CN112941367B - Nano oxide dispersion reinforced heat-resistant zirconium alloy and preparation method thereof - Google Patents
Nano oxide dispersion reinforced heat-resistant zirconium alloy and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及合金材料技术领域,具体涉及一种纳米氧化物弥散增强耐热锆合金及其制备方法。The invention relates to the technical field of alloy materials, in particular to a nano-oxide dispersion-reinforced heat-resistant zirconium alloy and a preparation method thereof.
背景技术Background technique
锆合金具有中子吸收截面低、耐腐蚀、易加工成形、辐照稳定性能好等优点,被广泛应用于制造核反应堆燃料包壳管等核心结构部件。目前核用锆合金均采用熔铸方法制备,经热处理形成金属间化合物类型的析出相,实现锆合金基体的弥散强化。存在铸锭偏析严重、组织成分不均匀,且晶粒粗大,加上金属间化合物的热稳定性较差,在高温服役条件下析出相和晶粒均易发生迅速粗化,从而严重限制了锆合金的服役温度和强度等问题。由于这些局限,尽管纯锆的熔点高达1850℃,但目前核用锆合金工作温度一般不能超过350℃。Zirconium alloys have the advantages of low neutron absorption cross section, corrosion resistance, easy processing and forming, and good radiation stability, and are widely used in the manufacture of nuclear reactor fuel cladding tubes and other core structural components. At present, zirconium alloys for nuclear use are all prepared by melting and casting methods. After heat treatment, intermetallic compound-type precipitation phases are formed to achieve dispersion strengthening of the zirconium alloy matrix. There are serious segregation of ingots, uneven structure and composition, and coarse grains. In addition, the thermal stability of intermetallic compounds is poor. Under high temperature service conditions, the precipitates and grains are prone to rapid coarsening, which seriously limits the zirconium zirconium. Alloy service temperature and strength and other issues. Due to these limitations, although the melting point of pure zirconium is as high as 1850°C, the current working temperature of zirconium alloys for nuclear use generally cannot exceed 350°C.
随着先进三代半和在研第四代核反应堆技术的发展,急需一种工作温度可达500℃以上的高强耐热锆合金。With the development of advanced third- and a half-generation nuclear reactor technologies and the fourth-generation nuclear reactor technology under development, a high-strength heat-resistant zirconium alloy with a working temperature of over 500°C is urgently needed.
鉴于此,本发明的目的在于提供一种新的锆合金材料以解决上述技术问题。In view of this, the purpose of the present invention is to provide a new zirconium alloy material to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种纳米氧化物弥散增强耐热锆合金,通过机械合金化和热致密化方式实现溶质的回溶再析出机制,在锆合金基体中获得高数密度、低纳米尺度、高热稳定性、弥散分布的Y-Ti-O和Y-Zr-O纳米氧化物相,可大幅提高锆合金的强度和耐热性。The technical problem to be solved by the present invention is to provide a nano-oxide dispersion reinforced heat-resistant zirconium alloy, which realizes the re-dissolution and re-precipitation mechanism of the solute through mechanical alloying and thermal densification, and obtains high number density and low density in the zirconium alloy matrix. Nanoscale, high thermal stability, and dispersed Y-Ti-O and Y-Zr-O nano-oxide phases can greatly improve the strength and heat resistance of zirconium alloys.
为了解决上述问题,本发明的技术方案如下:In order to solve the above-mentioned problems, the technical scheme of the present invention is as follows:
一种纳米氧化物弥散增强耐热锆合金,包括锆合金基体、弥散分布于锆合金基体中的Y-Ti-O和Y-Zr-O纳米氧化物析出相,其中,Y-Ti-O和Y-Zr-O纳米氧化物析出相的粒度为2-10nm,数密度为1-3×1015个/m2。A nano-oxide dispersion-enhanced heat-resistant zirconium alloy, comprising a zirconium alloy matrix, Y-Ti-O and Y-Zr-O nano-oxide precipitation phases dispersed in the zirconium alloy matrix, wherein the Y-Ti-O and The particle size of the Y-Zr-O nano-oxide precipitation phase is 2-10 nm, and the number density is 1-3×10 15 /m 2 .
进一步地,纳米氧化物析出相的结构为Y2Ti2O7和Y2Zr2O7。Further, the structures of the nano-oxide precipitation phases are Y 2 Ti 2 O 7 and Y 2 Zr 2 O 7 .
进一步地,锆合金基体包括按重量百分比计的如下成分:Further, the zirconium alloy matrix includes the following components by weight percentage:
Sn 1.2-1.6%,Fe 0.2-0.5%,Cr 0.1-0.3%,余量为Zr及不可避免的杂质。Sn 1.2-1.6%, Fe 0.2-0.5%, Cr 0.1-0.3%, the balance is Zr and inevitable impurities.
本发明还提供一种纳米氧化物弥散增强耐热锆合金的制备方法,包括如下步骤:The present invention also provides a preparation method of nano-oxide dispersion reinforced heat-resistant zirconium alloy, comprising the following steps:
步骤S1,将锆合金块进行氢化脱氢处理,得到预合金粉末;Step S1, the zirconium alloy block is subjected to hydrodehydrogenation treatment to obtain pre-alloyed powder;
步骤S2,将含有Y、Ti、O元素的粉末材料、预合金粉末放入高速摆振球磨机,在惰性气体保护下充分混合,得到混合粉末;In step S2, the powder material and pre-alloyed powder containing Y, Ti, O elements are put into a high-speed pendulum ball mill, and fully mixed under the protection of an inert gas to obtain a mixed powder;
步骤S3,将混合粉末在惰性气体保护下进行高能球磨,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体结构的机械合金化粉末;In step S3, the mixed powder is subjected to high-energy ball milling under the protection of an inert gas, and the solute elements are dissolved back into the matrix in the form of Y, Ti, and O solid solution atoms to form a mechanically alloyed powder with a supersaturated solid solution structure;
步骤S4,将机械合金化粉末冷压成坯块,装入包套抽真空,对坯块进行致密化,在锆合金基体中固溶的溶质原子重新反应析出,形成弥散分布的Y-Ti-O和Y-Zr-O纳米氧化物析出相,其中,Y-Ti-O和Y-Zr-O纳米氧化物析出相的粒度为2-10nm,数密度为1-3×1015个/m2。In step S4, the mechanically alloyed powder is cold-pressed into a compact, which is put into a package and evacuated, and the compact is densified. O and Y-Zr-O nano-oxide precipitation phase, wherein the particle size of Y-Ti-O and Y-Zr-O nano-oxide precipitation phase is 2-10nm, and the number density is 1-3×10 15 /m 2 .
进一步地,纳米氧化物析出相的结构为Y2Ti2O7和Y2Zr2O7。Further, the structures of the nano-oxide precipitation phases are Y 2 Ti 2 O 7 and Y 2 Zr 2 O 7 .
进一步地,步骤S1中,锆合金块包括按重量百分比计的如下成分:Further, in step S1, the zirconium alloy block includes the following components by weight percentage:
Sn 1.2-1.6%,Fe 0.2-0.5%,Cr 0.1-0.3%,余量为Zr及不可避免的杂质;Sn 1.2-1.6%, Fe 0.2-0.5%, Cr 0.1-0.3%, the balance is Zr and inevitable impurities;
氢化和脱氢处理工艺的温度分别为300-500℃;The temperature of the hydrogenation and dehydrogenation treatment processes is 300-500°C, respectively;
获得的预合金粉末粒径为5-20μm,氢含量不超过100ppm。The particle size of the obtained pre-alloyed powder is 5-20 μm, and the hydrogen content does not exceed 100 ppm.
进一步地,步骤S2中,含有Y、Ti、O元素的粉末材料为YH2粉末和TiO2粉末、Y2O3粉末和TiH2粉末、Y2O3粉末和纯Ti粉末、或纯Y粉末和TiO2粉末这四种组合中的一种;Further, in step S2, the powder materials containing Y, Ti and O elements are YH 2 powder and TiO 2 powder, Y 2 O 3 powder and TiH 2 powder, Y 2 O 3 powder and pure Ti powder, or pure Y powder and one of the four combinations of TiO 2 powder;
其中,含Y元素的粉末材料平均粒径为1-20μm,其添加量为预合金粉末重量的0.1-2%,含Ti元素的粉末材料平均粒径小于1μm,其添加量为预合金粉末重量的0.1-1%。Among them, the powder material containing Y element has an average particle size of 1-20 μm, and its addition amount is 0.1-2% of the weight of the pre-alloyed powder, and the average particle size of the powder material containing Ti element is less than 1 μm, and its addition amount is the weight of the pre-alloyed powder. 0.1-1%.
进一步地,含有Y、Ti、O元素的粉末材料为YH2粉末和TiO2粉末、或Y2O3粉末和TiH2粉末。Further, the powder materials containing Y, Ti and O elements are YH 2 powder and TiO 2 powder, or Y 2 O 3 powder and TiH 2 powder.
进一步地,步骤S3中,机械合金化工艺采用全方位行星球磨机,盘面转速为400-600rpm,纵向转速为10-20rpm,球料质量比为10-20:1,球磨时间为20-40h;且每球磨15-30min,停机2-3min并改变正反转方向。Further, in step S3, the mechanical alloying process adopts an omnidirectional planetary ball mill, the disk surface speed is 400-600rpm, the longitudinal speed is 10-20rpm, the mass ratio of balls to material is 10-20:1, and the ball milling time is 20-40h; and Every 15-30min of ball milling, stop for 2-3min and change the direction of forward and reverse.
进一步地,步骤S4中,通过压片机将机械合金化粉末冷压成坯块,压力为20-40MPa,保压1h;包套抽真空,真空度为10-3Pa;采用热等静压进行致密化,热等静压压力为150-200MPa,保压4-6h,温度为1100-1300℃。Further, in step S4, the mechanical alloyed powder is cold-pressed into a compact by a tablet press, the pressure is 20-40MPa, and the pressure is maintained for 1h; the envelope is evacuated, and the vacuum degree is 10-3 Pa; hot isostatic pressing is adopted For densification, the hot isostatic pressing pressure is 150-200MPa, the pressure is maintained for 4-6h, and the temperature is 1100-1300°C.
与现有技术相比,本发明提供的纳米氧化物弥散增强耐热锆合金及其制备方法,有益效果在于:Compared with the prior art, the nano-oxide dispersion-reinforced heat-resistant zirconium alloy and its preparation method provided by the present invention have the beneficial effects of:
本发明提供的纳米氧化物弥散增强耐热锆合金及其制备方法,采用预合金粉末、含Y和Ti元素的粉末材料充分混合和高能球磨,实现锆合金粉末的机械合金化;进一步通过热等静压实现完全致密,使致密度>99%,无成分宏观偏析、且晶粒均匀细小;The nano-oxide dispersion-enhanced heat-resistant zirconium alloy and the preparation method thereof provided by the invention are fully mixed with pre-alloyed powder, powder materials containing Y and Ti elements, and high-energy ball milling, so as to realize the mechanical alloying of the zirconium alloy powder; Static pressure achieves complete densification, making the density > 99%, no macrosegregation of components, and uniform and fine grains;
添加的含Y和含Ti粉末在机械合金化过程中易于破碎、细化和分解,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体,在热等静压过程中固溶的溶质原子重新反应析出,形成超高数密度、低纳米尺度、且弥散分布的Y-Ti-O和Y-Zr-O氧化物析出相,其中Y-Ti-O和Y-Zr-O纳米氧化物析出相的粒度为2-10nm,数密度为1-3×1015个/m2。纳米氧化物析出相的热稳定性和耐腐蚀性很高,在晶内和晶界大量析出,高温下钉扎位错和晶界能力强,同时可抑制晶粒发生再结晶,从而大幅度提高锆合金的强度和耐热性。本发明提供的纳米氧化物弥散增强耐热锆合金,工作温度提高到500℃以上时,同样具有较高的屈服强度,其高温力学性能优。The added Y- and Ti-containing powders are easy to be broken, refined and decomposed during the mechanical alloying process, and the solute elements are dissolved back into the matrix in the form of Y, Ti, O solid solution atoms to form a supersaturated solid solution. During the hot isostatic pressing process The solute atoms in the solid solution reacted and precipitated again to form Y-Ti-O and Y-Zr-O oxide precipitates with ultra-high number density, low nanoscale, and dispersed distribution, among which Y-Ti-O and Y-Zr The particle size of the -O nano-oxide precipitation phase is 2-10 nm, and the number density is 1-3×10 15 /m 2 . The nano-oxide precipitation phase has high thermal stability and corrosion resistance, and a large amount of precipitation occurs in the grain and grain boundaries. It has strong ability to pin dislocations and grain boundaries at high temperatures, and can inhibit the recrystallization of grains, thereby greatly improving the Strength and heat resistance of zirconium alloys. The nano-oxide dispersion-reinforced heat-resistant zirconium alloy provided by the invention also has higher yield strength when the working temperature is increased to above 500 DEG C, and has excellent high-temperature mechanical properties.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明实施例1制备的纳米氧化物弥散增强耐热锆合金的透射电子显微(TEM)照片;Fig. 1 is the transmission electron microscope (TEM) photograph of the nano-oxide dispersion reinforced heat-resistant zirconium alloy prepared in Example 1 of the present invention;
图2为本发明实施例1制备的纳米氧化物弥散增强耐热锆合金的微观组织选区电子衍射(SAD)分析图;2 is a microstructure selected area electron diffraction (SAD) analysis diagram of the nano-oxide dispersion-enhanced heat-resistant zirconium alloy prepared in Example 1 of the present invention;
图3为本发明实施例制备的纳米氧化物弥散增强耐热锆合金与对比例制备的锆合金在不同温度条件下的力学性能对比图。3 is a comparison diagram of the mechanical properties of the nano-oxide dispersion-reinforced heat-resistant zirconium alloy prepared in the embodiment of the present invention and the zirconium alloy prepared in the comparative example under different temperature conditions.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明实施例中的技术方案,并使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式作进一步的说明。In order for those skilled in the art to better understand the technical solutions in the embodiments of the present invention, and to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention are further described below.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应该被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
一种纳米氧化物弥散增强耐热锆合金的制备方法,包括如下步骤:A preparation method of nano-oxide dispersion reinforced heat-resistant zirconium alloy, comprising the following steps:
步骤S1,将锆合金块进行氢化脱氢处理,得到预合金粉末;Step S1, the zirconium alloy block is subjected to hydrodehydrogenation treatment to obtain pre-alloyed powder;
具体的,锆合金块包括按重量百分比计的如下成分:Specifically, the zirconium alloy block includes the following components by weight percentage:
Sn 1.2-1.6%,Fe 0.2-0.5%,Cr 0.1-0.3%,余量为Zr及不可避免的杂质;Sn 1.2-1.6%, Fe 0.2-0.5%, Cr 0.1-0.3%, the balance is Zr and inevitable impurities;
氢化采用气体管式炉,氢化温度为300-500℃,氢化后经5-10h、转速300rpm球磨破碎,得到氢化合金粉末;再经300-500℃脱氢处理,得到的平均粒径为5-20μm、氢含量不超过100ppm的预合金粉末。The hydrogenation adopts a gas tube furnace, and the hydrogenation temperature is 300-500 ° C. After hydrogenation, it is crushed by ball milling for 5-10 hours and the rotation speed is 300 rpm to obtain hydrogenated alloy powder; 20μm pre-alloyed powder with hydrogen content not exceeding 100ppm.
步骤S2,将含有Y、Ti、O元素的粉末材料、预合金粉末放入高速摆振球磨机,在惰性气体保护下充分混合,得到混合粉末;In step S2, the powder material and pre-alloyed powder containing Y, Ti, O elements are put into a high-speed pendulum ball mill, and fully mixed under the protection of an inert gas to obtain a mixed powder;
具体的,含有Y、Ti、O元素的粉末材料为YH2粉末和TiO2粉末、Y2O3粉末和TiH2粉末、Y2O3粉末和纯Ti粉末、或纯Y粉末和TiO2粉末这四种组合中的一种;优选为YH2粉末和TiO2粉末、或Y2O3粉末和TiH2粉末,这两种组合的粉末材料添加到预合金粉末中能分散均匀,使后期形成的氧化物析出相结构更稳定。其中,粉末纯度:TiO2为99.9%、YH2为99.9%,或Y2O3为99.9%、TiH2为99.9%;含Y元素的粉末材料添加量为预合金粉末重量的0.1-2%,含Ti元素的粉末材料添加量为预合金粉末重量的0.1-1%;Specifically, the powder materials containing Y, Ti and O elements are YH 2 powder and TiO 2 powder, Y 2 O 3 powder and TiH 2 powder, Y 2 O 3 powder and pure Ti powder, or pure Y powder and TiO 2 powder One of these four combinations; preferably YH 2 powder and TiO 2 powder, or Y 2 O 3 powder and TiH 2 powder, the powder materials of these two combinations can be dispersed evenly when added to the pre-alloyed powder, so that the later formation can be achieved. The oxide precipitate phase structure is more stable. Among them, the powder purity: 99.9% for TiO2 , 99.9% for YH2 , or 99.9% for Y2O3 and 99.9% for TiH2 ; the amount of powder material containing Y element is 0.1-2 % by weight of the pre-alloyed powder , the addition amount of the powder material containing Ti element is 0.1-1% of the weight of the pre-alloyed powder;
通过高速摆振球磨机预混,在惰性气体保护下充分混合,使含Y元素的粉末平均粒径为1-20μm,含Ti元素的粉末平均粒径小于1μm。通过氩气保护、调整Y、Ti、O元素的引入方式和添加量,有效地控制了合金中H、O元素含量,实现了粉末冶金方式制备高活性金属锆合金。It is premixed by a high-speed pendulum ball mill and fully mixed under the protection of inert gas, so that the average particle size of the powder containing Y element is 1-20 μm, and the average particle size of the powder containing Ti element is less than 1 μm. Through argon protection, adjusting the introduction method and addition amount of Y, Ti, O elements, the content of H and O elements in the alloy is effectively controlled, and the preparation of high-activity metal zirconium alloy by powder metallurgy is realized.
步骤S3,将混合粉末在惰性气体保护下进行高能球磨,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体结构的机械合金化粉末;In step S3, the mixed powder is subjected to high-energy ball milling under the protection of an inert gas, and the solute elements are dissolved back into the matrix in the form of Y, Ti, and O solid solution atoms to form a mechanically alloyed powder with a supersaturated solid solution structure;
具体的,机械合金化工艺采用全方位行星球磨机,盘面转速为400-600rpm,纵向转速为10-20rpm,球料质量比为10-20:1,球磨时间为20-40h;且每球磨15-30min,停机2-3min并改变正反转方向,有利于确保机械合金化效果。Specifically, the mechanical alloying process adopts an omnidirectional planetary ball mill, the disk surface speed is 400-600rpm, the longitudinal speed is 10-20rpm, the mass ratio of balls to material is 10-20:1, and the ball milling time is 20-40h; 30min, stop for 2-3min and change the direction of forward and reverse, which is beneficial to ensure the effect of mechanical alloying.
全方位行星高能球磨机,冷却系统温度设置为0℃,磨球和球磨罐均采用氧化锆材质,以确保高活性锆合金机械合金化过程安全高效进行。All-round planetary high-energy ball mill, the temperature of the cooling system is set to 0 °C, and the grinding balls and ball mill jars are made of zirconia material to ensure the safe and efficient process of mechanical alloying of high-activity zirconium alloys.
步骤S4,将机械合金化粉末冷压成坯块,装入包套抽真空,对坯块进行致密化,在锆合金基体中固溶的溶质原子重新反应析出,形成弥散分布的Y-Ti-O和Y-Zr-O纳米氧化物析出相,其中,Y-Ti-O和Y-Zr-O纳米氧化物析出相的粒度为2-10nm,数密度为1-3×1015个/m2。In step S4, the mechanically alloyed powder is cold-pressed into a compact, which is put into a package and evacuated, and the compact is densified. O and Y-Zr-O nano-oxide precipitation phase, wherein the particle size of Y-Ti-O and Y-Zr-O nano-oxide precipitation phase is 2-10nm, and the number density is 1-3×10 15 /m 2 .
该工艺中,高表面活性的机械合金化粉末在氩气手套箱中通过机械冷压制成坯块,包套后抽真空,可有效防止粉末直接热等静压的氧化易燃问题。In this process, the mechanically alloyed powder with high surface activity is mechanically cold pressed into a compact in an argon gas glove box, and then vacuumized after wrapping, which can effectively prevent the oxidation and flammability of the powder in direct hot isostatic pressing.
具体的,通过压片机将机械合金化粉末冷压成坯块,压力为20-40MPa,保压1h;包套抽真空,真空度为10-3Pa;采用热等静压进行致密化,热等静压压力为150-200MPa,保压4-6h,温度为1100-1300℃;形成的纳米氧化物析出相的结构为Y2Ti2O7和Y2Zr2O7。Specifically, the mechanically alloyed powder is cold-pressed into a compact by a tablet press, the pressure is 20-40MPa, and the pressure is maintained for 1h; the envelope is evacuated, and the vacuum degree is 10-3 Pa; The hot isostatic pressing pressure is 150-200MPa, the holding pressure is 4-6h, and the temperature is 1100-1300℃; the structures of the formed nano-oxide precipitates are Y 2 Ti 2 O 7 and Y 2 Zr 2 O 7 .
其中,冷压方式可以替换为冷等静压方式,热等静压致密化方式可以替换为热挤压或放电等离子烧结等方式。Among them, the cold pressing method can be replaced by a cold isostatic pressing method, and the hot isostatic pressing densification method can be replaced by a method such as hot extrusion or spark plasma sintering.
以下通过具体的实施例对本发明提供的纳米氧化物弥散增强耐热锆合金及其制备方法进行详细阐述。The nano-oxide dispersion-reinforced heat-resistant zirconium alloy and its preparation method provided by the present invention are described in detail below through specific examples.
实施例1Example 1
一种纳米氧化物弥散增强耐热锆合金的制备方法,包括如下步骤:A preparation method of nano-oxide dispersion reinforced heat-resistant zirconium alloy, comprising the following steps:
步骤S1,预合金粉末制备:将锆合金块放入气体管式炉中,经500℃氢化得到氢化锆合金块,氢化锆合金块放入球磨机中,转速为300rpm,球磨时间5h快速破碎得到氢化合金粉末,氢化合金粉末经500℃脱氢处理,得到预合金粉末,预合金粉末的平均粒径为5-20μm、氢含量不超过100ppm;Step S1, preparation of pre-alloyed powder: put the zirconium alloy ingot into a gas tube furnace, hydrogenate it at 500°C to obtain a zirconium hydride ingot, put the zirconium hydride ingot into a ball mill, the rotating speed is 300rpm, and the ball milling time is 5h to quickly break it to obtain hydrogenation Alloy powder, the hydrogenated alloy powder is dehydrogenated at 500°C to obtain pre-alloyed powder, the average particle size of the pre-alloyed powder is 5-20 μm, and the hydrogen content does not exceed 100 ppm;
其中锆合金块包括按重量百分计的如下成分:The zirconium alloy block includes the following components by weight:
Sn 1.3%,Fe 0.2%,Cr 0.1%,余量为Zr及不可避免的杂质;Sn 1.3%, Fe 0.2%, Cr 0.1%, the balance is Zr and inevitable impurities;
步骤S2,粉末预混合:将预合金粉末重量0.4wt%的TiO2粉末、0.4wt%的YH2粉末与预合金粉末放入高速摆振球磨机预混,振动时间为1h,频率为1400rpm,得到混合粉末;Step S2, powder premixing: TiO 2 powder with a weight of 0.4 wt % of the pre-alloyed powder, 0.4 wt % of the YH 2 powder and the pre-alloyed powder are put into a high-speed pendulum ball mill for pre-mixing, the vibration time is 1 h, and the frequency is 1400 rpm to obtain mixed powder;
步骤S3,机械合金化:将混合粉末装入氧化锆球磨罐,在氩气保护下进行球磨,球磨时间为30h,盘面转速为300rpm,纵向转速为20rpm,球料质量比为10:1,冷却系统温度设置为0℃,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体结构的机械合金化粉末;Step S3, mechanical alloying: put the mixed powder into a zirconia ball milling jar, and perform ball milling under argon protection. The temperature of the system is set to 0°C, and the solute elements are dissolved back into the matrix in the form of Y, Ti, O solid solution atoms to form a mechanical alloyed powder with a supersaturated solid solution structure;
步骤S4,致密化成型:将机械合金化粉末采用50MPa机械冷压1h成坯块,装入包套抽真空,真空度为10-3Pa;采用热等静压进行致密化,热等静压压力为200MPa,保压4h,温度为1200℃,在锆合金基体中固溶的溶质原子重新反应析出,得到Y-Ti-O和Y-Zr-O纳米氧化物弥散增强锆合金。Step S4, densification molding: the mechanical alloyed powder is mechanically cold pressed at 50 MPa for 1 hour to form a compact, then packed into a package and evacuated, and the vacuum degree is 10 -3 Pa; The pressure was 200MPa, the pressure was maintained for 4h, and the temperature was 1200℃. The dissolved solute atoms in the zirconium alloy matrix reacted and precipitated again to obtain Y-Ti-O and Y-Zr-O nano-oxide dispersion-reinforced zirconium alloys.
将实施例1的纳米氧化物弥散增强耐热锆合金进行析出相晶面测定,测定结果如表1所示:The nano-oxide dispersion-enhanced heat-resistant zirconium alloy of Example 1 was subjected to precipitation phase crystal plane measurement, and the measurement results were shown in Table 1:
表1:实施例1制备的纳米氧化物弥散增强锆合金的析出相晶面间距标定结果Table 1: The calibration results of the interplanar spacing of the precipitation phase of the nano-oxide dispersion-reinforced zirconium alloy prepared in Example 1
根据表1标定结果可以初步断定该析出相为Y2Ti2O7和Y2Zr2O7纳米氧化物相。由于这两个相的晶体结构完全一样,晶格常数非常接近(相差约4%),从实测晶面间距的分布散度看,两相具有共存特征。According to the calibration results in Table 1, it can be preliminarily concluded that the precipitated phases are Y 2 Ti 2 O 7 and Y 2 Zr 2 O 7 nano-oxide phases. Since the crystal structures of the two phases are exactly the same, and the lattice constants are very close (the difference is about 4%), the two phases have coexistence characteristics from the distribution divergence of the measured interplanar spacing.
请结合参阅图1和图2,其中图1为本发明实施例1制备的纳米氧化物弥散增强耐热锆合金的透射电子显微(TEM)照片;图2为本发明实施例1制备的纳米氧化物弥散增强耐热锆合金的微观组织选区电子衍射(SAD)分析图。图1和图2的晶相结构表明,合金基体中形成了大量、弥散的低纳米氧化物析出相,经检测,析出相的粒度为2-10nm,数密度可达1-3×1015个/m2。Please refer to FIG. 1 and FIG. 2 in combination, wherein FIG. 1 is a transmission electron microscope (TEM) photograph of the nano-oxide dispersion-enhanced heat-resistant zirconium alloy prepared in Example 1 of the present invention; Selected area electron diffraction (SAD) analysis of the microstructure of the oxide dispersion-enhanced heat-resistant zirconium alloy. The crystal phase structures shown in Figures 1 and 2 show that a large number of dispersed low-nano-oxide precipitates are formed in the alloy matrix. After testing, the particle size of the precipitates is 2-10nm, and the number density can reach 1-3×10 15 /m 2 .
实施例2Example 2
步骤S1,预合金粉末制备:将锆合金块放入气体管式炉中,经500℃氢化得到氢化锆合金块,氢化锆合金块放入球磨机中,转速为300rpm,球磨时间5h快速破碎得到氢化合金粉末,氢化合金粉末经500℃脱氢处理,得到预合金粉末;Step S1, preparation of pre-alloyed powder: put the zirconium alloy ingot into a gas tube furnace, hydrogenate it at 500°C to obtain a zirconium hydride ingot, put the zirconium hydride ingot into a ball mill, the rotating speed is 300rpm, and the ball milling time is 5h to quickly break it to obtain hydrogenation Alloy powder, hydrogenated alloy powder is dehydrogenated at 500°C to obtain pre-alloyed powder;
其中锆合金块包括按重量百分计的如下成分:The zirconium alloy block includes the following components by weight:
Sn 1.3%,Fe 0.2%,Cr 0.1%,余量为Zr及不可避免的杂质;Sn 1.3%, Fe 0.2%, Cr 0.1%, the balance is Zr and inevitable impurities;
步骤S2,粉末预混合:将预合金粉末重量0.4wt%的Y2O3粉末、0.4wt%的TiH2粉末与预合金粉末放入高速摆振球磨机预混,振动时间为1h,频率为1400rpm,得到混合粉末;Step S2, powder premixing: the pre-alloyed powder weight of 0.4wt% Y 2 O 3 powder, 0.4wt% TiH 2 powder and pre-alloy powder are put into a high-speed pendulum ball mill for pre-mixing, the vibration time is 1h, and the frequency is 1400rpm , to obtain mixed powder;
步骤S3,机械合金化:将混合粉末装入氧化锆球磨罐,在氩气保护下进行球磨,球磨时间为40h,盘面转速为300rpm,纵向转速为20rpm,球料质量比为10:1,冷却系统温度设置为0℃,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体结构的机械合金化粉末;Step S3, mechanical alloying: put the mixed powder into a zirconia ball milling jar, perform ball milling under the protection of argon gas, the ball milling time is 40h, the rotating speed of the disk surface is 300 rpm, the longitudinal rotating speed is 20 rpm, the mass ratio of ball to material is 10:1, and cooling is performed. The temperature of the system is set to 0°C, and the solute elements are dissolved back into the matrix in the form of Y, Ti, O solid solution atoms to form a mechanical alloyed powder with a supersaturated solid solution structure;
步骤S4,致密化成型:将机械合金化粉末采用50MPa机械冷压1h成坯块,装入包套抽真空,真空度为10-3Pa;采用热等静压进行致密化,热等静压压力为200MPa,保压4h,温度为1200℃,在锆合金基体中固溶的溶质原子重新反应析出,得到Y-Ti-O和Y-Zr-O纳米氧化物弥散增强锆合金。Step S4, densification molding: the mechanical alloyed powder is mechanically cold pressed at 50 MPa for 1 hour to form a compact, then packed into a package and evacuated, and the vacuum degree is 10 -3 Pa; The pressure was 200MPa, the pressure was maintained for 4h, and the temperature was 1200℃. The dissolved solute atoms in the zirconium alloy matrix reacted and precipitated again to obtain Y-Ti-O and Y-Zr-O nano-oxide dispersion-reinforced zirconium alloys.
通过对实施例2的锆合金晶相结构进行检测,其晶相结构与实施例1相似。经检测,Y-Ti-O和Y-Zr-O纳米氧化物的结构为Y2Ti2O7和Y2Zr2O7;且析出相的粒度为2-10nm,数密度可达1-3×1015个/m2。The crystal phase structure of the zirconium alloy in Example 2 was detected, and the crystal phase structure was similar to that in Example 1. After testing, the structures of Y-Ti-O and Y-Zr-O nano-oxides are Y 2 Ti 2 O 7 and Y 2 Zr 2 O 7 ; and the particle size of the precipitated phase is 2-10nm, and the number density can reach 1- 3×10 15 /m 2 .
对比例1Comparative Example 1
制备不引入Y、Ti、O元素的锆合金,合金成分与实施例1中预合金成分相同,制备工艺与实施例1相同。A zirconium alloy without introducing Y, Ti and O elements was prepared, the alloy composition was the same as that of the pre-alloy in Example 1, and the preparation process was the same as that of Example 1.
对比例2Comparative Example 2
制备单独添加0.4wt%Y2O3的锆合金,合金成分与实施例1中预合金成分相同,制备工艺与实施例1相同。A zirconium alloy added with 0.4wt% Y 2 O 3 alone was prepared, the alloy composition was the same as that of the pre-alloy in Example 1, and the preparation process was the same as that of Example 1.
对比例3Comparative Example 3
制备添加0.4wt%Y2O3和0.4wt%Ti的锆合金,合金成分与实施例1中预合金成分相同,制备工艺与实施例1相同。A zirconium alloy added with 0.4 wt% Y 2 O 3 and 0.4 wt % Ti was prepared, the alloy composition was the same as that of the pre-alloy in Example 1, and the preparation process was the same as that in Example 1.
对比例4Comparative Example 4
制备添加0.4wt%Y和0.4wt%Ti的锆合金,合金成分与实施例1中预合金成分相同,制备工艺与实施例1相同。A zirconium alloy added with 0.4wt% Y and 0.4wt% Ti was prepared, the alloy composition was the same as that of the pre-alloy in Example 1, and the preparation process was the same as that in Example 1.
对比例5Comparative Example 5
制备添加0.4wt%Y和0.4wt%TiO2的锆合金,合金成分与实施例1中预合金成分相同,制备工艺与实施例1相同。A zirconium alloy added with 0.4wt% Y and 0.4wt% TiO2 was prepared, the alloy composition was the same as that of the pre-alloy in Example 1, and the preparation process was the same as that in Example 1.
锆合金性能测试:Zirconium alloy performance test:
拉伸测试选用平行段长度为30mm片状试样,在25、300、400、500、600℃真空条件下进行拉伸速度为0.15mm/min的拉伸实验。请结合参阅图3,为本发明实施例制备的纳米氧化物弥散增强耐热锆合金与对比例制备的锆合金在不同温度条件下的力学性能对比图。For the tensile test, the parallel section length is 30mm and the tensile test is carried out under the vacuum conditions of 25, 300, 400, 500 and 600 °C with a tensile speed of 0.15 mm/min. Please refer to FIG. 3 , which is a comparison diagram of the mechanical properties of the nano-oxide dispersion-reinforced heat-resistant zirconium alloy prepared in the embodiment of the present invention and the zirconium alloy prepared in the comparative example under different temperature conditions.
由图3可知,本发明实施例1、2制备的纳米氧化物弥散增强锆合金的室温及高温屈服强度,均显著优于不引入Y、Ti、O元素的的锆合金(对比例1)、仅添加Y2O3的锆合金(对比例2)、添加Y2O3和纯Ti的锆合金(对比例3)、添加纯Y和纯Ti的锆合金(对比例4)及添加纯Y和TiO2的锆合金(对比例5),说明本发明提供的锆合金实现了优异的高强耐热性能。It can be seen from Figure 3 that the room temperature and high temperature yield strengths of the nano-oxide dispersion-reinforced zirconium alloys prepared in Examples 1 and 2 of the present invention are significantly better than those of the zirconium alloys without Y, Ti, O elements (Comparative Example 1), Zirconium alloy with only Y 2 O 3 added (Comparative example 2), Zirconium alloy with Y 2 O 3 and pure Ti added (Comparative example 3), Zirconium alloy with pure Y and pure Ti added (Comparative example 4) and pure Y added and TiO 2 zirconium alloy (Comparative Example 5), indicating that the zirconium alloy provided by the present invention achieves excellent high strength and heat resistance.
本发明中,以氢化物YH2和氧化物TiO2的方式、或氢化物TiH2和氧化物Y2O3的方式引入合金元素Y和Ti,相比于直接添加纯Y和纯Ti、以及仅以氧化物形式添加,有利于在随后高能球磨过程中粉末破碎细化、分散均匀和溶质的充分回溶,提升机械合金化的效果;另一方面,调控氢化物和氧化物比例,机械合金化过程中过剩的H、O结合生成水,吸收部分热量,提升球磨效率。In the present invention, the alloying elements Y and Ti are introduced in the form of hydride YH 2 and oxide TiO 2 , or in the form of hydride TiH 2 and oxide Y 2 O 3 , compared to directly adding pure Y and pure Ti, and It is only added in the form of oxides, which is conducive to the crushing and refining of powder, uniform dispersion and sufficient redissolving of solutes in the subsequent high-energy ball milling process, and improves the effect of mechanical alloying; on the other hand, regulating the ratio of hydride and oxide, mechanical alloying During the chemical process, excess H and O combine to generate water, absorb part of the heat, and improve the efficiency of ball milling.
需要说明的是,本发明中的锆合金块可以替换为纯锆或其他锆合金,如Zr-Nb、Zr-Sn-Nb等系列的合金。It should be noted that the zirconium alloy block in the present invention can be replaced with pure zirconium or other zirconium alloys, such as Zr-Nb, Zr-Sn-Nb and other series alloys.
本发明提供的纳米氧化物弥散增强耐热锆合金及其制备方法,采用预合金粉末、含Y和含Ti粉末充分混合和高能球磨,实现锆合金粉末的机械合金化;进一步通过热等静压实现完全致密,使致密度>99%,无成分宏观偏析、且晶粒均匀细小;The nano-oxide dispersion-enhanced heat-resistant zirconium alloy and the preparation method thereof provided by the present invention adopt pre-alloyed powder, Y-containing and Ti-containing powder fully mixed and high-energy ball milling to realize the mechanical alloying of the zirconium alloy powder; further through hot isostatic pressing To achieve complete densification, the density is greater than 99%, there is no macrosegregation of components, and the grains are uniform and fine;
添加的含Y和含Ti粉末在机械合金化过程中易于破碎、细化和分解,溶质元素以Y、Ti、O固溶原子形式回溶进基体,形成超过饱和固溶体,在热等静压过程中固溶的溶质原子重新反应析出,形成超高数密度、低纳米尺度、且弥散分布的Y-Ti-O和Y-Zr-O氧化物析出相,其中Y-Ti-O和Y-Zr-O纳米氧化物析出相的粒度为2-10nm,数密度为1-3×1015个/m2,使纳米氧化物析出相的热稳定性和耐腐蚀性很高,在晶内和晶界大量析出,高温下钉扎位错和晶界能力强,同时可抑制晶粒发生再结晶,从而大幅度提高锆合金的强度和耐热性。本发明提供的纳米氧化物弥散增强耐热锆合金,工作温度提高到500℃以上时,同样具有较高的屈服强度,其高温力学性能优。The added Y- and Ti-containing powders are easy to be broken, refined and decomposed during the mechanical alloying process, and the solute elements are dissolved back into the matrix in the form of Y, Ti, O solid solution atoms to form a supersaturated solid solution. During the hot isostatic pressing process The solute atoms in the solid solution reacted and precipitated again to form Y-Ti-O and Y-Zr-O oxide precipitates with ultra-high number density, low nanoscale, and dispersed distribution, among which Y-Ti-O and Y-Zr The particle size of the -O nano-oxide precipitation phase is 2-10nm, and the number density is 1-3×10 15 /m 2 , which makes the nano-oxide precipitation phase have high thermal stability and corrosion resistance. A large number of boundary precipitations, strong ability to pin dislocations and grain boundaries at high temperatures, and can inhibit recrystallization of grains, thereby greatly improving the strength and heat resistance of zirconium alloys. The nano-oxide dispersion-reinforced heat-resistant zirconium alloy provided by the invention also has higher yield strength when the working temperature is increased to above 500 DEG C, and has excellent high-temperature mechanical properties.
以上对本发明的实施方式作出详细说明,但本发明不局限于所描述的实施方式。对本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行的多种变化、修改、替换和变型均仍落入在本发明的保护范围之内。The embodiments of the present invention have been described above in detail, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and alterations to these embodiments without departing from the principle and spirit of the present invention still fall within the protection scope of the present invention.
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