CN112025849A - Log processing and treating system capable of improving efficiency and reducing number of workers - Google Patents
Log processing and treating system capable of improving efficiency and reducing number of workers Download PDFInfo
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- CN112025849A CN112025849A CN202010953003.2A CN202010953003A CN112025849A CN 112025849 A CN112025849 A CN 112025849A CN 202010953003 A CN202010953003 A CN 202010953003A CN 112025849 A CN112025849 A CN 112025849A
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- 239000000463 material Substances 0.000 claims abstract description 323
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 239000002023 wood Substances 0.000 claims abstract description 35
- 230000007704 transition Effects 0.000 claims abstract description 25
- 210000000078 claw Anatomy 0.000 claims description 46
- 238000003860 storage Methods 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 39
- 238000007599 discharging Methods 0.000 claims description 30
- 230000008093 supporting effect Effects 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 3
- 230000005571 horizontal transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B13/00—Band or strap sawing machines; Components or equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B25/00—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees
- B27B25/04—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees with feed chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/006—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines with chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G19/00—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
- B27G19/06—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for band or strap saws
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sawing (AREA)
Abstract
The invention relates to a log processing system for increasing efficiency and reducing personnel, which comprises a feeder, a roadster, a vertical band sawing machine, a material holding device, a lateral moving conveying device, a conveying belt, a material plate transition frame, a material returning conveying frame, an edge cleaning and material changing integrated machine, a square wood multi-chip sawing machine, a pit and a wood chip conveying belt, wherein the vertical band sawing machine is connected with the lateral moving conveying device; the feeder is positioned at one side of the sports car; along the sawing direction of the log, a band saw machine and a conveying belt are sequentially arranged behind a feeding machine; the material holding device is arranged above the outer side of the front part of the conveying belt; the lateral moving conveying device is arranged in the middle of the conveying belt and is arranged at the same side as the material holding device; the plurality of flitch transition frames are arranged at intervals outside the lateral movement conveying device; the feed back conveying frame, the edge cleaning and material changing integrated machine, the other feed back conveying frame and the square wood multi-chip sawing machine are sequentially arranged outside the rear part of the conveying belt along the direction vertical to the sawing direction of the logs; the flitch transition frame is arranged corresponding to the feed back conveying frame, the edge cleaning and material changing integrated machine and the square wood multi-chip sawing machine; the pits are communicated and are L-shaped; the sawdust conveying belt is arranged in the pit.
Description
Technical Field
The invention relates to a log processing system for increasing efficiency and reducing personnel, belonging to the technical field of log processing.
Background
In the prior art, a log is processed into a required plate, and a plurality of processing procedures are required in the middle, such as a round rim charge removing procedure, a plate cutting procedure for the preliminarily processed log, and the like. At present, most of domestic treatment modes for the logs adopt a band saw machine assisted by manual mode to cut the logs and then process the logs into port materials or laminated wood. The demand of the laminated wood is continuously expanded in the market, and the processing technology and equipment are relatively lagged behind, so that the demand of the market cannot be timely met.
As shown in fig. 1, in the current market, most of the split materials are loaded by positive and negative operators of a band saw machine, logs are clamped on the band saw machine, and a band saw cuts the logs to obtain board skins, side boards and board squares. Then, the slab is piled up with the waste pile or it is used by manual handling. The sideboard is then transported to a second band saw machine by manual transport and the positive and negative operators trim the sideboard edging into a specification board at the second band saw machine. And finally, carrying the plate to a third equipment square material sawing machine by manual carrying, and cutting the plate square saw blade into the specification plate by positive and negative operators through the square material sawing machine. Sawing the log into the specification plate requires seven manual posts.
In the process, the manual transfer is long in distance, time-consuming and labor-consuming; simultaneously, personnel's quantity is great, and the sports car material loading needs a artifical material loading, and sports car operation and unloading need respectively one artifical, and two saw material feeding and the artifical of ejection of compact respectively, and the clear limit machine material loading and the respective manual work of unloading wholly need 7 workman just can accomplish a set of line processing.
Disclosure of Invention
In order to overcome the problems, the invention provides a log processing system with functions of increasing efficiency and reducing staff, which is reasonable in configuration, reduces manual operation through systematic re-planning, improves log processing efficiency and reduces potential safety hazards.
The technical scheme of the invention is as follows:
a log processing system with effects of increasing efficiency and reducing personnel comprises a feeder, a roadster, a vertical band sawing machine, a material holding device, a lateral moving conveying device, a conveying belt, a material plate transition frame, a material returning conveying frame, an edge cleaning and material changing integrated machine, a square log multi-chip sawing machine, a pit and a wood chip conveying belt; the feeder is positioned on one side of the sports car; the band sawing machine and the conveying belt are sequentially arranged behind the feeding machine along the sawing direction of the log; the material holding device is arranged above the outer side of the front part of the conveying belt; the lateral moving conveying device is arranged in the middle of the conveying belt and is arranged at the same side as the material holding device; the plurality of flitch transition frames are arranged at intervals outside the lateral movement conveying device; the feed back conveying frame, the edge cleaning and material changing integrated machine, the other feed back conveying frame and the square wood multi-chip saw are sequentially arranged outside the rear part of the conveying belt along a direction vertical to the sawing direction of the logs; the flitch transition frame is arranged corresponding to the feed back conveying frame, the edge cleaning and material changing integrated machine and the square wood multi-chip sawing machine; pits are formed below the band sawing machine, the conveying belt, the feed back conveying frame, the edge cleaning and material modifying integrated machine and the square wood multi-blade sawing machine, and the pits are communicated in an L shape; the sawdust conveying belt is arranged in the pit.
Further, the feeder comprises a feeding frame, a feeding chain, a J-shaped feeding claw, a rotating shaft, a feeding cylinder and a feeding motor; the feeding chain, the J-shaped feeding claw and the feeding cylinder are arranged in a matched manner; the direction of the feeding chain is vertical to the sawing direction of the log; the feeding chain is rotationally fixed at the upper end of the feeding frame; the hook part of the J-shaped feeding claw is arranged far away from the sports car; the feeding chain is rotationally connected with the middle part of the J-shaped feeding claw through the rotating shaft; the feeding motor is in transmission connection with the feeding chain; the lower end of the feeding cylinder is hinged to the lower portion of the feeding frame, and a piston rod of the feeding cylinder is hinged to a hook portion of the J-shaped feeding claw.
Further, a feeding mechanism is arranged on the sports car; the feeding mechanism comprises a feeding seat, a feeding guide rail, a feeding table, a feeding motor, a vertical cylinder, a transverse cylinder and a J-shaped holding claw; the lower end of the feeding seat is fixed on the sports car, the feeding guide rail is fixed at the upper end of the feeding seat, and the lower end of the feeding table is sleeved on the feeding guide rail in a sliding manner; the feeding guide rail is vertical to the sawing direction of the log; the feeding motor is arranged on the feeding table and drives the feeding table to move on the feeding guide rail; the upper end of the vertical cylinder is sleeved on the upper part of the feeding table in a sliding manner, and a piston rod at the lower end of the vertical cylinder is fixed on the lower part of the feeding table; the horizontal cylinder is fixed with the vertical cylinder, and a piston rod of the horizontal cylinder is fixed with the J-shaped holding claw; the J-shaped holding claw is horizontally arranged, and the hook portion of the J-shaped holding claw faces downwards and faces towards the feeding machine.
Further, the band sawing machine comprises a machine body, a saw blade arranged on the machine body and a band sawing motor arranged on the outer side of the machine body; the band saw motor is in transmission connection with the saw blade; the material holding device comprises a fixing frame, a material holding sliding table, a material holding guide rail, a material holding cylinder, an air spring, a material holding fulcrum frame and a material holding roller; the fixing frame is vertically arranged on the outer side of the front part of the conveying belt and is positioned behind the band sawing machine along the sawing direction of the log; the upper ends of two sides of the fixing frame are respectively and horizontally fixed with the material holding guide rail, and the material holding guide rail is vertical to the sawing direction of the log; the material holding sliding table is arranged on the material holding guide rail in a sliding manner through a sliding block; one end of the material holding cylinder is fixed with the fixing frame, and a piston rod at the other end of the material holding cylinder is fixed at the lower end of the material holding sliding table; the air spring, the material holding fulcrum frame and the material holding roller are respectively provided with two groups, and the two groups are respectively and correspondingly arranged on two sides of the upper end of the material holding sliding table; one end of the gas spring is hinged to the material holding sliding table, and the other end of the gas spring is hinged to one end of the material holding fulcrum frame; the middle part of the material holding fulcrum frame is rotationally fixed on the outer side of the front end of the material holding sliding table, and the tail end of the material holding fulcrum frame is rotationally fixed with a vertical material holding roller after the other end of the material holding fulcrum frame extends out of the front end of the material holding sliding table; the material holding roller is positioned above the conveying belt; after the material holding cylinder drives the material holding sliding table to push out the fixing frame, the material holding roller can cling to the plate cut from the log and press the plate to the log.
Further, the lateral movement conveying device comprises a base, a conveying table, a material storage table, a supporting square pipe, a jacking cylinder and a power motor; the base is horizontally arranged at the lower end of the middle part of the conveying belt; the conveying table, the material storage table, the supporting square pipe and the jacking cylinder are arranged in a matched manner; the conveying table and the material storage table are both arranged perpendicular to the sawing direction of the log; the plurality of material storage tables are vertically fixed at intervals at the upper end of the base; a plurality of material storage bearings are rotationally fixed on two sides of the upper end of the material storage table; the middle part of the material storage table is provided with a transversely through chute; the sliding groove is long and round in the vertical direction; the supporting square tube is vertically fixed on the outer side of the base; the conveying table is sleeved on one side of the material storage table in a sliding manner; the lower end of the jacking cylinder is fixed on the base, and a piston rod at the other end of the jacking cylinder is fixed at the lower end of the front part of the conveying table; a conveying chain wheel is rotationally fixed at the upper end of the conveying table; a horizontal transmission shaft is rotationally fixed between the two conveying tables; bearings are respectively and rotatably fixed at two ends of the transmission shaft; the bearing is sleeved on the sliding groove in a sliding manner, and the bearing can slide up and down in the sliding groove; an intermediate chain wheel is coaxially fixed on the transmission shaft; the middle chain wheel is in transmission connection with a power motor fixed on the base; the transmission shaft is in transmission connection with the conveying chain wheel.
Further, the conveyer belt comprises a front conveyer belt and a rear conveyer belt which are sequentially arranged in front and at the back; the front conveying belt is arranged close to the band sawing machine; the side shift conveying device is positioned at the middle rear section of the front conveying belt; the front conveying belt comprises a front rack, a front roller, a front motor and a discharging belt; the material outlet belt is rotationally fixed at the front part of the front frame and is positioned below the material holding device; the front rollers are rotationally fixed on the front rack; the front motor is fixed on the lower part of the front frame and is in transmission connection with the front roller and the discharging belt; an avoidance groove for the lateral movement conveying device to pass through is formed in the middle rear section of the front frame; the rear conveying belt comprises a rear rack, a rear roller and a rear motor; the rear rollers are uniformly and rotationally fixed on the rear rack at intervals; the rear motor is fixed on the lower part of the rear rack and is in transmission connection with the rear roller.
Further, a material pushing cylinder and a material pushing plate are further arranged on the band saw machine; the material pushing cylinder is fixed on the machine body; the material pushing cylinder and the conveying belt are respectively positioned on two sides of the saw blade; and the piston rod at the tail end of the pushing cylinder is fixedly provided with the pushing plate.
Further, the rear conveying belt is also provided with a swing cylinder, a hinge shaft and a limiting plate; the limiting plate is arranged at the front part of the rear rack; the articulated shaft is fixed on the rear frame; the middle part of the limiting plate is rotationally fixed with the articulated shaft; one end of the swing cylinder is hinged to the lower portion of the rear portion rack, and a piston rod at the other end of the swing cylinder is hinged to the lower end of the limiting plate.
Furthermore, the front part of the front conveying belt is provided with a discharge hopper; the discharging hopper is positioned below the front roller and is close to the discharging belt; a discharging slope is fixed in the discharging hopper; the discharging slope is arranged towards one side of the material holding device in a downward inclined mode.
Further, a spiral roller screw tooth is fixed on the periphery of the front roller; the roller screw tooth is positioned on one side of the front roller far away from the material holding device; the front roller rotates, and the plate material can be driven to move towards the outer side through the roller screw teeth.
The invention has the following beneficial effects:
1. the log processing system for increasing the efficiency and reducing the number of workers is reasonable in configuration, manual operation is reduced through systematic re-planning, the log processing efficiency is improved, potential safety hazards are reduced, and the original seven workers can be completed by only four workers.
2. The feeder is provided with J-shaped feeding claws, can quickly and stably feed the logs to the roadster, and the feeding mechanism arranged on the roadster can well and firmly clamp the logs.
3. Embrace material device and set up at band saw machine rear, can provide elasticity, press the log with log upper cutting back, the sheet material that has not cut off completely to mechanical structure replaces the manual work and embraces the material, has saved manpower resources, has also reduced the hidden danger that the saw blade injures people simultaneously.
4. The side-shifting conveying device can classify the square flitches and the arc-shaped side plates when the flitches pass through the conveying table, and the square flitches are conveyed to the storage tables on the side edges through the conveying table after being jacked up from the conveying belt; the arc-shaped side plates flow to the rear part through the conveying belt.
5. The limiting plate is used for matching with the work of the side-shifting conveying device and arranged on the rear conveying belt, the incoming material is an arc-shaped side plate, and the limiting plate is not arranged below the rear roller; when the supplied materials are square plates, the limiting plate extends out of the position above the rear roller wheel to block the square plates, and the square plates of the side-moving conveying device can be conveniently shifted to work.
6. The square wood multi-blade saw is close to the edge cleaning and material changing integrated machine, so that the distance between the square material plate on the side-moving conveying and the square wood multi-blade saw is shortest, and the operation of personnel is most convenient and efficient.
7. The whole sawdust is conveyed, a sawdust conveying belt is arranged by ditching, the integrated machine for cleaning edges and modifying materials and the square wood saw are conveyed in a unified mode from the band saw machine to the edge cleaning and modifying integrated machine, and finally, unified centralized processing is carried out.
Drawings
Figure 1 is a schematic view of a prior art log processing process.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a top view of fig. 2.
Fig. 4 is an overall structure diagram of the feeding machine.
Fig. 5 is a front view of fig. 4.
Fig. 6 is a schematic view of the entire structure of the feeding mechanism.
Fig. 7 is a left side view of fig. 6.
FIG. 8 is a schematic view of the overall structure of the discharge conveying line of the band saw machine.
Fig. 9 is a right side view of fig. 8.
Fig. 10 is a top view of fig. 8.
FIG. 11 is an overall view of the band saw machine.
Fig. 12 is a front view of fig. 11.
Fig. 13 is a top view of fig. 11.
Fig. 14 is a schematic view of the overall structure of the holding device.
Fig. 15 is a top view of fig. 14.
Fig. 16 is a schematic view of the overall structure of the side shift conveying device.
Fig. 17 is a right side view of fig. 16.
Fig. 18 is a top view of fig. 16.
Fig. 19 is a schematic view of the overall structure of the conveyor belt.
Fig. 20 is a front view of fig. 19.
Fig. 21 is a top view of fig. 19.
Fig. 22 is a schematic structural diagram of the edge cleaning and material modifying integrated machine.
Fig. 23 is a top view of fig. 22.
Fig. 24 is a schematic view of the structure of the pit and the chip conveyor belt.
The reference numbers in the figures denote:
1. a feeding machine; 11. a feeding frame; 12. a feeding chain; 13. a J-shaped feed claw; 14. a rotating shaft; 15. a feeding cylinder; 16. a feeding motor; 17. raw wood; 2. a sports car; 21. a feeding seat; 22. a feed guide rail; 23. a feeding table; 24. a feed motor; 25. a vertical cylinder; 26. a transverse cylinder; 27. a J-shaped holding claw; 3. a band saw machine; 31. a body; 32. a saw blade; 33. a band saw motor; 34. a material pushing cylinder; 35. a material pushing plate; 36. a square material plate; 37. an arc-shaped side plate; 4. a material holding device; 41. a fixed mount; 42. a material holding sliding table; 43. a material holding guide rail; 44. a material holding cylinder; 45. a gas spring; 46. a material holding fulcrum frame; 47. a material holding roller; 5. a lateral movement conveying device; 51. a base; 52. a conveying table; 521. a drive shaft; 522. an intermediate sprocket; 523. a conveying sprocket; 53. a material storage table; 531. a material storage bearing; 532. a chute; 54. supporting the square pipe; 55. jacking a cylinder; 56. a power motor; 6. a front conveyor belt; 61. a front frame; 62. a front roller; 63. a front motor; 64. discharging the material belt; 65. a discharge hopper; 66. a discharge slope; 67. rolling a helical tooth; 68. an avoidance groove; 7. a rear conveyor belt; 71. a rear frame; 72. a rear roller; 73. a rear motor; 74. a swing cylinder; 75. hinging a shaft; 76. a limiting plate; 81. a flitch transition frame; 82. a feed back conveying frame; 83. an edge cleaning and material modifying integrated machine; 84. a square wood multi-blade saw; 85. a pit; 86. sawdust conveyor belt.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
Wherein the direction of the arrows in fig. 2 indicates the sawing direction of the logs 17.
Referring to fig. 2-24, a log processing system for increasing efficiency and reducing personnel comprises a feeder 1, a carriage 2, a vertical band sawing machine 3, a material holding device 4, a lateral moving conveying device 5, a conveying belt, a material plate transition frame 81, a material returning conveying frame 82, an edge cleaning and material changing integrated machine 83, a square log multi-chip sawing machine 84, a pit 85 and a wood chip conveying belt 86; the feeder 1 is positioned on one side of the sports car 2; the band sawing machine 3 and the conveying belt are sequentially arranged behind the feeder 1 along the sawing direction of the log 17; the material holding device 4 is arranged above the outer side of the front part of the conveying belt; the lateral moving conveying device 5 is arranged in the middle of the conveying belt and is arranged at the same side as the material holding device 4; the plurality of material plate transition frames 81 are arranged at intervals outside the lateral movement conveying device 5; the feed back conveying frame 82, the edge cleaning and material changing integrated machine 83, the other feed back conveying frame 82 and the square wood multi-blade saw 84 are sequentially arranged outside the rear part of the conveying belt along a direction perpendicular to the sawing direction of the logs 17; the material plate transition frame 81 is arranged corresponding to the material return conveying frame 82, the edge cleaning and material changing integrated machine 83 and the square wood multi-chip sawing machine 84; pits 85 are formed below the band sawing machine 3, the conveying belt, the feed back conveying frame 82, the edge cleaning and material changing integrated machine 83 and the square wood multi-piece sawing machine 84, and the pits 85 are communicated to form an L shape; the chip conveyor belt 86 is disposed in the pit 85.
According to the above description, the log processing system for increasing efficiency and reducing personnel comprises a feeder 1, a roadster 2, a vertical band sawing machine 3, a material holding device 4, a lateral moving conveying device 5, a conveying belt, a material plate transition frame 81, a material returning conveying frame 82, an edge cleaning and material changing integrated machine 83, a square log multi-chip sawing machine 84, a pit 85 and a wood chip conveying belt 86. The band saw machine 3, the material holding device 4, the lateral moving conveying device 5 and the conveying belt form a discharging conveying line of the band saw machine. The log 17 is placed on the feeder 1, and the feeder 1 can be carried the log 17 on the sports car 2, and the sports car 2 centre gripping log 17 is sawed to band saw machine 3. Embrace material device 4 and set up in band saw machine 3 rear, can provide elasticity, press log 17 with the log 17 on the cutting back, but the sheet material that has not cut off completely to mechanical structure replaces the manual work and embraces the material, has saved manpower resources, has also reduced band saw machine 3 simultaneously and has hindered people's hidden danger. The conveyor belt is positioned along the log 17 in the direction of the saw and is capable of transporting cut slabs (i.e., square slabs 36 or curved edge slabs 37). The side shift conveying device 5 is arranged in the middle of the conveying belt, and can jack up the square material plate 36 on the conveying belt and move the square material plate to the material plate transition frame 81, and the arc-shaped side plate 37 flows to the end along the conveying belt. The square material plate 36 is sent to the middle part of the edge cleaning and material changing integrated machine 83 for edge cleaning and slicing; and the arc-shaped side plate 37 is sent to the side part of the edge cleaning and material changing integrated machine 83 to carry out the plate skin material changing. After the square material plate 36 and the arc-shaped side plate 37 are processed, the square material plate and the arc-shaped side plate can be transported to a material return plate transition frame 81 through a material return conveying frame 82, and then are moved to a square wood multi-plate sawing machine 84 to be cut into specification plates. Saw-dust produced in the sawing process can be collected through the pit 85 and finally processed in a centralized and unified mode through the saw-dust conveying belt 86.
In the application, a flitch transition frame 81, a feed back conveying frame 82, a trimming and material changing integrated machine 83 and a square wood multi-chip saw 84 are adopted, the flitch transition frame 81 is used for transferring plates (namely square flitch 36 or arc-shaped side plate 37) which are cut off, or the square flitch 36 (or arc-shaped side plate 37) after being processed is transported, and the labor intensity of workers can be reduced. An operator in the feeding direction of the edge-cleaning and material-changing integrated machine 83 can convey the plate materials from the side-shifting conveying device 5 to the edge-cleaning and material-changing integrated machine 83 through the plate transition frame 81, the middle part of the edge-cleaning and material-changing integrated machine 83 can perform edge cleaning and slicing on the square plate 36, the side part of the edge-cleaning and material-changing integrated machine 83 can perform slab changing on the arc-shaped side plate 37, then the operator in the discharging direction of the edge-cleaning and material-changing integrated machine 83 can convey the processed plate materials back to the front of the edge-cleaning and material-changing integrated machine 83 through the material return conveying frames 82 on the two sides, and the operator in the feeding direction of the edge-cleaning and material-changing integrated machine 83 can convey the processed plate materials to the square multi-blade saw 84 through the plate transition frame 81 to cut into standard plate materials and finally receive the plate materials by the operator in the discharging direction of the square. So, can change the operator of material all-in-one 83, square timber multi-disc saw 84 direction of feeding with the clear limit and merge into one person, on the basis that two original saws, square timber saw all need two positive and negative operators, reduced one person's manpower.
Particularly, the edge-cleaning and material-changing integrated machine 83 and the square wood multi-chip saw 84 are respectively provided with an operator in the discharging direction, and the operator in the discharging direction needs to receive materials and stack processed plates, so that the labor intensity is higher than that in the feeding direction, two persons are needed to cooperate, and the two persons alternately receive and stack the materials, so that the workload is reduced.
Particularly, rollers are rotatably fixed at the upper ends of the material plate transition frame 81 and the material return conveying frame 82 for convenient transportation.
Particularly, in order to save space and reduce occupied area, the feeder 1, the band sawing machine 3, the material holding device 4, the lateral movement conveying device 5, the conveying belt, the material plate transition frame 81, the material returning conveying frame 82, the edge cleaning and material changing integrated machine 83, the square wood multi-blade saw machine 84, the pit 85 and the wood chip conveying belt 86 are arranged on the same side of the sports car 2.
In particular, the end of the sawdust conveyor belt 86 is provided with an ascending section which is higher than the surface of the pit 85.
Particularly, the transmission connection mode adopted by the application can be gear transmission, chain transmission or belt transmission, and can be flexibly configured according to actual field conditions.
Further, the feeder 1 comprises a feeding frame 11, a feeding chain 12, a J-shaped feeding claw 13, a rotating shaft 14, a feeding cylinder 15 and a feeding motor 16; the feeding chain 12, the J-shaped feeding claw 13 and the feeding cylinder 15 are arranged in a matching way; the direction of the feeding chain 12 is vertical to the sawing direction of the logs 17; the feeding chain 12 is rotationally fixed at the upper end of the feeding frame 11; the hook part of the J-shaped feeding claw 13 is arranged far away from the sports car 2; the feeding chain 12 is rotatably connected with the middle part of the J-shaped feeding claw 13 through the rotating shaft 14; the feeding motor 16 is in transmission connection with the feeding chain 12; the lower end of the feeding cylinder 15 is hinged to the lower part of the feeding frame 11, and a piston rod of the feeding cylinder 15 is hinged to the hook part of the J-shaped feeding claw 13.
According to the above description, the feeder 1 includes the feeding frame 11, the feeding chain 12, the J-shaped feeding claw 13, the rotating shaft 14, the feeding cylinder 15, and the feeding motor 16. The feeding frame 11 plays a supporting role; the feeding motor 16 drives the feeding chain 12 to convey the logs 17 forwards; the feed cylinder 15 drives the J-shaped feed claw 13 to swing about the rotary shaft 14. When a piston rod of the feeding cylinder 15 extends out, the hook part of the J-shaped feeding claw 13 is higher than the feeding chain 12, and the log 17 is blocked by the hook part and cannot enter the J-shaped feeding claw 13; when the piston rod of feeding cylinder 15 contracts back, the hook portion height of J-shaped feeding claw 13 is less than feeding chain 12, and the terminal height in J-shaped feeding claw 13 outside is higher than feeding chain 12, and feeding chain 12 can carry log 17 to get into J-shaped feeding claw 13 and wait to expect this moment, and when waiting for next time feeding cylinder 15's piston rod to lean out, log 17 can roll into sports car 2 naturally, is sawed toward band saw machine 3 by sports car 2 centre gripping.
Further, a feeding mechanism is arranged on the sports car 2; the feeding mechanism comprises a feeding seat 21, a feeding guide rail 22, a feeding table 23, a feeding motor 24, a vertical cylinder 25, a transverse cylinder 26 and a J-shaped holding claw 27; the lower end of the feeding seat 21 is fixed on the sports car 2, the feeding guide rail 22 is fixed at the upper end of the feeding seat 21, and the lower end of the feeding table 23 is sleeved on the feeding guide rail 22 in a sliding manner; the feed rail 22 is perpendicular to the sawing direction of the logs 17; the feeding motor 24 is arranged on the feeding table 23 and drives the feeding table 23 to displace on the feeding guide rail 22; the upper end of the vertical cylinder 25 is slidably sleeved on the upper part of the feeding table 23, and a piston rod at the lower end of the vertical cylinder 25 is fixed on the lower part of the feeding table 23; the horizontal cylinder 26 is fixed with the vertical cylinder 25, and a piston rod of the horizontal cylinder 26 is fixed with the J-shaped holding claw 27; the J-shaped holding claw 27 is horizontally arranged, and the hook part of the J-shaped holding claw 27 faces downwards and faces towards the feeding machine 1.
According to the above description, the sports car 2 is provided with a feeding mechanism for adjusting the position of the logs 17 on the sports car 2. The feeding mechanism comprises a feeding seat 21, a feeding guide rail 22, a feeding table 23, a feeding motor 24, a vertical cylinder 25, a transverse cylinder 26 and a J-shaped holding claw 27. The feeding seat 21 is fixed on the sports car 2; the feeding table 23 can slide on the feeding seat 21 through a feeding motor 24 and a feeding guide rail 22; the vertical cylinder 25 is sleeved on the feeding table 23, the transverse cylinder 26 is fixed on the vertical cylinder 25, the J-shaped holding claw 27 is fixed on a piston rod of the transverse cylinder 26, and the J-shaped holding claw 27 is used for clamping the log 17. The height of the J-shaped holding claw 27 for clamping the log 17 can be adjusted through the vertical cylinder 25; the width of the log 17 held by the J-shaped clasps 27 can be adjusted by the lateral cylinders 26. Thus, the proper position is selected to achieve the best clamping effect on the log 17.
Through the pay-off structure on the feeder 1 (promptly send work or material rest 11, pay-off chain 12, J-shaped feeding claw 13, rotation axis 14, pay-off cylinder 15 and pay-off motor 16), with the feed mechanism who sets up on the sports car 2, the two mutually supports, can be automatically with the log 17 on the feeder 1 carry to on the sports car 2 to embrace claw 27 through the J-shaped and carry out the centre gripping, removed originally still need through the positive and negative operator of band saw machine 3 with the log 17 embrace the trouble that the sports car 2 carried out the material loading clamping, with this manpower of saving two workman.
Specifically, the feeding mechanism may be provided in plural sets according to the size of the raw wood 17. Preferably, there are three or eight groups.
Further, the band saw machine 3 comprises a machine body 31, a saw blade 32 arranged on the machine body 31, and a band saw motor 33 arranged outside the machine body 31; the band saw motor 33 is in transmission connection with the saw blade 32; the material holding device 4 comprises a fixed frame 41, a material holding sliding table 42, a material holding guide rail 43, a material holding cylinder 44, a gas spring 45, a material holding fulcrum frame 46 and a material holding roller 47; the fixed frame 41 is vertically arranged on the outer side of the front part of the conveying belt and is positioned behind the band sawing machine 3 along the sawing direction of the log 17; the upper ends of the two sides of the fixed frame 41 are respectively and horizontally fixed with the material holding guide rail 43, and the material holding guide rail 43 is vertical to the sawing direction of the raw wood 17; the material holding sliding table 42 is arranged on the material holding guide rail 43 in a sliding manner through a sliding block; one end of the material holding cylinder 44 is fixed to the fixing frame 41, and a piston rod at the other end of the material holding cylinder 44 is fixed to the lower end of the material holding sliding table 42; the air springs 45, the material holding fulcrum frame 46 and the material holding roller 47 are respectively provided with two groups, and the two groups are respectively and correspondingly arranged on two sides of the upper end of the material holding sliding table 42; one end of the gas spring 45 is hinged to the material holding sliding table 42, and the other end of the gas spring is hinged to one end of the material holding fulcrum frame 46; the middle part of the material holding fulcrum frame 46 is rotationally fixed on the outer side of the front end of the material holding sliding table 42, and the tail end of the material holding fulcrum frame 46 extends out of the front end of the material holding sliding table 42 and is rotationally fixed with a vertical material holding roller 47; the material holding roller 47 is positioned above the conveying belt; after the holding cylinder 44 drives the holding sliding table 42 to push out the fixed frame 41, the holding roller 47 can cling to the plate cut from the log 17 and press the plate to the log 17.
According to the above description, the band saw machine 3 is a vertical band saw machine, and the log 17 held on the carriage 2 is sawn by the saw blade 32. The material holding device 4 comprises a fixed frame 41, a material holding sliding table 42, a material holding guide rail 43, a material holding cylinder 44, a gas spring 45, a material holding fulcrum frame 46 and a material holding roller 47. The fixing frame 41 plays a supporting role; the material holding sliding table 42 is arranged on the fixed frame 41 in a sliding manner through a material holding guide rail 43, and the advance and retreat are controlled through a material holding cylinder 44; the middle of the material holding fulcrum frame 46 is rotationally fixed on the material holding sliding table 42, one end of the material holding fulcrum frame 46 is hinged with a gas spring 45, the other end of the material holding fulcrum frame extends into the upper portion of the conveying belt, and the tail end of the material holding fulcrum frame is rotationally fixed with a material holding roller 47. When the material holding device is used, the material holding cylinder 44 pushes out the material holding sliding table 42, so that the material holding roller 47 enters the upper part of the conveying belt; then, the band saw machine 3 performs sawing on the raw wood 17 held on the sports car 2 by the saw blade 32. With the advancing of the sports car 2, the material holding roller 47 is in contact with the plate material cut on the log 17 but not completely cut, and the material holding roller 47 is tightly pressed to the plate material through the supporting function of the gas spring 45, so that the manual operation is replaced to hold the material, the manpower resource is saved, and the situation that people are accidentally injured in the sawing process of the saw blade 32 can be prevented. After the log 17 is sawed, the trolley 2 resets, the plates completely sawed fall onto the conveyor belt under the action of self gravity, and the material holding cylinder 44 drives the material holding sliding table 42 to reset at the same time.
Further, the lateral movement conveying device 5 comprises a base 51, a conveying table 52, a material storage table 53, a supporting square pipe 54, a jacking cylinder 55 and a power motor 56; the base 51 is horizontally arranged at the lower end of the middle part of the conveying belt; the conveying table 52, the material storage table 53, the supporting square pipe 54 and the jacking cylinder 55 are arranged in a matching manner; the conveying table 52 and the material storage table 53 are both arranged perpendicular to the sawing direction of the logs 17; a plurality of the material storage tables 53 are vertically fixed at intervals at the upper end of the base 51; a plurality of material storage bearings 531 are rotationally fixed on two sides of the upper end of the material storage table 53; the middle part of the material storage table 53 is provided with a transverse through chute 532; the chute 532 is oblong in the vertical direction; the supporting square pipe 54 is vertically fixed on the outer side of the base 51; the conveying table 52 is sleeved on one side of the material storage table 53 in a sliding manner; the lower end of the jacking cylinder 55 is fixed on the base 51, and a piston rod at the other end of the jacking cylinder 55 is fixed at the lower end of the front part of the conveying table 52; a conveying chain wheel 523 is rotationally fixed at the upper end of the conveying table 52; a horizontal transmission shaft 521 is rotatably fixed between the two conveying tables 52; bearings are respectively and rotatably fixed at two ends of the transmission shaft 521; the bearing is slidably sleeved on the chute 532, and the bearing can slide up and down in the chute 532; an intermediate chain wheel 522 is coaxially fixed on the transmission shaft 521; the middle chain wheel 522 is in transmission connection with the power motor 56 fixed on the base 51; the transmission shaft 521 is in transmission connection with the conveying chain wheel 523.
According to the above description, the side shift conveying device 5 comprises a base 51, a conveying table 52, a storage table 53, a support square pipe 54, a jacking cylinder 55 and a power motor 56. The base 51 serves as a bottom support; the conveying table 52, the material storage table 53, the supporting square pipe 54 and the jacking cylinder 55 are arranged in a group and matched; the storage platforms 53 are fixed on the base 51 at intervals, the support square tube 54 is positioned at the rear side of the storage platforms 53, and the conveying platform 52 is arranged on the storage platforms 53 in a sliding mode. The material storage bearing 531 is arranged on the material storage table 53 and is mainly used for changing sliding friction between the square material plate 36 and the material storage table 53 into rolling friction, so that the transportation difficulty of the conveying chain wheel 523 on the conveying table 52 is reduced, and meanwhile, the damage to the square material plate 36 can be reduced. A transmission shaft 521 is arranged between two adjacent conveying tables 52, two ends of the transmission shaft 521 are respectively and rotatably fixed with a bearing, the bearing can be sleeved on an oblong chute 532 formed in the material storage table 53 in a sliding manner, and the conveying tables 52 can move up and down on the material storage table 53 through a jacking cylinder 55 arranged between the conveying tables 52 and the base 51. The conveying table 52 is provided with a conveying chain wheel 523, a transmission shaft 521 is coaxially fixed with an intermediate chain wheel 522, the intermediate chain wheel 522 is in transmission connection with both the conveying chain wheel 523 and the power motor 56, and the conveying chain wheel 523 can be driven by the power motor 56 to work to convey the square material plate 36. The jacking cylinder 55 retracts to drive the conveying table 52 to reduce the height, and the height is lower than that of the conveying belt, so that the arc-shaped side plate 37 can normally pass through the conveying belt and flow to the tail end of the conveying belt; the jacking cylinder 55 extends out of the piston rod to drive the conveying table 52 to rise to a height higher than that of the conveying belt, so that the square material plate 36 on the conveying belt is jacked up, the conveying chain wheel 523 is driven by the power motor 56 to work, and the square material plate 36 on the conveying chain wheel 523 is conveyed to the material storage table 53.
In particular, after the conveying platform 52 is lifted to the highest position, the upper end of the conveying sprocket 523 should be flush with the upper end of the material storage platform 53, or slightly higher than the upper end of the material storage platform 53, so as to facilitate the conveying of the square material plate 36.
In particular, the supporting square tube 54 should be higher than the conveying table 52 and the stocker 53 to prevent the square material plate 36 conveyed by the conveying table 52 and the stocker 53 from falling from the rear of the stocker 53.
Specifically, only one power motor 56 may be provided, and then one power motor 56 drives all the transmission shafts 521 to work by connecting the transmission shafts 521 with each other; or the power motor 56 can be matched with the conveying table 52, and a transmission shaft 521 is provided with the power motor 56 for driving.
Further, the conveyer belt comprises a front conveyer belt 6 and a rear conveyer belt 7 which are arranged in sequence from front to back; the front conveying belt 6 is arranged close to the band sawing machine 3; the side shift conveying device 5 is positioned at the middle rear section of the front conveying belt 6; the front conveyor belt 6 comprises a front frame 61, a front roller 62, a front motor 63 and a discharging belt 64; the discharging belt 64 is rotationally fixed at the front part of the front frame 61 and is positioned below the material holding device 4; the front rollers 62 are rotationally fixed on the front frame 61; the front motor 63 is fixed at the lower part of the front frame 61, and the front motor 63 is in transmission connection with the front roller 62 and the discharging belt 64; an avoidance groove 68 for the side-shifting conveying device 5 to pass through is formed in the middle rear section of the front frame 61; the rear conveyor belt 7 comprises a rear frame 71, a rear roller 72 and a rear motor 73; the rear rollers 72 are uniformly and rotationally fixed on the rear rack 71 at intervals; the rear motor 73 is fixed at the lower part of the rear frame 71, and the rear motor 73 is in transmission connection with the rear roller 72.
According to the above description, the conveyor belt comprises a front conveyor belt 6 and a rear conveyor belt 7 arranged one behind the other. The front conveyor 6 includes a front frame 61, a front roller 62, a front motor 63, and a discharge belt 64. The front roller 62 is driven by a front motor 63; the outfeed strip 64 is used to transport the edging or gussets cut by the saw blade 32. An avoiding groove 68 for the side-shifting conveying device 5 to pass through is formed in the middle-rear section of the front frame 61, and the avoiding groove 68 is mainly used for avoiding the positions of the side-shifting conveying device 5 (namely the conveying table 52 and the material storage table 53), so that the conveying table 52 can freely move up and down to jack up the square material plate 36. The rear conveyor belt 7 includes a rear frame 71, a rear roller 72, and a rear motor 73. The rear roller 72 is driven by a rear motor 73. The rear conveyor belt 7 is mainly used for conveying and transferring the arc-shaped edge plates 37.
Further, a material pushing cylinder 34 and a material pushing plate 35 are further arranged on the band saw machine 3; the material pushing cylinder 34 is fixed on the machine body 31; the material pushing cylinder 34 and the conveying belt are respectively positioned at two sides of the saw blade 32; the piston rod at the end of the pushing cylinder 34 is fixed with the pushing plate 35. The material pushing cylinder 34 and the material pushing plate 35 are mainly used for pushing the flaw-piece or triangular material cut from the raw wood 17 to the material discharging belt 64 and then discharging the flaw-piece or triangular material through the material discharging hopper 65.
Further, the rear conveyor belt 7 is further provided with a swing cylinder 74, a hinge shaft 75 and a limit plate 76; the limit plate 76 is arranged at the front part of the rear rack 71; the hinge shaft 75 is fixed to the rear frame 71; the middle part of the limiting plate 76 is rotationally fixed with the hinge shaft 75; one end of the swing cylinder 74 is hinged to the lower portion of the rear frame 71, and a piston rod at the other end of the swing cylinder 74 is hinged to the lower end of the limit plate 76.
According to the above description, the rear conveyor belt 7 is further provided with the swing cylinder 74, the hinge shaft 75, and the stopper plate 76. The swing cylinder 74 can drive the stopper plate 76 to swing around the hinge shaft 75. Referring to fig. 20, when the piston rod of the swing cylinder 74 is extended out, the limit plate 76 rotates counterclockwise around the hinge shaft 75, the upper end of the limit plate 76 turns backward and descends, and the height is lower than that of the rear roller 72; when the piston rod of the swing cylinder 74 retracts, the limit plate 76 rotates clockwise around the hinge shaft 75, and the upper end of the limit plate 76 turns forward and is higher than the rear roller 72. The retainer plates 76 are used to separate the square boards 36 and the curved side boards 37 cut from the logs 17. When the arc-shaped side plate 37 sawed from the log 17 falls into the conveyer belt, the piston rod of the swing cylinder 74 is controlled to extend out, so that the upper end of the limiting plate 76 is lower than the rear roller 72, the arc-shaped side plate 37 can smoothly pass through the conveyer belt, enters the rear conveyer belt 7 to be fed, and then is transferred or next procedure is carried out; when the square material plate 36 sawed off from the log 17 falls into the conveyer belt, the piston rod of the swing cylinder 74 is controlled to retract, the upper end of the limiting plate 76 is higher than the rear roller 72, the front end of the square material plate 36 is blocked by the limiting plate 76 and cannot advance, the front end of the front conveyer belt 6 stays at the tail end of the front conveyer belt, then the square material plate 36 can be jacked up and then transferred onto the material storage table 53 through the side-moving conveyer device 5, and therefore the square material plate 36 and the arc-shaped side plate 37 can be separated.
In particular, the position limiting plate 76 is preferably located between the front two rear rollers 72, or between the second and third rear rollers 72.
Further, a discharge hopper 65 is arranged at the front part of the front conveyor belt 6; the discharge hopper 65 is positioned below the front roller 62, and the discharge hopper 65 is arranged close to the discharge belt 64; a discharging slope 66 is fixed in the discharging hopper 65; the discharging slope 66 is arranged downwards towards one side of the holding device 4. The discharging hopper 65 is used for collecting the flaw-piece or triangular material sawn from the log 17, and then the flaw-piece or triangular material can be quickly discharged out of the conveyor belt through the pushing cylinder 34, the pushing plate 35, the transportation of the discharging belt 64 and the discharging slope 66.
Further, a spiral roller screw tooth 67 is fixed on the outer periphery of the front roller 62; the roller screw tooth 67 is positioned on one side of the front roller 62 far away from the material holding device 4; the front roller 62 rotates and can drive the plate to move towards the outside through the roller screw teeth 67. The roller screw teeth 67 are mainly used for pushing the plate outwards by the rotation of the front roller 62 and the hooking of the roller screw teeth 67 when the plate is completely cut and falls onto the conveying belt, and are attached to the edge of the front frame 61, so that the plate is conveyed and laterally moved.
The working principle of the invention is as follows:
referring to fig. 2-24, when the log processing system for increasing efficiency and reducing personnel works, firstly, logs 17 are placed on a feeding frame 11 of a feeder 1 and enter a J-shaped feeding claw 13 through the transportation of a feeding chain 12; the J-shaped feed claw 13 then sends the logs 17 at intervals to the carriage 2 and is clamped by the J-shaped holding claw 27. The carriage 2 is then moved along the rail to the band saw machine 3, where the cutting of the logs 17 is started by the saw blade 32. Meanwhile, the material holding device 4 starts to work, and the material holding cylinder 44 pushes out the material holding sliding table 42, so that the material holding roller 47 is positioned above the front conveyor belt 6. Then, along with the advancing of the carriage 2 and the sawing of the log 17, the plates cut on the log 17 but not completely cut off start to contact with the material holding roller 47, and the material holding roller 47 tightly presses the plates to press the plates to the log 17 through the supporting action of the gas spring 45, so that the material holding operation is realized. After the sawing of the log 17 is finished, the roadster 2 resets through the rail, the material holding cylinder 44 drives the material holding sliding table 42 to reset to prepare for the next round of sawing; the completely sawn sheet material falls onto the front conveyor belt 6 under the action of its own weight, moves forward by the rotation of the front rollers 62 and can be transported edgewise by the roller screw teeth 67.
When the arc-shaped side plates 37 are sawn from the logs 17, the lifting cylinder 55 of the side-shifting conveyor 5 is not operated, and the conveying table 52 is still positioned below the front roller 62; the swing cylinder 74 of the rear conveyor belt 7 does not work, and the height of the upper end of the limit plate 76 is still lower than that of the rear roller 72. Therefore, the arc-shaped edge plate 37 can normally pass through the rear conveyor belt 7, and is conveyed to the end of the rear conveyor belt 7 and then is carried away by a worker. Finally, each part is reset and waits for the next round of work.
When the square material plate 36 is sawn from the log 17, the swing cylinder 74 of the rear conveyer belt 7 works, the piston rod of the swing cylinder 74 extends out, the limit plate 76 swings around the hinge shaft 75, the upper end of the limit plate 76 is higher than the rear roller 72, and the front end of the square material plate 36 is blocked by the limit plate 76 and cannot advance and stays at the tail end of the front conveyer belt 6. Then, the jacking cylinder 55 of the side shift conveyor 5 operates, the piston rod of the jacking cylinder 55 extends out to drive the conveying table 52 to rise to a height higher than the front roller 62, and the square material plate 36 staying on the front conveyor 6 is jacked up by the conveying chain wheel 523 on the conveying table 52 and leaves the front conveyor 6. Then the power motor 56 works, the conveying chain wheel 523 is driven to work through the transmission action, the square material plate 36 on the conveying chain wheel 523 is conveyed to the material storage platform 53, slides to the front of the supporting square pipe 54 through the rolling fit with the material storage bearing 531, and is then carried away by a worker. Finally, each part is reset and waits for the next round of work.
After the square material plate 36 and the arc-shaped side plate 37 are separated, the square material plate 36 is moved to the material plate transition frame 81 by a worker, and then the square material plate 36 is moved to the middle part of the edge cleaning and material changing integrated machine 83 to carry out an edge cleaning and slicing process; the arc-shaped edge plate 37 is moved to the side part of the edge cleaning and material changing integrated machine 83 to carry out the plate skin material changing process. The processed square material plate 36 and the processed arc-shaped side plate 37 can be returned to the material plate transition frame 81 again through the material returning conveying frames 82 arranged on the two sides of the edge cleaning and material changing integrated machine 83. Finally, the worker moves the processed square material plate 36 and the processed arc-shaped side plate 37 to the middle of the square wood multi-blade saw 84 through the material plate transition frame 81, and finally cuts the square material plate and the arc-shaped side plate into the specification plates.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A log processing system with enhanced effect and reduced labor capacity is characterized in that: the device comprises a feeder (1), a roadster (2), a vertical band sawing machine (3), a material holding device (4), a lateral moving conveying device (5), a conveying belt, a material plate transition frame (81), a material returning conveying frame (82), an edge cleaning and material changing integrated machine (83), a square wood multi-blade saw (84), a pit (85) and a wood chip conveying belt (86); the feeder (1) is positioned on one side of the sports car (2); the band saw machine (3) and the conveying belt are sequentially arranged behind the feeding machine (1) along the sawing direction of the log (17); the material holding device (4) is arranged above the outer side of the front part of the conveying belt; the lateral moving conveying device (5) is arranged in the middle of the conveying belt and is arranged on the same side as the material holding device (4); the plurality of material plate transition frames (81) are arranged at intervals outside the lateral movement conveying device (5); the feed back conveying frame (82), the edge cleaning and material changing integrated machine (83), the other feed back conveying frame (82) and the square wood multi-blade saw (84) are sequentially arranged outside the rear part of the conveying belt along a direction perpendicular to the sawing direction of the logs (17); the material plate transition frame (81) is arranged corresponding to the material return conveying frame (82), the edge cleaning and material changing integrated machine (83) and the square wood multi-chip sawing machine (84); pits (85) are formed below the band sawing machine (3), the conveying belt, the feed back conveying frame (82), the edge cleaning and material changing integrated machine (83) and the square wood multi-blade sawing machine (84), and the pits (85) are communicated to form an L shape; the sawdust conveyor belt (86) is arranged in the pit (85).
2. The log processing system of claim 1, wherein: the feeder (1) comprises a feeding frame (11), a feeding chain (12), a J-shaped feeding claw (13), a rotating shaft (14), a feeding cylinder (15) and a feeding motor (16); the feeding chain (12), the J-shaped feeding claw (13) and the feeding cylinder (15) are arranged in a matched manner; the direction of the feeding chain (12) is vertical to the sawing direction of the logs (17); the feeding chain (12) is rotationally fixed at the upper end of the feeding frame (11); the hook part of the J-shaped feeding claw (13) is arranged far away from the sports car (2); the feeding chain (12) is rotationally connected with the middle part of the J-shaped feeding claw (13) through the rotating shaft (14); the feeding motor (16) is in transmission connection with the feeding chain (12); the lower end of the feeding cylinder (15) is hinged to the lower portion of the feeding frame (11), and a piston rod of the feeding cylinder (15) is hinged to a hook portion of the J-shaped feeding claw (13).
3. The log processing system of claim 1, wherein: the sports car (2) is provided with a feeding mechanism; the feeding mechanism comprises a feeding seat (21), a feeding guide rail (22), a feeding table (23), a feeding motor (24), a vertical cylinder (25), a transverse cylinder (26) and a J-shaped holding claw (27); the lower end of the feeding seat (21) is fixed on the sports car (2), the feeding guide rail (22) is fixed at the upper end of the feeding seat (21), and the lower end of the feeding table (23) is sleeved on the feeding guide rail (22) in a sliding manner; the feeding guide rail (22) is vertical to the sawing direction of the log (17); the feeding motor (24) is arranged on the feeding table (23) and drives the feeding table (23) to displace on the feeding guide rail (22); the upper end of the vertical cylinder (25) is sleeved on the upper part of the feeding table (23) in a sliding manner, and a piston rod at the lower end of the vertical cylinder (25) is fixed on the lower part of the feeding table (23); the horizontal cylinder (26) is fixed with the vertical cylinder (25), and a piston rod of the horizontal cylinder (26) is fixed with the J-shaped holding claw (27); the J-shaped holding claw (27) is horizontally arranged, and the hook part of the J-shaped holding claw (27) faces downwards and faces towards the feeding machine (1).
4. The log processing system of claim 1, wherein: the band saw machine (3) comprises a machine body (31), a saw blade (32) arranged on the machine body (31) and a band saw motor (33) arranged on the outer side of the machine body (31); the band saw motor (33) is in transmission connection with the saw blade (32); the material holding device (4) comprises a fixed frame (41), a material holding sliding table (42), a material holding guide rail (43), a material holding cylinder (44), an air spring (45), a material holding fulcrum frame (46) and a material holding roller (47); the fixing frame (41) is vertically arranged on the outer side of the front part of the conveying belt and is positioned behind the band sawing machine (3) along the sawing direction of the log (17); the upper ends of two sides of the fixed frame (41) are respectively and horizontally fixed with the material holding guide rail (43), and the material holding guide rail (43) is vertical to the sawing direction of the log (17); the material holding sliding table (42) is arranged on the material holding guide rail (43) in a sliding mode through a sliding block; one end of the material holding cylinder (44) is fixed with the fixing frame (41), and a piston rod at the other end of the material holding cylinder (44) is fixed at the lower end of the material holding sliding table (42); the air springs (45), the material holding fulcrum frame (46) and the material holding roller (47) are respectively provided with two groups, and the two groups are respectively and correspondingly arranged on two sides of the upper end of the material holding sliding table (42); one end of the gas spring (45) is hinged to the material holding sliding table (42), and the other end of the gas spring is hinged to one end of the material holding fulcrum frame (46); the middle part of the material holding fulcrum frame (46) is rotationally fixed on the outer side of the front end of the material holding sliding table (42), and the tail end of the material holding fulcrum frame (46) is rotationally fixed with a vertical material holding roller (47) after the other end of the material holding fulcrum frame (46) extends out of the front end of the material holding sliding table (42); the material holding roller (47) is positioned above the conveying belt; after the material holding cylinder (44) drives the material holding sliding table (42) to push out the fixed frame (41), the material holding roller (47) can cling to the plate cut from the log (17) and press the plate to the log (17).
5. The log processing system of claim 1, wherein: the lateral movement conveying device (5) comprises a base (51), a conveying table (52), a material storage table (53), a supporting square pipe (54), a jacking cylinder (55) and a power motor (56); the base (51) is horizontally arranged at the lower end of the middle part of the conveying belt; the conveying table (52), the material storage table (53), the supporting square pipe (54) and the jacking cylinder (55) are arranged in a matched manner; the conveying table (52) and the material storage table (53) are both arranged perpendicular to the sawing direction of the logs (17); the plurality of material storage tables (53) are vertically fixed at intervals at the upper end of the base (51); a plurality of material storage bearings (531) are rotationally fixed on two sides of the upper end of the material storage table (53); the middle part of the material storage table (53) is provided with a transverse through chute (532); the sliding groove (532) is oblong along the vertical direction; the supporting square pipe (54) is vertically fixed on the outer side of the base (51); the conveying table (52) is sleeved on one side of the material storage table (53) in a sliding manner; the lower end of the jacking cylinder (55) is fixed on the base (51), and a piston rod at the other end of the jacking cylinder (55) is fixed at the lower end of the front part of the conveying table (52); a conveying chain wheel (523) is rotationally fixed at the upper end of the conveying table (52); a horizontal transmission shaft (521) is rotationally fixed between the two conveying platforms (52); bearings are respectively and rotatably fixed at two ends of the transmission shaft (521); the bearing is sleeved on the chute (532) in a sliding manner, and the bearing can slide up and down in the chute (532); an intermediate chain wheel (522) is coaxially fixed on the transmission shaft (521); the middle chain wheel (522) is in transmission connection with a power motor (56) fixed on the base (51); the transmission shaft (521) is in transmission connection with the conveying chain wheel (523).
6. The log processing system of claim 1, wherein: the conveying belt comprises a front conveying belt (6) and a rear conveying belt (7) which are sequentially arranged in front and back; the front conveying belt (6) is arranged close to the band sawing machine (3); the side shift conveying device (5) is positioned at the middle rear section of the front conveying belt (6); the front conveyor belt (6) comprises a front rack (61), a front roller (62), a front motor (63) and a discharging belt (64); the material outlet belt (64) is rotationally fixed at the front part of the front part rack (61) and is positioned below the material holding device (4); the front rollers (62) are rotationally fixed on the front frame (61); the front motor (63) is fixed at the lower part of the front frame (61), and the front motor (63) is in transmission connection with the front roller (62) and the discharging belt (64); an avoidance groove (68) for the lateral movement conveying device (5) to pass through is formed in the middle rear section of the front frame (61); the rear conveyor belt (7) comprises a rear rack (71), a rear roller (72) and a rear motor (73); the rear rollers (72) are uniformly and rotationally fixed on the rear rack (71) at intervals; the rear motor (73) is fixed on the lower part of the rear rack (71), and the rear motor (73) is in transmission connection with the rear roller (72).
7. The log processing system of claim 4, wherein: the band saw (3) is also provided with a material pushing cylinder (34) and a material pushing plate (35); the material pushing cylinder (34) is fixed on the machine body (31); the material pushing cylinder (34) and the conveying belt are respectively positioned on two sides of the saw blade (32); the piston rod at the tail end of the material pushing cylinder (34) is fixed with the material pushing plate (35).
8. The log processing system of claim 6, wherein: the rear conveying belt (7) is also provided with a swing cylinder (74), a hinge shaft (75) and a limiting plate (76); the limiting plate (76) is arranged at the front part of the rear rack (71); the articulated shaft (75) is fixed on the rear frame (71); the middle part of the limiting plate (76) is rotationally fixed with the articulated shaft (75); one end of the swing air cylinder (74) is hinged to the lower portion of the rear portion rack (71), and a piston rod at the other end of the swing air cylinder (74) is hinged to the lower end of the limiting plate (76).
9. The log processing system of claim 6, wherein: the front part of the front conveying belt (6) is provided with a discharge hopper (65); the discharge hopper (65) is positioned below the front roller (62), and the discharge hopper (65) is arranged close to the discharge belt (64); a discharging slope (66) is fixed in the discharging hopper (65); the discharging slope (66) is arranged towards one side of the material holding device (4) in a downward inclined mode.
10. The log processing system of claim 6, wherein: a spiral roller screw tooth (67) is fixed on the periphery of the front roller (62); the roller screw tooth (67) is positioned on one side of the front roller (62) far away from the material holding device (4); the front roller (62) rotates, and the plate can be driven to move towards the outer side through the roller screw teeth (67).
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CN112027616A (en) * | 2020-09-11 | 2020-12-04 | 福建省得力机电有限公司 | Automatic discharging conveying line of sports car band sawing machine |
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