder is fixedly connected with the clamping plate, and the clamping plate and the gas receiving flange form an integrated structure.
Preferably, the air injection assembly comprises a small-size annular pipe, an air receiving hose, a bearing and a nozzle, the air receiving hose is fixed above the small-size annular pipe, the bearing is installed below the small-size annular pipe, and the nozzle is arranged outside the bearing.
Preferably, the small-size annular pipe is fixedly connected with the air receiving hose, the small-size annular pipe and the nozzle form a rotating structure through the bearing, and the nozzle is symmetrically distributed along the central axis of the small-size annular pipe.
Preferably, the dust collection assembly comprises a dust collection box, air suction equipment, a pipe body and a large-size annular pipe, wherein the air suction equipment is arranged on one side of the dust collection box, and one side of the air suction equipment is connected with the large-size annular pipe through the pipe body.
Preferably, the dust collection box is movably connected with the air suction equipment, the air suction equipment forms a connecting structure with the large-size annular tube through the tube body, and a welding integrated structure is formed between the large-size annular tube and the disc seat.
Preferably, the elastic contact arm comprises a rod sleeve, a spring, a rod body and a rubber seat, the spring is arranged outside the rod sleeve, the rod body is mounted on the inner wall of the rod sleeve, and the rubber seat is fixed outside the rod body.
Preferably, the rod sleeve and the rod body form an elastic structure through a spring, the inner surface of the rod sleeve is tightly attached to the outer surface of the rod body, and the central axis of the rod sleeve coincides with the central axis of the rod body.
Preferably, the outer surface of the transmission roller assembly is attached to the inner surface of the conveyor belt, the central axis of the transmission roller assembly is overlapped with the central axis of the conveyor belt, and a welding integrated structure is formed between the transmission roller assembly and the guide rod.
Compared with the prior art, the invention has the following beneficial effects:
1. the gear motor set in the base of the automatic assembling device drives the disc base to rotate longitudinally, the clamp motor drives the longitudinally-arranged clamp base to rotate transversely, so that the position of the valve can be changed, workers can assemble the valve at each position conveniently, the CCD camera at the rear end of the transverse support arm can photograph a product, the shape and position information of the product is identified, the valve is rotated according to the shape of the product given by the CCD camera, the position of the valve is automatically corrected, the valve assembling efficiency is improved, the productivity is improved, automation is realized, and manual work is completely replaced.
2. According to the invention, the longitudinal cylinder pushes the transverse clamp seat to move up and down, the transverse cylinder fixed below the transverse clamp seat pushes the clamping plate to clamp the valve, the rubber gasket is tightly attached to the valve flange after assembly, the air pump is connected to the air receiving flange fixed on one side of the clamping plate, air is conveyed into the valve after assembly, the air pressure sensor is arranged on the same side of the air receiving flange, the air pressure sensor can monitor the air pressure in the valve after assembly, and the air leakage or sealing of the valve after assembly is monitored, so that the quality of valve assembly after assembly is improved, and unqualified products cannot be mixed into qualified products.
3. According to the automatic assembling device, the air pump is connected to the air receiving hose, air is conveyed into the small-size annular tube and is sprayed out through the nozzle to blow the valve part, dust is prevented from attaching to the outside of the valve part to influence the assembling quality, the assembling quality of the valve part is effectively improved, the nozzle and the small-size annular tube form a rotating structure through the bearing, the nozzle can be rotated to change the air blowing angle so as to meet different working condition requirements, the large-size annular tube is welded above the disc seat and is connected with the air suction equipment through the tube body, the air suction equipment is started, the large-size annular tube sucks dust around the disc seat, the sucked dust is discharged into the dust collection box, the dust is collected, and the assembling quality of the automatic assembling device is effectively improved.
4. The three clamp cylinders are fixed on one side of the longitudinally-arranged clamp seat in an annular mode, the inner diameter of the valve flange is placed at the position of the elastic contact arm, the clamp cylinders push the elastic contact arm to abut against the inner diameter of the valve flange to fix the valve and prevent the valve from falling off, the fixing mode cannot cover the outside of the valve and cannot influence the integral assembly work of the valve, the rod sleeve and the rod body form an elastic structure through the spring, the valve with various sizes can be clamped, the rubber seat is in contact with the valve in the clamping process, and clamping marks of the clamp on the surface of the valve are effectively avoided so as to ensure the integrity of the valve.
5. The belt motor drives the belt body to drive the roller of the transmission roller assembly to rotate, the roller of the transmission roller assembly drives the conveyor belt to move, the valve part can be moved, the valve part is continuously output, the assembling speed is accelerated, the guide rod is fixed on one side of the transmission roller assembly, the object sensor is installed outside the guide rod, the valve part can be accurately identified, the conveyor belt is controlled to pause and move, the automatic assembling device can conveniently and accurately grab the valve part, and the position of the object sensor can be changed by loosening the screw outside the object sensor, so that different types of parts can be conveyed and different types of parts can be grabbed.
Drawings
FIG. 1 is a schematic view of a partially sectional structure of an automatic assembling device with a locking structure for valve machining according to the present invention;
FIG. 2 is a schematic structural diagram of a front view of an automatic assembling device with a loosening-preventing structure for valve processing according to the present invention;
FIG. 3 is a schematic structural diagram of a portion A of the automated assembling apparatus with an anti-loosening structure for valve processing according to the present invention;
FIG. 4 is a schematic structural diagram of a portion B of the automated assembling apparatus with an anti-loosening structure for valve processing according to the present invention;
fig. 5 is a schematic perspective view of a lifting platform cylinder assembly of an automatic assembling device with an anti-loose structure for valve processing according to the present invention.
In the figure: 1. an automated assembly device base; 2. a gear motor group; 3. a disc base; 4. a lift platform cylinder assembly; 5. a large-size transverse cylinder; 6. a clamp motor; 7. a longitudinal support arm; 8. a longitudinal driving motor; 9. a longitudinal screw rod; 10. a transverse support arm; 11. a CCD camera; 12. a transverse driving motor; 13. an aluminum sheet block; 14. a fan; 15. a cross screw rod; 16. a slider seat; 17. a vertical cylinder; 18. a horizontally arranged clamp seat; 19. a transverse cylinder; 20. a splint; 21. a rubber pad; 22. a gas receiving flange; 23. an air pressure sensor; 24. a gas injection assembly; 2401. a small-size annular tube; 2402. an air-receiving hose; 2403. a bearing; 2404. a nozzle; 25. a dust collection assembly; 2501. a dust collection box; 2502. an air suction device; 2503. a pipe body; 2504. a large-size annular tube; 26. longitudinally arranging a clamp seat; 27. a clamp cylinder; 28. a resilient contact arm; 2801. a rod sleeve; 2802. a spring; 2803. a rod body; 2804. a rubber base; 29. a belt motor; 30. a belt body; 31. a drive roll assembly; 32. a conveyor belt; 33. a guide bar; 34. an object sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic assembly device with an anti-loosening structure for valve processing comprises an automatic assembly device base 1 and a dust collection assembly 25, wherein a gear motor set 2 is installed below the inner wall of the automatic assembly device base 1, a lifting platform cylinder assembly 4 and a large-size transverse cylinder 5 are sequentially arranged above a disc seat 3 from inside to outside, the disc seat 3 is fixedly connected with the large-size transverse cylinder 5, the large-size transverse cylinders 5 are symmetrically distributed along the central axis of the disc seat 3, the disc seat 3 is movably connected with the automatic assembly device base 1, a clamp motor 6 is installed outside the large-size transverse cylinder 5, a longitudinal support arm 7 is fixed above the outer portion of the automatic assembly device base 1, a longitudinal driving motor 8 is arranged on the inner wall of the longitudinal support arm 7, a longitudinal screw rod 9 is installed above the longitudinal driving motor 8, and a transverse support arm 10 is arranged outside the longitudinal screw rod 9, the rear end of the transverse support arm 10 is provided with a CCD camera 11, a gear motor set 2 in the base 1 of the automatic assembling device drives a disc seat 3 to rotate longitudinally, and a clamp motor 6 drives a longitudinally-arranged clamp seat 26 to rotate transversely, so that the position of the valve can be changed, the assembly of each position of the valve can be conveniently carried out by a worker, the CCD camera 11 at the rear end of the transverse support arm 10 can photograph a product, the shape and the position information of the product can be identified, the valve can be rotated according to the shape of the product given by the CCD camera 11, the position of the valve can be automatically corrected, the assembly efficiency of the valve can be improved, the productivity can be improved, the automation can be realized, and the manual work can be completely replaced;
the inner wall of the transverse support arm 10 is provided with a transverse driving motor 12, one side of the transverse driving motor 12 is provided with an aluminum sheet block 13, the outside of the aluminum sheet block 13 is provided with a fan 14, the other side of the transverse driving motor 12 is provided with a transverse screw rod 15, the front end of the transverse screw rod 15 is provided with a slider seat 16, the inner wall of the slider seat 16 is provided with a longitudinal air cylinder 17, the lower part of the longitudinal air cylinder 17 is provided with a transverse clamp seat 18, the lower part of the transverse clamp seat 18 is fixed with a transverse air cylinder 19, the outside of the transverse air cylinder 19 is provided with a clamp plate 20, one side of the clamp plate 20 is provided with a rubber cushion 21, the other side of the clamp plate 20 is sequentially provided with an air receiving flange 22 and an air pressure sensor 23 from top to bottom, the transverse air cylinders 19 are symmetrically distributed along the central axis of the transverse clamp seat 18, the transverse air cylinders 19 are fixedly connected with the clamp plate 20, the clamp plate 20 and the air receiving flange 22 form an integrated structure, the longitudinal air cylinder 17 pushes the transverse clamp seat 18 to move up and down, a transverse cylinder 19 fixed below a transverse clamp seat 18 pushes a clamping plate 20 to clamp a valve, a rubber gasket 21 is tightly attached to a valve flange after assembly, an air pump is connected to an air receiving flange 22 fixed on one side of the clamping plate 20, air is conveyed into the valve after assembly, an air pressure sensor 23 is installed on the same side of the air receiving flange 22, the air pressure sensor 23 can monitor the air pressure in the valve after assembly, and whether the valve after assembly leaks air or is sealed is monitored, so that the quality of valve assembly after assembly is improved, and unqualified products cannot be mixed into qualified products;
an air injection assembly 24 is fixed inside the transverse clamp seat 18, the air injection assembly 24 comprises a small-sized annular tube 2401, an air receiving hose 2402, a bearing 2403 and a nozzle 2404, the air receiving hose 2402 is fixed above the small-sized annular tube 2401, the bearing 2403 is installed below the small-sized annular tube 2401, the nozzle 2404 is arranged outside the bearing 2403, the small-sized annular tube 2401 is fixedly connected with the air receiving hose 2402, the small-sized annular tube 2401 and the nozzle 2404 form a rotating structure through the bearing 2403, the nozzle 2404 is symmetrically distributed along a central axis of the small-sized annular tube 2401, a dust collection assembly 25 is located at the front end of the outer portion of the automatic assembly device base 1, the dust collection assembly 25 comprises a dust collection box 2501, an air suction device 2502, a tube 2503 and a large-sized annular tube 2504, an air suction device 2502 is arranged on one side of the dust collection box 2501, one side of the air suction device 2502 is connected with the large-sized annular tube 2504 through the tube 2503, and the air suction box 2501 is movably connected with the large-sized annular tube 2502, the air suction device 2502 and the large-size annular tube 2504 form a connecting structure through the tube body 2503, the large-size annular tube 2504 and the disc base 3 form a welding integrated structure, an air pump is connected into the air receiving hose 2402, air is conveyed into the small-size annular tube 2401 and is sprayed out through the nozzle 2404 to blow the valve part, dust is prevented from attaching to the outside of the valve part to influence the assembling quality, the assembling quality of the valve part is effectively improved, the nozzle 2404 and the small-size annular tube 2401 form a rotating structure through the bearing 2403, the angle of air blowing can be changed by rotating the nozzle 2404 to meet different working condition requirements, the large-size annular tube 2504 is welded above the disc base 3, the large-size annular tube 2504 is connected with the air suction device 2502 through the tube body 2503, the air suction device 2502 is started, the large-size annular tube 2504 sucks dust around the disc base 3, then the sucked dust is discharged into the dust collection box 2501 to collect the dust, the assembly quality of the automatic assembly device is effectively improved;
a vertical clamp seat 26 is arranged on one side of a clamp motor 6, a clamp cylinder 27 is fixed outside the vertical clamp seat 26, an elastic contact arm 28 is arranged outside the clamp cylinder 27, the elastic contact arm 28 comprises a rod sleeve 2801, a spring 2802, a rod body 2803 and a rubber seat 2804, a spring 2802 is arranged outside the rod sleeve 2801, a rod body 2803 is arranged on the inner wall of the rod sleeve 2801, the rubber seat 2804 is fixed outside the rod body 2803, the rod sleeve 2801 and the rod body 2803 form an elastic structure through the spring 2802, the inner surface of the rod sleeve 2801 is tightly attached to the outer surface of the rod body 2803, the central axis of the rod sleeve 2801 is overlapped with the central axis of the rod body 2803, the three clamp cylinders 27 are annularly fixed on one side of the vertical clamp seat 26, the inner diameter of a valve flange is arranged at the position of the elastic contact arm 28, the clamp cylinder 27 pushes the elastic contact arm 28 to push the inner diameter of the valve flange to fix the valve and prevent the valve from falling off, the fixing mode can not cover the outside of the valve and can not influence the whole assembly work of the valve, the rod sleeve 2801 and the rod body 2803 form an elastic structure through the spring 2802, the valves with various sizes can be clamped, the rubber seat 2804 is contacted with the valves in the clamping process, and clamping marks of the clamp on the surfaces of the valves are effectively avoided, so that the integrity of the valves is ensured;
a belt motor 29 is arranged above the inner wall of the automatic assembly device base 1, a belt body 30 is arranged outside the belt motor 29, a transmission roller assembly 31 is arranged outside the belt body 30, a conveyor belt 32 is arranged above the transmission roller assembly 31, a guide rod 33 is fixed on one side of the transmission roller assembly 31, an object sensor 34 is arranged outside the guide rod 33, the outer surface of the transmission roller assembly 31 is attached to the inner surface of the conveyor belt 32, the central axis of the transmission roller assembly 31 is overlapped with the central axis of the conveyor belt 32, a welding integrated structure is formed between the transmission roller assembly 31 and the guide rod 33, the belt motor 29 drives the belt body 30 to drive the roller of the transmission roller assembly 31 to rotate, the roller of the transmission roller assembly 31 drives the conveyor belt 32 to move, a valve part can be moved, the valve part can be continuously output, the assembly speed is accelerated, and the guide rod 33 is fixed on one side of the transmission roller assembly 31, guide arm 33 externally mounted has object sensor 34, can accurately discern the valve part, and control conveyer belt 32 pauses to remove, and the valve part is grabbed to this automatic assembly device of being convenient for accuracy, and can change object sensor 34's position through the outside screw of lax object sensor 34 to satisfy the different model parts of transmission, snatch different model parts.
In conclusion, when the automatic assembly device with the anti-loosening structure for valve machining is used, a first valve part is placed on the lifting platform cylinder component 4, the lifting platform cylinder component 4 pushes the first valve part to rise to the height of the elastic contact arm 28, the large-size transverse cylinder 5 pushes the clamp motor 6 and the longitudinal clamp seat 26 to move to the inner diameter of the flange of the first valve part, the three clamp cylinders 27 are annularly fixed on one side of the longitudinal clamp seat 26, the clamp cylinders 27 push the elastic contact arm 28 to abut against the inner diameter of the flange of the valve, the rod sleeve 2801 and the rod body 2803 form an elastic structure through the spring 2802 to clamp valves with various sizes, the rubber seat 2804 is in contact with the valve in the clamping process, the clamp is effectively prevented from leaving clamp marks on the surface of the valve, the CCD camera 11 at the rear end of the transverse support arm 10 can photograph the product, the shape and position information of the product are identified, the gear motor group 2 in the automatic assembly device base 1 drives the disc seat 3 to longitudinally rotate, the clamp motor 6 drives the longitudinal clamp seat 26 to transversely rotate, so that the position of the valve can be changed, the position of a first valve part is automatically corrected according to the shape of a product given by the CCD camera 11, the longitudinal driving motor 8 in the longitudinal support arm 7 drives the longitudinal screw rod 9 to rotate, the longitudinal screw rod 9 is in threaded connection with the transverse support arm 10, the longitudinal screw rod 9 can control the transverse support arm 10 to move up and down, the transverse driving motor 12 in the transverse support arm 10 drives the transverse screw rod 15 to rotate, the transverse screw rod 15 controls the slider seat 16 to transversely move back and forth, the slider seat 16 moves to the position above the conveyor belt 32, a second valve part is placed above the conveyor belt 32, the belt motor 29 drives the belt body 30 to drive the roller of the drive roller assembly 31 to rotate, the roller of the drive roller assembly 31 drives the conveyor belt 32 to move, a guide rod 33 is fixed on one side of the drive roller assembly 31, and an object sensor 34 is installed outside the guide rod 33, the valve parts can be accurately identified, the conveyor belt 32 is controlled to pause to move, the longitudinal air cylinder 17 in the slider seat 16 pushes the transverse clamp seat 18 to move up and down, the transverse air cylinders 19 fixed on two sides below the transverse clamp seat 18 push the clamping plates 20 and the rubber pads 21 to clamp the second valve parts, the slider seat 16 moves to the position of the first valve parts to assemble the second valve parts and the first valve parts, the air injection assembly 24 is fixed outside the transverse clamp seat 18, the air pump is connected to the air connection hose 2402, air is conveyed into the small-size annular pipe 2401 and is injected out through the nozzle 2404 to purge the valve parts, the nozzle 2404 and the small-size annular pipe 2401 form a rotating structure through the bearing 2403, the nozzle 2404 can be rotated to change the air purging angle, the large-size annular pipe 2504 is welded above the disc seat 3, the large-size annular pipe 2504 is connected with the air suction equipment 2502 through the pipe body 2503, and the air suction equipment 2502 is started, the dust around disc seat 3 is inhaled to large-size ring pipe 2504, discharge into dust collection box 2501 with inhaled dust again, wait for the valve assembly to accomplish, lift platform cylinder subassembly 4 rises to valve low side height, anchor clamps cylinder 27 lax valve, slider seat 16 removes to valve department, horizontal cylinder 19 promotes splint 20 centre gripping valve flange, cushion 21 closely laminates with the valve flange of assembly completion, toward the fixed flange 22 of connecing of splint 20 one side inserts the air pump, gas transportation to the valve of assembly completion inside, baroceptor 23 is installed in the same one side of flange 22 of connecing, baroceptor 23 can monitor the atmospheric pressure in the valve of assembly completion, monitor whether the valve of assembly completion leaks gas or is sealed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (1)
1. The utility model provides a valve processing is with automatic assembly device who has locking structure that takes off, includes automatic assembly device base (1) and dust absorption subassembly (25), its characterized in that: a gear motor set (2) is installed below the inner wall of the automatic assembly device base (1), a lifting platform cylinder assembly (4) and a large-size transverse cylinder (5) are sequentially arranged above the disc base (3) from inside to outside, a clamp motor (6) is installed outside the large-size transverse cylinder (5), a longitudinal support arm (7) is fixed above the outside of the automatic assembly device base (1), a longitudinal driving motor (8) is arranged on the inner wall of the longitudinal support arm (7), a longitudinal screw rod (9) is installed above the longitudinal driving motor (8), a transverse support arm (10) is arranged outside the longitudinal screw rod (9), a CCD camera (11) is installed at the rear end of the transverse support arm (10), a transverse driving motor (12) is arranged on the inner wall of the transverse support arm (10), and an aluminum sheet block (13) is arranged on one side of the transverse driving motor (12), the aluminum sheet assembly device is characterized in that a fan (14) is arranged outside the aluminum sheet block (13), a transverse screw rod (15) is arranged on the other side of the transverse driving motor (12), a sliding block seat (16) is arranged at the front end of the transverse screw rod (15), a longitudinal cylinder (17) is arranged on the inner wall of the sliding block seat (16), a transverse clamp seat (18) is arranged below the longitudinal cylinder (17), a transverse cylinder (19) is fixed below the transverse clamp seat (18), a clamping plate (20) is arranged outside the transverse cylinder (19), a rubber cushion (21) is arranged on one side of the clamping plate (20), an air receiving flange (22) and an air pressure sensor (23) are sequentially arranged on the other side of the clamping plate (20) from top to bottom, an air injection assembly (24) is fixed inside the transverse clamp seat (18), and a dust collection assembly (25) is located at the front end of the exterior of the automatic assembly device base (1), a longitudinal clamp seat (26) is installed on one side of the clamp motor (6), a clamp cylinder (27) is fixed outside the longitudinal clamp seat (26), an elastic contact arm (28) is installed outside the clamp cylinder (27), a belt motor (29) is installed above the inner wall of the automatic assembly device base (1), a belt body (30) is arranged outside the belt motor (29), a transmission roller assembly (31) is installed outside the belt body (30), a conveyor belt (32) is arranged above the transmission roller assembly (31), a guide rod (33) is fixed on one side of the transmission roller assembly (31), and an object sensor (34) is arranged outside the guide rod (33);
the disc seat (3) is fixedly connected with the large-size transverse cylinder (5), the large-size transverse cylinder (5) is symmetrically distributed along the central axis of the disc seat (3), and the disc seat (3) is movably connected with the automatic assembly device base (1);
the transverse air cylinders (19) are symmetrically distributed along the central axis of the transverse clamp seat (18), the transverse air cylinders (19) are fixedly connected with the clamping plate (20), and the clamping plate (20) and the air receiving flange (22) form an integrated structure;
the air injection assembly (24) comprises a small-size annular pipe (2401), an air receiving hose (2402), a bearing (2403) and a nozzle (2404), the air receiving hose (2402) is fixed above the small-size annular pipe (2401), the bearing (2403) is installed below the small-size annular pipe (2401), and the nozzle (2404) is arranged outside the bearing (2403);
the small-size annular pipe (2401) is fixedly connected with the air-receiving hose (2402), the small-size annular pipe (2401) and the nozzle (2404) form a rotating structure through a bearing (2403), and the nozzle (2404) is symmetrically distributed along the central axis of the small-size annular pipe (2401);
the dust collection assembly (25) comprises a dust collection box (2501), air suction equipment (2502), a pipe body (2503) and a large-size annular pipe (2504), wherein the air suction equipment (2502) is arranged on one side of the dust collection box (2501), and one side of the air suction equipment (2502) is connected with the large-size annular pipe (2504) through the pipe body (2503);
the dust collection box (2501) is movably connected with the air suction equipment (2502), the air suction equipment (2502) forms a connecting structure with the large-size annular tube (2504) through the tube body (2503), and a welding integrated structure is formed between the large-size annular tube (2504) and the disc seat (3);
the elastic contact arm (28) comprises a rod sleeve (2801), a spring (2802), a rod body (2803) and a rubber seat (2804), the spring (2802) is arranged outside the rod sleeve (2801), the rod body (2803) is installed on the inner wall of the rod sleeve (2801), and the rubber seat (2804) is fixed outside the rod body (2803);
the rod sleeve (2801) and the rod body (2803) form an elastic structure through a spring (2802), the inner surface of the rod sleeve (2801) is tightly attached to the outer surface of the rod body (2803), and the central axis of the rod sleeve (2801) is overlapped with the central axis of the rod body (2803);
the outer surface of driving roller subassembly (31) and the internal surface of conveyer belt (32) are laminated mutually, and the axis of driving roller subassembly (31) coincides mutually with the axis of conveyer belt (32) to constitute welding integral structure between driving roller subassembly (31) and guide arm (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110175148.9A CN112975317B (en) | 2021-02-09 | 2021-02-09 | Valve processing is with automatic assembly device who has locking structure that takes off |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110175148.9A CN112975317B (en) | 2021-02-09 | 2021-02-09 | Valve processing is with automatic assembly device who has locking structure that takes off |
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| CN112975317A CN112975317A (en) | 2021-06-18 |
| CN112975317B true CN112975317B (en) | 2022-08-16 |
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| CN202110175148.9A Active CN112975317B (en) | 2021-02-09 | 2021-02-09 | Valve processing is with automatic assembly device who has locking structure that takes off |
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| CN113695904A (en) * | 2021-09-13 | 2021-11-26 | 许继旭 | Automatic assembly equipment for intelligent manufacturing of wireless intelligent charger |
| CN114043414A (en) * | 2021-11-30 | 2022-02-15 | 江苏野马软件科技有限公司 | Database hardware assembly device for big data |
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| CN117484136B (en) * | 2023-11-02 | 2024-05-07 | 广东肇庆德通有限公司 | Special device for press fitting of outer rotor pipeline ventilation fan impeller |
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Denomination of invention: An automated assembly device with anti loosening structure for valve processing Effective date of registration: 20231026 Granted publication date: 20220816 Pledgee: Postal Savings Bank of China Limited Yunhe County sub branch Pledgor: ZHEJIANG DONGTAI VALVE Co.,Ltd. Registration number: Y2023980062774 |