CN112670201B - Detection device - Google Patents
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- CN112670201B CN112670201B CN201910978580.4A CN201910978580A CN112670201B CN 112670201 B CN112670201 B CN 112670201B CN 201910978580 A CN201910978580 A CN 201910978580A CN 112670201 B CN112670201 B CN 112670201B
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Abstract
The present invention provides a detection device including: an electrodetection apparatus, the electrodetection apparatus comprising: the LED display device comprises a substrate and a plurality of power supply heads arranged on the substrate in an array manner, wherein a plurality of control transistors are arranged in the substrate, each control transistor is electrically connected with one power supply head, and the power supply heads are used for being contacted with electrodes of the LEDs to be tested so as to drive the LEDs to be tested to emit light under the control of the control transistors; each control transistor controls one light emitting diode to be tested to emit light so as to realize independent control of each light emitting diode to be tested, and when any one of the light emitting diodes to be tested is short-circuited, the normal light emission of other light emitting diodes to be tested is not influenced.
Description
Technical Field
The invention relates to the technical field of display equipment detection, in particular to a detection device.
Background
With the development of display device technology, micro light emitting diode display devices are increasingly being used with higher brightness and longer service life. When manufacturing the micro light emitting diode display device, a plurality of micro light emitting diodes are generally grown on a sapphire substrate in an array mode, and then each micro light emitting diode is mounted on a substrate to form the micro light emitting diode display device.
In the related art, after each micro light emitting diode grows on the sapphire substrate, the micro light emitting diode needs to be detected by a detection device, however, the detection device of the existing micro light emitting diode has various defects, such as a technical problem that whether the micro light emitting diode can work normally cannot be known.
Disclosure of Invention
In view of the above, the embodiment of the invention provides a detection device to solve the technical problem that whether the micro light emitting diode can work normally cannot be known.
The embodiment of the invention provides a detection device, which comprises: an electrodetection apparatus, the electrodetection apparatus comprising: the LED light-emitting device comprises a substrate and a plurality of power supply heads arranged on the substrate in an array mode, wherein a plurality of control transistors are arranged in the substrate, each control transistor is electrically connected with one power supply head, and the power supply heads are used for being in contact with electrodes of the LEDs to be tested so as to drive the LEDs to emit light under the control of the control transistors.
The detection device as described above, wherein the electro-active detection apparatus further includes an image acquisition device, where the image acquisition device is configured to acquire an image of the light emitting diode to be detected that is in contact with the power supply head. The method can acquire the images of all the LEDs to be detected corresponding to the substrate, and further accurately determine the positions of the LEDs to be detected with abnormal luminescence according to the images, so that the detection is more accurate.
The detection device comprises the power supply head, wherein the power supply head comprises a flexible carrying platform, a groove is formed in one side, away from the substrate, of the flexible carrying platform, protrusions are arranged on two opposite side walls of the groove, a first contact is arranged on one side, away from the substrate, of one protrusion, and a second contact is arranged on the other side, away from the substrate, of the protrusion; a gap is formed between the wall, adjacent to the protrusion, of the groove and the protrusion, the first contact is used for being in contact with one electrode of the light emitting diode to be tested, the second contact is used for being in contact with the other electrode of the light emitting diode to be tested, and a gap is formed between the first contact and the second contact. The LED to be tested is prevented from being damaged due to the fact that the power supply head impacts the LED to be tested when the substrate is moved to enable the power supply head to be in contact with the LED to be tested.
A detection apparatus as described above, wherein the detection apparatus further comprises a photo detection device comprising: the light source, the lens component and the light detection equipment are used for emitting light rays to the light-emitting diode to be detected; the lens component is arranged between the light emitting diode to be detected and the light detection device, and is used for converging fluorescence generated after the light source irradiates on the light emitting diode to be detected to the light detection device, and the light detection device is used for detecting spectral information of the fluorescence. The light emitting diode to be detected can be further detected, so that the detection function is enriched.
The detecting apparatus as described above, wherein the light detecting device includes a spectrometer, an image sensor, and an integrating sphere. The spectrum of the fluorescence emitted by the light emitting diode to be detected can be directly obtained through the spectrometer, and the brightness of the fluorescence can be obtained through the image sensor.
The detection apparatus as described above, wherein the photodetection device further comprises a mirror disposed between the lens assembly and the photodetection device for reflecting light from the lens assembly toward the photodetection device. The light detection device may be arranged outside the main optical axis of the lens assembly, facilitating the arrangement of the light detection device.
The detection device as described above, wherein the lens assembly comprises at least one convex lens. When the convex lenses are a plurality of, the main optical axes of the convex lenses are arranged in a collinear way, and the positions of the convex lenses are reasonably arranged, so that the lens group has an amplifying function.
The detection device as described above, wherein the plurality of light sources are arranged in an array. The uniformity of light rays of the light emitting diode to be measured irradiated in the area corresponding to the photo-induced detection device can be improved.
The detection device as described above, further comprising an optical power meter, wherein the optical power meter is configured to detect a light source optical power of the light source, a first excitation optical power of fluorescence emitted by the light emitting diode to be detected at a first temperature, a first transmission optical power of fluorescence emitted by the light emitting diode to be detected at the first temperature, a second excitation optical power of fluorescence emitted by the light emitting diode to be detected at a second temperature, and a second transmission optical power of fluorescence emitted by the light emitting diode to be detected at the second temperature; preferably, the optical power meter is used for obtaining internal quantum efficiency. The internal quantum efficiency of the light-emitting diode to be detected can be detected, and whether the light-emitting diode to be detected is normal or not can be judged according to the internal quantum efficiency.
The detection device as described above, wherein the substrate is a silicon-based back plate, and the control transistor is a MOS transistor.
According to the detection device provided by the embodiment of the invention, the substrate is provided with the power supply heads, the substrate is internally provided with the control transistors, each control transistor is electrically connected with one power supply head, and when in detection, the substrate is moved so that each power supply head is contacted with one light emitting diode to be detected on the sapphire substrate, and the light emitting diode to be detected is controlled to emit light through the control transistor; each control transistor controls one light emitting diode to be tested to emit light so as to realize independent control of each light emitting diode to be tested, and when any one of the light emitting diodes to be tested is short-circuited, the normal light emission of other light emitting diodes to be tested is not influenced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a detection apparatus according to the present embodiment when detecting by an electrodetection device;
fig. 2 is a schematic structural diagram of a substrate in the inspection apparatus according to the present embodiment;
fig. 3 is a schematic diagram of a sapphire substrate in the detection apparatus provided in this embodiment;
fig. 4 is a schematic diagram of a substrate in the detection apparatus according to the second embodiment;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
fig. 6 is a schematic diagram illustrating connection between a control transistor and a power supply head in the detection apparatus according to the present embodiment;
fig. 7 is a circuit diagram illustrating connection between a control transistor and a led to be tested in the testing device according to the present embodiment;
fig. 8 is a schematic structural diagram of a photodetection device in the detection apparatus according to the present embodiment;
FIG. 9 is a schematic diagram of a light source for emitting fluorescence from a single LED to be tested in the detecting device according to the present embodiment;
fig. 10 is a schematic diagram of a light source in the detection device according to the present embodiment to make a plurality of leds to be detected emit fluorescence;
FIG. 11 is a schematic diagram II of a light source for making a plurality of LEDs to be tested emit fluorescence in the detecting device according to the present embodiment;
FIG. 12 is a graph showing the voltage difference between the source and the drain obtained by the detecting device according to the present embodiment;
FIG. 13 is a schematic diagram showing the detection of the first excitation light power of a single LED under test at a first temperature;
fig. 14 is a schematic diagram of detecting a second excitation light power of a single led under test at a second temperature.
Reference numerals illustrate:
10: a sapphire substrate;
20: a load-bearing platform;
30: a substrate;
40: an image acquisition device;
50: a light source;
60: a lens assembly;
70: a reflective mirror;
80: a light detection device;
101: a light emitting diode to be tested;
301: a flexible carrier;
302: a first contact;
303: a second contact;
304: a groove;
305: a first wire;
306: a second wire;
307: the transistor is controlled.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The inventor finds that the existing detection device comprises a power supply, a first power supply strip and a second power supply strip, wherein one pole of the power supply is electrically connected with the first power supply strip, the other pole of the power supply is electrically connected with the second power supply strip, the first power supply strip is electrically connected with a first electrode of a row of micro light emitting diodes on the sapphire substrate, and the second power supply strip is electrically connected with a second electrode of a row of micro light emitting diodes corresponding to the first power supply strip; the power supply drives the row of micro light emitting diodes to emit light through the first power supply strip and the second power supply strip, so that the micro light emitting diodes are detected.
However, when one or several micro light emitting diodes are short-circuited, all the micro light emitting diodes in the row do not emit light, so that detection is affected.
Based on the above, the detection device provided by the invention can effectively solve the problem.
Fig. 1 is a schematic diagram of a detection apparatus according to the present embodiment when detecting by an electrodetection device;
fig. 2 is a schematic structural diagram of a substrate in the inspection apparatus according to the present embodiment; fig. 3 is a schematic diagram of a sapphire substrate in the detection apparatus provided in this embodiment; fig. 4 is a schematic diagram of a substrate in the detection apparatus according to the second embodiment; FIG. 5 is an enlarged view of a portion of FIG. 4 at A; fig. 6 is a schematic diagram illustrating connection between a control transistor and a power supply head in the detection apparatus according to the present embodiment; fig. 7 is a circuit diagram illustrating connection between a control transistor and a led to be tested in the testing device according to the present embodiment; fig. 8 is a schematic structural diagram of a photodetection device in the detection apparatus according to the present embodiment; FIG. 9 is a schematic diagram of a light source for emitting fluorescence from a single LED to be tested in the detecting device according to the present embodiment; fig. 10 is a schematic diagram of a light source in the detection device according to the present embodiment to make a plurality of leds to be detected emit fluorescence; FIG. 11 is a schematic diagram II of a light source for making a plurality of LEDs to be tested emit fluorescence in the detecting device according to the present embodiment; FIG. 12 is a graph showing the voltage difference between the source and the drain obtained by the detecting device according to the present embodiment; FIG. 13 is a schematic diagram showing the detection of the first excitation light power of a single LED under test at a first temperature; fig. 14 is a schematic diagram of detecting a second excitation light power of a single led under test at a second temperature.
Referring to fig. 1-14, the present embodiment provides a detection apparatus, including: an electrodetection apparatus, the electrodetection apparatus comprising: the substrate 30 and the power supply heads arranged on the substrate 30 in an array manner, wherein a plurality of control transistors 307 are arranged in the substrate 30, each control transistor 307 is electrically connected with one power supply head, and the power supply heads are used for being in contact with electrodes of the light emitting diode 101 to be tested so as to drive the light emitting diode 101 to be tested to emit light under the control of the control transistor 307.
In the process of manufacturing the micro light emitting diode display device, a plurality of micro light emitting diodes arranged in an array are formed on the sapphire substrate 10, and then each micro light emitting diode on the sapphire substrate 10 is transferred to an array substrate of the micro light emitting diode display device, wherein a plurality of thin film transistors are arranged in the array substrate, and each thin film transistor is electrically connected with one micro light emitting diode so as to control the corresponding micro light emitting diode to emit light through the thin film transistor. For example, the detection device provided in this embodiment may perform detection during the processing of the micro light emitting diode display device, specifically, after each micro light emitting diode is formed on the sapphire substrate 10, the substrate 30 may be covered on the micro light emitting diode on the sapphire substrate 10, at this time, each power supply head on the substrate 30 is electrically connected to one micro light emitting diode, and the micro light emitting diode corresponding to the control transistor 307 may be controlled to emit light by the control transistor 307, so as to implement individual control of each micro light emitting diode, and further, may implement detection of the micro light emitting diode. Of course, the detection device provided in this embodiment may also detect other display devices, which is not limited in this embodiment.
In this embodiment, the substrate 30 may be a silicon-based back plate, and specifically, the substrate 30 may be mainly composed of silicon; of course, the substrate 30 in this embodiment may be mainly made of an insulating material such as PDMS (polydimethylsiloxane); so long as the substrate 30 is guaranteed to carry the power supply head and control transistor 307.
A plurality of control transistors 307 may be disposed in an array inside the substrate 30 such that each control transistor 307 corresponds to one power supply head; specifically, the control transistor 307 may be a thin film transistor or a metal oxide semiconductor field effect transistor (MOS transistor) provided inside the substrate 30.
With continued reference to fig. 1-8, power supply heads are disposed on the side of the substrate 30 facing the sapphire substrate 10, each power supply head being electrically connected to a corresponding one of the thin film transistors. Specifically, the power supply heads may include a first contact 302 and a second contact 303, where the first contact 302 of each power supply head is electrically connected to one pole of the power supply through a first wire 305, the second contact 303 in each power supply head is electrically connected to the drain of a corresponding control transistor 307, the source of each control transistor 307 is electrically connected to the other pole of the power supply through a second wire 306, and by changing the gate voltage of the control transistor 307, the second contact 303 in the corresponding power supply head can be controlled to be connected to or disconnected from the other pole of the power supply, so as to control the light emitting diode 101 corresponding to the power supply head to emit light or not emit light.
In this embodiment, the light emitting diode 101 to be tested corresponding to the control transistor 307 can be controlled to emit light by the control transistor 307, at this time, the light emitting diode 101 to be tested under the substrate 30 is observed, and when a short circuit or damage occurs to a certain light emitting diode 101 to be tested under the substrate 30, the light emitting diode 101 to be tested does not emit light or emits light abnormally, and the rest of the light emitting diodes 101 to be tested emit light normally. It is also possible to determine whether the led 101 to be tested corresponding to each control transistor 307 emits light normally by detecting the parameters of the control transistor 307, and as shown in fig. 12, a graph of the current of the control transistor 307 and the voltage difference between the source and the drain is obtained, in which a graph V GS1 、V GS2 、V GS3 For the difference in voltage difference between gate and sourceCorresponding curve of current and voltage difference between source and drain, I in the figure D Is of current value, V DS The curve a is the voltage difference between the source and the drain, the curve a is the curve of the voltage difference between the source and the drain corresponding to the light emitting diode 101 to be tested which emits light normally, and the curve b is the curve of the voltage difference between the source and the drain corresponding to the short circuit of the light emitting diode 101 to be tested; to detect curve V GS2 For example, when the intersection point of the obtained current and the voltage difference between the source and the drain is curve a and curve V GS2 When the detected light emitting diode 101 has a short circuit, the current is determined to be in curve b and curve V GS2 At this time, the abnormal brightness of the led 101 to be tested can be detected, but the problem that all test circuits cannot work normally due to the short circuit of the led 101 to be tested is avoided.
The inspection device provided in this embodiment may further include a carrying platform 20, during inspection, the sapphire substrate 10 with the led 101 to be inspected is placed on the carrying platform 20, and a side of the sapphire substrate 10 away from the led 101 to be inspected is in contact with the carrying platform 20; the substrate 30 is disposed on the upper portion of the carrying platform 20, and the substrate 30 can be moved by a moving device such as an air cylinder or a mechanical arm, so that the substrate 30 moves towards the carrying platform 20, and the power supply head is further contacted with the light emitting diode 101 to be tested on the sapphire substrate 10.
The use process of the detection device provided in this embodiment is as follows: the sapphire substrate 10 with the light emitting diode 101 to be tested is placed on the carrying platform 20, then the substrate 30 is moved to the carrying platform 20 until the power supply head on the substrate 30 is in contact with the light emitting diode 101 to be tested (as shown by a dotted line area in fig. 3), then the corresponding light emitting diode 101 to be tested is controlled to emit light through the control transistor 307, and whether the light emitting diode 101 to be tested works normally is judged by detecting whether the light emitting diode 101 to be tested emits light normally or detecting the voltage value of the control transistor 307, so as to realize detection of the light emitting diode 101 to be tested.
In the detection device provided by the embodiment, a plurality of power supply heads are arranged on a substrate 30, a plurality of control transistors 307 are arranged in the substrate 30, each control transistor 307 is electrically connected with one power supply head, and when in detection, the substrate 30 is moved so that each power supply head is contacted with one light emitting diode 101 to be detected on a sapphire substrate 10, and the light emitting diode 101 to be detected is controlled to emit light through the control transistor 307; each control transistor 307 controls one of the leds 101 to emit light to realize independent control of each of the leds 101, and when any one of the leds 101 is shorted, the other leds 101 will not be affected to emit light normally.
The electro-detection device in the detection apparatus provided by the embodiment further includes an image acquisition device 40, where the image acquisition device 40 is configured to acquire an image of the light emitting diode 101 to be detected, which is in contact with the power supply head. By the arrangement, the images of all the LEDs 101 to be detected corresponding to the substrate 30 can be obtained, and then the positions of the LEDs 101 to be detected with abnormal luminescence can be accurately determined according to the images, so that the detection is more accurate.
In the present embodiment, the image pickup device 40 may include an image sensor or a camera or the like as long as it can pick up an image of the light emitting diode 101 to be tested in the lower portion of the substrate 30. For example, when the image capturing device 40 is an image sensor, the brightness of each light emitting diode 101 to be tested can be obtained according to the image sensor, and then whether the light emitting diode 101 to be tested emits light normally can be determined according to the brightness; for example: when the light emitting diode 101 to be tested emits light abnormally, the position corresponding to the light emitting diode 101 to be tested is judged to be too bright or too dark in the image obtained by the image sensor.
It should be noted that, the image capturing device 40 may be disposed at a lower portion of the carrying platform 20, and the carrying platform 20 should be a transparent platform, so that the light emitted by the light emitting diode 101 to be tested passes through the sapphire substrate 10 and the carrying platform 20 and is captured by the image capturing device 40. Of course, the image capturing device 40 may also be disposed at the upper portion of the carrying platform 20, where, in order to avoid the substrate 30 blocking the light emitted by the light emitting diode 101 to be tested from being emitted to the image capturing device 40, the image capturing device 40 may be disposed at the outer side of the connection line between the substrate 30 and the carrying platform 20; or the image capturing device 40 is disposed on a side of the substrate 30 away from the carrying platform 20, where the substrate 30 needs to be set to be a transparent substrate 30 or a light passing hole is formed on the substrate 30 corresponding to each led 101 to be tested, so that the light emitted by the led 101 to be tested can be received by the image capturing device 40.
In this example, the power supply head includes a flexible carrier 301, a groove 304 is provided on a side of the flexible carrier 301 facing away from the substrate 30, protrusions are provided on two opposite sidewalls of the groove 304, a first contact 302 is provided on a side of one of the protrusions facing away from the substrate, and a second contact 303 is provided on a side of the other protrusion facing away from the substrate; a gap is formed between the wall, adjacent to the protrusion, of the groove 304 and the protrusion, the first contact 302 is used for contacting with one electrode of the light emitting diode 101 to be tested, and the second contact 303 is used for contacting with the other electrode of the light emitting diode 101 to be tested; there is a gap between the first contact 302 and the second contact 303. By the arrangement, the carrying platform has flexibility, so that the damage of the light emitting diode 101 to be detected caused by the power supply head striking the light emitting diode 101 to be detected when the substrate 30 is moved to enable the power supply head to be in contact with the light emitting diode 101 to be detected can be avoided; in addition, the flexible carrier 301 may be compressed appropriately, so that the first contact 302 and the second contact 303 on each flexible carrier 301 can be well contacted with the corresponding light emitting diode 101 to be tested, and poor contact between the first contact 302 and the second contact 303 of a part of power supply head and the corresponding light emitting diode 101 to be tested caused by warpage of the sapphire substrate 10 or different heights of the light emitting diodes 101 to be tested on the sapphire substrate 10 is avoided.
The flexible stage 301 may be mainly made of flexible materials such as PDMS (polydimethylsiloxane) and silicon.
The groove 304 is provided on the flexible carrier 301, so that when the flexible carrier 301 contacts with the light emitting diode 101 to be tested, the deformation amount of the flexible carrier 301 can be increased, and damage of the light emitting diode 101 to be tested and poor contact between the first contact 302 and the second contact 303 and the corresponding light emitting diode 101 to be tested can be further avoided.
Illustratively, as shown in FIG. 5, the groove 304 may be an "I" shaped groove.
With continued reference to fig. 1-14. The detection device provided in this embodiment further includes a photo-induced detection apparatus, where the photo-induced detection apparatus includes: a light source 50, a lens assembly 60 and a light detection device 80, wherein the light emitted by the light source 50 irradiates on a light emitting diode 101 to be detected; the lens assembly 60 is disposed between the light emitting diode 101 to be measured and the light detecting device 80, the lens assembly 60 is configured to collect fluorescence generated after the light emitting diode 101 to be measured is irradiated by the light source 50 to the light detecting device 80, and the light detecting device 80 is configured to detect spectral information of the fluorescence. The LED 101 to be tested can be further tested by the arrangement, so that the testing functions are enriched.
Specifically, the light source 50 may be an illuminating lamp or a laser source, so long as the light emitted by the light source 50 is ensured to irradiate on the light emitting diode 101 to be tested, and the light emitting diode 101 to be tested emits fluorescence.
The light detection device 80 may include a spectrometer, an image sensor, and an integrating sphere. The spectrum information of the fluorescence emitted by the light emitting diode 101 to be measured can be directly obtained by a spectrometer, and the brightness of the fluorescence can be obtained by an image sensor. Wherein the integrating sphere is used to calibrate the image sensor.
In this embodiment, the photo detection device further comprises a mirror 70, the mirror 70 being arranged between the lens assembly 60 and the photo detection device 80 for reflecting light from the lens assembly 60 towards the photo detection device 80. The light detection device 80 may then be arranged outside the main optical axis of the lens assembly 60, facilitating the arrangement of the light detection device 80.
Illustratively, the light source 50 may be disposed on the primary optical axis of the lens assembly 60 such that light rays emitted by the light source 50 pass through the lens assembly 60 and are directed toward the sapphire substrate 10. Of course, the light source 50 may also be disposed outside the main optical axis of the lens assembly 60, and the light emitted from the light source 50 directly irradiates the sapphire substrate 10.
In this embodiment, the lens assembly 60 includes at least one convex lens. When there are a plurality of convex lenses, the main optical axes of the convex lenses are arranged in a collinear manner, and the positions of the convex lenses are reasonably arranged, so that the lens assembly 60 has a magnifying function.
In this embodiment, the image sensor needs to be calibrated before detection by the photo detection device, and illustratively, the calibration may be performed by an integrating sphere; specifically, firstly, a standard light source with known brightness is taken, the brightness of the standard light source is obtained through an integrating sphere, and the obtained brightness value is adjusted to the known brightness of the standard light source, so that the calibration of the integrating sphere is realized; wherein the standard light source may be a light emitting diode 101 to be tested or other light emitting diode on the sapphire substrate 10, which emits light by means of electroluminescence or photoluminescence. Then, a single light emitting diode 101 to be tested or other single light emitting diodes on the sapphire substrate 10 emit fluorescence in an illumination mode, the light emitting diode 101 to be tested is detected through a calibrated integrating sphere and an image sensor respectively, a first brightness value is obtained through the integrating sphere, a second brightness value is obtained through the image sensor, and the value obtained by dividing the first brightness value by the second brightness value is a correction coefficient; in the subsequent detection process, the product of the brightness value acquired by the image sensor and the correction coefficient is used as a detection result, so that the accuracy of the detection result is improved. It should be noted that, in order to ensure accuracy of the detection result, calibration of the image sensor needs to be performed regularly.
Similarly, when the image acquisition device in the electrodetection apparatus is an image sensor, calibration can also be performed by the integrating sphere.
In this embodiment, the light emitting diode 101 to be detected on the sapphire substrate 10 may be detected by a photo detection device, so as to obtain data such as brightness and spectrum of fluorescence emitted by the light emitting diode 101 to be detected on the sapphire substrate 10; and selecting a sapphire substrate 10 qualified by detection of a photo-induced detection device, and detecting the light emitting diode 101 to be detected on the sapphire substrate 10 by the photo-induced detection device to ensure detection accuracy. Wherein, the detection can be determined to be qualified when the brightness of the fluorescence emitted by the light emitting diode 101 to be detected on the sapphire substrate 10 is detected by the photo detection device to be uniform and the distribution is uniform.
Further, in the present embodiment, the light sources 50 are plural, and the plural light sources 50 are arranged in an array. This arrangement can improve the uniformity of the light emitting diode 101 to be measured irradiated in the region corresponding to the photodetection device.
For example, when the light source 50 is a laser source, a plurality of laser sources are arranged in an array, and each laser source corresponds to one light emitting diode 101 to be tested; as shown in fig. 10 and 11, the plurality of laser sources may be controlled to emit light, so that the light source 50 emits fluorescence corresponding to the plurality of leds 101 to be tested; as shown in fig. 9, it is of course also possible to control one laser source to emit light so that the led 101 to be tested corresponding to the laser source emits fluorescence, and only a single led 101 to be tested emits fluorescence.
In detection, the 6 leds 101 to be detected in fig. 10 can be made to emit light by a power supply head on the substrate 30. The 6 light emitting diodes 101 to be tested are distributed in a first column and a third column from left to right, 3 light emitting diodes 101 to be tested are arranged in each column, and the light emitting diodes 101 to be tested in the first last row, the third last row and the fifth last row in each column emit fluorescence, so that the crosstalk of fluorescence emitted by adjacent light emitting diodes 101 to be tested can be avoided; after the detection in fig. 11, the light source 50 is moved to the right by one column to continue the detection until the detection is completed.
With continued reference to FIGS. 13 and 14, in which I 0 For the light power of the light source, I 1 For the first transmitted light power, I 2 For the second transmitted light power, I 1 For the first excitation light power, J 2 Is the second excitation light power. The detection device in this embodiment further includes an optical power meter, where the optical power meter is configured to detect a light source optical power of the light source 50, a first excitation optical power of fluorescence emitted by the light emitting diode 101 to be detected at a first temperature, a first transmission optical power of fluorescence emitted by the light emitting diode 101 to be detected at the first temperature, a second excitation optical power of fluorescence emitted by the light emitting diode 101 to be detected at a second temperature, and a second transmission optical power of fluorescence emitted by the light emitting diode 101 to be detected at the second temperature; the optical power meter can alsoFor obtaining internal quantum efficiency.
Specifically, the internal quantum efficiency can be obtained according to the following formula:
wherein I is 0 For the light power of the light source, I 1 For the first transmitted light power, I 2 Lambda is the second transmission light power a Lambda is the wavelength of the light source 50 at the first temperature b Lambda is the wavelength of the light source 50 at the second temperature v For the wavelength of fluorescence emitted by the light-emitting diode to be measured, eta is the internal quantum efficiency, h is the Planck constant, c is the light speed, Y C For the external quantum efficiency at the first temperature, Y L For external quantum efficiency at a second temperature, J 1 For the first excitation light power, J 2 Is the second excitation light power. The arrangement can detect the internal quantum efficiency of the light emitting diode 101 to be detected, and further judge whether the light emitting diode 101 to be detected is normal or not according to the internal quantum efficiency.
For example, when the internal quantum efficiency of the light emitting diode 101 to be measured is detected to be lower than the preset value, the light emitting diode 101 to be measured is abnormal, and when the internal quantum efficiency of the light emitting diode 101 to be measured is detected to be greater than or equal to the preset value, the light emitting diode 101 to be measured is normal. The preset value is a minimum value for ensuring the internal quantum efficiency of the led 101 to be tested during normal operation.
Specifically, the first temperature is different from the second temperature, for example: the first temperature may be 20 ℃ to 30 ℃, and the second temperature may be 15 ℃ to-50 ℃, with the first temperature and the second temperature being not limited in this example.
It should be noted that, when the internal quantum efficiency is detected, the light source 50 can be made to irradiate only one led 101 to be detected, so as to detect one led 101 to be detected, thereby obtaining the internal quantum efficiency of the led 101 to be detected, and further judging whether the led 101 to be detected is normal. Further, other leds 101 to be tested on the entire sapphire substrate 10 may be inspected thereafter, either individually or by spot inspection. Of course, in the embodiment, the light source 50 may be further configured to irradiate a plurality of leds 101 to be tested, and further detect the plurality of leds 101 to be tested, so as to obtain the internal quantum efficiency of the leds 101 to be tested.
The specific detection method of the detection device provided in this embodiment is exemplary: firstly, detecting a light emitting diode 101 to be detected on a sapphire substrate 10 through a photo-induced detection device, further acquiring data such as brightness, spectrum information and the like of fluorescence emitted by the light emitting diode 101 to be detected on the sapphire substrate 10, and analyzing the acquired data to judge whether the light emitting diode 101 to be detected on the sapphire substrate 10 is qualified or not; if the light emitting diode 101 to be detected on the sapphire substrate 10 is qualified, detecting the light emitting diode 101 to be detected on the sapphire substrate 10 through an electro-detection device, specifically, lighting the light emitting diode 101 to be detected through a power supply head on the substrate 30, acquiring an image through the image acquisition device 40, and judging whether the light emitting diode 101 to be detected emits light normally or not according to the image; before the above detection process or after the above detection process, the light source light power of the light source 50, the first excitation light power of the fluorescence emitted by the light emitting diode 101 to be detected at the first temperature, the first transmission light power transmitted through the light emitting diode 101 to be detected at the first temperature, the second excitation light power of the fluorescence emitted by the light emitting diode 101 to be detected at the second temperature, and the second transmission light power transmitted through the light emitting diode 101 to be detected at the second temperature are detected by the light power meter, so as to calculate the internal quantum efficiency, and determine whether the light emitting diode 101 to be detected is qualified according to the internal quantum efficiency. It should be noted that, before the light emitting diode 101 to be tested on the sapphire substrate 10 is tested by the photo-detection device, the calibration of the image sensor in the photo-detection device is required to ensure the accuracy of the test.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless explicitly stated otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as fixed connections, as removable connections, as integral forms, as mechanical connections, as electrical connections, or as communicable with each other; either directly or indirectly, through intermediaries, or both, in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (15)
1. A detection apparatus, characterized by comprising: an electrodetection apparatus, the electrodetection apparatus comprising: the LED display device comprises a substrate and a plurality of power supply heads arranged on the substrate in an array manner, wherein a plurality of control transistors are arranged in the substrate, each control transistor is electrically connected with one power supply head, and the power supply heads are used for being contacted with electrodes of an LED to be tested so as to drive the LED to emit light under the control of the control transistor;
the power supply head comprises a flexible carrying platform, a groove is formed in one side, away from the substrate, of the flexible carrying platform, and protrusions are arranged on two opposite side walls of the groove.
2. The detection apparatus according to claim 1, wherein the electro-active detection device further comprises an image acquisition means for acquiring an image of the light emitting diode to be tested in contact with the power supply head.
3. The detection device according to claim 1, wherein one of the protrusions is provided with a first contact on a side facing away from the substrate and the other protrusion is provided with a second contact on a side facing away from the substrate; a gap is formed between the wall, adjacent to the protrusion, of the groove and the protrusion, the first contact is used for being in contact with one electrode of the light emitting diode to be tested, the second contact is used for being in contact with the other electrode of the light emitting diode to be tested, and a gap is formed between the first contact and the second contact.
4. The detection apparatus according to claim 1, further comprising a photo detection device comprising: the light source, the lens component and the light detection equipment are used for emitting light rays to the light-emitting diode to be detected; the lens component is arranged between the light emitting diode to be detected and the light detection device, and is used for converging fluorescence generated after the light source irradiates on the light emitting diode to be detected to the light detection device, and the light detection device is used for detecting spectral information of the fluorescence.
5. The detection apparatus according to claim 4, wherein the light detection device includes a spectrometer, an image sensor, and an integrating sphere.
6. The detection apparatus according to claim 4, wherein the photodetection device further comprises a mirror disposed between the lens assembly and the photodetection device for reflecting light from the lens assembly toward the photodetection device.
7. The detection apparatus according to any one of claims 4-6, wherein the lens assembly comprises at least one convex lens.
8. The device of any one of claims 4-6, wherein the light sources are a plurality and the plurality of light sources are arranged in an array.
9. The apparatus according to any one of claims 4 to 6, further comprising an optical power meter for detecting a light source optical power of the light source, a first excitation optical power of fluorescence emitted from the light emitting diode under test at a first temperature, a first transmission optical power of fluorescence emitted from the light emitting diode under test at the first temperature, a second excitation optical power of fluorescence emitted from the light emitting diode under test at a second temperature, and a second transmission optical power of fluorescence emitted from the light emitting diode under test at the second temperature.
10. The apparatus of claim 9, wherein the optical power meter is configured to obtain internal quantum efficiency.
11. The device of any one of claims 1-6, wherein the substrate is a silicon-based back plate and the control transistor is a MOS transistor.
12. The device of claim 7, wherein the substrate is a silicon-based back plate and the control transistor is a MOS transistor.
13. The device of claim 8, wherein the substrate is a silicon-based back plate and the control transistor is a MOS transistor.
14. The device of claim 9, wherein the substrate is a silicon-based back plate and the control transistor is a MOS transistor.
15. The device of claim 10, wherein the substrate is a silicon-based back plate and the control transistor is a MOS transistor.
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| CN118533863A (en) * | 2024-07-26 | 2024-08-23 | 苏州华兴源创科技股份有限公司 | Display equipment defect detection method, detection system and detection device |
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