CN112540020B - Leaf class vegetables cutting mechanical properties testing arrangement - Google Patents
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Abstract
本发明提供一种叶类蔬菜切割力学特性测试装置,包括进给总成、切割总成、输送总成、采集分析系统和控制系统;通过平移推送单元和竖直升降单元的运动组合实现待割叶菜相对于切割单元的相对进给速度与高度参数变化以实现实际作业中收获机不同收获速度与割刀高度对待割叶菜切割特性的研究;切割单元根据切割驱动单元提供的动力通过行程调节单元进行切割直线运动,且切割单元的切割速度与行程可通过调节切割驱动单元及行程调节单元以实现切割单元不同切割速度和行程对待割叶菜切割特性的研究;通过采集分析系统计算测试不同设置参数对切割过程中切割功率与切割力及待割叶菜割前、割中、割后状态的变化,为叶菜收获机设计与参数设置提供数据基础。
The invention provides a device for testing the mechanical characteristics of leafy vegetable cutting, which includes a feed assembly, a cutting assembly, a conveying assembly, an acquisition and analysis system, and a control system; The relative feed speed and height parameters of the leafy vegetables relative to the cutting unit are changed to realize the research on the cutting characteristics of the leafy vegetables to be cut at different harvesting speeds and cutting knife heights in the actual operation; the cutting unit is adjusted according to the power provided by the cutting drive unit through the stroke The unit performs cutting linear motion, and the cutting speed and stroke of the cutting unit can be adjusted by adjusting the cutting drive unit and the stroke adjustment unit to realize the research on the cutting characteristics of the cutting leaf vegetables with different cutting speeds and strokes of the cutting unit; through the acquisition and analysis system, calculate and test different settings The parameters change the cutting power and cutting force during the cutting process and the status of the leafy vegetables to be cut before, during and after cutting, providing a data basis for the design and parameter setting of the leafy vegetable harvester.
Description
技术领域technical field
本发明属于农业机械领域,尤其涉及一种叶类蔬菜切割力学特性测试装置。The invention belongs to the field of agricultural machinery, in particular to a device for testing the mechanical properties of leaf vegetable cutting.
背景技术Background technique
叶菜收获是叶菜生产中劳动力强度最大的环节之一,也是保证叶菜品相与质量的最后环节。目前针对叶菜收获的切割方式主要为三种:带刀、双动往复式割刀、单动往复式割刀,由于部分叶菜收获期其收获切割位置距离收获垄面较低,而带刀与双动往复式割刀不宜进行土下切割,因此单动往复式割刀针对切割部位距收获垄面较低的叶菜具有较好的性能。Harvesting leafy vegetables is one of the most labor-intensive links in leafy vegetable production, and it is also the last link to ensure the appearance and quality of leafy vegetables. At present, there are mainly three cutting methods for harvesting leafy vegetables: belt knife, double-action reciprocating knife, and single-action reciprocating knife. Since the harvesting position of some leafy vegetables is relatively low from the harvesting ridge during the harvest period, the belt knife Compared with the double-action reciprocating cutter, it is not suitable for underground cutting, so the single-action reciprocating cutter has better performance for the leafy vegetables whose cutting position is lower than the harvesting ridge.
由于目前叶菜种植尚缺乏统一规范,因此种植模式较为杂乱,单位种植面积种植密度相差迥异,且单论不同叶菜品种对于不同切割参数其收获切割状态差别较大造成收获后品质参差不齐,加之不同地区种植方式与种植密度不同,因此单性能叶菜收获机很难满足不同地区不同品种的叶菜收获需求,因此需要对不同叶菜品种以及不同种植模式下叶菜收获切割性能进行研究以期提高叶菜切割收获质量。Due to the current lack of unified standards for leafy vegetable planting, the planting mode is relatively messy, and the planting density per unit planting area is very different. In addition, the harvesting and cutting states of different leafy vegetable varieties are quite different for different cutting parameters, resulting in uneven post-harvest quality. In addition, different planting methods and planting densities are different in different regions, so it is difficult for a single-performance leafy vegetable harvester to meet the harvesting needs of different varieties of leafy vegetables in different regions. Therefore, it is necessary to study the harvesting and cutting performance of different leafy vegetable varieties and different planting modes in order to Improve the harvest quality of leafy vegetable cutting.
针对上述问题,国内外学者展开了相应研究。中国专利CN109085081A公开了一种作物茎秆多功能往复式切割试验台,可对不同直径的作物茎秆进行不同部位的切割试验且可调节茎秆喂入速度、行距、株距和穴株数,并对扭矩、切割功耗和切割力进行采集,但该试验台只针对茎秆切割性能单一因素,未考虑作物切割过程状态变化,对叶菜收获特性的研究并不适用;中国专利CN110108473A公开了一种横向茎蔓双动刀切割试验装置,实现了作物茎秆直立切割的仿真,但该试验台只能对静止状态作物进行切割,并不能得到叶菜收获过程中切割特性与割前、割中、割后的叶菜群体状态,难以实现模仿实际收获过程中叶菜分布情况。Aiming at the above problems, scholars at home and abroad have carried out corresponding research. Chinese patent CN109085081A discloses a multifunctional reciprocating cutting test bench for crop stalks, which can perform cutting tests on different parts of crop stalks with different diameters and can adjust the feeding speed of the stalks, row spacing, plant spacing and the number of holes. Torque, cutting power consumption and cutting force are collected, but this test bench only focuses on the single factor of stalk cutting performance, does not consider the state change of the crop cutting process, and is not applicable to the research on the harvest characteristics of leafy vegetables; Chinese patent CN110108473A discloses a The horizontal vine double-moving knife cutting test device realizes the simulation of vertical cutting of crop stalks, but this test bench can only cut crops in a static state, and cannot obtain the cutting characteristics and the relationship between the cutting characteristics before, during, and It is difficult to imitate the distribution of leafy vegetables in the actual harvest process.
发明内容Contents of the invention
针对上述技术问题,本发明提出了一种叶类蔬菜切割力学特性测试装置,通过平移推送单元和竖直升降单元的运动组合实现待割叶菜相对于切割单元的相对进给速度与高度参数变化以实现实际作业中收获机不同收获速度与割刀高度对待割叶菜切割特性的研究;切割单元根据切割驱动单元提供的动力通过行程调节单元进行切割直线运动,且切割单元的切割速度与行程可通过调节切割驱动单元及行程调节单元以实现切割单元不同切割速度和行程对待割叶菜切割特性的研究;通过采集分析系统计算测试不同设置参数对切割过程中切割功率与切割力及待割叶菜割前、割中、割后状态的变化,为叶菜收获机设计与参数设置提供数据基础。Aiming at the above technical problems, the present invention proposes a test device for the mechanical characteristics of leafy vegetables cutting, which realizes the relative feed speed and height parameter changes of the leafy vegetables to be cut relative to the cutting unit through the combination of the movement of the translational pushing unit and the vertical lifting unit In order to realize the research on the cutting characteristics of different harvesting speeds and cutting knife heights of the harvester in actual operation; the cutting unit performs cutting linear motion through the stroke adjustment unit according to the power provided by the cutting drive unit, and the cutting speed and stroke of the cutting unit can be adjusted. By adjusting the cutting drive unit and the stroke adjustment unit to realize the cutting characteristics of different cutting speeds and strokes of the cutting unit; through the acquisition and analysis system to calculate and test the impact of different setting parameters on the cutting power and cutting force during the cutting process and the leafy vegetables to be cut The state changes before, during and after cutting provide a data basis for the design and parameter setting of the leaf vegetable harvester.
本发明的技术方案是:一种叶类蔬菜切割力学特性测试装置,包括进给总成、切割总成、输送总成、采集分析系统和控制系统;The technical solution of the present invention is: a device for testing the mechanical properties of leaf vegetable cutting, including a feed assembly, a cutting assembly, a conveying assembly, an acquisition and analysis system, and a control system;
所述进给总成安装于所述输送总成前端下部;进给总成包括平移推送单元和竖直升降单元,所述竖直升降单元位于平移推送单元的上面,竖直升降单元上面用于放置待割叶菜,平移推送单元能够沿切割方向做直线运动,竖直升降单元能够在竖直方向做直线运动;The feed assembly is installed on the lower part of the front end of the conveying assembly; the feed assembly includes a translation push unit and a vertical lift unit, the vertical lift unit is located above the translation push unit, and the vertical lift unit is used for Place the leafy vegetables to be cut, the translation push unit can make linear motion along the cutting direction, and the vertical lifting unit can make linear motion in the vertical direction;
所述切割总成安装于所述输送总成前部;The cutting assembly is installed at the front of the conveying assembly;
所述采集分析系统用于采集平移推送单元沿切割方向直线运动的位移与速度、竖直升降单元竖直方向直线运动的位移与速度、切割总成输出的扭矩T、切割总成转动角度信息β、切割过程中待割叶菜的割前、割中、割后的状态图像,并进行分析,得到切割总成的切割功率P、切割力Fx,以及待割叶菜运动状态与姿态信息;The collection and analysis system is used to collect the displacement and velocity of the linear movement of the translation push unit along the cutting direction, the displacement and velocity of the linear movement of the vertical lifting unit in the vertical direction, the torque T output by the cutting assembly, and the rotation angle information β of the cutting assembly . During the cutting process, the state images of the leafy vegetables to be cut before, during and after cutting are analyzed, and the cutting power P, cutting force F x of the cutting assembly, and the motion state and posture information of the leafy vegetables to be cut are obtained;
所述控制系统分别与所述进给总成、切割总成和输送总成连接。The control system is respectively connected with the feeding assembly, the cutting assembly and the conveying assembly.
上述方案中,所述进给总成还包括进给总成机架、托盘和磁性夹具;In the above solution, the feed assembly also includes a feed assembly frame, a tray and a magnetic clamp;
所述进给总成通过进给总成机架安装在所述输送总成前端下部;所述平移推送单元安装在进给总成机架上,所述竖直升降单元安装在平移推送单元上,所述托盘安装在所述竖直升降单元上;待割叶菜通过所述磁性夹具安装在所述托盘上;所述控制系统与所述平移推送单元和竖直升降单元连接。The feed assembly is installed on the lower part of the front end of the conveying assembly through the feed assembly frame; the translation push unit is installed on the feed assembly frame, and the vertical lifting unit is installed on the translation push unit , the tray is installed on the vertical lifting unit; the leafy vegetables to be cut are installed on the tray through the magnetic clamp; the control system is connected with the translation pushing unit and the vertical lifting unit.
进一步的,所述磁性夹具包括磁性底盘和夹紧装置;Further, the magnetic clamp includes a magnetic chassis and a clamping device;
所述待割叶菜根部通过所述夹紧装置固定于所述磁性底盘开口端,所述磁性底盘安装端通过磁力安装在所述托盘上。The root of the leafy vegetable to be cut is fixed to the opening end of the magnetic chassis through the clamping device, and the mounting end of the magnetic chassis is magnetically mounted on the tray.
上述方案中,所述切割总成包括切割驱动单元、行程调节单元和切割单元;In the above solution, the cutting assembly includes a cutting drive unit, a stroke adjustment unit and a cutting unit;
所述切割驱动单元安装在所述输送总成上,所述切割单元通过所述行程调节单元与切割驱动单元动力输出端连接;The cutting drive unit is installed on the conveying assembly, and the cutting unit is connected to the power output end of the cutting drive unit through the stroke adjustment unit;
所述控制系统与所述切割驱动单元连接。The control system is connected to the cutting drive unit.
进一步的,所述行程调节单元上开有滑槽;Further, a chute is opened on the stroke adjustment unit;
所述切割单元的两端分别设有滑杆、滑轨,滑轨分别安装在所述输送总成前部的两侧,滑杆与切割单元通过连接件连接,滑杆和滑轨配合构成直线副,连接件与连杆的一端转动连接,连杆的另一端与行程调节单元上的滑槽转动连接。The two ends of the cutting unit are respectively provided with sliding rods and sliding rails, and the sliding rails are respectively installed on both sides of the front of the conveying assembly. The sliding rods and the cutting unit are connected by connecting pieces, and the sliding rods and the sliding rails cooperate to form a straight line. Auxiliary, the connecting piece is rotatably connected with one end of the connecting rod, and the other end of the connecting rod is rotatably connected with the chute on the stroke adjustment unit.
进一步的,所述连接件与切割单元转动连接,且通过紧定单元拧紧。Further, the connecting piece is rotatably connected with the cutting unit, and is tightened by the tightening unit.
上述方案中,所述输送总成包括输送机架、输送单元驱动和输送单元;所述输送单元安装于所述输送机架上,所述输送单元驱动安装于所述输送机架上,所述输送单元驱动驱动所述输送单元将切割后的所述待割叶菜往后输送;所述控制系统与所述输送单元驱动连接。In the above solution, the conveying assembly includes a conveying frame, a conveying unit drive and a conveying unit; the conveying unit is mounted on the conveying frame, the conveying unit is driven and mounted on the conveying frame, and the The conveying unit drives the conveying unit to convey the cut leafy vegetables backward; the control system is connected with the conveying unit.
上述方案中,所述采集分析系统包括平移推送位置检测装置、竖直升降位置检测装置、扭矩测量单元、角度测量单元、高速摄像头、采集单元和分析单元;In the above solution, the acquisition and analysis system includes a translation push position detection device, a vertical lift position detection device, a torque measurement unit, an angle measurement unit, a high-speed camera, an acquisition unit and an analysis unit;
所述平移推送位置检测装置用于采集平移推送单元沿切割方向直线运动的位移与速度并传输至所述采集单元,所述竖直升降位置检测装置用于采集竖直升降单元竖直方向直线运动的位移与速度并传输至所述采集单元,所述扭矩测量单元用于采集切割总成输出的扭矩T并传输至所述采集单元,所述角度测量单元用于采集切割总成转动角度信息β并传输至所述采集单元,所述高速摄像头分别安装于所述切割总成正上方、左侧与右侧用于采集切割过程中所述待割叶菜的割前、割中、割后的状态图像并将信息传输至所述采集单元。所述采集单元将所采集的信息传输至所述分析单元进行分析。The translation push position detection device is used to collect the displacement and velocity of the translation push unit moving linearly along the cutting direction and transmit it to the collection unit, and the vertical lift position detection device is used to collect the vertical linear movement of the vertical lift unit The displacement and speed of the cutting assembly are transmitted to the collection unit, the torque measurement unit is used to collect the output torque T of the cutting assembly and transmitted to the collection unit, and the angle measurement unit is used to collect the rotation angle information β of the cutting assembly and transmitted to the acquisition unit, the high-speed cameras are respectively installed directly above, on the left side and on the right side of the cutting assembly for collecting the states of the leafy vegetables to be cut before, during and after cutting during the cutting process image and transmit information to the acquisition unit. The collection unit transmits the collected information to the analysis unit for analysis.
上述方案中,所述采集分析系统通过功率计算模型即如下公式计算测试过程中切割功率P:In the above scheme, the acquisition and analysis system calculates the cutting power P during the test through the power calculation model, that is, the following formula:
其中: in:
式中:β为t时刻所述切割驱动单元转动角度信息;β0为t0时刻所述切割驱动单元转动角度信息;Tmax为t0~t时刻所述切割驱动单元输出的扭矩T的最大值。In the formula: β is the rotation angle information of the cutting drive unit at time t; β0 is the rotation angle information of the cutting drive unit at time t0 ; Tmax is the maximum torque T output by the cutting drive unit at time t0 ~t value.
上述方案中,当所述切割单元为往复刀时,所述采集分析系统通过以下往复刀切割力计算模型计算测试过程中所需的切割力Fx:In the above solution, when the cutting unit is a reciprocating knife, the acquisition and analysis system calculates the cutting force F x required during the test through the following reciprocating knife cutting force calculation model:
式中:β为t时刻所述切割驱动单元转动角度信息;T为所述切割驱动单元输出的扭矩,L为所述行程调节单元回转中心与所述行程调节单元与所述连杆的转动连接位置之间的距离。In the formula: β is the rotation angle information of the cutting drive unit at time t; T is the torque output by the cutting drive unit, and L is the rotational connection between the rotation center of the stroke adjustment unit and the stroke adjustment unit and the connecting rod distance between locations.
上述方案中,当所述切割单元为环形刀时,所述采集分析系统通过以下环形刀切割力计算模型计算测试过程中所需的切割力Fx:In the above solution, when the cutting unit is a circular knife, the acquisition and analysis system calculates the cutting force F x required during the test through the following circular knife cutting force calculation model:
式中:L为所述行程调节单元回转中心与所述行程调节单元与所述连杆的转动连接位置之间的距离;T为所述切割驱动单元输出的扭矩。In the formula: L is the distance between the rotation center of the stroke adjustment unit and the rotational connection position of the stroke adjustment unit and the connecting rod; T is the torque output by the cutting drive unit.
与现有技术相比,本发明的有益效果是:本发明针对目前缺乏叶菜收获割前、割中、割后的切割特性与群体运动状态的试验台,提供了一种叶类蔬菜切割力学特性测试装置,为不同品种叶菜与不同种植模式收获时收获参数测试试验,为叶菜收获机设计与参数设置提供数据基础。本发明针对目前叶菜种植模式尚未形成规范导致不同地区叶菜收获情况差别较大,提供了一种基于螺旋夹紧与磁力布置的叶菜固定与分布的磁性夹具,具有固定简单方面易于布置的特点,可满足不同叶菜夹紧固定与不同种植农艺的叶菜分布状况。本发明针对叶菜割前、割中、割后的切割特性与群体运动状态参数较难获得的问题,提供了一种采集分析系统,通过扭矩测量单元、角度测量单元、高速摄像头检测叶菜切割过程中扭矩、角度、割前割中割后叶菜群体运动状态并通过相应计算模型进行计算分析。通过本发明能为叶菜收获机设计与参数设置提供数据基础。Compared with the prior art, the beneficial effects of the present invention are: the present invention provides a cutting mechanism for leafy vegetables aiming at the lack of cutting characteristics and group movement state of leafy vegetables before, during and after harvesting. The characteristic test device is used for testing the harvesting parameters of different varieties of leafy vegetables and different planting modes, and provides a data basis for the design and parameter setting of leafy vegetable harvesters. The invention provides a magnetic clamp for fixing and distributing leaf vegetables based on screw clamping and magnetic force arrangement, which has the advantages of simple fixing and easy arrangement, in view of the fact that the current planting mode of leaf vegetables has not yet formed a standard and the harvesting conditions of leaf vegetables in different regions are quite different. Features, can meet the clamping and fixing of different leaf vegetables and the distribution of leaf vegetables in different planting agronomy. The present invention aims at the problem that it is difficult to obtain the cutting characteristics and group motion state parameters of leafy vegetables before, during, and after cutting, and provides a collection and analysis system, which detects the cutting of leafy vegetables through a torque measurement unit, an angle measurement unit, and a high-speed camera. During the process, the torque, angle, and the movement state of the leaf vegetable group after cutting before and during cutting are calculated and analyzed through the corresponding calculation model. The invention can provide a data basis for the design and parameter setting of the leaf vegetable harvester.
附图说明Description of drawings
图1是本发明一实施方式的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2是本发明一实施方式的进给总成结构示意图。Fig. 2 is a schematic structural view of a feed assembly according to an embodiment of the present invention.
图3是本发明一实施方式的磁性夹具固定待割叶菜的示意图。Fig. 3 is a schematic diagram of fixing the leafy vegetables to be cut by a magnetic clamp according to an embodiment of the present invention.
图4是本发明一实施方式的磁性夹具与待割叶菜连接处的放大示意图。Fig. 4 is an enlarged schematic view of the connection between the magnetic clamp and the leafy vegetables to be cut according to an embodiment of the present invention.
图5是本发明一实施方式的磁性夹具结构示意图。Fig. 5 is a schematic structural diagram of a magnetic clamp according to an embodiment of the present invention.
图6是本发明一实施方式的切割总成正二测视图。Fig. 6 is an orthographic view of the cutting assembly according to one embodiment of the present invention.
图7是本发明一实施方式的切割总成前视图。Fig. 7 is a front view of a cutting assembly according to an embodiment of the present invention.
图8是本发明一实施方式的切割总成一侧局部放大图。Fig. 8 is a partially enlarged view of one side of the cutting assembly according to an embodiment of the present invention.
图9是本发明一实施方式的切割总成另一侧局部放大图。Fig. 9 is a partially enlarged view of another side of the cutting assembly according to an embodiment of the present invention.
图10是本发明一实施方式的输送总成结构示意图。Fig. 10 is a schematic structural view of a conveying assembly according to an embodiment of the present invention.
图11是本发明一实施方式的采集分析系统示意图。Fig. 11 is a schematic diagram of an acquisition and analysis system according to an embodiment of the present invention.
图12是本发明一实施方式的采集分析系统切割力计算模型的几何尺寸示意图。Fig. 12 is a schematic diagram of geometric dimensions of the cutting force calculation model of the acquisition and analysis system according to an embodiment of the present invention.
图中:1、进给总成;1-1、进给总成机架;1-2、平移推送单元;1-3、竖直升降单元;1-4、托盘;1-5、磁性夹具;1-5-1、磁性底盘;1-5-2、夹紧装置;1-6、待割叶菜;2、切割总成;2-1、切割驱动单元;2-2、行程调节单元;2-3、连杆;2-4、滑轨;2-5、滑杆;2-6、紧定单元;2-7、切割单元;2-8、连接件;3、输送总成;3-1、输送机架;3-2、输送单元驱动;3-3、输送单元;4、采集分析系统;4-1、平移推送位置检测装置;4-2、竖直升降位置检测装置;4-3、扭矩测量单元;4-4、角度测量单元;4-5、高速摄像头;4-6、采集单元;4-7、分析单元;5、控制系统。In the figure: 1, feed assembly; 1-1, feed assembly frame; 1-2, translation push unit; 1-3, vertical lift unit; 1-4, pallet; 1-5, magnetic fixture ;1-5-1, magnetic chassis; 1-5-2, clamping device; 1-6, leafy vegetables to be cut; 2, cutting assembly; 2-1, cutting drive unit; 2-2, stroke adjustment unit ;2-3, connecting rod; 2-4, slide rail; 2-5, slide rod; 2-6, tightening unit; 2-7, cutting unit; 2-8, connector; 3, conveying assembly; 3-1. Conveyor rack; 3-2. Conveyor unit drive; 3-3. Conveyor unit; 4. Acquisition and analysis system; 4-1. Translation push position detection device; 4-2. Vertical lift position detection device; 4-3. Torque measurement unit; 4-4. Angle measurement unit; 4-5. High-speed camera; 4-6. Acquisition unit; 4-7. Analysis unit; 5. Control system.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于此。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
图1所示为所述叶类蔬菜切割力学特性测试装置一种较佳的实施方式,所述叶类蔬菜切割力学特性测试装置,包括进给总成1、切割总成2、输送总成3、采集分析系统4、控制系统5。所述进给总成1安装于所述输送总成3前端下部;所述切割总成2安装于所述输送总成3前部;所述控制系统5分别与所述进给总成1、切割总成2、输送总成3连接。Figure 1 shows a preferred embodiment of the test device for cutting mechanical properties of leafy vegetables. The test device for mechanical properties of leafy vegetables includes a
图2、图3、图4、图5所示为所述进给总成1结构示意图,所述进给总成1包括进给总成机架1-1、平移推送单元1-2、竖直升降单元1-3、托盘1-4和磁性夹具1-5。所述进给总成1通过所述进给总成机架1-1安装于所述输送机架3-1前端下部;所述平移推送单元1-2连接于所述进给总成机架1-1上,所述竖直升降单元1-3安装于所述平移推送单元1-2上,所述托盘1-4安装于所述竖直升降单元1-3上;所述待割叶菜1-6通过所述磁性夹具1-5安装于所述托盘1-4上。所述控制系统与所述平移推送单元1-2与竖直升降单元1-3连接,且所述平移推送单元1-2与竖直升降单元1-3速度均可调节。所述平移推送单元1-2和竖直升降单元1-3可以为电动推杆、电动油缸、电动气缸等直线驱动机构。Fig. 2, Fig. 3, Fig. 4, and Fig. 5 are schematic diagrams of the structure of the
所述平移推送单元1-2可实现安装及间接安装其上的所述竖直升降单元1-3、托盘1-4、磁性夹具1-5、待割叶菜1-6沿所述切割单元2-7切割方向直线运动即可实现所述待割叶菜1-6沿所述切割单元2-7切割方向直线运动;所述竖直升降单元1-3可实现安装及间接安装其上的所述托盘1-4、磁性夹具1-5、待割叶菜1-6竖直方向直线运动即可实现所述待割叶菜1-6相对于所述切割单元2-7的高度变化。可通过所述平移推送单元1-2和竖直升降单元1-3的运动组合实现所述待割叶菜1-6相对于所述切割单元2-7的相对进给速度与高度参数变化。The translation pushing unit 1-2 can be installed and indirectly installed on the vertical lifting unit 1-3, the tray 1-4, the magnetic clamp 1-5, the leafy vegetables to be cut 1-6 along the cutting unit 2-7 Linear movement in the cutting direction can realize the linear movement of the leafy vegetables 1-6 to be cut along the cutting direction of the cutting unit 2-7; the vertical lifting unit 1-3 can be installed and indirectly installed on it The vertical linear movement of the tray 1-4, the magnetic clamp 1-5, and the leafy vegetables to be cut 1-6 can realize the height change of the leafy vegetables to be cut 1-6 relative to the cutting unit 2-7. The relative feed speed and height parameter change of the leafy vegetables to be cut 1-6 relative to the cutting unit 2-7 can be realized through the movement combination of the translation pushing unit 1-2 and the vertical lifting unit 1-3.
所述磁性夹具1-5包括磁性底盘1-5-1、夹紧装置1-5-2。所述待割叶菜1-6其根部通过所述夹紧装置1-5-2固定于所述磁性底盘1-5-1开口端,所述磁性底盘1-5-1安装端通过磁力安装于所述托盘1-4上,并可根据实际种植中不同农艺灵活调节所述待割叶菜1-6的数量与位置。The magnetic clamp 1-5 includes a magnetic chassis 1-5-1 and a clamping device 1-5-2. The root of the leafy vegetable 1-6 to be cut is fixed to the open end of the magnetic chassis 1-5-1 through the clamping device 1-5-2, and the installation end of the magnetic chassis 1-5-1 is magnetically installed On the tray 1-4, the quantity and position of the leafy vegetables 1-6 to be cut can be flexibly adjusted according to different agronomy in actual planting.
图6、图7、图8和图9所示为所述切割总成2结构示意图,所述切割总成2包括切割驱动单元2-1、行程调节单元2-2、连杆2-3、滑轨2-4、滑杆2-5和切割单元2-7。所述切割驱动单元2-1外壳安装于所述输送机架3-1上,所述切割驱动单元2-1动力输出端与所述行程调节单元2-2连接,所述行程调节单元2-2上开有滑槽;两套所述滑杆2-5连接于所述切割单元2-7两端,两套所述滑轨2-4与两套所述滑杆2-5配合构成直线副;两套所述滑轨2-4固定连接于所述输送机架前端3-1两侧,所述滑杆2-5与切割单元2-7通过连接件2-8连接,连接件2-8与连杆2-3的一端转动连接,连杆2-3的另一端与行程调节单元2-2上的滑槽转动连接。所述控制系统5与所述切割驱动单元2-1连接,所述切割驱动单元2-1速度可调节。Fig. 6, Fig. 7, Fig. 8 and Fig. 9 are schematic diagrams showing the structure of the cutting
所述切割单元2-7可根据所述切割驱动单元2-1提供的动力通过所述行程调节单元2-2和所述连杆2-3沿所述滑轨2-4与所述滑杆2-5构成的直线副进行往复直线运动,且所述切割单元2-7的往复速度与行程可通过调节所述切割驱动单元2-1转速及所述行程调节单元2-2上滑槽与所述连杆2-3的转动连接位置来调节变化。The cutting unit 2-7 can pass the stroke adjustment unit 2-2 and the connecting rod 2-3 along the sliding rail 2-4 and the sliding rod according to the power provided by the cutting driving unit 2-1. The linear pair composed of 2-5 performs reciprocating linear motion, and the reciprocating speed and stroke of the cutting unit 2-7 can be adjusted by adjusting the speed of the cutting drive unit 2-1 and the upper chute of the stroke adjustment unit 2-2 and The rotational connection position of the connecting rod 2-3 is adjusted to vary.
所述切割总成2还包括紧定单元2-6,所述切割单元2-7切割角度可调节并通过所述紧定单元2-6进行角度固定。The cutting
所述切割单元2-7为任一适合叶类蔬菜收获切割装置,诸如往复刀具或环形刀等。The cutting unit 2-7 is any cutting device suitable for harvesting leafy vegetables, such as a reciprocating knife or a circular knife.
图10所示为所述输送总成3结构示意图,所述输送总成3包括输送机架3-1、输送单元驱动3-2和输送单元3-3。所述输送单元3-3安装于所述输送机架3-1上,所述输送单元驱动3-2安装于所述输送机架3-1上,所述输送单元驱动3-2提供动力使所述输送单元3-3将切割后的所述待割叶菜1-6输送至后部。所述控制系统5与所述输送单元驱动3-2连接,所述输送单元驱动3-2速度可调节。Fig. 10 is a schematic structural diagram of the conveying
图11、图12所示为所述采集分析系统4结构与原理示意图,所述采集分析系统4包括平移推送位置检测装置4-1、竖直升降位置检测装置4-2、扭矩测量单元4-3、角度测量单元4-4、高速摄像头4-5、采集单元4-6和分析单元4-7。所述平移推送位置检测装置4-1可检测所述平移推送单元1-2致使的所述竖直升降单元1-3、托盘1-4、磁性夹具1-5、待割叶菜1-6沿所述切割单元2-7切割方向直线运动的位移与速度并传输至所述采集单元4-6,所述竖直升降位置检测装置4-2可检测所述竖直升降单元1-3致使的所述托盘1-4、磁性夹具1-5、待割叶菜1-6竖直方向直线运动的位移与速度并传输至所述采集单元4-6,所述扭矩测量单元4-3可检测所述切割驱动单元2-1输出的扭矩T并传输至所述采集单元4-6,所述角度测量单元4-4可检测所述切割驱动单元2-1转动角度信息β并传输至所述采集单元4-6,三组所述高速摄像头4-5分别安装于所述切割总成2正上方、左侧与右侧以采集切割过程中所述待割叶菜1-6的割前、割中、割后的状态并将信息传输至所述采集单元4-6。所述采集单元将所采集的信息传输至所述分析单元4-7进行分析。Fig. 11 and Fig. 12 are schematic diagrams showing the structure and principle of the collection and
所述分析单元4-7通过所述采集单元4-6接收到的信息通过功率计算模型即如下公式计算测试过程中切割功率P:The analysis unit 4-7 calculates the cutting power P in the test process through the power calculation model through the information received by the acquisition unit 4-6, that is, the following formula:
其中: in:
式中:β为t时刻所述角度测量单元4-2检测所述切割驱动单元2-1转动角度信息;β0为t0时刻所述角度测量单元4-2检测所述切割驱动单元2-1转动角度信息;Tmax为t0~t时刻所述扭矩测量单元4-3测量所述切割驱动单元2-1输出的扭矩T的最大值;In the formula: β is the angle measurement unit 4-2 detecting the rotation angle information of the cutting drive unit 2-1 at time t; β0 is the angle measuring unit 4-2 detecting the cutting drive unit 2-1 at time t0 . 1 rotation angle information; T max is the maximum value of the torque T output by the cutting drive unit 2-1 measured by the torque measuring unit 4-3 at time t 0 to t;
所述分析单元4-7通过所述采集单元4-6接收到的信息通过切割力计算模型即如下公式计算测试过程中所需的切割力Fx:The analysis unit 4-7 calculates the cutting force F x required in the test process through the cutting force calculation model through the information received by the acquisition unit 4-6, that is, the following formula:
式中:L为所述行程调节单元2-2回转中心与所述行程调节单元2-2与所述连杆2-3的转动连接位置之间的距离;T为所述切割驱动单元2-1输出的扭矩。In the formula: L is the distance between the rotation center of the stroke adjustment unit 2-2 and the rotational connection position between the stroke adjustment unit 2-2 and the connecting rod 2-3; T is the cutting drive unit 2- 1 output torque.
上述功率计算模型和切割力计算模型适用于切割单元2-7为往复刀的情况,当所选切割单元2-7为环形刀,环形刀切割力计算模型可为:The above power calculation model and cutting force calculation model are applicable to the case where the cutting unit 2-7 is a reciprocating knife. When the selected cutting unit 2-7 is a ring knife, the cutting force calculation model of the ring knife can be:
式中:L为所述行程调节单元2-2回转中心与所述行程调节单元2-2与所述连杆2-3的转动连接位置之间的距离;T为所述切割驱动单元2-1输出的扭矩。In the formula: L is the distance between the rotation center of the stroke adjustment unit 2-2 and the rotational connection position between the stroke adjustment unit 2-2 and the connecting rod 2-3; T is the cutting drive unit 2- 1 output torque.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施例的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施例或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent embodiment or All changes should be included within the protection scope of the present invention.
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CN111351676A (en) * | 2020-04-02 | 2020-06-30 | 山东省农业机械科学研究院 | Potato crop stem harvesting test device |
CN111264171B (en) * | 2020-04-02 | 2024-08-20 | 山东省农业机械科学研究院 | Multifunctional reciprocating cutting test device for crop stalks |
CN111781000A (en) * | 2020-04-02 | 2020-10-16 | 山东省农业机械科学研究院 | Root crop stalk conveying and cutting test device |
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2020
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