CN112171859A - Insulation board production equipment - Google Patents
Insulation board production equipment Download PDFInfo
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- CN112171859A CN112171859A CN202011101044.5A CN202011101044A CN112171859A CN 112171859 A CN112171859 A CN 112171859A CN 202011101044 A CN202011101044 A CN 202011101044A CN 112171859 A CN112171859 A CN 112171859A
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- frame
- feeding
- plate
- cylinder
- conveying
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- 238000009413 insulation Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 230000008531 maintenance mechanism Effects 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 53
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 239000004568 cement Substances 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000001629 suppression Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000011265 semifinished product Substances 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/20—Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a production device of an insulation board, which adopts the technical scheme that: including PLC switch board, compounding mechanism, feeding mechanism, clamp plate mechanism, track conveying mechanism and steam maintenance mechanism, compounding mechanism is connected with feeding mechanism one side, and feeding mechanism opposite side and clamp plate mechanism cooperation pay-off, clamp plate mechanism and track conveying mechanism cooperation, and the clamp plate mechanism suppression goes out semi-manufactured goods panel and carries to the maintenance in the steam maintenance mechanism through track conveying mechanism, and it is high to have degree of automation, and the compounding is even, realizes automatic continuous feeding, saves manual operation, promotes production efficiency.
Description
Technical Field
The invention relates to the technical field of insulation board production, in particular to insulation board production equipment.
Background
The popular and easy understanding of the heat insulation plate in the prior art is that the plate for heat insulation of the building is formed by mixing and stirring a plurality of raw materials, extruding and molding through a laminator, enters a steam curing chamber, and is cured by steam, and finally a finished product is obtained.
The traditional process is that a plurality of raw materials such as emulsion, water, light aggregate, cement, additives and the like are directly put into a transfer bin, enter a stirring mixer and then are rotated and mixed, so that the input efficiency is low and the metering is inaccurate, the output is low and the mixing is not uniform, secondly, a plate pressing machine does not achieve automation, a semi-finished product insulation board pressed by the plate pressing machine at one time can be bent, the finished product is unqualified, the manual wood board, plastic board and iron board are repeatedly pressed to be flat, but the wood board, plastic board and iron board are easy to crush and low in efficiency, then the wood board, plastic board and iron board are manually placed on brackets distributed layer by layer, the wood board, plastic board and iron board are easy to crush in the carrying process, finally, the brackets are manually conveyed into a curing chamber for curing, and.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the insulation board production equipment which is high in automation degree, uniform in material mixing, capable of realizing automatic continuous feeding, saving manual operation and improving production efficiency.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an insulation board production facility, includes PLC switch board, compounding mechanism, feeding mechanism, clamp plate mechanism, track conveying mechanism and steam maintenance mechanism, compounding mechanism is connected with feeding mechanism one side, and feeding mechanism opposite side and clamp plate mechanism cooperation pay-off, clamp plate mechanism and track conveying mechanism cooperation, and the clamp plate mechanism suppression goes out semi-manufactured goods panel and carries to the maintenance in the steam maintenance mechanism through track conveying mechanism.
Preferably: the mixing mechanism comprises a liquid mixer, a conveying device, a cement stirring device, a supporting seat and a mixing barrel, wherein the mixing barrel is installed on the supporting seat, a rotating motor is arranged on the supporting seat and drives the mixing barrel to rotate, the conveying device comprises a conveying barrel and a first conveying belt, a jet pump is arranged on the upper side of the liquid mixer and connected with a feed inlet of the mixing barrel through a pipe, the first conveying belt is connected with a feed inlet of the rotary mixing barrel, and the cement stirring device feeds materials to the feed inlet of the mixing barrel through an auger. Defeated material to the compounding section of thick bamboo in through liquid blender, cement agitating unit and conveyor's combined action, guaranteed that the measurement is accurate, throw material increase efficiency and output through equipment automation in succession, the steady quality.
Preferably: feeding mechanism includes the pay-off frame, the second conveyer belt, the third conveyer belt, the slope of pay-off frame downside is equipped with the second conveyer belt, the pay-off frame upside is equipped with the third conveyer belt, second conveyer belt one end is connected with mixing barrel discharge gate, the second conveyer belt other end and third conveyer belt cooperation, the third conveyer belt is with the cooperation pay-off of clamp plate mechanism, first conveyer belt is by conveying motor, conveying roller and conveyor belt constitute, install conveyor belt between the conveying roller, conveying motor is connected with one of them conveying roller, first conveyer belt, second conveyer belt and third conveyer belt are the same in structure. The feeding structure is simple and the feeding is convenient.
Preferably: the pressing plate mechanism comprises a base, a feeding device, a pressing plate device and a material receiving device, wherein the feeding device is installed on the upper side of the base, and the feeding device is matched with the pressing plate device and the material receiving device respectively.
Preferably: the feeding device comprises a support frame, a pressing plate frame, a feeding frame and a driving device, one end of the support frame is fixedly connected with a base, one end of the support frame, which is close to the base, is provided with a fixed seat, the pressing plate frame is installed on one side of the fixed seat, a plurality of uniformly distributed partition plates are arranged in the pressing plate frame, heating plates are arranged in the partition plates and adopt electric heating, one side of the fixed seat, which is close to the pressing plate frame, is provided with two movable grooves, movable guide rails are arranged in the movable grooves, one side of the fixed seat, which is close to the movable guide rails, is slidably connected with the feeding frame, two sides of the feeding frame are provided with the driving devices, the driving device comprises a driving frame, one side of the driving frame is fixedly connected with the feeding frame, driving wheels which are attached to the movable guide rails are arranged in the driving frame and the feeding frame, and two sides of the driving wheels are, the material pushing device is characterized in that a driving motor is installed on one side, away from the driving wheel, of the driving frame, the output end of the driving motor is fixedly connected with one side of the driving wheel, and a material pushing rod is fixed on one side of the material feeding frame. The plates of the third conveying belt are conveyed into the feeding frame, the driving wheels are driven by controlling the driving motor to translate on the movable guide rails, and the plates are moved into the plate pressing device to be pressed.
Preferably: the clamp plate device comprises a limiting cylinder, a top plate, a clamp plate and three oil cylinders, wherein the limiting cylinder is provided with four ends, one end of the limiting cylinder is fixedly connected with the base, the limiting cylinder is far away from the fixed top plate at one end of the base, one side of the limiting cylinder, which is close to the top plate, is slidably connected with the clamp plate, the clamp plate is provided with four through holes which are mutually laminated with the limiting cylinder, a plurality of pressing blocks are fixed below the clamp plate, one oil cylinder is installed at the lower part of the top plate, the other end of the oil cylinder is in lifting fit with the clamp plate, one side of the limiting cylinder, which is close to the base, is slidably connected with a support plate, the support plate is provided with four through holes which are mutually laminated with. Drive the briquetting through the hydro-cylinder and push down, carry out the clamp plate operation respectively with the inside sheet material of clamp plate frame, the clamp plate in-process heats, and the jacking piece in the backup pad lifts the semi-manufactured goods heated board that has pressed after accomplishing a clamp plate operation, once only presses and can make a plurality of semi-manufactured goods heated boards, and the pan feeding frame carries out the pan feeding operation on one side, and the semi-manufactured goods heated board that goes into on the work or material rest on one side will accomplish processing pushes inside the completion of receiving material operation of material collecting device. And the feeding and the pushing of the semi-finished product insulation board are synchronously completed, so that the efficiency is high.
Preferably: the material collecting device comprises a fixed cylinder, an ejector block, a lifting plate and a moving frame, wherein the fixed cylinder is provided with four parts, one end of the fixed cylinder is fixedly connected with the base, the ejector block is fixed on one side, away from the base, of the fixed cylinder, the cylinder is fixed on one side, close to the fixed cylinder, of the base, the cylinder is provided with two parts, the lifting plate is connected to the upper side of the cylinder, the moving frame is installed on the lifting plate, a shaping cylinder is arranged on the ejector block in an inverted mode, and a compression plate is installed on a piston rod on the shaping cylinder. The cylinder drives the moving frame on the lifting plate to lift, the height of the moving frame is kept consistent all the time by matching with the plate receiving frame, and the shaping cylinder drives the pressing plate to press the semi-finished product insulation plate, so that the flatness is guaranteed.
Preferably: the rail conveying mechanism comprises a ferry vehicle, a transverse rail, a hydraulic car pusher and a chain car pusher, wherein the chain car pusher is provided with at least one hydraulic car pusher, the hydraulic car pusher is respectively arranged on the base and one side of the chain car pusher, the movable frame is pushed onto the ferry vehicle through the hydraulic car pusher, the ferry vehicle is movably connected onto the transverse rail, the movable frame is pushed onto the chain car pusher through the hydraulic car pusher, and the chain car pusher drives the movable frame to move. After the movable frame receives a certain sheet material, the hydraulic car pusher can be automatically pushed out, and the whole track conveyor control system is controlled by the PLC control cabinet, so that automatic conveying is realized, the efficiency is improved, and the damage is reduced.
Preferably: two pairs of rollers are arranged at the bottom of the ferry push, one pair of rollers is connected with a rolling motor, rolling grooves matched with the rollers are arranged on two sides of the transverse track, and a position sensor is arranged on one side of the chain type car pusher. The rolling motor drives the roller to rotate, when the ferry vehicle moves to the position of the chain type car pusher, the position sensor sends a signal to the PLC control cabinet, the PLC control cabinet controls the rolling motor to stop rotating, and then the rolling motor and the PLC control cabinet are in butt joint, and the moving frame is pushed to the upper portion of the chain type car pusher through the hydraulic car pusher.
Preferably: steam maintenance mechanism includes curing chamber and a plurality of steam conveying pipe way, and in the curing chamber was worn to locate by vertical track, steam conveying pipe way was connected with the curing chamber respectively.
The invention has the following beneficial effects:
adopt compounding mechanism can ensure that the measurement is accurate, throw material increase efficiency and output through equipment automation in succession, the compounding is even, the stable quality.
The heated board of polylith semi-manufactured goods panel material is once only pressed out to pressure plate mechanism, accomplishes the pan feeding in step through the pan feeding frame and releases semi-manufactured goods heated board, reasonable in design, it is efficient.
The receiving device is used for accurate butt joint and receives the material, and full automation is piled up layer upon layer heated board, avoids placing semi-manufactured goods heated board on the bracket through the manual work, has reduced the percentage of damage, accomplishes automatic transport through track conveying mechanism and carries out the maintenance to the curing chamber, saves manual operation, promotes production efficiency.
Drawings
FIG. 1 is a schematic view showing the connection of various mechanisms in the whole production apparatus of the present invention;
FIG. 2 is a schematic structural view of a material mixing mechanism according to the present invention;
FIG. 3 is a schematic structural view of a platen mechanism according to the present invention;
FIG. 4 is a schematic view of a platen assembly according to the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 3;
FIG. 6 is a partial schematic view of a platen apparatus of the present invention;
FIG. 7 is a schematic structural view of a ferry vehicle according to the present invention;
FIG. 8 is a schematic view of a driving device according to the present invention.
Reference numerals: 1. a material mixing mechanism; 11. a liquid mixer is included; 12. a delivery cartridge; 13. a cement stirring device; 14. a supporting seat; 15. a mixing barrel; 16. a rotating electric machine; 17. a first conveyor belt; 2. a feeding mechanism; 21. a second conveyor belt; 22. a third conveyor belt; 3. a platen mechanism; 31. a base; 4. a feeding device; 41. a support frame; 42. a plate pressing frame; 43. feeding a material frame; 431. a material pushing rod; 44. a fixed seat; 45. a movable groove; 46. a partition plate; 47. a driving frame; 48. a drive wheel; 49. a drive motor; 5. a platen device; 51. a limiting cylinder; 52. a top plate; 53. pressing a plate; 54. an oil cylinder; 55. briquetting; 56. a support plate; 57. jacking blocks; 6. a material receiving device; 61. fixing the cylinder; 62. a top block; 63. a lifting plate; 64. a movable frame; 65. a shaping cylinder; 66. a compression plate; 7. a track conveying mechanism; 71. a ferry vehicle 71; 72. a transverse rail; 73. a hydraulic pusher; 74. a chain type car pusher; 75. a roller; 76. a rolling motor; 77. a position sensor; 8. and (5) a curing room.
Detailed Description
The preferred embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
The insulation board production equipment comprises a PLC control cabinet, a mixing mechanism 1, a feeding mechanism 2, a pressing plate mechanism 3, a track conveying mechanism 7 and a steam curing mechanism, wherein the mixing mechanism 1 is connected with one side of the feeding mechanism 2, the other side of the feeding mechanism 2 is matched with the pressing plate mechanism 3 for feeding, the pressing plate mechanism 3 is matched with the track conveying mechanism 7, and a semi-finished board pressed by the pressing plate mechanism 3 is conveyed into the steam curing mechanism through the track conveying mechanism 7 for curing.
Feeding mechanism 2 includes the pay-off frame, second conveyer belt 21, third conveyer belt 22, the slope of pay-off frame downside is equipped with second conveyer belt 21, the pay-off frame upside is equipped with third conveyer belt 22, 21 one end of second conveyer belt is connected with 15 discharge gates of compounding section of thick bamboo, the second conveyer belt 21 other end and the cooperation of third conveyer belt 22, third conveyer belt 22 and 3 cooperation pay-offs of pressure plate mechanism, first conveyer belt 17 is by conveying motor, conveying roller and conveyor belt are constituteed, install conveyor belt between the conveying roller, conveying motor is connected with one of them conveying roller, conveying motor adopts the adjustable speed motor of frequency conversion, first conveyer belt 17, second conveyer belt 21 and third conveyer belt 22 are the same in structure, pay-off simple structure, the pay-off is convenient.
The pressing plate mechanism 3 comprises a base 31, a feeding device 4, a pressing plate device 5 and a material receiving device 6, the feeding device 4 is installed on the upper side of the base 31, and the feeding device 4 is matched with the pressing plate device 5 and the material receiving device 6 respectively.
The feeding device 4 comprises a support frame 41, a pressing plate frame 42, a feeding frame 43 and a driving device, one end of the support frame 41 is fixedly connected with the base 31, one end of the support frame 41, which is close to the base 31, is provided with a fixed seat 44, one side of the fixed seat 44 is provided with the pressing plate frame 42, a plurality of uniformly distributed partition plates 46 are arranged inside the pressing plate frame 42, heating plates are arranged inside the partition plates 46 and adopt electric heating, one side of the fixed seat 44, which is close to the pressing plate frame 42, is provided with a movable groove 45, the movable groove 45 is provided with two movable guide rails, one side of the fixed seat 44, which is close to the movable guide rails, is slidably connected with the feeding frame 43, two sides of the feeding frame 43 are provided with the driving device, the driving device comprises a driving frame 47, one side of the driving frame 47 is fixedly connected with the feeding frame 43, the driving wheel 48, which is attached, the two sides of the driving wheel 48 are respectively connected with the driving frame 47 and the feeding frame 43 in a rotating mode through bearings, the driving motor 49 is installed on one side, far away from the driving wheel 48, of the driving frame 47, the output end of the driving motor 49 is fixedly connected with one side of the driving wheel 48, and the material pushing rod 431 is fixed on one side of the feeding frame 43.
During operation, the second conveying belt 21 receives the plate materials at the discharge port of the mixing cylinder 15 and continuously conveys the plate materials to the third conveying belt 22, the actual feeding device further comprises a feeding hopper, an automatic opening and closing door is arranged inside the feeding hopper, the plate materials of the third conveying belt 22 firstly pass through the feeding hopper and then enter the feeding frame 43, the automatic opening and closing door in the hopper is of a conventional structure in the prior art and is not specifically described, the feeding frame 43 drives the driving wheels 48 to translate on the movable guide rails through controlling the driving motors 49, when the feeding frame 43 moves, the plate materials inside the feeding frame 43 enter the pressing plate device 5, the feeding frame 43 returns after feeding, and the pressing plate operation is carried out inside the pressing plate device 5.
The pressing plate device 5 comprises four limiting cylinders 51, a top plate 52, a pressing plate 53 and three oil cylinders 54, wherein one ends of the limiting cylinders 51 are fixedly connected with the base 31, the end, far away from the base 31, of each limiting cylinder 51 is fixedly connected with the top plate 52, one side, close to the top plate 52, of each limiting cylinder 51 is connected with the corresponding pressing plate 53 in a sliding mode, the pressing plate 53 is provided with four through holes which are attached to the limiting cylinders 51, one side, close to the top plate 52, of each pressing plate 53 is fixedly connected with the top plate 52 through one oil cylinder 54, one side, close to the base 31, of each limiting cylinder 51 is connected with a supporting plate 56 in a sliding mode, the supporting plates 56 are provided with four through holes which are attached to the limiting cylinders 51, a plurality of pressing blocks 55 are fixed below the pressing plates, one oil cylinder 54 is installed on the lower portion of the top plate 52, the supporting plate 56 is provided with four through holes which are attached to the limiting cylinders 51, one side of the supporting plate 56 close to the base is fixedly connected with the base 31 through two oil cylinders 54, and a plurality of jacking blocks 57 are arranged above the supporting plate 56.
During operation, the oil cylinder 54 drives the pressing plate to press down, the plate material inside the pressing plate frame 42 is pressed, the pressing plate material is heated in the process, the pressed semi-finished product insulation board is lifted by the jacking blocks 57 on the supporting plate 56 after one pressing plate operation is completed, the feeding frame 43 carries out feeding operation, and the material pushing rods 431 on the material frame 43 push the processed semi-finished product insulation board into the material receiving device 6 to complete material receiving operation. And the feeding and the pushing of the semi-finished product insulation board are synchronously completed, so that the efficiency is high.
The rail conveying mechanism 7 comprises a ferry vehicle 71, a transverse rail 72, a hydraulic car pusher 73 and a chain car pusher 74, at least one chain car pusher 74 is arranged, corresponding hydraulic car pusher 73, chain car pusher 74 and ferry vehicle 71 can be distributed according to the number of the plate pressing mechanisms 3, and the chain car pushers 74 are respectively installed in parallel and led to the inside of the curing chamber 8.
The hydraulic car pusher 73 is respectively installed on the base 31 and one side of the chain car pusher 74, the moving frame 64 is pushed to the ferry car 71 through the hydraulic car pusher 73, the ferry car 71 is movably connected to the transverse rail 72, two pairs of rollers 75 are arranged at the bottom of the ferry car 71, one pair of rollers 75 is connected with a rolling motor 76, rolling grooves matched with the rollers 75 are arranged on two sides of the transverse rail 72, a position sensor 77 is arranged on one side of the chain car pusher 74, the rolling motor 76 drives the rollers 75 to rotate, when the ferry car 71 moves to the position of the chain car pusher 74, the position sensor 77 sends a signal to the PLC control cabinet, the PLC control cabinet controls the rolling motor 76 to stop rotating, the two are butted, the moving frame 64 is pushed to the upper side of the chain car pusher 74 through the hydraulic car pusher 73, and the chain car pusher 74 drives the moving frame 64 to move. After the moving frame 64 receives a certain plate material, the hydraulic pusher 73 can be automatically pushed out, and the whole track conveyor control system is controlled by the PLC control cabinet, so that automatic conveying is realized, the efficiency is improved, and the damage is reduced.
Steam maintenance mechanism includes curing chamber 8 and a plurality of steam conveying pipe way, and steam conveying pipe way passes through gas boiler supply saturated steam, and vertical track wears to locate in curing chamber 8, and steam conveying pipe way is connected with curing chamber 8 respectively.
The invention adopts the material mixing mechanism 1 to ensure accurate measurement, increases efficiency and yield by automatic feeding of equipment continuously, and has uniform material mixing and stable quality. The pressing plate mechanism 3 meets the requirement of pressing out a semi-finished product insulation board at one time, feeding and pushing out the semi-finished product insulation board are synchronously completed through the feeding frame 43, the design is reasonable, and the efficiency is high. Material collecting device 6 is used for accurate butt joint to receive the material, and full automation is piled up layer upon layer heated board, avoids placing semi-manufactured goods heated board on the bracket through the manual work, has reduced the percentage of damage, accomplishes automatic transport to curing chamber 8 through track conveying mechanism 7 and carries out the maintenance, saves manual operation, promotes production efficiency.
The above-mentioned embodiments are only used for explaining the inventive concept of the present invention, and do not limit the protection of the claims of the present invention, and any insubstantial modifications of the present invention using this concept shall fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides an heated board production facility which characterized in that: the automatic plate pressing and conveying device comprises a PLC control cabinet, a material mixing mechanism, a feeding mechanism, a pressing plate mechanism, a rail conveying mechanism and a steam curing mechanism, wherein the material mixing mechanism is connected with one side of the feeding mechanism, the other side of the feeding mechanism is matched with the pressing plate mechanism for feeding, the pressing plate mechanism is matched with the rail conveying mechanism, and a semi-finished plate pressed by the pressing plate mechanism is conveyed into the steam curing mechanism through the rail conveying mechanism.
2. The insulation board production apparatus according to claim 1, characterized in that: the mixing mechanism comprises a liquid mixer, a conveying device, a cement stirring device, a supporting seat and a mixing barrel, wherein the mixing barrel is installed on the supporting seat, a rotating motor is arranged on the supporting seat and drives the mixing barrel to rotate, the conveying device comprises a conveying barrel and a first conveying belt, a jet pump is arranged on the upper side of the liquid mixer and connected with a feed inlet of the mixing barrel through a pipe, the first conveying belt is connected with a feed inlet of the rotary mixing barrel, and the cement stirring device feeds materials to the feed inlet of the mixing barrel through an auger.
3. The insulation board production apparatus according to claim 2, characterized in that: feeding mechanism includes the pay-off frame, the second conveyer belt, the third conveyer belt, the slope of pay-off frame downside is equipped with the second conveyer belt, the pay-off frame upside is equipped with the third conveyer belt, second conveyer belt one end is connected with mixing barrel discharge gate, the second conveyer belt other end and third conveyer belt cooperation, the third conveyer belt is with the cooperation pay-off of clamp plate mechanism, first conveyer belt is by conveying motor, conveying roller and conveyor belt constitute, install conveyor belt between the conveying roller, conveying motor is connected with one of them conveying roller, first conveyer belt, second conveyer belt and third conveyer belt are the same in structure.
4. The insulation board production apparatus according to any one of claims 1 to 3, characterized in that: the pressing plate mechanism comprises a base, a feeding device, a pressing plate device and a material receiving device, wherein the feeding device is installed on the upper side of the base, and the feeding device is matched with the pressing plate device and the material receiving device respectively.
5. The insulation board production apparatus according to claim 4, characterized in that: the feeding device comprises a support frame, a pressing plate frame, two feeding frames and a driving device, one end of the support frame is fixedly connected with the base, one end of the support frame, which is close to the base, is provided with a fixed seat, one side of the fixed seat is provided with the pressing plate frame, one side of the fixed seat, which is close to the pressing plate frame, is provided with two movable grooves, a plurality of partition plates which are uniformly distributed are arranged inside the pressing plate frame, movable guide rails are arranged inside the movable grooves, one side of the fixed seat, which is close to the movable guide rails, is connected with the feeding frame in a sliding manner, two sides of the feeding frame are connected with the driving device, the driving device comprises a driving frame, one side of the driving frame is fixedly connected with the feeding frames, driving wheels which are attached to the movable guide rails are arranged inside the driving frame and the feeding frame, and two sides of, the material pushing device is characterized in that a driving motor is installed on one side, away from the driving wheel, of the driving frame, the output end of the driving motor is fixedly connected with one side of the driving wheel, and a material pushing rod is fixed on one side of the material feeding frame.
6. The insulation board production apparatus according to claim 4, characterized in that: the clamp plate device comprises a limiting cylinder, a top plate, a clamp plate and three oil cylinders, wherein the limiting cylinder is provided with four ends, one end of the limiting cylinder is fixedly connected with the base, the limiting cylinder is far away from the fixed top plate at one end of the base, one side of the limiting cylinder, which is close to the top plate, is slidably connected with the clamp plate, the clamp plate is provided with four through holes which are mutually laminated with the limiting cylinder, a plurality of pressing blocks are fixed below the clamp plate, one oil cylinder is installed at the lower part of the top plate, the other end of the oil cylinder is in lifting fit with the clamp plate, one side of the limiting cylinder, which is close to the base, is slidably connected with a support plate, the support plate is provided with four through holes which are mutually laminated with.
7. The insulation board production apparatus according to claim 6, characterized in that: the material collecting device comprises a fixed cylinder, an ejector block, a lifting plate and a moving frame, wherein the fixed cylinder is provided with four parts, one end of the fixed cylinder is fixedly connected with the base, the ejector block is fixed on one side, away from the base, of the fixed cylinder, the cylinder is fixed on one side, close to the fixed cylinder, of the base, the cylinder is provided with two parts, the lifting plate is connected to the upper side of the cylinder, the moving frame is installed on the lifting plate, a shaping cylinder is arranged on the ejector block in an inverted mode, and a compression plate is installed on a piston rod on the shaping cylinder.
8. The insulation board production apparatus according to claim 7, characterized in that: the rail conveying mechanism comprises a ferry vehicle, a transverse rail, a hydraulic car pusher and a chain car pusher, wherein the chain car pusher is provided with at least one hydraulic car pusher, the hydraulic car pusher is respectively arranged on the base and one side of the chain car pusher, the movable frame is pushed onto the ferry vehicle through the hydraulic car pusher, the ferry vehicle is movably connected onto the transverse rail, the movable frame is pushed onto the chain car pusher through the hydraulic car pusher, and the chain car pusher drives the movable frame to move.
9. The insulation board production apparatus according to claim 8, characterized in that: two pairs of rollers are arranged at the bottom of the ferry push, one pair of rollers is connected with a rolling motor, rolling grooves matched with the rollers are arranged on two sides of the transverse track, and a position sensor is arranged on one side of the chain type car pusher.
10. The insulation board production apparatus according to claim 1, characterized in that: steam maintenance mechanism includes curing chamber and a plurality of steam conveying pipe way, and in the curing chamber was worn to locate by vertical track, steam conveying pipe way was connected with the curing chamber respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011101044.5A CN112171859A (en) | 2020-10-15 | 2020-10-15 | Insulation board production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011101044.5A CN112171859A (en) | 2020-10-15 | 2020-10-15 | Insulation board production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112171859A true CN112171859A (en) | 2021-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011101044.5A Pending CN112171859A (en) | 2020-10-15 | 2020-10-15 | Insulation board production equipment |
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| CN (1) | CN112171859A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114179209A (en) * | 2021-12-14 | 2022-03-15 | 四会市大美地新材料有限公司 | Continuous production line for cement boards |
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