CN112077406B - Micro-energy pulse power supply for high-speed reciprocating wire-moving electric spark wire cutting processing - Google Patents
Micro-energy pulse power supply for high-speed reciprocating wire-moving electric spark wire cutting processing Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 14
- 238000010892 electric spark Methods 0.000 title claims 2
- 238000003754 machining Methods 0.000 claims abstract description 26
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- -1 SiC metal-oxide Chemical class 0.000 claims description 3
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- 238000002955 isolation Methods 0.000 claims description 3
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
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- 230000001143 conditioned effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000009763 wire-cut EDM Methods 0.000 claims 2
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- 229910010271 silicon carbide Inorganic materials 0.000 description 4
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- 238000003672 processing method Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明公开了一种用于高速往复走丝电火花线切割加工的微能脉冲电源,包括主功率电路、反压电路、检测电路、FPGA控制电路和驱动电路,其中所述主功率电路用于给间隙充电,提供放电能量;所述反压电路用于增大放电加工阶段线路阻抗上的电压,提高电流下降率;所述检测电路用于实时采集间隙的电压和电流,进行采样调理后传输至FPGA中;所述FPGA控制电路是根据间隙的电压和电流变化生成相应的控制信号;所述驱动电路用于对控制信号进行放大,产生驱动信号驱动主功率电路中开关管的导通和关断。本发明在主功率电路后加入反压电路,提高了加工间隙放电过程中间隙电流的下降斜率,降低了放电电流脉宽,实现了小能量的加工,提高了加工成品的表面质量。
The invention discloses a micro-energy pulse power supply for high-speed reciprocating wire EDM wire cutting, comprising a main power circuit, a back-voltage circuit, a detection circuit, an FPGA control circuit and a drive circuit, wherein the main power circuit is used for Charge the gap to provide discharge energy; the back-voltage circuit is used to increase the voltage on the line impedance in the electrical discharge machining stage and improve the current drop rate; the detection circuit is used to collect the voltage and current of the gap in real time, and transmit after sampling and conditioning into the FPGA; the FPGA control circuit generates corresponding control signals according to the voltage and current changes in the gap; the drive circuit is used to amplify the control signal, and generate the drive signal to drive the on and off of the switch in the main power circuit. break. The invention adds a back-voltage circuit after the main power circuit, improves the falling slope of the gap current in the process of machining gap discharge, reduces the pulse width of the discharge current, realizes processing with small energy, and improves the surface quality of the finished product.
Description
技术领域technical field
本发明涉及微细加工脉冲电源,特别是涉及一种用于高速往复走丝电火花线切割加工的微能脉冲电源。The invention relates to a micro-processing pulse power supply, in particular to a micro-energy pulse power supply used for high-speed reciprocating wire EDM wire cutting.
背景技术Background technique
高速往复走丝电火花线切割加工模式(俗称“快走丝”)是我国独创的电火花线切割加工模式,相较于国外研发的低速单向走丝电火花线切割加工模式(俗称“慢走丝”),具有电极丝损耗小、加工成本低的特点。在工业制造领域,我国又将高速往复走丝电火花线切割加工模式改进应用于实际电火花线切割加工过程中,创造了一种新型加工模式,该加工模式主要采用“割一修二”的加工方式,第一次粗加工切割,后面进行精加工修整、微能加工,同样是基于高速往复走丝电火花线切割加工方式与特点,还具有加工效率高、精度高、成本低、表面质量好等优点。The high-speed reciprocating wire EDM wire EDM processing mode (commonly known as "fast wire EDM") is a unique WEDM processing mode created in my country. Wire”), which has the characteristics of low electrode wire loss and low processing cost. In the field of industrial manufacturing, my country has applied the improvement of the high-speed reciprocating wire EDM processing mode to the actual WEDM process, creating a new processing mode, which mainly adopts the processing of "cutting one and repairing two". The first rough machining and cutting, followed by finishing trimming and micro-energy machining, are also based on the machining method and characteristics of high-speed reciprocating wire EDM. It also has high machining efficiency, high precision, low cost and good surface quality. Etc.
脉冲电源是电火花线切割机床的重要组成部分,其性能的优劣直接影响到加工效率、加工精度、表面粗糙度、切割稳定性等。当前大多数的脉冲电源所采用的电路拓扑在进行高速往复走丝电火花线切割中存在着放电脉宽较大、单个周期内放电能量过高的问题,尤其是在利用高速往复走丝电火花线切割加工模式进行修刀加工过程中放电脉宽长期维持在1μs左右,以至于会使得加工工件表面质量和精度不高。Pulse power supply is an important part of WEDM machine tool, and its performance directly affects processing efficiency, processing accuracy, surface roughness, cutting stability, etc. The circuit topology used by most of the current pulse power supplies has the problems of large discharge pulse width and too high discharge energy in a single cycle in high-speed reciprocating wire EDM wire cutting, especially when using high-speed reciprocating wire EDM The discharge pulse width is maintained at about 1 μs for a long time in the process of trimming the tool in the wire cutting mode, so that the surface quality and accuracy of the workpiece will be low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于高速往复走丝电火花线切割加工的微能脉冲电源。The purpose of the present invention is to provide a micro-energy pulse power supply for high-speed reciprocating wire EDM wire cutting.
实现本发明目的的技术解决方案为:一种用于高速往复走丝电火花线切割加工的微能脉冲电源,包括主功率电路、反压电路、检测电路、FPGA控制电路和驱动电路,其中所述主功率电路用于给间隙充电,提供放电能量;所述反压电路用于增大放电加工阶段线路阻抗上的电压,提高电流下降率;所述检测电路用于实时采集间隙的电压和电流,进行采样调理后传输至FPGA中;所述FPGA控制电路是根据间隙的电压和电流变化生成相应的控制信号;所述驱动电路用于对控制信号进行放大,产生驱动信号驱动主功率电路中开关管的导通和关断。The technical solution to achieve the purpose of the present invention is: a micro-energy pulse power supply for high-speed reciprocating wire EDM wire cutting, including a main power circuit, a back-voltage circuit, a detection circuit, an FPGA control circuit and a drive circuit, wherein the The main power circuit is used to charge the gap and provide discharge energy; the back-voltage circuit is used to increase the voltage on the line impedance in the discharge machining stage, and improve the current drop rate; the detection circuit is used to collect the voltage and current of the gap in real time The FPGA control circuit generates corresponding control signals according to the voltage and current changes of the gaps; the drive circuit is used to amplify the control signals and generate the drive signals to drive the switches in the main power circuit. turn-on and turn-off of the tube.
所述主功率电路包括第一直流电源、第一开关管、第二开关管、第一二极管、第二二极管和第三二极管和电感,其中第一直流电源的正极和第一开关管的一端连接,第一直流电源的负极接地,第一开关管的另一端和电感连接,电感的另一端和第二开关管连接,第一二极管的阳极和第一直流电源的负极连接,第一二极管的阴极和第一开关管与电感的连接点相连接,第二二极管的阳极和电感与第二开关管的连接点相连接,第二二极管的阴极和第一直流电源与第一开关管的连接点相连接,第三二极管的阳极和第二开关管的一端相连,第三二极管的阴极和电感与第二开关管的连接点相连接。第二开关管与第三二极管的阳极的连接点和第一直流电源的负极分别连接到反压电路两端。The main power circuit includes a first DC power supply, a first switch tube, a second switch tube, a first diode, a second diode, a third diode and an inductor, wherein the positive electrode of the first DC power supply It is connected to one end of the first switch tube, the negative pole of the first DC power supply is grounded, the other end of the first switch tube is connected to the inductor, the other end of the inductor is connected to the second switch tube, and the anode of the first diode is connected to the first switch tube. The negative pole of the DC power supply is connected, the cathode of the first diode and the first switch tube are connected to the connection point of the inductor, the anode of the second diode and the inductor are connected to the connection point of the second switch tube, the second two The cathode of the pole tube and the first DC power supply are connected to the connection point of the first switch tube, the anode of the third diode is connected to one end of the second switch tube, and the cathode and inductance of the third diode are connected to the second switch tube. The connection points of the pipes are connected. The connection point of the second switch tube and the anode of the third diode and the cathode of the first DC power supply are respectively connected to both ends of the reverse voltage circuit.
所述反压电路包括第二直流电源、电阻、电容、第四二极管和第五二极管,其中电容的一端和第二开关管与第三二极管的阳极的连接点相连,第五二极管的阳极和第一直流电源的负极连接,第五二极管的阴极和电容的另一端相连,电阻的一端和电容的一端相连,电阻的另一端和电容的另一端相连,第二直流电源的负极和第二开关管与第三二极管的阳极的连接点相连,第二直流电源的正极和第四二极管的阳极相连,第四二极管的阴极和电容与第五二极管的连接点相连,电容、电阻与第二直流电源的负极的连接点和线路电感的一端连接,线路电感的另一端和第一直流电源的负极分别连接间隙两端。The back-voltage circuit includes a second DC power supply, a resistor, a capacitor, a fourth diode and a fifth diode, wherein one end of the capacitor and the connection point of the second switch tube and the anode of the third diode are connected, and the first The anode of the fifth diode is connected to the negative electrode of the first DC power supply, the cathode of the fifth diode is connected to the other end of the capacitor, one end of the resistor is connected to one end of the capacitor, and the other end of the resistor is connected to the other end of the capacitor. The negative pole of the second DC power supply and the second switch tube are connected to the connection point of the anode of the third diode, the positive pole of the second DC power supply is connected to the anode of the fourth diode, and the cathode and capacitance of the fourth diode are connected to The connection point of the fifth diode is connected, the connection point of the capacitor and the resistor to the negative electrode of the second DC power supply is connected to one end of the line inductance, and the other end of the line inductance and the negative electrode of the first DC power supply are respectively connected to both ends of the gap.
所述第一开关管、第二开关管采用碳化硅金属-氧化物半导体场效应晶体管SiCMOSFET,其制作材料为SiC。The first switch tube and the second switch tube are made of silicon carbide metal-oxide semiconductor field effect transistor SiCMOSFET, which is made of SiC.
所述驱动电路选取具有高低端双路驱动且具有隔离特性的驱动芯片。The driving circuit selects a driving chip with high- and low-end dual-channel driving and isolation characteristics.
一种基于上述微能脉冲电源的加工方法,包括如下步骤:A processing method based on the above-mentioned micro-energy pulse power supply, comprising the following steps:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the back-voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
一种计算机设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现以下步骤:A computer device, comprising a memory, a processor and a computer program stored in the memory and running on the processor, the processor implements the following steps when executing the computer program:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the reverse voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现以下步骤:A computer-readable storage medium on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the back-voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
本发明与现有技术相比,其显著优点为:1)在主功率电路后加入反压电路,提高了加工间隙放电过程中间隙电流的下降斜率,降低了放电电流脉宽,实现了小能量的加工,提高了加工成品的表面质量;2)主功率电路中在电感和开关管两端反向并联二极管,能够在加工过程中,将存储在电感上的能量反馈至直流电源上,提高了电能利用率;3)控制电路部分采用FPGA,可编程控制不同加工阶段的参数,改变峰值电流大小,满足不同加工时的需求。Compared with the prior art, the present invention has the following significant advantages: 1) A back-voltage circuit is added after the main power circuit, which improves the falling slope of the gap current during the machining gap discharge process, reduces the discharge current pulse width, and realizes low energy consumption. 2) In the main power circuit, diodes are connected in reverse parallel at both ends of the inductor and the switch tube, which can feed back the energy stored in the inductor to the DC power supply during the processing, improving the Power utilization; 3) The control circuit part adopts FPGA, which can programmatically control the parameters of different processing stages, change the peak current size, and meet the needs of different processing.
附图说明Description of drawings
图1为本发明用于高速往复走丝电火花线切割加工的微能脉冲电源的框架图。FIG. 1 is a frame diagram of a micro-energy pulse power supply used for high-speed reciprocating wire EDM wire cutting according to the present invention.
图2为本发明用于高速往复走丝电火花线切割加工的微能脉冲电源的电路拓扑图。FIG. 2 is a circuit topology diagram of a micro-energy pulse power supply used for high-speed reciprocating wire EDM wire cutting according to the present invention.
图3为本发明检测电路的框架图。FIG. 3 is a frame diagram of the detection circuit of the present invention.
图4为本发明驱动芯片的应用原理图。FIG. 4 is a schematic diagram of the application of the driver chip of the present invention.
图5为高速往复走丝电火花线切割加工间隙电压和间隙电流波形示意图。Figure 5 is a schematic diagram of the gap voltage and gap current waveforms in the high-speed reciprocating wire EDM process.
具体实施方式Detailed ways
下面结合附图对本发明方案作进一步详细描述。The solution of the present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示,本发明用于高速往复走丝电火花线切割加工的微能脉冲电源,包括主功率电路、反压电路、检测电路、FPGA控制电路和驱动电路,其中所述主功率电路用于给间隙充电,提供放电能量;所述反压电路用于增大放电加工阶段线路阻抗上的电压,提高电流下降率;所述检测电路用于实时采集间隙的电压和电流;所述FPGA控制电路是根据间隙的电压和电流变化生成相应的控制信号;所述驱动电路用于对控制信号进行放大,产生驱动信号驱动主功率电路中开关管的导通和关断。As shown in FIG. 1 , the micro-energy pulse power supply used for high-speed reciprocating wire EDM wire cutting according to the present invention includes a main power circuit, a back-voltage circuit, a detection circuit, an FPGA control circuit and a drive circuit, wherein the main power circuit It is used to charge the gap and provide discharge energy; the back-voltage circuit is used to increase the voltage on the line impedance in the discharge machining stage, and to improve the current drop rate; the detection circuit is used to collect the voltage and current of the gap in real time; the FPGA The control circuit generates corresponding control signals according to the voltage and current changes of the gap; the driving circuit is used for amplifying the control signals, and generating the driving signals to drive the switching on and off of the main power circuit.
如图2所示,用于高速往复走丝电火花线切割加工的微能脉冲电源的拓扑元件,包括第一直流电源V1、第二直流电源V2、电阻R、电容C、电感L、线路电感Lm、第一开关管Q1、第二开关管Q2、第一二极管D1、第二二极管D2、第三二极管D3、第四二极管D4和第五二极管D5,其中第一直流电源V1、电感L、第一开关管Q1、第二开关管Q2、第一二极管D1、第二二极管D2和第三二极管D3组成主功率电路,第二直流电源V2、电阻R、电容C、第四二极管D4和第五二极管D5组成反压电路。其中主功率电路中第一直流电源V1的正极和第一开关管Q1的一端连接,第一直流电源V1的负极接地,第一开关管Q1的另一端和电感L连接,电感L的另一端和第二开关管Q2连接,第一二极管D1的阳极和第一直流电源V1的负极连接,第一二极管D1的阴极和第一开关管Q1与电感L的连接点相连接,第二二极管D2的阳极和电感L与第二开关管Q2的连接点相连接,第二二极管D2的阴极和第一直流电源V1与第一开关管Q1的连接点相连接,第三二极管D3的阳极和第二开关管Q2的一端相连,第三二极管D3的阴极和电感L与第二开关管Q2的连接点相连接。第二开关管Q2与第三二极管D3的阳极的连接点和第一直流电源V1的负极分别连接到反压电路两端。As shown in FIG. 2 , the topological components of the micro-energy pulse power supply for high-speed reciprocating wire EDM processing include a first DC power supply V 1 , a second DC power supply V 2 , a resistor R, a capacitor C, and an inductor L , line inductance L m , first switch tube Q 1 , second switch tube Q 2 , first diode D 1 , second diode D 2 , third diode D 3 , fourth diode D 4 and the fifth diode D 5 , wherein the first DC power supply V 1 , the inductor L, the first switch tube Q 1 , the second switch tube Q 2 , the first diode D 1 , the second diode D 2 and the third diode D 3 form the main power circuit, the second DC power supply V 2 , the resistor R, the capacitor C, the fourth diode D 4 and the fifth diode D 5 form the reverse voltage circuit. The positive pole of the first DC power supply V1 in the main power circuit is connected to one end of the first switch tube Q1, the negative pole of the first DC power supply V1 is grounded, and the other end of the first switch tube Q1 is connected to the inductor L, The other end of the inductor L is connected to the second switch tube Q 2 , the anode of the first diode D 1 is connected to the cathode of the first DC power supply V 1 , and the cathode of the first diode D 1 is connected to the first switch tube Q 1 is connected to the connection point of the inductor L, the anode of the second diode D 2 and the inductor L are connected to the connection point of the second switch tube Q 2 , and the cathode of the second diode D 2 is connected to the first DC power supply V1 is connected to the connection point of the first switch tube Q1, the anode of the third diode D3 is connected to one end of the second switch tube Q2 , and the cathode of the third diode D3 and the inductance L are connected to the second switch tube Q2. The connection point of the switch tube Q2 is connected. The connection point between the second switch tube Q 2 and the anode of the third diode D 3 and the cathode of the first DC power supply V 1 are respectively connected to both ends of the reverse voltage circuit.
反压电路中电容C的一端和第二开关管Q2与第三二极管D3的阳极的连接点相连,第五二极管D5的阳极和第一直流电源V1的负极连接,第五二极管D5的阴极和电容C的另一端相连,电阻R的一端和电容C的一端相连,电阻R的另一端和电容C的另一端相连,第二直流电源V2的负极和第二开关管Q2与第三二极管D3的阳极的连接点相连,第二直流电源V2的正极和第四二极管D4的阳极相连,第四二极管D4的阴极和电容C与第五二极管D5的连接点相连,电容C、电阻R与第二直流电源V2的负极的连接点和线路电感Lm的一端连接,线路电感Lm的另一端和第一直流电源V1的负极分别连接间隙两端。In the reverse voltage circuit, one end of the capacitor C is connected to the connection point of the second switch tube Q2 and the anode of the third diode D3 , and the anode of the fifth diode D5 is connected to the negative electrode of the first DC power supply V1. , the cathode of the fifth diode D5 is connected to the other end of the capacitor C, one end of the resistor R is connected to one end of the capacitor C, the other end of the resistor R is connected to the other end of the capacitor C, and the negative electrode of the second DC power supply V2 and the connection point of the second switch tube Q2 and the anode of the third diode D3 , the anode of the second DC power supply V2 is connected to the anode of the fourth diode D4, and the anode of the fourth diode D4 The cathode and the capacitor C are connected to the connection point of the fifth diode D5, the connection point of the capacitor C, the resistor R and the negative electrode of the second DC power supply V2 is connected to one end of the line inductance Lm , and the other end of the line inductance Lm and the negative pole of the first DC power supply V 1 are respectively connected to both ends of the gap.
此外,反压电路与间隙连接的线路上存在着线路电感Lm,为了便于描述,定义电容C与线路电感Lm的连接点为节点a,电容C和第五二极管D5负极间的节点为节点b,第五二极管D5正极处的节点为节点c。In addition, there is a line inductance Lm on the line connecting the back-voltage circuit and the gap. For the convenience of description, the connection point between the capacitor C and the line inductance Lm is defined as node a, and the connection point between the capacitor C and the negative electrode of the fifth diode D5 is defined as node a. The node is node b, and the node at the anode of the fifth diode D5 is node c.
作为一种具体示例,对于电路拓扑中的开关管,可以选择的碳化硅金属-氧化物半导体场效应晶体管(SiC MOSFET)。由于该电路拓扑主要作为高速往复走丝电火花线切割加工脉冲电源,因此本发明选用的是Infineon(英飞凌)公司的型号为IMW120R090M1H的SiCMOSFET,其漏源极电压VDS高达250V,漏极电流ID为19A,可以适用于工作频率很高的高速往复走丝电火花线切割加工脉冲电源场合。As a specific example, for the switch tube in the circuit topology, a silicon carbide metal-oxide semiconductor field effect transistor (SiC MOSFET) can be selected. Since this circuit topology is mainly used as a pulse power supply for high-speed reciprocating wire EDM, the present invention selects a SiCMOSFET with the model IMW120R090M1H from Infineon, whose drain-source voltage V DS is as high as 250V, and the drain-source voltage V DS is as high as 250V. The current I D is 19A, which can be applied to the pulse power supply occasions of high-speed reciprocating wire EDM with high working frequency.
对于检测电路,用于实时精确地检测和采集间隙电流和电压,并将其进行数模转换后传输到FPGA控制电路中来进行分析和驱动控制。图3给出了检测电路示例,间隙电压和间隙电流在经过信号的采样和调理之后会转换为标准的被测信号,该被测信号在通过统一的接口后,经过衰减电路来符合数模转换芯片的输入要求,最后再将转换后的数据并行传输至FPGA相应的接口中。For the detection circuit, it is used to accurately detect and collect the gap current and voltage in real time, and then transfer it to the FPGA control circuit for analysis and drive control after digital-to-analog conversion. Figure 3 shows an example of the detection circuit. After the signal is sampled and conditioned, the gap voltage and the gap current will be converted into a standard measured signal. After passing through the unified interface, the measured signal will pass through the attenuation circuit to conform to the digital-to-analog conversion. The input requirements of the chip, and finally the converted data is transferred to the corresponding interface of the FPGA in parallel.
对于FPGA控制电路,主要是用FPGA(即现场可编程门阵列)来进行控制,由于内部已集成相应控制电路结构,可通过程序运算来自动得出对应开关管的驱动信号,同时可以利用程序控制来满足不同加工阶段电流的需求。作为一种具体示例,可以选用ALTERA公司的Cyclone IV系列芯片EP4CE6F17C8。For the FPGA control circuit, FPGA (ie field programmable gate array) is mainly used for control. Since the corresponding control circuit structure has been integrated inside, the driving signal of the corresponding switch tube can be automatically obtained through program operation, and the program control can be used at the same time. To meet the current needs of different processing stages. As a specific example, the Cyclone IV series chip EP4CE6F17C8 of ALTERA Company can be selected.
对于驱动电路,可以选择具有高低端双路驱动且具有隔离特性的驱动芯片,本发明选择的是Texas Instruments(德州电子)公司的型号是UCC21520的驱动芯片,如图4所示,该芯片拥有高低端双路驱动,并且是隔离式双通道的栅极驱动芯片,可以适用于高频率的开关管,同时具有高稳定性和高效率。For the driver circuit, a driver chip with high- and low-end dual-channel driver and isolation characteristics can be selected. In the present invention, the driver chip of the Texas Instruments (Texas Electronics) company whose model is UCC21520 can be selected. As shown in Figure 4, the chip has The high- and low-end dual-channel driver is an isolated dual-channel gate driver chip, which can be applied to high-frequency switching tubes, and has high stability and high efficiency at the same time.
在加工过程中,脉冲电源内的主功率电路、反压电路、检测电路、FPGA控制电路、驱动电路组合成了一个整体,作用于工件和工具两端,控制间隙电流。加工过程中的间隙电流波形如图5所示。在0~t1阶段,第一直流电源给间隙充电,间隙上的电压不断上升,同时间隙有一定的漏电流存在;在t1~t2阶段,间隙被击穿,开始放电加工,间隙电压则由击穿电压迅速下降到火花维持电压,电流则会以一定斜率上升到某一峰值电流;在t2~t3阶段,脉冲电压关闭,随着脉冲电压的降为零,脉冲电流也迅速降为零,而反压电路的存在使得脉冲电流下降的速率更快;在t3时刻之后进入消电离阶段,直到一个加工周期结束。During the machining process, the main power circuit, back-voltage circuit, detection circuit, FPGA control circuit, and drive circuit in the pulse power supply are combined into a whole, acting on both ends of the workpiece and the tool to control the gap current. The gap current waveform during machining is shown in Figure 5. In the stage of 0~ t1 , the first DC power supply charges the gap, the voltage on the gap keeps rising, and there is a certain leakage current in the gap; in the stage t1 ~ t2 , the gap is broken down, and electrical discharge machining starts, and the gap The voltage drops rapidly from the breakdown voltage to the spark sustaining voltage, and the current rises to a certain peak current at a certain slope; in the t 2 ~ t 3 stage, the pulse voltage is turned off, and as the pulse voltage drops to zero, the pulse current also decreases. It quickly drops to zero, and the existence of the back-voltage circuit makes the pulse current drop faster; after time t3 , it enters the deionization stage until the end of one processing cycle.
基于上述微能脉冲电源的加工方法,具体过程如下:Based on the above processing method of micro-energy pulse power supply, the specific process is as follows:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the reverse voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
本发明还提出一种计算机设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述计算机程序时实现以下步骤:The present invention also proposes a computer device, comprising a memory, a processor, and a computer program stored on the memory and running on the processor, wherein the processor implements the following steps when executing the computer program:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the back-voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现以下步骤:A computer-readable storage medium on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
步骤1:在进行加工开始前,控制主功率电路的第一开关管和第二开关管关断,此时反压电路中的第二直流电源通过第四二极管给电容充电,电容上的能量上升,直到电容上的电压上升到与第二直流电源两端电压相等为止;Step 1: Before starting processing, control the first switch tube and the second switch tube of the main power circuit to turn off. At this time, the second DC power supply in the reverse voltage circuit charges the capacitor through the fourth diode, and the capacitor on the capacitor is charged. The energy rises until the voltage on the capacitor rises to be equal to the voltage across the second DC power supply;
步骤2:控制第一开关管和第二开关管导通,此时主功率电路中的第一直流电源给线路电感和间隙充电,当间隙电压达到击穿电压后,间隙被击穿,开始进行放电加工;Step 2: Control the first switch tube and the second switch tube to be turned on. At this time, the first DC power supply in the main power circuit charges the line inductance and the gap. When the gap voltage reaches the breakdown voltage, the gap is broken down and starts perform electrical discharge machining;
步骤3:当间隙电流上升到给定的峰值电流时,控制第一开关管和第二开关管关断,此时第一直流电源不再给间隙供电,间隙电流下降,电路被分割成两个部分,主功率电路中电感将积蓄的能量通过第二二极管回馈到第一直流电源上;反压电路中第五二极管导通抬高了线路电感两端的电压,使得间隙电流下降斜率增大;Step 3: When the gap current rises to a given peak current, control the first switch tube and the second switch tube to turn off. At this time, the first DC power supply no longer supplies power to the gap, the gap current drops, and the circuit is divided into two parts. In this part, the inductor in the main power circuit feeds back the accumulated energy to the first DC power supply through the second diode; the conduction of the fifth diode in the back-voltage circuit raises the voltage across the line inductor, making the gap current The descending slope increases;
步骤4:电流放电完成后进入加工脉间,进行消电离;Step 4: After the current discharge is completed, enter between the processing pulses for deionization;
步骤5:重复步骤1-4,进行下一个加工周期。Step 5: Repeat steps 1-4 for the next machining cycle.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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