CN112705686B - Cast joint press from both sides shell transmission - Google Patents
Cast joint press from both sides shell transmission Download PDFInfo
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- CN112705686B CN112705686B CN202011525839.9A CN202011525839A CN112705686B CN 112705686 B CN112705686 B CN 112705686B CN 202011525839 A CN202011525839 A CN 202011525839A CN 112705686 B CN112705686 B CN 112705686B
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- power device
- distance sensor
- distance
- rotary power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Optical Transform (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a cast-weld clamping shell transmission device, and relates to the technical field of cast-weld control. In the invention: the second mounting frame is movably provided with a rotating base plate; the outer side of the rotating base disc is fixedly connected with a clamping shell component; the rotating base plate is provided with a section of arc-section tooth mouth; a third rotary power device is arranged on the upper side of the second mounting frame in a matching way; the output shaft of the third rotary power device is synchronously provided with a driving gear; the driving gear is meshed with the arc-section tooth opening on the rotating base plate; the upper part of the front side surface of the third rotary power device is provided with a convex position blocking block; the upper part of the position blocking piece extends into the photoelectric position groove on the adjustable sleeve body. According to the invention, the adjustable sleeve body is used as a base body, and mechanisms and system adjusting modes such as photoelectric position monitoring, transverse position movement of the clamping shell component, rotation angle adjustment of the clamping shell component and the like are established, so that automatic and accurate movement and angle adjustment of the cast-weld clamping component are realized in the cast-weld production and manufacturing process.
Description
Technical Field
The invention belongs to the technical field of cast-weld control, and particularly relates to a cast-weld clamping shell transmission device.
Background
Cast welding is the operation of cast welding, cast welding and cast inlaying to metal by a method of combining into a casting mould for casting. In many cast-weld fits, it is necessary to splice the workpieces together and then perform the corresponding cast-weld operation. However, the traditional cast-weld positioning and clamping device is manually installed and adjusted, the error is large, and the uninterrupted manual adjustment can also increase the fatigue of a human body during the cast-weld without stopping the machine.
How to effectively carry out the removal, the angle modulation of automatic, accurate cast joint clamping part becomes the problem that needs to solve among the cast joint production manufacturing process.
Disclosure of Invention
The invention aims to provide a cast-weld clamping shell transmission device, so that automatic and precise movement and angle adjustment of a cast-weld clamping component are realized in the cast-weld production and manufacturing process.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a cast-weld clamping shell transmission device which comprises a mounting base body, wherein a position-adjustable sleeve body is mounted on the mounting base body; a photoelectric position groove positioned between the pair of guide fixing plates is formed on one side surface of the adjusting sleeve body; the outer side end face of one of the guide fixing plates is provided with a first distance sensor in an embedded mode, and the outer side end face of the other guide fixing plate is provided with a second distance sensor in an embedded mode.
A second telescopic power device is fixedly arranged on the second mounting frame; a second telescopic connecting rod movably penetrating through the guide fixing plate is arranged at the output side of the second telescopic power device; a second mounting frame positioned between the pair of guide fixing plates is arranged at the middle position of the second telescopic connecting rod; the second mounting frame is movably provided with a rotating base plate; the outer side of the rotating base disc is fixedly connected with a clamping shell component; the rotating base plate is provided with a section of arc-section tooth mouth; a third rotary power device is arranged on the upper side of the second mounting frame in a matching way; the output shaft of the third rotary power device is synchronously provided with a driving gear; the driving gear is meshed with the arc-section tooth opening on the rotating base plate; the upper part of the front side surface of the third rotary power device is provided with a convex position blocking block; the upper part of the position blocking piece extends into the photoelectric position groove on the adjustable sleeve body.
As a preferred technical scheme of the invention, a guide groove is arranged on the guide fixing plate; the second telescopic connecting rod movably penetrates through a guide groove on the guide fixing plate.
As a preferred technical scheme of the invention, a second mounting groove is arranged at the inner side of the second mounting frame; the rotating base plate is movably arranged in a second mounting groove on the inner side of the second mounting frame.
As a preferred technical scheme of the invention, both sides of the third rotary power device are fixedly connected with L-shaped third mounting frame rods; the lower end of the third mounting frame rod is fixedly mounted at the rear side position of the second mounting frame through a screw.
As a preferred aspect of the present invention, the lateral span of the pod component is sized to be greater than the lateral distance between the first and second distance sensors.
As a preferred technical scheme of the invention, built-in photoelectric position sensing belts which are transversely distributed are embedded in the photoelectric position grooves of the adjusting sleeve body.
The invention comprises a regulation and control system of a cast-weld clamping shell transmission device, which inputs the transverse position and the rotation angle to be regulated into the system, wherein the regulation and control system comprises a main processing controller and comprises the following contents:
STP1, the main processing controller drives the third rotary power device to move according to the rotation angle information pre-input in the system, and the driving gear of the third rotary power device drives the rotary base disc to rotate;
STP2, rotating the base plate to drive the clamping shell part to deflect, and sensing and monitoring the end distance state of the clamping shell part by the first distance sensor and the second distance sensor;
STP3, the main processing controller analyzes the current rotation angle according to the distance difference detected by the first distance sensor and the second distance sensor and the transverse distance between the first distance sensor and the second distance sensor, and stops the angle adjustment when the rotation angle of the clamping shell component conforms to the rotation angle information pre-input in the system;
STP4 and a main processing controller drive a second telescopic power device to act according to transverse position information pre-input in the system, and drive a second telescopic connecting rod to transversely move, a second frame transversely moves to drive a third rotary power device to transversely move, and a position blocking piece above the third rotary power device moves in a photoelectric position groove of the adjusting sleeve body;
STP5 and a built-in photoelectric position sensing belt detect the moving position of the third rotary power device, feed back the moving position to the main processing controller, and stop the transverse adjustment when the position accords with the transverse position information pre-input in the system.
In a preferred embodiment of the present invention, in an initial state where the lateral adjustment and the rotational adjustment are not performed, the position blocking block on the third rotary power device is located at a middle position of the photoelectric position groove on the adjustable sleeve body, and the distance between the cartridge member and the first distance sensor is kept the same as that between the cartridge member and the second distance sensor.
As a preferred technical solution of the present invention, a lateral distance between the first distance sensor and the second distance sensor is Lo, a distance parameter monitored by the first distance sensor is Da, and a distance parameter monitored by the second distance sensor is Db; then there are: the rotation difference Delta D of the clamping shell parts is Da-Db; then there are: angle of rotation of cartridge parts
The invention has the following beneficial effects:
according to the invention, the adjustable sleeve body is used as a base body, and mechanisms and system adjusting modes such as photoelectric position monitoring, transverse position movement of the clamping shell component, rotation angle adjustment of the clamping shell component and the like are established, so that automatic and accurate movement and angle adjustment of the cast-weld clamping component are realized in the cast-weld production and manufacturing process.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic overall view of a cast on clamshell transmission of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the mounting, positioning (side view) of a third rotary power unit of the present invention;
FIG. 4 is a schematic (top view) view of a second telescopic link, a second mounting frame, and a second mounting groove of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-mounting a substrate; 2-adjusting sleeve body; 3-photoelectric position groove; 4-guiding the fixed plate; 5-a guide groove; 6-a first distance sensor; 7-a second distance sensor; 8-a second mounting frame; 9-a second telescopic power device; 10-a second telescopic link; 11-a second mounting frame; 12-a second mounting groove; 13-rotating the base plate; 14-a cartridge part; 15-arc section tooth mouth; 16-a third mounting mast; 17-a third rotary power unit; 18-a drive gear; 19-position blocker; 20-built-in photoelectric position sensor tape.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, 2, 3 and 4, the present invention is a cast-weld transmission device for clamping shells.
In the cast-weld cartridge transmission of the present invention: the mounting base body 1 is provided with an adjustable sleeve body 2 with adjustable position, the mounting base body 1 is provided with a second mounting rack 8 with adjustable position, and two sides of one side of the adjustable sleeve body 2 are fixedly connected with guide fixing plates 4 along the positions; a guide groove 5 is arranged on the guide fixing plate 4; a photoelectric position groove 3 positioned between a pair of guide fixing plates 4 is formed on one side surface of the adjusting sleeve body 2; the photoelectric position groove 3 of the adjustable sleeve body 2 is embedded with a built-in photoelectric position sensing belt 20 which is transversely distributed. A first distance sensor 6 is embedded in the outer end surface of one of the guide fixing plates 4, and a second distance sensor 7 is embedded in the outer end surface of the other guide fixing plate 4.
In the cast-weld cartridge transmission of the present invention: a second telescopic power device 9 is fixedly arranged on the second mounting frame 8; a second telescopic connecting rod 10 movably penetrating through the guide fixing plate 4 is arranged at the output side of the second telescopic power device 9; the second telescopic connecting rod 10 movably passes through the guide slot 5 on the guide fixing plate 4.
In the cast-weld cartridge transmission of the present invention: a second mounting frame 11 positioned between the pair of guide fixing plates 4 is arranged at the middle position of the second telescopic connecting rod 10; the inner side of the second mounting frame 11 is provided with a second mounting groove 12. The second mounting frame 11 is movably provided with a rotating base plate 13; the rotating base plate 13 is movably installed in the second installation groove 12 at the inner side of the second installation frame 11. A clamping shell component 14 is fixedly connected to the outer side of the rotating base disc 13; the lateral span of the jacket structure 14 is dimensioned to be greater than the lateral distance between the first and second distance sensors 6, 7.
In the cast-weld cartridge transmission of the present invention: the rotating base plate 13 is provided with a section of arc-section tooth opening 15; a third rotary power device 17 is arranged on the upper side of the second mounting frame 11 in a matching way; both sides of the third rotary power device 17 are fixedly connected with an L-shaped third mounting frame rod 16; the lower end of the third mounting frame bar 16 is fixedly mounted at a rear position of the second mounting frame 11 by a screw. A driving gear 18 is synchronously arranged on an output shaft of the third rotary power device 17; the driving gear 18 is meshed with the arc-segment tooth openings 15 on the rotating base plate 13; a convex position blocking piece 19 is arranged at the upper part of the front side surface of the third rotary power device 17; the upper part of the position stop block 19 extends into the photoelectric position groove 3 on the adjustable sleeve body 2.
Example two
The invention relates to a regulating and controlling system of a cast-weld clamping shell transmission device, which inputs the horizontal position and the rotating angle to be regulated into the system, and comprises a main processing controller and comprises the following contents:
STP1, the main processing controller drives the third rotary power device 17 to move according to the rotation angle information pre-input in the system, and the driving gear 18 of the third rotary power device 17 drives the rotary base disc 13 to rotate;
STP2 and the rotating base disc 13 move to drive the shell clamping part 14 to deflect, and the first distance sensor 6 and the second distance sensor 7 sense and monitor the end distance state of the shell clamping part;
the STP3 and the main processing controller analyze the current rotation angle according to the distance difference detected by the first distance sensor 6 and the second distance sensor 7 and the transverse distance between the first distance sensor 6 and the second distance sensor 7, and stop the angle adjustment when the rotation angle of the shell part 14 is in accordance with the rotation angle information pre-input in the system;
STP4 and a main processing controller drive a second telescopic power device 9 to act according to the transverse position information pre-input in the system, and drive a second telescopic connecting rod 10 to transversely move, a second frame transversely moves to drive a third rotary power device 17 to transversely move, and a position blocking piece 19 above the third rotary power device 17 moves in an electro-optical position groove 3 of an adjusting sleeve body 2;
the STP5 and the built-in photoelectric position sensor tape 20 detect the moving position of the third rotary power unit 17, feed back the detected moving position to the main process controller, and stop the lateral adjustment when the detected moving position matches the lateral position information pre-input in the system.
In the regulatory system of the present invention: in the initial state without transverse adjustment and rotation adjustment, the position stop 19 on the third rotary power device 17 is located at the middle position of the photoelectric position groove 3 on the adjustable sleeve body 2, and the distance between the cartridge housing part 14 and the first distance sensor 6 and the second distance sensor is the same.
In the regulatory system of the present invention: the transverse distance between the first distance sensor 6 and the second distance sensor 7 is Lo, the distance parameter monitored by the first distance sensor 6 is Da, and the distance parameter monitored by the second distance sensor 7 is Db.
Then there are: the difference Δ D in rotation of the clamping member 14 is Da-Db.
Then there are: angle of rotation of the housing part 14
In the description herein, references to the terms "embodiment" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (1)
1. The utility model provides a cast joint press from both sides shell transmission, includes installation base member (1), but install adjustable position's regulation formula cover body (2) on the installation base member (1), but install adjustable position's second mounting bracket (8) on the installation base member (1), its characterized in that:
two edge positions of one side surface of the adjustable sleeve body (2) are fixedly connected with guide fixing plates (4);
a photoelectric position groove (3) positioned between the pair of guide fixing plates (4) is formed in one side surface of the adjusting sleeve body (2);
a first distance sensor (6) is embedded in the outer end face of one of the guide fixing plates (4), and a second distance sensor (7) is embedded in the outer end face of the other guide fixing plate (4);
a second telescopic power device (9) is fixedly arranged on the second mounting frame (8);
a second telescopic connecting rod (10) movably penetrating through the guide fixing plate (4) is arranged on the output side of the second telescopic power device (9);
a second mounting frame (11) positioned between the pair of guide fixing plates (4) is arranged in the middle of the second telescopic connecting rod (10);
a rotary base plate (13) is movably arranged on the second mounting frame (11);
a clamping shell component (14) is fixedly connected to the outer side of the rotating base disc (13);
an arc-section tooth opening (15) is arranged on the rotating base plate (13);
a third rotary power device (17) is arranged on the upper side of the second mounting frame (11) in a matched manner;
a driving gear (18) is synchronously arranged on an output shaft of the third rotary power device (17);
the driving gear (18) is meshed with the arc-section tooth opening (15) on the rotating base plate (13);
the upper part of the front side surface of the third rotary power device (17) is provided with a convex position blocking piece (19);
the upper part of the position blocking piece (19) extends into the photoelectric position groove (3) on the adjustable sleeve body (2);
a guide groove (5) is formed in the guide fixing plate (4);
the second telescopic connecting rod (10) movably penetrates through a guide groove (5) on the guide fixing plate (4);
a second mounting groove (12) is formed in the inner side of the second mounting frame (11);
the rotating base plate (13) is movably arranged in a second mounting groove (12) on the inner side of the second mounting frame (11);
two sides of the third rotary power device (17) are fixedly connected with an L-shaped third mounting frame rod (16);
the lower end of the third mounting frame rod (16) is fixedly mounted at the rear side position of the second mounting frame (11) through a screw;
the lateral span extent of the jacket part (14) is greater than the lateral distance between the first distance sensor (6) and the second distance sensor (7);
a built-in photoelectric position sensing belt (20) which is transversely distributed is embedded in the photoelectric position groove (3) of the adjusting sleeve body (2);
the regulation and control system of the cast-weld clamping shell transmission device inputs the transverse position and the rotating angle to be regulated into the system, comprises a main processing controller and comprises the following contents:
STP1, the main processing controller drives the third rotary power device to move according to the rotation angle information pre-input in the system, and the driving gear of the third rotary power device drives the rotary base disc to rotate;
STP2, rotating the base plate to drive the clamping shell part to deflect, and sensing and monitoring the end distance state of the clamping shell part by the first distance sensor and the second distance sensor;
STP3, the main processing controller analyzes the current rotation angle according to the distance difference detected by the first distance sensor and the second distance sensor and the transverse distance between the first distance sensor and the second distance sensor, and stops the angle adjustment when the rotation angle of the clamping shell component conforms to the rotation angle information pre-input in the system;
STP4 and a main processing controller drive a second telescopic power device to act according to transverse position information pre-input in the system, and drive a second telescopic connecting rod to transversely move, a second frame transversely moves to drive a third rotary power device to transversely move, and a position blocking piece above the third rotary power device moves in a photoelectric position groove of the adjusting sleeve body;
STP5 and a built-in photoelectric position sensing belt detect the moving position of the third rotary power device, feed back the moving position to the main processing controller, and stop transverse adjustment when the position accords with the transverse position information pre-input in the system;
when the adjusting sleeve body is in an initial state without transverse adjustment and rotation adjustment, the position shielding block on the third rotary power device is positioned in the middle of the photoelectric position groove on the adjusting sleeve body, and the same distance is kept between the clamping shell component and the first distance sensor and between the clamping shell component and the second distance sensing mechanism;
the lateral distance between the first and second distance sensors is Lo,
setting the distance parameter monitored by the first distance sensor as Da, and setting the distance parameter monitored by the second distance sensor as Db;
then there are: the rotation difference Delta D of the clamping shell parts is Da-Db;
then there are: angle of rotation of cartridge parts
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011525839.9A CN112705686B (en) | 2020-12-22 | 2020-12-22 | Cast joint press from both sides shell transmission |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011525839.9A CN112705686B (en) | 2020-12-22 | 2020-12-22 | Cast joint press from both sides shell transmission |
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| CN112705686A CN112705686A (en) | 2021-04-27 |
| CN112705686B true CN112705686B (en) | 2022-04-29 |
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| CN202011525839.9A Active CN112705686B (en) | 2020-12-22 | 2020-12-22 | Cast joint press from both sides shell transmission |
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| CN104057069B (en) * | 2014-05-26 | 2016-04-27 | 超威电源有限公司 | A kind of automatic handling device of cast welding clamp for lead-acid storage battery and handling method thereof |
| CN106571492B (en) * | 2016-10-28 | 2023-06-02 | 浙江兜兰智能设备股份有限公司 | Automatic production equipment and production process flow for cutting, brushing and cast welding of storage battery |
| CN206163647U (en) * | 2016-10-28 | 2017-05-10 | 浙江兜兰智能设备股份有限公司 | Automatic cast joint device |
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| CN203599505U (en) * | 2013-11-26 | 2014-05-21 | 浙江天能动力能源有限公司 | Cast welding device for lead-acid storage batteries |
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| CN110102740A (en) * | 2019-05-27 | 2019-08-09 | 中山匠远自动化科技有限公司 | Fully automatic stereo recycles cast welding machine |
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| CN112705686A (en) | 2021-04-27 |
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