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CN112456804B - Magnetic nanocrystalline glass solder, preparation method thereof and method for connecting ferrite by applying magnetic nanocrystalline glass solder - Google Patents

Magnetic nanocrystalline glass solder, preparation method thereof and method for connecting ferrite by applying magnetic nanocrystalline glass solder Download PDF

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CN112456804B
CN112456804B CN202011453520.XA CN202011453520A CN112456804B CN 112456804 B CN112456804 B CN 112456804B CN 202011453520 A CN202011453520 A CN 202011453520A CN 112456804 B CN112456804 B CN 112456804B
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welded
glass solder
ferrite
magnetic nanocrystalline
magnetic
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CN112456804A (en
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林铁松
陈倩倩
何鹏
林盼盼
杜轩宇
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Harbin Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/24Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/003Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/10Glass interlayers, e.g. frit or flux

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Magnetic Heads (AREA)
  • Glass Compositions (AREA)

Abstract

The invention relates to a magnetic nanocrystalline glass solder, a preparation method thereof and a method for connecting ferrite by applying the magnetic nanocrystalline glass solder, and belongs to the technical field of ferrite welding. The component of the glass solder provided by the invention is xBi2O3‑yCoO‑yFe2O3‑10B2O3(mol.%, x is 30-40, y is 25-35), and the physical and chemical properties of the glass solder are close to those of ferrite. And this application adopts magnetic brazing filler metal piece and the base metal after low temperature glass premelting to carry out compound connection, when guaranteeing the reliable connection of ferrite and the magnetic property of welding seam, realizes the structural stability and the performance stability of microwave ferrite device long-term service. The invention not only can realize the unification of the electromagnetic performance of the glass welding seam and the ferrite parent metal, but also accords with the green concept of energy-saving sustainable development, and has important application value for the connection of the ferrite and the processing of microwave devices.

Description

Magnetic nanocrystalline glass solder, preparation method thereof and method for connecting ferrite by applying magnetic nanocrystalline glass solder
Technical Field
The invention relates to a magnetic nanocrystalline glass solder, a preparation method thereof and a method for connecting ferrite by applying the magnetic nanocrystalline glass solder, and belongs to the technical field of ferrite welding.
Background
As a magnetic material, the ferrite is widely applied to the fields of high frequency and microwave, and with the development of microelectronic technology and the miniaturization of microwave devices, higher requirements are put forward on the connection of ferrite components. On one hand, the welding seam and the base material have similar dielectric properties and lower dielectric loss, and the magnetic property of the welding seam is similar to that of the ferrite base material; on the other hand, the stability and good mechanical property of the long-term service of the ferrite device are ensured. The traditional amorphous glass brazing filler metal cannot meet the magnetic requirement of a welding seam because the amorphous glass brazing filler metal is not magnetic, and the magnetic phase generated by the magnetic glass brazing filler metal after heat treatment can introduce magnetism, so that the amorphous glass brazing filler metal becomes the best choice for connecting ferrite. However, the high softening temperature of magnetic glass requires a high bonding temperature, which is contrary to the sustainable development concept of energy conservation. Therefore, the magnetic nanocrystalline glass solder, the preparation method thereof and the method for connecting the ferrite by applying the magnetic nanocrystalline glass solder are provided, so that the magnetic nanocrystalline glass solder is connected with the ferrite, the welding seam has good mechanical property and long-term service stability, and simultaneously, the magnetic property close to that of a base material is necessary.
Disclosure of Invention
The invention aims to solve the technical problems and provides a magnetic nanocrystalline glass solder, a preparation method thereof and a method for connecting ferrite by applying the magnetic nanocrystalline glass solder.
The technical scheme of the invention is as follows:
a magnetic nanocrystalline glass solder is prepared from Bi2O3、CoO、Fe2O3And B2O3Composition of Bi2O3、CoO、Fe2O3And B2O3The mole percentage of (A) is as follows: (30-40): (25-35): (25-35): 10。
The preparation method of the magnetic nanocrystalline glass solder comprises the following specific steps: will analytically pure Bi2O3、CoO、Fe2O3And H3BO3Melting and pouring the mixture into a stainless steel grinding tool, preserving heat, annealing after heat preservation, and cooling along with a furnace to obtain the cylindrical magnetic nanocrystalline glass solder.
Furthermore, the melting temperature is 1150-1400 ℃, and the heat preservation time is 1 h.
Further, the annealing treatment conditions are as follows: the temperature is 400-450 ℃, and the heat preservation time is 2 h.
The method for connecting the ferrite by using the magnetic nanocrystalline glass solder comprises the following steps:
cutting the magnetic nanocrystalline glass solder into solder pieces with the thickness of 1mm, and grinding and polishing the solder pieces for later use;
cutting a ferrite YIG cylindrical base material with the diameter of 9mm into a base material to be welded with the thickness of 2mm, polishing the surface of the base material to be welded to be flat and polished, and then pretreating the surface of the base material to be welded to pre-melt a low-temperature glass cladding layer on the surface of the base material to be welded;
step three, assembling the 2 to-be-welded base metals processed in the step two and the brazing filler metal sheets processed in the step one into a sandwich structure, wherein the brazing filler metal sheets are positioned among the 2 to-be-welded base metals, and the surfaces of the brazing filler metal sheets are in contact with and aligned with the surfaces of the to-be-welded base metals to obtain to-be-welded test pieces;
step four, placing the test piece to be welded in a resistance furnace, heating at the speed of 5-10 ℃/min in the air atmosphere, and preserving heat for 1-2 hours at the temperature of 700-750 ℃ to ensure that the glass solder nucleates, crystallizes and precipitates magnetic nanocrystalline CoFe2O4And completing the ferrite connection.
Further, the specific operation process of the grinding and polishing treatment of the brazing filler metal sheet in the step one is as follows:
and sequentially grinding the brazing filler metal sheet with the thickness of 1mm by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the granularity of 1 mu m at the rotating speed of 500-600 r/min to obtain the brazing filler metal sheet with the thickness of 500 mu m.
Further, the concrete operation process of polishing and flattening the surface of the base material to be welded in the step two is as follows:
and sequentially polishing the surface of the base material to be welded by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the particle size of 1 mu m at the rotating speed of 500-600 r/min.
Further, in the second step, the surface of the base material to be welded is pretreated, so that the specific operation process of pre-melting the low-temperature glass cladding layer on the surface of the base material to be welded is as follows:
bi prepared by adopting a melting cold quenching method and having a molar mass ratio of 1:12O3-B2O3And coating the glass powder on the surface of the base metal to be welded, cladding the surface of the base metal to be welded at 650-700 ℃, and then cooling along with the furnace to obtain a low-temperature glass cladding layer with the thickness of 150-200 mu m.
Further, in the fourth step, the mixture is heated at the speed of 6 ℃/min and is kept at 700 ℃ for 1 h.
Further, in the fourth step, the mixture is heated at the speed of 6 ℃/min and is kept at 750 ℃ for 1 h.
The invention has the following beneficial effects: the invention adopts the magnetic brazing sheet to perform composite connection with the base material pre-melted by the low-temperature glass, can realize the unification of the electromagnetic properties of the glass welding seam and the ferrite base material, conforms to the green concept of energy conservation and sustainable development, and has important application value for the connection of the ferrite and the processing of microwave devices. The ferrite connection method of the invention leads the glass solder to be fully nucleated and crystallized, and separates out magnetic nanocrystalline CoFe2O4And the ferrite joint with good electromagnetic performance and mechanical performance of the welding seam is formed. In addition, the invention also has the following effects:
(1) the method for compositely connecting the ferrite by the low-temperature glass cladding layer effectively reduces the connection temperature of the ferrite;
(2) the magnetic nanocrystalline glass for ferrite connection can realize good mechanical property of a glass substrate, thereby ensuring the service stability of a welding line;
(3) the invention adopts magnetic nanocrystalline glass for connection, the electromagnetic performance of the magnetic glass is similar to that of ferrite, and the magnetic glass can be applied in the microwave field and is consistent with the application field of the ferrite.
(4) The saturation magnetization intensity of the magnetic glass brazing filler metal prepared by the method is about 8-18 emu/g, and the shear strength of the YIG connecting joint obtained by connecting the magnetic glass brazing filler metal is 85-100 MPa.
Drawings
FIG. 1 is a YIG ferrite joint structure morphology of a glass brazing sheet braze joint at magnification of 2500;
FIG. 2 is a YIG ferrite joint structure morphology of a glass brazing sheet braze joint at magnification of 5000.
Detailed Description
The experimental procedures used in the following examples are conventional unless otherwise specified. The materials, reagents, methods and apparatus used, unless otherwise specified, are conventional in the art and are commercially available to those skilled in the art.
Embodiment mode 1:
first, Bi to be analytically pure2O3、CoO、Fe2O3And H3BO3Mixing the components according to the mol percentage of 40:25:25:10, melting and pouring the mixture in a stainless steel grinding tool at 1200 ℃, preserving heat for 1h, annealing at 450 ℃ for 2h after the heat preservation is finished, and then cooling along with a furnace to obtain the cylindrical magnetic nanocrystalline glass solder.
And secondly, cutting the magnetic nanocrystalline glass solder into solder pieces with the thickness of 1mm by adopting a diamond wire saw. And then sequentially polishing the brazing filler metal sheet with the thickness of 1mm by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the granularity of 1 mu m at the rotating speed of 500-600 r/min to obtain the brazing filler metal sheet with the thickness of 500 mu m.
Cutting a YIG cylindrical base material with the diameter of 9mm into a sample with the thickness of 2mm, sequentially polishing the surface of the base material to be welded by using #600, #800 and #1200 abrasive paper, then polishing by using a diamond polishing agent with the particle size of 1 mu m at the rotating speed of 500-600 r/min, and then pretreating the surface of the base material to be welded to pre-melt the surface of the base material to be welded with low-temperature glass claddingThe specific operation process is as follows: bi prepared by adopting a melting cold quenching method and having a molar mass ratio of 1:12O3-B2O3And coating the glass powder on the surface of the base metal to be welded, cladding the surface of the base metal to be welded at 650-700 ℃, and then cooling along with the furnace to obtain a low-temperature glass cladding layer with the thickness of 150-200 mu m.
Fourthly, assembling the processed 2 to-be-welded base metals and the processed brazing filler metal sheets into a sandwich structure, wherein the brazing filler metal sheets are positioned among the 2 to-be-welded base metals, and the surfaces of the brazing filler metal sheets are in contact with and aligned with the surfaces of the to-be-welded base metals to obtain to-be-welded test pieces.
Fifthly, placing the test piece to be welded in a resistance furnace, heating at the speed of 6 ℃/min in the air atmosphere, and preserving heat for 1h at 700 ℃ to ensure that the glass solder nucleates, crystallizes and separates out magnetic nanocrystalline CoFe2O4And the ferrite joint with good electromagnetic performance and mechanical performance of the welding seam is formed.
The saturation magnetization intensity of the magnetic nanocrystalline glass solder prepared by the embodiment is about 9emu/g, and the intensity of an yttrium ferrite joint connected by the glass solder can reach 86 MPa.
Embodiment mode 2:
first, Bi to be analytically pure2O3、CoO、Fe2O3And H3BO3Mixing the components according to the mol percentage of 30:30:30:10, melting and casting the mixture in a stainless steel grinding tool at 1200 ℃, preserving heat for 1h, annealing the mixture at 450 ℃ for 2h after the heat preservation is finished, and then cooling the mixture along with a furnace to obtain the cylindrical magnetic nanocrystalline glass solder.
And secondly, cutting the magnetic nanocrystalline glass solder into solder pieces with the thickness of 1mm by adopting a diamond wire saw. And then sequentially polishing the brazing filler metal sheet with the thickness of 1mm by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the granularity of 1 mu m at the rotating speed of 500-600 r/min to obtain the brazing filler metal sheet with the thickness of 500 mu m.
Thirdly, cutting a YIG cylindrical base material with the diameter of 9mm into a sample with the thickness of 2mm, polishing the surface of the base material to be welded by using abrasive paper of #600, #800 and #1200 in sequence, and then adopting a diamond polishing agent with the particle size of 1 mu m at a rotating speedPolishing under the condition of 500-600 r/min, and then pretreating the surface of the base metal to be welded to pre-melt the low-temperature glass cladding layer on the surface of the base metal to be welded, wherein the specific operation process is as follows: bi prepared by adopting a melting cold quenching method and having a molar mass ratio of 1:12O3-B2O3And coating the glass powder on the surface of the base metal to be welded, cladding the surface of the base metal to be welded at 650-700 ℃, and then cooling along with the furnace to obtain a low-temperature glass cladding layer with the thickness of 150-200 mu m.
Fourthly, assembling the processed 2 to-be-welded base metals and the processed brazing filler metal sheets into a sandwich structure, wherein the brazing filler metal sheets are positioned among the 2 to-be-welded base metals, and the surfaces of the brazing filler metal sheets are in contact with and aligned with the surfaces of the to-be-welded base metals to obtain to-be-welded test pieces.
Fifthly, placing the test piece to be welded in a resistance furnace, heating at the speed of 6 ℃/min in the air atmosphere, and preserving heat for 1h at the temperature of 750 ℃ to ensure that the glass solder nucleates, crystallizes and separates out magnetic nanocrystalline CoFe2O4And the ferrite joint with good electromagnetic performance and mechanical performance of the welding seam is formed.
The saturation magnetization of the magnetic nanocrystalline glass solder prepared by the embodiment is about 13.5emu/g, and the strength of an yttrium ferrite joint connected by the glass solder can reach 92 MPa.
The YIG ferrite joint connected with the magnetic nanocrystalline glass solder prepared by the embodiment is subjected to structural morphology characterization, and the result is shown in figures 1 and 2, wherein the width of the weld joint is about 40 mu m, and CoFe is uniformly and dispersedly distributed in the glass weld joint2O4Nanocrystalline, uniformly dense CoFe2O4The nanocrystalline enables the mechanical property and the electromagnetic property of a glass welding seam to be more uniform and stable, realizes the unification of the joint structure and the function of the ferrite, and has potential application value for the structural and functional integration of a structural microwave ferrite device.

Claims (10)

1. The magnetic nanocrystalline glass solder is characterized by consisting of Bi2O3、CoO、Fe2O3And B2O3Composition of Bi2O3、CoO、Fe2O3And B2O3The mole percentage of (A) is as follows: (30-40): (25-35): (25-35): 10.
2. the method for preparing the magnetic nanocrystalline glass solder according to claim 1, is characterized in that the preparation method specifically comprises the following steps: will analytically pure Bi2O3、CoO、Fe2O3And H3BO3Melting and pouring the mixture into a stainless steel mold, preserving heat, annealing after the heat preservation is finished, and then cooling along with a furnace to obtain the cylindrical magnetic nanocrystalline glass solder.
3. The preparation method of the magnetic nanocrystalline glass solder according to claim 2, characterized in that the melting temperature is 1150-1400 ℃, and the holding time is 1 h.
4. The method for preparing a magnetic nanocrystalline glass solder according to claim 2 or 3, characterized in that the annealing conditions are as follows: the temperature is 400-450 ℃, and the heat preservation time is 2 h.
5. A method of joining ferrites using the magnetic nanocrystalline glass solder according to claim 1, comprising the steps of:
cutting the magnetic nanocrystalline glass solder into solder pieces with the thickness of 1mm, and grinding and polishing the solder pieces for later use;
cutting the cylindrical ferrite base material into a base material to be welded with the thickness of 2mm, polishing the surface of the base material to be welded to be flat and polished, and then pretreating the surface of the base material to be welded to pre-melt a low-temperature glass cladding layer on the surface of the base material to be welded;
step three, assembling the 2 to-be-welded base metals processed in the step two and the brazing filler metal sheets processed in the step one into a sandwich structure, wherein the brazing filler metal sheets are positioned among the 2 to-be-welded base metals, and the surfaces of the brazing filler metal sheets are in contact with and aligned with the surfaces of the to-be-welded base metals to obtain to-be-welded test pieces;
step four, placing the test piece to be welded in a resistance furnace in the air atmosphere toHeating at the speed of 5-10 ℃/min, and preserving heat for 1-2 hours at the temperature of 700-750 ℃ to ensure that the glass solder nucleates, crystallizes and precipitates magnetic nanocrystalline CoFe2O4And completing the ferrite connection.
6. The method for connecting ferrite by using magnetic nanocrystalline glass solder according to claim 5, wherein the specific operation process of the grinding and polishing treatment on the solder sheet in the first step is as follows:
and sequentially grinding the brazing filler metal sheet with the thickness of 1mm by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the granularity of 1 mu m at the rotating speed of 500-600 r/min to obtain the brazing filler metal sheet with the thickness of 500 mu m.
7. The method for connecting ferrite by using magnetic nanocrystalline glass solder according to claim 5, wherein the specific operation process of polishing and flattening the surface of the base material to be welded in the second step is as follows:
and sequentially polishing the surface of the base material to be welded by using #600, #800 and #1200 abrasive paper, and then polishing by using a diamond polishing agent with the particle size of 1 mu m at the rotating speed of 500-600 r/min.
8. The method for connecting ferrites using magnetic nanocrystalline glass solder according to claim 5, wherein the second step of pre-treating the surface of the base material to be welded to pre-melt the low temperature glass cladding layer on the surface of the base material to be welded comprises the following specific steps:
bi prepared by adopting a melting cold quenching method and having a molar mass ratio of 1:12O3-B2O3And coating the glass powder on the surface of the base metal to be welded, cladding the surface of the base metal to be welded at 650-700 ℃, and then cooling along with the furnace to obtain a low-temperature glass cladding layer with the thickness of 150-200 mu m.
9. The method for connecting ferrites using magnetic nanocrystalline glass solder according to claim 5, wherein the heating is performed at 6 ℃/min in the fourth step, and the temperature is maintained at 700 ℃ for 1 h.
10. The method for connecting ferrites using magnetic nanocrystalline glass solder according to claim 5, wherein the heating is performed at a rate of 6 ℃/min in the fourth step, and the temperature is maintained at 750 ℃ for 1 hour.
CN202011453520.XA 2020-12-11 2020-12-11 Magnetic nanocrystalline glass solder, preparation method thereof and method for connecting ferrite by applying magnetic nanocrystalline glass solder Expired - Fee Related CN112456804B (en)

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