CN111990848A - Novel antibacterial heat storage flannelette blanket and processing method thereof - Google Patents
Novel antibacterial heat storage flannelette blanket and processing method thereof Download PDFInfo
- Publication number
- CN111990848A CN111990848A CN202010903290.6A CN202010903290A CN111990848A CN 111990848 A CN111990848 A CN 111990848A CN 202010903290 A CN202010903290 A CN 202010903290A CN 111990848 A CN111990848 A CN 111990848A
- Authority
- CN
- China
- Prior art keywords
- yarn
- cloth
- speed
- fabric
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
- A47G9/0223—Blankets
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
A novel antibacterial heat storage flannelette blanket and a processing method thereof, comprising the following steps: using DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn with the specification of 50-300D/0.39-2.7dtex as raw materials of a face tissue, using graphene polyester filament yarn which contains 35-20% of graphene and has the specification of 50-150D as raw materials of a bottom tissue, wherein the face tissue accounts for 65-80% of the fabric, the bottom tissue accounts for 35-20% of the fabric, and the graphene polyester filament yarn is obtained by adding 5-8% of graphene master batch into polyester chips and performing melt spinning to obtain raw materials of the face tissue and raw materials of the bottom tissue; warping and drawing in; weaving; slitting; brushing, polishing and shearing; shaping the grey cloth; printing; performing ring steaming; washing with water and softening; shaping and drying; napping, scalding and shearing; and (4) heat setting. The fabric has good warmth retention property, softness and excellent hand feeling; the functions of antibiosis, heat storage, mite prevention, static prevention, far infrared and ultraviolet resistance are embodied.
Description
Technical Field
The invention belongs to the technical field of fabrics and processing thereof, and particularly relates to a novel antibacterial heat storage flannelette blanket and a processing method thereof.
Background
The aforementioned novel antibacterial heat-accumulating pile blanket mainly refers to, but is not absolutely limited to, bedding fabric, which is typically exemplified by blankets, and technical information related to such fabric can be found in published chinese patent documents, such as CN100387765C (polyester ultra-fine fiber blanket), CN101429703A (processing method of polyester plush fabric), CN102425031B (plush blanket and processing method thereof), CN1858319A (production process of polyester fiber blanket), CN1266327C (polyester ultra-fine denier coral blanket and production method thereof), CN101407972A (polyester comfortable cotton blanket and production method thereof), and CN1944738A (processing process of polyester fiber blanket), etc. Not limited to the above-mentioned patents, but due to the recent increasing demand for carpets, i.e., flannelette blankets, as bedding materials, there are many health-beneficial indicators, particularly, there are many comprehensive functions such as antibacterial, anti-mite, heat-storing, far infrared and antistatic functions, without losing the functions of bulkiness, soft air permeability and heat-retaining property. CN101603241B (patent No. ZL 200910054587.3) recommends that "a novel bamboo charcoal fiber blanket and a manufacturing method thereof" adopts 0.39dtex-2.7dtex DTY polyester yarn added with bamboo charcoal mother particles as a face yarn (namely, as a raw material of a face tissue), and adopts 50D-200D FDY polyester yarn as a bottom yarn (namely, as a raw material of a bottom tissue), wherein the face yarn accounts for 60-75% of the weight of the blanket, and the bottom yarn accounts for 40-25% of the weight of the blanket. However, because the bamboo charcoal fiber is usually black, the printing or dyeing in the manufacturing process is limited to a certain extent, and the pattern color requirement of people on the flannelette blanket is influenced. CN101016675A provides a processing technology of full polyester superfine fiber coral blanket, which selects DTY yarn, wool yarn is suede yarn selects 150D/288F DTY interlaced yarn with fineness of 0.58dtex, bottom yarn selects 100D FDY polyester filament, and the processing technology sequentially passes through warping, weaving, presetting, slitting, printing, loose drying, color fixing, finishing, heat setting, back fluff finishing, sewing and forming the blanket. The pile blanket provided by the patent has good warmth retention property and softness, but does not have the expected antibacterial heat storage function.
Disclosure of Invention
The invention aims to provide a novel antibacterial heat storage flannelette blanket which is beneficial to realizing ideal antibacterial heat storage, anti-mite, anti-static, far infrared and ultraviolet resistant functions on the premise of not losing good warmth retention property, flexibility and excellent hand feeling.
The invention also aims to provide a processing method of the novel antibacterial heat storage blanket, and the technical effect of the novel antibacterial heat storage blanket obtained by the method can be comprehensively embodied.
The invention aims to solve the problem that the novel antibacterial heat-storage pile blanket comprises a face tissue and a bottom tissue, wherein the face tissue is made of 50-300D/0.39-2.7dtex DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn, the bottom tissue is made of graphene polyester filament yarn containing 35-20% of graphene and having the specification of 50-150D, the face tissue accounts for 65-80% of the fabric in mass percent, and the bottom tissue is 35-20% of the fabric in mass percent; the graphene polyester filament is obtained by adding 5-8% of graphene master batch by mass into polyester chips and performing melt spinning.
In a specific embodiment of the present invention, the cotton yarn, lyocell yarn and wool yarn have a count of 16 to 100S.
In another specific embodiment of the present invention, the cross-sectional shape of the graphene polyester filament is triangular, pentagonal, trilobal, elliptical, L-shaped or T-shaped.
The invention also aims to complete the task, and the processing method of the novel antibacterial heat-storage blanket comprises the following steps:
A) preparing raw materials, namely selecting raw materials serving as a surface texture and raw materials serving as a bottom texture, taking DTY (draw textured yarn), cotton yarn, Lyocell fiber yarn or wool yarn with the specification of 50-300D/0.39-2.7dtex as the raw materials of the surface texture, taking graphene polyester filament yarn which contains 35-20% of graphene and has the specification of 50-150D as the raw materials of the bottom texture, wherein the raw materials of the surface texture account for 65-80% of the fabric in percentage by mass, the raw materials of the bottom texture account for 35-20% of the fabric in percentage by mass, and the graphene polyester filament yarn is obtained by adding 5-8% of graphene master batch in percentage by mass into a polyester slice and carrying out melt spinning on the mixture to obtain the raw materials of the surface texture and the raw materials of the bottom texture;
B) warping and drawing-in, wherein the DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn which is used as the raw material of the surface texture and the graphene polyester filament yarn which is used as the raw material of the bottom texture are separately warped by a warping machine, the DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn is fully drawn through, the graphene polyester filament yarn is drawn through by GL1, GL2, GL5 and GL6, the graphene polyester filament yarn is fully drawn through, the warping is low-machine speed warping and is controlled by a tension ring in a segmented mode, and a pan head is obtained;
C) weaving, namely weaving a bottom tissue by using bottom yarns GB1, GB2, GB5 and GB6 to the pan head obtained in the step B) through a warp knitting machine, and padding the GB3 in the bottom tissue back and forth through latch needles to obtain antibacterial, anti-mite, heat-storage, far infrared and anti-static grey cloth with the hair height of 2-10 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric during ironing is controlled, and finally, floating wool is sheared by a shearing machine to obtain a white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, and controlling the temperature and the cloth speed of the hot air tentering shaping to obtain the grey cloth to be printed;
G) printing, printing the printing color paste to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, and controlling the ring steaming temperature and the cloth speed to obtain the color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, softening the color-fixed printed gray fabric by using a softening agent and a finishing agent, and dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, and controlling the cloth speed and the shaping and drying temperature to obtain cloth to be scalded and cut;
K) napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by a napping machine, pulling part of the front face suede face into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) performing heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K), controlling the heat setting temperature and cloth speed, and rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
In another embodiment of the present invention, the speed of the warper at the low speed in step B) is: controlling the passing speed of DTY low stretch yarn, cotton yarn, Lyocell fiber yarn or wool yarn which are used as raw materials of a surface texture and the passing speed of graphene polyester filament yarn which is used as raw materials of a bottom texture to be 450-550 m/min; the adoption of the tension ring for sectional control comprises the following steps: the front section is 14-16cN, the middle section is 11-13cN and the back section is 10-12 cN.
In another specific embodiment of the invention, the step E) of controlling the traveling speed of the blank fabric is to control the traveling speed of the blank fabric to be 4-6 m/min; the advancing speed of the blank cloth with the cut width in the light ironing process is controlled to be 2.5-3.5 m/min.
In still another embodiment of the present invention, the temperature and the cloth speed of the hot air tentering setting in step F) are controlled to be 175-182 ℃, and the cloth speed is controlled to be 18-22 m/min.
In a more specific embodiment of the present invention, the printing paste in step G) is a combined dye formula using disperse dyes, the cloth speed in the ring-steaming in step H) is 9-11m/min, and the steam temperature in the ring-steaming is 195-.
In a further specific embodiment of the present invention, the water temperature of the reduction water washing in step I) is 65 to 75 ℃; the cloth speed and the drying temperature in the step J) are controlled to be 20-30m/min and the temperature is controlled to be 182-187 ℃.
In a still more specific embodiment of the present invention, the raising machine in step K) is provided with four raising machines arranged in series and the cloth speed is controlled to be 4-6 m/min; the step L) of controlling the heat setting temperature and the cloth speed is to control the heat setting temperature to 178-182 ℃ and the cloth speed to 28-32 m/min.
The technical scheme provided by the invention has the technical effects that: the raw materials of the surface texture and the bottom texture are selected reasonably, and the raw materials account for the mass percent of the fabric, so that the fabric is favorable for embodying good warmth retention property, softness and excellent hand feeling; as the raw material of the bottom tissue selects the graphene polyester filament containing 35-20% of graphene by mass percent, the fabric can embody ideal functions of antibiosis, heat storage, mite prevention, static prevention, far infrared and ultraviolet resistance; the provided processing method can ensure that the technical effect can be comprehensively embodied.
Detailed Description
The present invention and the technical solutions thereof will be described in detail and fully hereinafter with reference to the embodiments, so that those skilled in the art can better understand the advantages and features of the present invention and define the scope of the invention more clearly, however, the embodiments are only a part of the embodiments of the present invention and not all other embodiments obtained by those skilled in the art without any inventive work belong to the scope of the present invention.
Example 1:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: the method comprises the following steps of taking 50D/0.39 dtex-sized DTY low stretch yarn as a raw material of a face structure, taking 150D-sized graphene polyester filament yarn containing 30 mass percent of graphene as a raw material of a bottom structure, wherein the face structure raw material accounts for 70 mass percent of a fabric, the bottom structure raw material accounts for 30 mass percent of the fabric, the graphene polyester filament yarn is obtained by adding 30 mass percent of graphene master batch into a polyester chip and performing melt spinning, and the cross section of the graphene polyester filament yarn is triangular to obtain the face structure raw material and the bottom structure raw material;
B) warping and drawing-in, warping the 50D/0.39dtex DTY low stretch yarn as the raw material of the surface texture obtained in the step A) and the 150D graphene polyester filament yarn as the raw material of the bottom texture, fully drawing-in the DTY low stretch yarn, drawing-in the graphene polyester filament yarn by adopting GL1, GL2, GL5 and GL6, fully drawing-in the graphene polyester filament yarn, and performing segmented control by adopting tension rings to obtain a pan head, wherein the warping speed of the warping machine is as follows: the method comprises the following steps of controlling the advancing speed of DTY low stretch yarns serving as a surface texture raw material and the advancing speed of graphene polyester filaments serving as a bottom texture raw material to be 450m/min, wherein the step of controlling by adopting tension rings in a segmented mode is as follows: the front section is 16cN, the middle section is 11cN, and the back section is 10 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 6 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 4m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 2m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 180 ℃, and the cloth speed is 20m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 195 ℃, and the cloth speed is 9m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of the washing to be 65 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 20m/min, and the shaping and drying temperature is 182 ℃, so that cloth to be scalded and cut is obtained;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 4m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 178 ℃ and the cloth speed of 28m/min, rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Example 2:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: the method comprises the following steps of taking 300D/2.7dtex DTY low stretch yarn as a raw material of a surface texture, taking 35 mass percent of graphene and 50D graphene polyester filament yarn as a raw material of a bottom texture, wherein the raw material of the surface texture accounts for 65 mass percent of a fabric, the raw material of the bottom texture accounts for 35 mass percent of the fabric, the graphene polyester filament yarn is obtained by adding 35 mass percent of graphene master batch into a polyester chip and performing melt spinning, and the cross section of the graphene polyester filament yarn is in a pentagon shape, so that the raw material of the surface texture and the raw material of the bottom texture are obtained;
B) warping and drawing-in, warping the 300D/2.7dtex DTY low stretch yarn as the raw material of the surface texture obtained in the step A) and the graphene polyester filament yarn which contains 35% of graphene and is 50D as the raw material of the bottom texture by a warping machine, fully drawing-in the DTY low stretch yarn, drawing-in the graphene polyester filament yarn by GL1, GL2, GL5 and GL6, and fully drawing-in the graphene polyester filament yarn, wherein the warping in the step is low-machine-speed warping and is controlled by tension rings in a segmented mode to obtain a pan head, and the warping speed of the warping machine at the low-machine-speed is as follows: the method comprises the following steps of controlling the advancing speed of DTY low stretch yarns serving as a surface texture raw material and the advancing speed of graphene polyester filaments serving as a bottom texture raw material to be 500m/min, wherein the step of controlling by adopting tension rings in a segmented mode is as follows: the front section is 14cN, the middle section is 11.5cN, and the back section is 10.5 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 2 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 5m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 2.5m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 175 ℃, and the cloth speed is 19m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 200 ℃, and the cloth speed is 9.5m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of the washing to be 75 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 25m/min, and the shaping and drying temperature is 187 ℃, so that cloth to be scalded and cut is obtained;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 5m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 179 ℃ and the cloth speed of 29m/min, rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Example 3:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: the method comprises the following steps of taking 150D/1.5dtex DTY low stretch yarn as a raw material of a face structure, taking 28 mass percent of graphene and 75D graphene polyester filament yarn as a raw material of a bottom structure, wherein the raw material of the face structure accounts for 72 mass percent of the fabric, the raw material of the bottom structure accounts for 28 mass percent of the fabric, the graphene polyester filament yarn is obtained by adding 28 mass percent of graphene master batch into a polyester chip and carrying out melt spinning, and the cross section of the graphene polyester filament yarn is trilobal, so that the raw material of the face structure and the raw material of the bottom structure are obtained;
B) warping and drawing-in, warping the 150D/1.5dtex DTY low stretch yarn as the raw material of the surface texture obtained in the step A) and the graphene polyester filament yarn which contains 28% of graphene and is 75D as the raw material of the bottom texture by a warping machine, fully drawing-in the DTY low stretch yarn, drawing-in the graphene polyester filament yarn by GL1, GL2, GL5 and GL6, and fully drawing-in the graphene polyester filament yarn, wherein the warping in the step is low-machine-speed warping and is controlled by tension rings in a segmented mode to obtain a pan head, and the warping speed of the warping machine at the low-machine-speed is as follows: the method comprises the following steps of controlling the advancing speed of DTY low stretch yarns serving as a surface texture raw material and the advancing speed of graphene polyester filaments serving as a bottom texture raw material to be 520m/min, wherein the step of controlling by adopting tension rings in a segmented mode is as follows: the front section is 15.5cN, the middle section is 12.5cN, and the back section is 12 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 8 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 6m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 3m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 181 ℃, and the cloth speed is 21m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 202 ℃, and the cloth speed is 10m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of the washing to be 70 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 30m/min, and the shaping and drying temperature is 184 ℃, so as to obtain cloth to be scalded and cut;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 6m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 180 ℃ and the cloth speed of 30m/min, and rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Example 4:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: the method comprises the following steps of taking 60S-specification lyocell fiber yarn as a raw material of a surface structure, taking 90D-specification graphene polyester filament yarn containing 20% by mass of graphene as a raw material of a bottom structure, wherein the raw material of the surface structure accounts for 80% by mass of a fabric, the raw material of the bottom structure accounts for 20% by mass of the fabric, the graphene polyester filament yarn is obtained by adding 20% by mass of graphene master batch into a polyester slice and performing melt spinning, and the cross section of the graphene polyester filament yarn is elliptical, so that the raw material of the surface structure and the raw material of the bottom structure are obtained;
B) warping and drawing-in, warping the 60S lyocell yarn as the raw material of the face texture obtained in the step A) and the graphene polyester filament yarn as the raw material of the bottom texture, which contains 20% of graphene and has the specification of 90D, fully drawing the lyocell yarn, drawing-in the graphene polyester filament yarns by adopting GL1, GL2, GL5 and GL6 and fully drawing the graphene polyester filament yarns, wherein the warping in the step is low-speed warping and is controlled by tension rings in a segmented mode, and thus a pan head is obtained, wherein the low-speed warping speed of the warping machine is as follows: the advancing speed of the lyocell fiber yarn used as the raw material of the surface texture and the advancing speed of the graphene polyester filament used as the raw material of the bottom texture are controlled to be 470m/min, and the step of controlling by sections by adopting tension rings is as follows: the front section is 14.5cN, the middle section is 12cN, and the back section is 11 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 12 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 4m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 3.5m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 173 ℃, and the cloth speed is 18m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 205 ℃, and the cloth speed is 11m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of washing to be 68 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 22m/min, and the shaping and drying temperature is 185 ℃, so that cloth to be scalded and cut is obtained;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 4m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 181 ℃ and the cloth speed of 31m/min, and rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Example 5:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: taking 100S wool yarns as raw materials of a surface texture, taking 120D graphene polyester filaments containing 26 mass percent of graphene as raw materials of a bottom texture, wherein the raw materials of the surface texture account for 74 mass percent of the fabric, the raw materials of the bottom texture account for 26 mass percent of the fabric, the graphene polyester filaments are obtained by adding 26 mass percent of graphene master batches into polyester chips and performing melt spinning, and the cross section of the graphene polyester filaments is in an L shape, so that the raw materials of the surface texture and the raw materials of the bottom texture are obtained;
B) warping and drawing-in, warping the 100S wool yarn as the raw material of the face texture obtained in the step A) and the graphene polyester filament yarn as the raw material of the bottom texture, which contains 26% of graphene and has the specification of 120D, fully drawing-in the wool yarn, drawing-in the graphene polyester filament yarn by adopting GL1, GL2, GL5 and GL6, fully drawing-in the graphene polyester filament yarn, and fully drawing-in the graphene polyester filament yarn, wherein the warping is low-speed warping, and is controlled by tension rings in a segmented mode, so that a pan head is obtained, and the speed of the low-speed warping of the warping machine is as follows: the advancing speed of wool yarns serving as a surface texture raw material and the advancing speed of graphene polyester filaments serving as a bottom texture raw material are controlled to be 550m/min, and the step of controlling the raw materials in a segmented mode by adopting tension rings is as follows: the front section is 16cN, the middle section is 13cN, and the back section is 11.5 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 4 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 6m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 3m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 174 ℃, and the cloth speed is 19m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 197 ℃, and the cloth speed is 10.5m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of washing to be 72 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air tentering and setting machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 28m/min, and the shaping and drying temperature is 186 ℃, so that cloth to be scalded and cut is obtained;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 5m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 182 ℃ and the cloth speed of 32m/min, and rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Example 6:
A) preparing raw materials, namely selecting the raw materials as a surface structure and selecting the raw materials as a bottom structure, wherein the raw materials are specifically as follows: taking 16S cotton yarn as a raw material of a surface texture, taking 135D graphene polyester filament yarn containing 32 mass percent of graphene as a raw material of a bottom texture, wherein the raw material of the surface texture accounts for 68 mass percent of the fabric, the raw material of the bottom texture accounts for 32 mass percent of the fabric, the graphene polyester filament yarn is obtained by adding 35 mass percent of graphene master batch into a polyester slice and performing melt spinning, and the cross section of the graphene polyester filament yarn is in a T shape, so that the raw material of the surface texture and the raw material of the bottom texture are obtained;
B) warping and drawing-in, warping the 16S cotton yarn as the raw material of the surface texture obtained in the step A) and the graphene polyester filament yarn as the raw material of the bottom texture, which contains 35% of graphene and has the specification of 135D, fully drawing-in the cotton yarn, drawing-in the graphene polyester filament yarn by adopting GL1, GL2, GL5 and GL6, fully drawing-in the graphene polyester filament yarn, and performing sectional control on the graphene polyester filament yarn by adopting tension rings, so as to obtain a pan head, wherein the warping speed of the warping machine at low speed is as follows: the method comprises the following steps of controlling the advancing speed of cotton yarns serving as a surface texture raw material and the advancing speed of graphene polyester filaments serving as a bottom texture raw material to be 535m/min, wherein the step of controlling by adopting tension rings in a segmented mode is as follows: the front section is 15cN, the middle section is 11cN, and the back section is 10 cN;
C) weaving, preferably weaving the pan head obtained in the step B) with bottom yarns GB1, GB2, GB5 and GB6 by a GE-288 type double needle bed warp knitting machine to obtain a bottom tissue, and padding the GB3 back and forth in the bottom tissue by latch needles (full penetration of 22 needles/inch is adopted) to obtain an antibacterial, anti-mite, heat storage, far infrared and anti-static grey fabric with the hair height of 10 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled to be 5m/min, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric in the ironing process is 3m/min, and finally, floating wool is sheared by a shearing machine to obtain white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, wherein the temperature of the hot air tentering shaping is 182 ℃, and the cloth speed is 22m/min, so as to obtain the grey cloth to be printed;
G) printing, namely printing a printing color paste prepared from the combined dyes of the disperse dyes to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, wherein the ring steaming temperature is 203 ℃, and the cloth speed is 10.5m/min, so as to obtain color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, controlling the water temperature of the washing to be 74 ℃, softening by using a softening agent and a finishing agent, and then dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, wherein the cloth speed during shaping and drying is 26m/min, and the shaping and drying temperature is 183 ℃, so that cloth to be scalded and cut is obtained;
K) c, napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by four serially-connected napping machines, controlling the cloth speed to be 6m/min, pulling part of the front face suede into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K) at the temperature of 178 ℃ and the cloth speed of 28m/min, rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
Claims (10)
1. The novel antibacterial heat-storage pile blanket comprises a face tissue and a bottom tissue, and is characterized in that the face tissue is made of 50-300D/0.39-2.7dtex DTY low stretch yarn, cotton yarn, Lyocell fiber yarn or wool yarn, the bottom tissue is made of graphene polyester filament yarn containing 35-20% of graphene and having the specification of 50-150D, the face tissue accounts for 65-80% of the fabric in mass percent, and the bottom tissue accounts for 35-20% of the fabric in mass percent; the graphene polyester filament is obtained by adding 5-8% of graphene master batch by mass into polyester chips and performing melt spinning.
2. The novel antibacterial and heat-accumulating pile blanket as claimed in claim 1, wherein the count of the cotton yarn, the lyocell yarn and the wool yarn is 16-100S.
3. The novel antibacterial heat-accumulation flannelette blanket as claimed in claim 1, wherein the cross section of the graphene polyester filament is triangular, pentagonal, trilobal, oval, L-shaped or T-shaped.
4. The processing method of the novel antibacterial heat-accumulation pile blanket as claimed in claim 1, characterized by comprising the following steps:
A) preparing raw materials, namely selecting raw materials serving as a surface texture and raw materials serving as a bottom texture, taking DTY (draw textured yarn), cotton yarn, Lyocell fiber yarn or wool yarn with the specification of 50-300D/0.39-2.7dtex as the raw materials of the surface texture, taking graphene polyester filament yarn which contains 35-20% of graphene and has the specification of 50-150D as the raw materials of the bottom texture, wherein the raw materials of the surface texture account for 65-80% of the fabric in percentage by mass, the raw materials of the bottom texture account for 35-20% of the fabric in percentage by mass, and the graphene polyester filament yarn is obtained by adding 5-8% of graphene master batch in percentage by mass into a polyester slice and carrying out melt spinning on the mixture to obtain the raw materials of the surface texture and the raw materials of the bottom texture;
B) warping and drawing-in, wherein the DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn which is used as the raw material of the surface texture and the graphene polyester filament yarn which is used as the raw material of the bottom texture are separately warped by a warping machine, the DTY low stretch yarn, cotton yarn, lyocell fiber yarn or wool yarn is fully drawn through, the graphene polyester filament yarn is drawn through by GL1, GL2, GL5 and GL6, the graphene polyester filament yarn is fully drawn through, the warping is low-machine speed warping and is controlled by a tension ring in a segmented mode, and a pan head is obtained;
C) weaving, namely weaving a bottom tissue by using bottom yarns GB1, GB2, GB5 and GB6 to the pan head obtained in the step B) through a warp knitting machine, and padding the GB3 in the bottom tissue back and forth through latch needles to obtain antibacterial, anti-mite, heat-storage, far infrared and anti-static grey cloth with the hair height of 2-10 mm;
D) cutting the fabric, namely cutting the antibacterial, anti-mite, heat-storage, far infrared and anti-static grey fabric obtained in the step C) by using a fabric cutting machine to obtain fabric;
E) brushing, ironing and shearing, wherein brushing is carried out on the split-width gray fabric obtained in the step D) by a brushing machine, the advancing speed of the split-width gray fabric is controlled, ironing is carried out by a double-roller ironing machine, the advancing speed of the split-width gray fabric during ironing is controlled, and finally, floating wool is sheared by a shearing machine to obtain a white gray fabric;
F) shaping the grey cloth, namely carrying out hot air tentering shaping on the grey cloth obtained in the step E) by a hot air tentering shaping machine, and controlling the temperature and the cloth speed of the hot air tentering shaping to obtain the grey cloth to be printed;
G) printing, printing the printing color paste to the grey cloth to be printed obtained in the step F) by using a printing machine to obtain printed cloth;
H) performing ring steaming, namely performing ring steaming on the printed cloth obtained in the step G) by using a ring steaming machine, and controlling the ring steaming temperature and the cloth speed to obtain the color-fixed printed grey cloth;
I) washing and softening finishing, namely, carrying out reduction washing on the color-fixed printed gray fabric obtained in the step H) by using sodium hydrosulfite by using a washing machine, softening the color-fixed printed gray fabric by using a softening agent and a finishing agent, and dehydrating to obtain a gray fabric to be dried;
J) shaping and drying, namely shaping and drying the grey cloth to be dried obtained in the step I) by a hot air stentering and shaping machine, and enabling the grey cloth to fall into a cloth vehicle, and controlling the cloth speed and the shaping and drying temperature to obtain cloth to be scalded and cut;
K) napping, ironing and shearing, namely napping the cloth to be ironed and sheared obtained in the step J) by a napping machine, pulling part of the front face suede face into the back face, and then brushing and ironing and shearing by a brushing ironing and shearing integrated machine to obtain double-faced velvet grey cloth;
l) performing heat setting, namely performing heat setting on the double-sided velvet grey cloth obtained in the step K), controlling the heat setting temperature and cloth speed, and rolling and sewing to obtain the novel antibacterial heat storage flannelette blanket.
5. The processing method of the novel antibacterial heat-accumulation pile blanket as claimed in claim 4, wherein the speed of the low-speed warping by the warping machine in the step B) is as follows: controlling the passing speed of DTY low stretch yarn, cotton yarn, Lyocell fiber yarn or wool yarn which are used as raw materials of a surface texture and the passing speed of graphene polyester filament yarn which is used as raw materials of a bottom texture to be 450-550 m/min; the adoption of the tension ring for sectional control comprises the following steps: the front section is 14-16cN, the middle section is 11-13cN and the back section is 10-12 cN.
6. The processing method of the novel antibacterial heat-accumulation pile blanket as claimed in claim 4, wherein the step E) of controlling the advancing speed of the blank cloth is to control the advancing speed of the blank cloth to be 4-6 m/min; the advancing speed of the blank cloth with the cut width in the light ironing process is controlled to be 2.5-3.5 m/min.
7. The method as claimed in claim 4, wherein the temperature and the distribution speed of the hot air tentering setting in step F) are controlled to 175-182 ℃, and the distribution speed is controlled to 18-22 m/min.
8. The method as claimed in claim 4, wherein the printing paste in step G) is a combined dye formula using disperse dyes, the cloth speed in the steaming step H) is 9-11m/min, and the steaming temperature in the steaming step H) is 195-.
9. The processing method of the novel antibacterial heat-accumulation pile blanket as claimed in claim 4, wherein the temperature of the water for the reduction and water washing in step I) is 65-75 ℃; the cloth speed and the drying temperature in the step J) are controlled to be 20-30m/min and the temperature is controlled to be 182-187 ℃.
10. The processing method of the novel antibacterial heat-storage pile blanket as claimed in claim 4, characterized in that the raising machine in step K) adopts four machines which are arranged in series and the cloth speed is controlled to be 4-6 m/min; the step L) of controlling the heat setting temperature and the cloth speed is to control the heat setting temperature to 178-182 ℃ and the cloth speed to 28-32 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010903290.6A CN111990848A (en) | 2020-09-01 | 2020-09-01 | Novel antibacterial heat storage flannelette blanket and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010903290.6A CN111990848A (en) | 2020-09-01 | 2020-09-01 | Novel antibacterial heat storage flannelette blanket and processing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111990848A true CN111990848A (en) | 2020-11-27 |
Family
ID=73465569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010903290.6A Pending CN111990848A (en) | 2020-09-01 | 2020-09-01 | Novel antibacterial heat storage flannelette blanket and processing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111990848A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726006A (en) * | 2021-01-16 | 2021-04-30 | 徐阳 | Novel fullerene fiber blanket and manufacturing method thereof |
| CN112962211A (en) * | 2021-02-16 | 2021-06-15 | 徐阳 | Preparation method of fullerene short floss |
| CN114507930A (en) * | 2022-01-27 | 2022-05-17 | 青岛上雅家居用品股份有限公司 | Moisture absorption and heat accumulation plush fabric that generates heat |
| CN115216882A (en) * | 2022-08-01 | 2022-10-21 | 南通南仓纺织品有限公司 | Polyester fiber graphene milk velvet fabric and preparation method thereof |
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
Citations (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1702217A (en) * | 2005-05-19 | 2005-11-30 | 宁波兴洋毛毯有限公司 | Terylene superfine-denier coral fleece and production method thereof |
| CN1804177A (en) * | 2006-01-25 | 2006-07-19 | 常熟市锦绣经纬编有限公司 | Processing method for terylene ultra-fine fiber blanket |
| CN1858319A (en) * | 2006-05-29 | 2006-11-08 | 常熟市锦绣经纬编有限公司 | Process for producing polyester fiber blanket |
| CN1944738A (en) * | 2006-10-29 | 2007-04-11 | 常熟市锦绣经纬编有限公司 | Process for processing polyester fibre blanket |
| CN101016675A (en) * | 2007-02-15 | 2007-08-15 | 常熟市锦绣经纬编有限公司 | Process of machining full terylene ultrafine fiber coral fleece blanket |
| CN101397719A (en) * | 2008-10-22 | 2009-04-01 | 常熟市锦绣经纬编有限公司 | Full dacron soft pile blanket and its processing method |
| CN101407972A (en) * | 2008-11-18 | 2009-04-15 | 徐建平 | Terylene comfortable cotton velvet woolen blanket and preparing method thereof |
| CN101423997A (en) * | 2008-11-22 | 2009-05-06 | 常熟市东方染整厂 | Total polyester superfine denier fabric and its processing method |
| CN101429703A (en) * | 2008-11-24 | 2009-05-13 | 常熟市亚细亚纺织装饰有限公司 | Processing method for full-cleansing woollen plush face fabric |
| CN101564256A (en) * | 2009-04-30 | 2009-10-28 | 常熟市锦绣经纬编有限公司 | Double-sided lamb cashmere blanket and processing method thereof |
| KR20100082569A (en) * | 2009-01-09 | 2010-07-19 | 이정선 | Bedclothes and manufacturing method thereof |
| CN101929030A (en) * | 2010-06-13 | 2010-12-29 | 常熟市新昌经编织造有限公司 | Warp knitting bamboo charcoal coral velvet fabric and processing method thereof |
| CN101603241B (en) * | 2009-07-09 | 2011-05-04 | 徐建平 | New-type bamboo charcoal fibre blanket and manufacturing method thereof |
| CN102425031A (en) * | 2011-10-19 | 2012-04-25 | 常熟市群英针织制造有限责任公司 | Plush blanket and processing method thereof |
| CN103088541A (en) * | 2013-01-31 | 2013-05-08 | 常熟市锦绣经纬编有限公司 | Novel nap silk fabric and manufacture method thereof |
| CN103088540A (en) * | 2013-01-11 | 2013-05-08 | 常熟市众望经纬编织造有限公司 | Antibiosis and anti-electromagnetic-radiation silk flannelette blanket and manufacture method thereof |
| CN205083131U (en) * | 2015-10-22 | 2016-03-16 | 嘉兴华帛绒毯有限公司 | Flannelette blanket |
| CN106283609A (en) * | 2016-07-27 | 2017-01-04 | 江苏新凯盛企业发展有限公司 | A kind of preparation technology of Graphene coating fabric |
| CN106381556A (en) * | 2016-07-05 | 2017-02-08 | 福建省晋江市华宇织造有限公司 | Graphene warp knitted spacer mesh cloth |
| CN210446472U (en) * | 2019-08-19 | 2020-05-05 | 江苏恒正家纺有限公司 | Antibacterial anti-static multifunctional blanket |
-
2020
- 2020-09-01 CN CN202010903290.6A patent/CN111990848A/en active Pending
Patent Citations (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1702217A (en) * | 2005-05-19 | 2005-11-30 | 宁波兴洋毛毯有限公司 | Terylene superfine-denier coral fleece and production method thereof |
| CN1804177A (en) * | 2006-01-25 | 2006-07-19 | 常熟市锦绣经纬编有限公司 | Processing method for terylene ultra-fine fiber blanket |
| CN1858319A (en) * | 2006-05-29 | 2006-11-08 | 常熟市锦绣经纬编有限公司 | Process for producing polyester fiber blanket |
| CN1944738A (en) * | 2006-10-29 | 2007-04-11 | 常熟市锦绣经纬编有限公司 | Process for processing polyester fibre blanket |
| CN101016675A (en) * | 2007-02-15 | 2007-08-15 | 常熟市锦绣经纬编有限公司 | Process of machining full terylene ultrafine fiber coral fleece blanket |
| CN101397719A (en) * | 2008-10-22 | 2009-04-01 | 常熟市锦绣经纬编有限公司 | Full dacron soft pile blanket and its processing method |
| CN101407972A (en) * | 2008-11-18 | 2009-04-15 | 徐建平 | Terylene comfortable cotton velvet woolen blanket and preparing method thereof |
| CN101423997A (en) * | 2008-11-22 | 2009-05-06 | 常熟市东方染整厂 | Total polyester superfine denier fabric and its processing method |
| CN101429703A (en) * | 2008-11-24 | 2009-05-13 | 常熟市亚细亚纺织装饰有限公司 | Processing method for full-cleansing woollen plush face fabric |
| KR20100082569A (en) * | 2009-01-09 | 2010-07-19 | 이정선 | Bedclothes and manufacturing method thereof |
| CN101564256A (en) * | 2009-04-30 | 2009-10-28 | 常熟市锦绣经纬编有限公司 | Double-sided lamb cashmere blanket and processing method thereof |
| CN101603241B (en) * | 2009-07-09 | 2011-05-04 | 徐建平 | New-type bamboo charcoal fibre blanket and manufacturing method thereof |
| CN101929030A (en) * | 2010-06-13 | 2010-12-29 | 常熟市新昌经编织造有限公司 | Warp knitting bamboo charcoal coral velvet fabric and processing method thereof |
| CN102425031A (en) * | 2011-10-19 | 2012-04-25 | 常熟市群英针织制造有限责任公司 | Plush blanket and processing method thereof |
| CN103088540A (en) * | 2013-01-11 | 2013-05-08 | 常熟市众望经纬编织造有限公司 | Antibiosis and anti-electromagnetic-radiation silk flannelette blanket and manufacture method thereof |
| CN103088541A (en) * | 2013-01-31 | 2013-05-08 | 常熟市锦绣经纬编有限公司 | Novel nap silk fabric and manufacture method thereof |
| CN205083131U (en) * | 2015-10-22 | 2016-03-16 | 嘉兴华帛绒毯有限公司 | Flannelette blanket |
| CN106381556A (en) * | 2016-07-05 | 2017-02-08 | 福建省晋江市华宇织造有限公司 | Graphene warp knitted spacer mesh cloth |
| CN106283609A (en) * | 2016-07-27 | 2017-01-04 | 江苏新凯盛企业发展有限公司 | A kind of preparation technology of Graphene coating fabric |
| CN210446472U (en) * | 2019-08-19 | 2020-05-05 | 江苏恒正家纺有限公司 | Antibacterial anti-static multifunctional blanket |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112726006A (en) * | 2021-01-16 | 2021-04-30 | 徐阳 | Novel fullerene fiber blanket and manufacturing method thereof |
| CN112962211A (en) * | 2021-02-16 | 2021-06-15 | 徐阳 | Preparation method of fullerene short floss |
| CN114507930A (en) * | 2022-01-27 | 2022-05-17 | 青岛上雅家居用品股份有限公司 | Moisture absorption and heat accumulation plush fabric that generates heat |
| CN115216882A (en) * | 2022-08-01 | 2022-10-21 | 南通南仓纺织品有限公司 | Polyester fiber graphene milk velvet fabric and preparation method thereof |
| CN116122058A (en) * | 2022-12-26 | 2023-05-16 | 福建省新宏港纺织科技有限公司 | Dyeing and finishing process of warp knitted fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111990848A (en) | Novel antibacterial heat storage flannelette blanket and processing method thereof | |
| CN111979640B (en) | Novel antibacterial and antistatic fabric and processing method thereof | |
| CN108677307A (en) | A kind of graphene modified fibre scribbled, fabric and its production technology | |
| CN112030329B (en) | Hollow fluffed fabric and preparation method thereof | |
| CN101113547A (en) | Ultra-soft Raschel plush fabric and method for making same | |
| CN101564256A (en) | Double-sided lamb cashmere blanket and processing method thereof | |
| CN102936792A (en) | Polyester spandex sea-island velvet fabric and manufacture method | |
| CN107287730A (en) | A kind of processing method of new cashmere-like fabric | |
| CN109082768B (en) | Terylene warp-knitted plain fabric and production method thereof | |
| CN110273222B (en) | Preparation process of double-needle-bed jacquard flannel fabric with relief effect | |
| JP4584343B1 (en) | Brushed knitted fabric with excellent stretchability | |
| CN109112705B (en) | Terylene warp-knitted check fabric and production method thereof | |
| CN108396453B (en) | Preparation method of triangular lock needle raschel blanket | |
| CN110230147A (en) | A kind of spandex fabric two-needle bar flannel fabric and its production method | |
| CN111593474B (en) | Method for preparing warp-knitted spaced single-face velvet fabric | |
| CN112391729A (en) | Method for making novel antibacterial heating flannelette blanket | |
| CN111676586A (en) | Tencel and polyester blended blanket and preparation process thereof | |
| CN113802256A (en) | Preparation method of polylactic acid blanket | |
| CN109338586A (en) | A kind of moisture absorption heating warp knit cut pile fabric production technology | |
| CN114197103A (en) | Plucking, grain shaking and chicken beating double-faced cloth with light absorption, heat storage and antibacterial functions | |
| CN112726006A (en) | Novel fullerene fiber blanket and manufacturing method thereof | |
| CN108914346B (en) | Preparation method of soft, comfortable and free elastic flannelette | |
| CN117604713A (en) | Double-needle bar warp knitting aerogel fabric and processing method thereof | |
| CN112708998A (en) | Preparation method of graphene short floss | |
| CN220364668U (en) | Novel raised knitted fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |