CN112450450B - A two-stage adjustable sugarcane juice crusher - Google Patents

Abstract

The invention relates to a two-stage adjustable sugarcane juice crusher. The sugarcane is fed into a lead-in roller group, and the lead-in roller group cuts and flattens the sugarcane through the annular teeth on the sides of the two lead-in rollers. The anti-skid groove bites on the surface of the sugar cane laterally to avoid the relative sliding between the sugar cane and the lead-in roller; the cut and flattened sugar cane enters the press roller group to squeeze out the sugar cane juice and fall into the lower receiving box, being The dried long bagasse enters between the crushing roller and the shield. The bagasse is shredded by the crushing knife on the crushing roller and falls into the waste residue box below. The bagasse that is not easy to fall off on the roller is scraped off to ensure the pressing effect of the press roller; the power supply device includes a battery, as well as a matching charger and inverter, which are installed on the lower bottom plate, which can provide power for our outdoor use. The invention has multiple functions, high efficiency, good effect, and is clean and hygienic, and is suitable for popularization and application in small and medium-sized merchants.

Description

A two-stage adjustable sugarcane juice crusher

[Technical field]

The invention relates to the technical field of sugarcane juice extraction, in particular to a two-stage adjustable sugarcane juicer.

[Background technique]

Sugarcane is an edible herb, which is widely cultivated in southern my country. Because sugarcane has a high sugar content and is rich in various vitamins, it is mainly used for people's daily direct consumption and sugar industry. Its juice is sweet and has special effects such as moistening the lungs and relieving cough, promoting body fluid and moisturizing dryness, curing cough due to deficiency and heat, and bronchitis after illness in the weak. It is loved by more and more people.

Most of the existing sugarcane juicers on the market are first-level juicing, and the juicing rate is not high, resulting in a lot of waste of sugarcane, mainly manual and motor-driven juicing. In the process of sugarcane juicing, it is necessary to manually push the sugarcane intermittently, and the sugarcane is fed into the sugarcane juicer little by little, and the juicing efficiency is low. The existing sugarcane juicer also has certain drawbacks in use. It has a single function and can only be used for juicing, and cannot be used for crushing the sugarcane after juicing. At the same time, it is inconvenient to store, and it is not conducive to clean and hygienic; the existing sugarcane juicer is of average purity when juicing, and bagasse is likely to remain in the sugarcane juice, which affects the taste of drinking, and it is inconvenient to collect the sugarcane juice produced by juicing. , the collected device is not easy to clean. Therefore, there is an urgent need to develop a multifunctional sugarcane juicer that is simple and practical in structure and can perform juicing and crushing at the same time.

[Content of the Invention]

In order to solve the above problems, the present invention proposes a two-stage adjustable sugarcane juice crusher.

The technical scheme of the present invention is: a two-stage adjustable sugarcane juice crusher, which is characterized in that: it includes a juice extraction and crushing device installed on a platform plate, and a power supply device under the platform plate; the juice extraction and crushing device includes a symmetrical fixed The roller support connected to the platform plate, between the two roller supports, there is a lead-in roller group and a press roller group side by side. A gear A and a pulley A are coaxially sleeved at one end of the roll shaft of the introduction roll, and a gear B is connected to the roll shaft at the lower end of the press roll group. Gear C meshed with gear A and gear B respectively, and the other end is connected with pulley B, the sides of the upper and lower introduction rollers are covered with annular teeth along the axial direction, and there are multiple anti-skid grooves evenly distributed between the annular teeth along the axial direction; There is a pulverizing roller corresponding to the middle of the press roll set between the outer sides of the roller support. One side of the pulverizing roller is provided with a pulley C whose size is smaller than the size of the pulley B and is connected by a belt and the pulley B. The pulverizing roller includes two. The two disc bodies are arranged coaxially at the ends. A number of inclined crushing knives are evenly distributed along the circumferential direction between the upper parts of the inner end surfaces of the two disc bodies. The pulverizing teeth on the knife correspond to the pulverizing tooth grooves in the circumferential direction, the outer side of the pulverizing roller is covered with a shield, the lower part of the shield is connected with a discharge pipe, and the inner side of the shield is provided with a notch, and the lower end of the notch is hinged with and press The scraper is attached to the press roll at the lower end of the roller group, and the upper end of the scraper is provided with a blanking slope; the frame under the pulley armour is provided with a drive device, and the drive device and the pulley armour are connected by a belt, and the discharge A waste slag box is arranged below the material pipeline; the power supply device includes a battery, as well as a matching charger and inverter, which are installed on the lower bottom plate.

Preferably, a material receiving box is correspondingly arranged in the frame below the leak hole, the inlet of the material receiving box is provided with a handle, a filter layer is arranged in the material receiving box, and a faucet is connected to the material receiving box at the lower part of the filter layer, There is a cup receiving plate directly below the shell plate faucet.

Preferably, there are four universal wheels with brakes under the frame; and two adjustable outdoor sunshade fixing sleeve assemblies are installed on the side of the frame.

Preferably, a spacing adjustment mechanism is provided between the lead-in roller set and the roller support, the mechanism includes a slider slidably connected in the roller support, the roller shaft of the lead-in roller is sleeved in the slider, and the slider An adjustment support is fixedly connected to the upper roller support, and a threaded hole in the middle of the adjustment support is vertically inserted with an adjustment screw that is rotatably connected with the lower end of the slider, and there are limit bosses on both sides of the inner end of the slider; There is also a spacing adjustment mechanism on the roller group.

The beneficial technical effects of the present invention are:

In the present invention, the cleaned sugar cane is fed into the lead-in roller group by setting the juice-pressing and pulverizing device. The lead-in roller group cuts and flattens the sugar cane through the annular teeth on the sides of the two lead-in rollers. The surface of the sugar cane, to avoid the relative sliding between the sugar cane and the lead-in roller; the cut and flattened sugar cane enters the press roller group, and the sugar cane juice is rolled out and falls into the lower receiving box, and the dried long strip The bagasse enters between the crushing roller and the shield, the bagasse is chopped by the crushing blade on the crushing roller and falls into the waste box below, and the hinged scraper on the shield can bond the press roller in time. The bagasse that is not easy to fall off is scraped off to ensure the pressing effect of the press roll.

The present invention can provide power for outdoor use by setting a power supply device including a battery, a matching charger and an inverter, which are installed on the lower bottom plate.

In the present invention, four universal wheels with brakes are arranged under the frame, which is convenient for us to move and fix the machine; two adjustable outdoor sunshade fixing sleeve components are installed on the side of the frame. When we use the machine outdoors, we encounter In sunny or rainy days, it can be used to fix sunshades with rods of different diameters, which can bring a better experience to merchants and customers.

In the present invention, the long bagasse is chopped by the pulverizing knife of the pulverizing roller. The pulverizing teeth are evenly distributed on the cutting edge of the pulverizing knife. Biting into the long bagasse for crushing, the crushing is more uniform, and a hollow cage-like structure is formed in the crushing roller. .

The invention is provided with a spacing adjustment mechanism between the introduction roller group and the roller support, which can adjust the spacing between the upper and lower roller groups according to different varieties and different diameters of sugarcane, fully extract the sugarcane juice, improve the sugarcane juice yield, reduce waste.

[Description of drawings]

Fig. 1 is one of the three-dimensional structure schematic diagrams of the present invention;

Fig. 2 is the second three-dimensional structure schematic diagram of the present invention;

3 is the third schematic diagram of the three-dimensional structure of the present invention with the shell plate removed;

4 is the fourth schematic diagram of the three-dimensional structure of the present invention with the shell plate removed;

5 is a schematic top view of a three-dimensional structure of the present invention;

Fig. 6 is the A-A direction sectional view of Fig. 5;

Fig. 7 is one of the three-dimensional structural representations of the juice extracting and pulverizing device of the present invention;

Fig. 8 is the second schematic diagram of the three-dimensional structure of the juice squeezing and pulverizing device of the present invention;

Fig. 9 is the structural representation of the juice extracting and pulverizing device in Fig. 6;

Fig. 10 is the three-dimensional structure schematic diagram of the pulverizing roller in the juice squeezing pulverizing device of the present invention;

Fig. 11 is a partial enlarged view of Fig. 10 (the positional relationship between adjacent pulverizing teeth and pulverizing tooth slots is marked by dotted lines in the figure);

FIG. 12 is a schematic three-dimensional structure diagram of the slider of the present invention.

In the picture, 1. Universal wheel with brake, 2. Power switch, 3. Cup receiving plate, 4. Platform plate, 5. Rack, 51. Shell plate, 511. Internal bracket, 6. Adjustable outdoor sunshade Fixed sleeve assembly, 7. Juice crushing device, 71. Roller support, 711. Sugarcane limit rod, 72. Lead-in roller set, 721. Gear armour, 722. Pulley armour, 723. Lead-in roller, 7231. Ring gear , 7232. Anti-skid groove, 724. Pulley B, 73. Press roll group, 731. Gear B, 732. Press roll, 74. Rotary shaft, 741. Gear C, 75. Crushing roller, 751. Pulley C, 752. Crushing knife , 7521. Crushing teeth, 7522. Disc body, 753. Shield, 754. Discharge pipe, 755. Scraper, 7551. Blanking slope, 76. Leakage hole, 77. Waste box, 771. Waste box door Lock, 78. Spacing adjustment mechanism, 781. Slider, 7811. Limit boss, 782. Adjustment support, 783. Adjustment screw, 79. Feed box, 791. Filter plate, 792. Faucet, 793. Limit Plate, 80. Drive, 81. Battery, 82. Battery charger, 83. Battery inverter, 9. Belt 1, 10. Belt 2, 11. Limit table.

[Detailed ways]

Referring to the accompanying drawings 1-12 of the description, a two-stage adjustable sugarcane juice crusher is characterized in that: it includes a juice extraction and crushing device installed on a platform plate, and a power supply device under the platform plate;

The juice crushing device includes a roller support that is symmetrically and fixedly connected to the platform plate. Between the two roller supports, a lead-in roller group and a press roller group are arranged side by side. The platform plate below the lead-in roller group and the press roller group is provided with Leakage hole, one end of the lead-in roller shaft at the bottom of the lead-in roller group is coaxially sleeved with gear A and pulley A, the roller at the lower end of the press roller group is connected with gear B, and the lower part between the two roller supports is connected with a rotating shaft. , One end of the rotating shaft is connected with gear C meshing with gear A and gear B respectively, and the other end is connected with pulley B. Gear A drives gear B and gear C to rotate at the same time, and gear C drives pulley B to rotate through the rotating shaft. The sides are covered with annular teeth that cut the sugarcane in the axial direction, and there are multiple anti-slip grooves that can bite on the outer surface of the sugar cane evenly distributed between the annular teeth in the axial direction. There is a crushing roll corresponding to the middle of the press roll set between the outer sides of the two roller supports, and one side of the crushing roll is provided with a size smaller than the size of the pulley B and passes through the belt The pulley C connected to the pulley B, the pulverizing roller includes two disc bodies arranged coaxially at both ends, and a number of inclined pulverizing knives are evenly distributed along the circumferential direction between the inner end surfaces of the two disc bodies. There are pulverizing teeth along the axial direction, and the pulverizing teeth on the adjacent pulverizing knives correspond to the pulverizing tooth grooves in the circumferential direction, so the pulverizing teeth can stagger into the long bagasse for pulverization, and the pulverization is more uniform , In addition, a hollow cage-like structure is formed in the crushing roller. The crushed bagasse falls from the crushing roller, which is not easy to be blocked, and the crushing and exporting effect is better. The outer side of the crushing roller is covered with a shield, and the lower part of the shield is connected In the discharge pipe, the inner side of the shield is provided with a gap for feeding bagasse, the lower end of the gap is hinged with a scraper that is attached to the press roll at the lower end of the press roll group. The bagasse that is not easy to fall off is scraped off to ensure the pressing effect of the press roll. The upper end of the scraper is provided with a blanking slope. The bagasse enters the protective cover along the slope and is crushed. There is a limit table to limit the deviation of the sugar cane; a drive device is arranged in the frame under the pulley armor, the drive device and the pulley armor are connected by a belt, and a waste slag box is arranged under the discharge pipe; the power supply device includes a battery, And the matching charger and inverter, which are installed on the lower bottom plate, can provide power for our outdoor use.

There is a corresponding receiving box in the frame below the leak hole, the entrance of the receiving box is provided with a handle, the bottom surface of the receiving box is provided with a limit plate, the inside of the receiving box is provided with a filter layer, and the connection at the lower part of the filter layer is provided. A faucet is connected to the material box, and a cup receiving plate is arranged just below the faucet on the shell plate.

There are four universal wheels with brakes under the frame, which is convenient for us to move and fix the machine; two adjustable outdoor sunshade fixing sleeve components are installed on the side of the frame, which can be used in sunny or rainy days. To fix the umbrellas with different diameter rods for us can bring a better experience to the merchants and customers.

A spacing adjustment mechanism is arranged between the lead-in roller group and the roller support. The mechanism includes a slider slidably connected in the roller support. The roller shaft of the lead-in roller is sleeved in the slider, and the roller above the slider. The wheel support is fixedly connected with an adjustment support, and the threaded hole in the middle of the adjustment support is vertically inserted with an adjustment screw connected with the lower end and the sliding block in rotation; For sugarcane with a diameter, the distance between the upper and lower sets of rollers can be adjusted by rotating the adjusting screw, so as to fully squeeze the sugarcane juice, improve the sugarcane juice yield and reduce waste; two sugarcane limiters are horizontally arranged between the front ends of the roller bearings. The position bar is used to limit the up and down swing of the sugar cane when the sugar cane enters the lead-in roller group.

Claims (3)

1. The utility model provides a second grade adjustable sugarcane crushing mill that squeezes juice which characterized in that: comprises a juicing and crushing device arranged on a platform plate and a power supply device arranged below the platform plate; the juicing and crushing device comprises roller supports symmetrically and fixedly connected to a platform plate, a guide-in roller set and a pressing roller set are arranged between the two roller supports side by side, leak holes are formed in the platform plate below the guide-in roller set and the pressing roller set, one end of a guide-in roller shaft at the lower part of the guide-in roller set is coaxially sleeved with a gear A and a belt pulley A, a gear B is connected to a roller shaft at the lower end of the pressing roller set, a rotating shaft is rotatably connected to the lower part between the two roller supports, one end of the rotating shaft is connected with a gear C which is respectively meshed with the gear A and the gear B, the other end of the rotating shaft is connected with a belt pulley B, the side surfaces of the upper and lower guide-in rollers are all fully provided with annular teeth along the axial direction, and a plurality of anti-skid grooves are uniformly distributed between the annular teeth along the axial direction; a crushing roller corresponding to the middle of the squeezing roller group is arranged between the outer sides of the two roller wheel supports, a belt pulley C which is smaller than the belt pulley B in size and is connected with the belt pulley B through a belt is arranged on one side of the crushing roller, the crushing roller comprises two disc bodies coaxially arranged at two ends, a plurality of inclined crushing cutters are uniformly distributed between the upper parts of the inner end surfaces of the two disc bodies along the circumferential direction, crushing teeth are distributed on the upper ends of the crushing cutters along the axial direction, the crushing teeth and the crushing tooth grooves on the adjacent crushing cutters correspond to each other along the circumferential direction, a protective cover is sleeved on the outer side of the crushing roller, a discharging pipeline is connected to the lower part of the protective cover, a notch is arranged on the inner side of the protective cover, a scraping cutter attached to the squeezing roller at the lower end of the squeezing roller group is hinged to the lower end of the squeezing roller group, and a blanking slope is arranged at the upper end of the scraping cutter; a driving device is arranged in the rack below the belt pulley A, the driving device is connected with the belt pulley A through a belt, and a waste residue box is arranged below the discharge pipeline; the power supply device comprises a storage battery, a matched charger and an inverter, and is arranged on the lower bottom plate; an interval adjusting mechanism is arranged between the guide roller group and the roller support, the mechanism comprises a slide block which is connected in the roller support in a sliding manner, a roller sleeve of the guide roller is sleeved in the slide block, the roller support above the slide block is fixedly connected with an adjusting support, an adjusting screw rod with the lower end rotationally connected with the slide block is vertically inserted into a threaded hole in the middle of the adjusting support, and limiting bosses are arranged on two sides of the inner end of the slide block; the press roller group is also provided with a spacing adjusting mechanism.

2. The two-stage adjustable sugar cane juice mill of claim 1, wherein: the cup receiving device is characterized in that a material receiving box is correspondingly arranged in the rack below the leak hole, a handle is arranged at the inlet of the material receiving box, a filter layer is arranged in the material receiving box, a faucet is connected to the material receiving box at the lower part of the filter layer, and a cup receiving plate is arranged right below the faucet of the shell plate.

3. The two-stage adjustable sugar cane juice mill of claim 1, wherein: four universal wheels with brakes are arranged below the rack; two adjustable outdoor sunshade umbrella fixing sleeve assemblies are mounted on the side face of the rack.

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