CN111974100A - Filter equipment and vacuum pumping system - Google Patents
Filter equipment and vacuum pumping system Download PDFInfo
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- CN111974100A CN111974100A CN201910425194.2A CN201910425194A CN111974100A CN 111974100 A CN111974100 A CN 111974100A CN 201910425194 A CN201910425194 A CN 201910425194A CN 111974100 A CN111974100 A CN 111974100A
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- 238000005086 pumping Methods 0.000 title 1
- 239000013078 crystal Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000004140 cleaning Methods 0.000 claims abstract description 29
- 238000001914 filtration Methods 0.000 claims abstract description 19
- 238000010009 beating Methods 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 239000000428 dust Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 9
- 239000003039 volatile agent Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 10
- 239000012535 impurity Substances 0.000 description 10
- 239000003921 oil Substances 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 239000011553 magnetic fluid Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000002109 crystal growth method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/023—Pockets filters, i.e. multiple bag filters mounted on a common frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明涉及单晶制造技术领域,具体地说是一种过滤装置及抽真空系统。一种过滤装置包括罐体、过滤单元和清灰机构,所述清灰机构和所述过滤单元位于所述罐体内,所述过滤单元包括至少一个过滤袋,所述清灰机构包括拍打板,所述拍打板通过转动与至少一个所述过滤袋碰撞。本发明设置的除尘袋的过滤效果佳,其次通过清灰机构碰撞拍打过滤袋,能有效除去拉晶过程中产生的挥发物,使得拉晶中使用干泵成为可能,而对于拉晶中使用油泵的情况,能降低真空泵油的污染,极大的延长了真空泵的连续工作时间从而延长了单晶炉连续运行时间。
The invention relates to the technical field of single crystal manufacturing, in particular to a filtering device and a vacuuming system. A filter device includes a tank body, a filter unit and a ash cleaning mechanism, the ash cleaning mechanism and the filter unit are located in the tank body, the filter unit includes at least one filter bag, and the ash cleaning mechanism includes a flapping plate, The flapper collides with at least one of the filter bags by rotating. The dust removal bag provided by the invention has good filtering effect. Secondly, the dust cleaning mechanism collides and beats the filter bag, which can effectively remove the volatiles generated in the crystal pulling process, so that it is possible to use a dry pump in the crystal pulling, while the oil pump is used in the crystal pulling. It can reduce the pollution of vacuum pump oil, greatly prolong the continuous working time of vacuum pump and prolong the continuous running time of single crystal furnace.
Description
技术领域technical field
本发明涉及单晶制造技术领域,具体地说是一种过滤装置及抽真空系统。The invention relates to the technical field of single crystal manufacturing, in particular to a filtering device and a vacuuming system.
背景技术Background technique
直拉法是一种常见的单晶生长方法,其生长过程是在单晶炉中,将籽晶浸入熔体,依次实施引晶、放肩、转肩、等径及收尾环节,最后获得单晶棒。在拉晶的同时,往炉内引入保护气体、并设置真空泵进行抽吸。借助保护气体对晶体生长环境的吹扫作用,带走挥发物及氧化物等杂质,确保拉晶过程稳定及成品品质。The Czochralski method is a common single crystal growth method. The growth process is to immerse the seed crystal in the melt in a single crystal furnace, and sequentially perform seeding, shoulder placement, shoulder rotation, equal diameter and finishing, and finally obtain a single crystal. crystal rod. While pulling crystals, a protective gas was introduced into the furnace, and a vacuum pump was set for suction. With the help of the purging effect of the protective gas on the crystal growth environment, impurities such as volatiles and oxides are taken away to ensure the stability of the crystal pulling process and the quality of the finished product.
携带挥发物及氧化物等杂质的保护气体,即为拉晶尾气,一般先流经过滤装置除去杂质再进入真空泵。如此,能缓解杂质对真空泵抽吸效率的影响。随着光伏行业下游对于硅片低成本的需求日益加剧,拉晶环节的一种降成本思路是通过二次加料、连续加料等,缩短停炉清理工序所占比例、增加拉晶过程等径环节的产出。上述思路对拉晶工艺提出了更长时间运行的需求。现有的过滤装置仅利用单层滤网对拉晶尾气中的杂质进行拦截,因过滤能力有限导致进入真空泵的拉晶尾气洁净度不足。为了保持炉压、确保拉晶过程稳定,需要频繁地清理维护过滤装置或真空泵,难以适应单炉长时间运行的拉晶工艺需求。同时,真空泵中的干泵由于耗能低、且能提供更好的抽吸效果,具有取代现有技术中广泛使用的油泵的潜力。如若前道工序过滤能力有限,未彻底过滤掉的挥发物杂质易造成干泵堵塞。因此,过滤效果还是影响真空泵设备优化升级的瓶颈。The protective gas carrying impurities such as volatiles and oxides is the tail gas of crystal pulling, which generally flows through a filter device to remove impurities before entering the vacuum pump. In this way, the influence of impurities on the suction efficiency of the vacuum pump can be alleviated. With the increasing demand for low cost of silicon wafers in the downstream of the photovoltaic industry, a cost reduction idea in the crystal pulling process is to reduce the proportion of the shutdown cleaning process and increase the diameter of the crystal pulling process through secondary feeding, continuous feeding, etc. output. The above-mentioned ideas put forward a longer-running requirement for the crystal pulling process. The existing filtering device only uses a single-layer filter screen to intercept impurities in the crystal pulling tail gas, and the crystal pulling tail gas entering the vacuum pump is not clean enough due to the limited filtering capacity. In order to maintain the furnace pressure and ensure the stability of the crystal pulling process, it is necessary to clean and maintain the filter device or vacuum pump frequently, and it is difficult to adapt to the crystal pulling process requirements of a single furnace running for a long time. At the same time, the dry pump in the vacuum pump has the potential to replace the oil pump widely used in the prior art due to its low energy consumption and better suction effect. If the filtering capacity of the previous process is limited, the volatile impurities that are not completely filtered out will easily cause the dry pump to block. Therefore, the filtering effect is still the bottleneck that affects the optimization and upgrading of vacuum pump equipment.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中的上述缺陷或不足,期望提供一种过滤装置以解决上述背景技术中提出的问题。In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a filtering device to solve the above-mentioned problems in the background art.
第一方面,本发明提供的技术方案:一种过滤袋过滤装置,包括罐体、过滤单元和清灰机构,所述清灰机构和所述过滤单元位于所述罐体内,所述过滤单元包括至少一个过滤袋,所述清灰机构包括拍打板,所述拍打板通过转动与至少一个所述过滤袋碰撞。In the first aspect, the technical solution provided by the present invention: a filter bag filter device, comprising a tank body, a filter unit and a ash cleaning mechanism, the ash cleaning mechanism and the filter unit are located in the tank body, and the filter unit includes At least one filter bag, the dust cleaning mechanism includes a flapping plate, and the flapping plate collides with at least one of the filter bags by rotating.
优选地,至少一个所述过滤袋沿所述罐体的高度方向设置,所述拍打板沿所述罐体高度方向的长度至少为所述过滤袋的长度的50%,Preferably, at least one of the filter bags is arranged along the height direction of the tank body, and the length of the flapping plate along the height direction of the tank body is at least 50% of the length of the filter bag,
所述拍打板材料的弯曲刚度的工况转角θ大小为大于0°,且小于或等于45°。The size of the working condition rotation angle θ of the bending stiffness of the beater plate material is greater than 0° and less than or equal to 45°.
优选地,所述拍打板沿垂直于所述罐体高度的方向的宽度,至少覆盖与之对应的所述过滤袋的宽度的30%。Preferably, the width of the flapping plate along the direction perpendicular to the height of the tank body covers at least 30% of the corresponding width of the filter bag.
优选地,所述过滤袋为多个,所述拍打板为至少一个,每个所述拍打板的转动范围内均对应设置多个所述过滤袋。Preferably, there are multiple filter bags, at least one beater plate, and a plurality of filter bags are correspondingly arranged within the rotation range of each beater plate.
优选地,与所述拍打板对应设置的多个所述过滤袋,相对于所述拍打板等间隔分布。Preferably, a plurality of the filter bags corresponding to the beating plate are distributed at equal intervals relative to the beating plate.
优选地,所述清灰机构还包括与所述拍打板对应连接的至少一个转动轴,所述转动轴带动与之对应的所述拍打板转动。Preferably, the ash cleaning mechanism further comprises at least one rotating shaft correspondingly connected with the beating plate, and the rotating shaft drives the corresponding beating plate to rotate.
优选地,所述清灰机构还包括机械连接的链轮和链条,所述链轮与所述转动轴机械连接,所述链条首尾相接、连接于多个所述链轮之间。Preferably, the ash cleaning mechanism further comprises a mechanically connected sprocket and a chain, the sprocket is mechanically connected to the rotating shaft, and the chain is connected end to end and is connected between a plurality of the sprockets.
优选地,所述多个转动轴中,一个所述转动轴位于中心,其余所述转动轴围绕中心的所述转动轴设置,其余所述转动轴相对于位于中心的所述转动轴等角度分布。Preferably, among the plurality of rotating shafts, one of the rotating shafts is located at the center, the other rotating shafts are arranged around the central rotating shaft, and the remaining rotating shafts are equiangularly distributed relative to the central rotating shaft .
第二方面,本发明提供的技术方案:一种抽真空系统,用于对单晶炉抽真空,包括抽真空装置和第一方面中任一所述的过滤装置,所述过滤装置连接于所述单晶炉与所述抽真空装置之间。In the second aspect, the technical solution provided by the present invention: a vacuuming system for vacuuming a single crystal furnace, comprising a vacuuming device and any one of the filtering devices described in the first aspect, wherein the filtering device is connected to the between the single crystal furnace and the vacuuming device.
优选地,所述抽真空装置为油泵或干泵。Preferably, the vacuuming device is an oil pump or a dry pump.
本发明设置的除尘袋的过滤效果佳,其次通过清灰机构碰撞拍打过滤袋,能有效除去拉晶过程中产生的挥发物,使得拉晶中使用干泵成为可能,而对于拉晶中使用油泵的情况,能降低真空泵油的污染,极大的延长了真空泵的连续工作时间从而延长了单晶炉连续运行时间。同时降低频繁更换真空泵油、干泵齿轮等导致的设备、时间、人工成本。The dust-removing bag provided in the present invention has good filtering effect. Secondly, the dust-cleaning mechanism collides and beats the filter bag, which can effectively remove the volatiles generated in the crystal pulling process, making it possible to use a dry pump in the crystal pulling, while the oil pump is used in the crystal pulling. It can reduce the pollution of vacuum pump oil, greatly prolong the continuous working time of vacuum pump and prolong the continuous running time of single crystal furnace. At the same time, the equipment, time and labor costs caused by frequent replacement of vacuum pump oil and dry pump gears are reduced.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1是本实施例的过滤装置的示意图;Fig. 1 is the schematic diagram of the filter device of the present embodiment;
图2是图1中I处的局部放大示意图;Fig. 2 is the partial enlarged schematic diagram of I place in Fig. 1;
图3是本实施例的过滤装置的过滤袋的示意图;Fig. 3 is the schematic diagram of the filter bag of the filter device of the present embodiment;
图4是本实施例的过滤装置的过滤单元固定板的示意图;Fig. 4 is the schematic diagram of the filter unit fixing plate of the filter device of the present embodiment;
图5是本实施例的过滤装置的六个过滤袋的圆心位于一圆形轮廓分布示意图;5 is a schematic diagram of the distribution of the six filter bags of the filter device of the present embodiment where the centers of the circles are located in a circular outline;
图6是本实施例的过滤装置的三个过滤袋的圆心呈正三角形分布示意图;6 is a schematic diagram of the distribution of the centers of the three filter bags of the filter device of the present embodiment in an equilateral triangle;
图7是本实施例的过滤装置的三个过滤袋的圆心位于一扇形的弧分布示意图;7 is a schematic diagram of the distribution of arcs in which the centers of the three filter bags of the filter device of the present embodiment are located in a sector;
图8是本实施例的过滤装置的清灰机构的示意图;Fig. 8 is the schematic diagram of the dust cleaning mechanism of the filter device of the present embodiment;
图9是本实施例的过滤装置的清灰机构联动示意图;9 is a schematic diagram of the linkage of the cleaning mechanism of the filter device of the present embodiment;
图10是本实施例的过滤装置的一种优选清灰机构联动示意图。FIG. 10 is a schematic diagram of the linkage of a preferred dust cleaning mechanism of the filter device of the present embodiment.
图中:1、清灰机构,11、转动轴,111、第一转动轴,112、第二转动轴,113、第三转动轴,114、第四转动轴,115、第五转动轴,116、第六转动轴,117、第七转动轴,12、连接架,1201、第一连接架,12011、安装孔,1202、第二连接架,12021、开槽,121、第一连接架,122、第二连接架,123、第三连接架,124、第四连接架,125、第五连接架,126、第六连接架,127、第七连接架,13、拍打板,131、第一拍打板,132、第二拍打板,133、第三拍打板,134、第四拍打板,135、第五拍打板,136、第六拍打板,137、第七拍打板;141、第一链轮,142、第二链轮,143、第三链轮,144、第四链轮,145、第五链轮,146、第六链轮,147、第七链轮,15、链条;In the figure: 1. Dust cleaning mechanism, 11, rotating shaft, 111, first rotating shaft, 112, second rotating shaft, 113, third rotating shaft, 114, fourth rotating shaft, 115, fifth rotating shaft, 116 , sixth rotating shaft, 117, seventh rotating shaft, 12, connecting frame, 1201, first connecting frame, 12011, mounting hole, 1202, second connecting frame, 12021, slotting, 121, first connecting frame, 122 , the second connecting frame, 123, the third connecting frame, 124, the fourth connecting frame, 125, the fifth connecting frame, 126, the sixth connecting frame, 127, the seventh connecting frame, 13, the flapping plate, 131, the first Slapping board, 132, second slap board, 133, third slap board, 134, fourth slap board, 135, fifth slap board, 136, sixth slap board, 137, seventh slap board; 141, first chain wheel, 142, second sprocket, 143, third sprocket, 144, fourth sprocket, 145, fifth sprocket, 146, sixth sprocket, 147, seventh sprocket, 15, chain;
2、过滤袋,3、过滤单元固定板,31、过滤袋安装孔,32、通孔;2. Filter bag, 3. Filter unit fixing plate, 31. Filter bag mounting hole, 32. Through hole;
4、罐体,5、动力系统,6、磁流体密封机构。4. Tank body, 5. Power system, 6. Magnetic fluid sealing mechanism.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作可选的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present invention is optionally described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;也可以是机械连接,也可以是电连接,也可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can also be a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or an internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
此外还需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。In addition, it should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
实施例一Example 1
参考图1,一种过滤装置主要包括清灰机构1、过滤单元、过滤单元固定板3、罐体4和动力系统5。清灰机构1、过滤单元和过滤单元固定板3设置于罐体4内部,过滤单元设置于过滤单元固定板3上。Referring to FIG. 1 , a filter device mainly includes a dust cleaning mechanism 1 , a filter unit, a filter
参考图3,过滤单元包括至少一个过滤袋2,过滤袋2为圆筒状,用于过滤单晶炉排出的粉尘。优选地,PTFE覆膜除尘布袋能够保证通气量的同时,很好的过滤拉晶尾气中的挥发物,过滤效率≥99.99%。Referring to FIG. 3 , the filter unit includes at least one
参考图1-2,清灰机构1设置有拍打板13,拍打板13转动的范围内设置有过滤袋2,拍打板13与过滤袋2碰撞,过滤袋2的袋体发生变形。拍打板13与过滤袋2充分作用,清理拉晶尾气中的杂质比现有技术中仅利用单层滤网的效果好,延长单晶炉的工作时间,避免频繁停炉清理杂质、浪费大量人力和财力,满足单炉长时间运行的拉晶工艺需求,提高生产效益。1-2, the cleaning mechanism 1 is provided with a flapping
本发明设置的除尘袋的过滤效果佳,其次清灰机构碰撞拍打过滤袋,能有效除去过滤袋中捕获的挥发物,使得拉晶中使用干泵成为可能,而对于拉晶中使用油泵的情况,能降低真空泵油的污染,极大的延长了真空泵的连续工作时间从而延长了单晶炉连续运行时间。同时降低频繁更换真空泵油、干泵齿轮等导致的设备、时间、人工成本。The dust-removing bag provided by the invention has good filtering effect. Secondly, the dust-cleaning mechanism collides and beats the filter bag, which can effectively remove the volatiles captured in the filter bag, making it possible to use a dry pump in crystal pulling. , can reduce the pollution of vacuum pump oil, greatly prolong the continuous working time of vacuum pump and prolong the continuous running time of single crystal furnace. At the same time, the equipment, time and labor costs caused by frequent replacement of vacuum pump oil and dry pump gears are reduced.
可选的,至少一个过滤袋2沿罐体4的高度方向设置,拍打板13沿罐体4高度方向的长度至少为过滤袋2的长度的50%,Optionally, at least one
拍打板13材料的弯曲刚度的工况转角θ大小为大于0°,且小于或等于45°。The size of the working condition rotation angle θ of the bending stiffness of the material of the
参考图1-2,在本发明的实施例中,过滤袋2沿罐体4的高度方向设置,过滤袋2能够完全与周围空间接触,过滤袋2最大限度地过滤周围空间的灰尘。拍打板13与过滤袋2碰撞时,拍打板13与过滤袋2接触面的长度越大,拍打板13碰撞过滤袋2的效果越好,有利于清除过滤袋2内的灰尘。1-2, in the embodiment of the present invention, the
拍打板13的固定形式为悬臂梁,拍打板13与过滤袋2碰撞后,拍打板13发生弯曲变形。拍打板13变形量越大,拍打的效果变差,但考虑到避免过滤袋2挂在拍打板13上,故选取拍打板13材料的弯曲刚度的工况转角θ大小为大于0°,且小于或等于45°。此外,弯曲变形的拍打板13可以减少对过滤袋2的磨损,延长过滤袋2的使用时间。The fixed form of the beating
需要说明的是,拍打板13的材料可以为橡胶、塑料等,只要与过滤袋2接触时,拍打板13材料的弯曲刚度的工况转角θ大小为大于0°,且小于或等于45°,碰撞后不对过滤袋2造成破坏即可。It should be noted that the material of the flapping
如图1所示,罐体4沿竖直方向设置,过滤单元固定板3设置于罐体4内的顶部,过滤单元固定板3设置有至少一个过滤袋安装孔31,如图4所示,过滤袋2通过过滤袋安装孔31竖直固定在过滤单元固定板3上,拍打板13的长度略小于过滤袋2的长度。As shown in FIG. 1, the tank body 4 is arranged in the vertical direction, the filter
可选的,拍打板13沿垂直于罐体4高度方向的宽度,至少覆盖与之对应的过滤袋2的宽度的30%。Optionally, the width of the flapping
在本发明的实施例中,拍打板13与过滤袋2碰撞时,拍打板13与过滤袋2的接触面的宽度至少为过滤袋2宽度的30%,拍打板13与过滤袋2的接触面的宽度越大,越有利于提高拍打板13清除过滤袋2的灰尘。In the embodiment of the present invention, when the flapping
可选的,过滤袋2为多个,拍打板13为至少一个,每个拍打板13的转动范围内均对应设置多个过滤袋2。Optionally, there are
在本发明的实施例中,一个拍打板13对应设置多个过滤袋2,在单位时间内,一个拍打板13旋转一圈,各过滤袋2被碰撞的次数为一次。若拍打板13的数量为两个,在单位时间内,两个拍打板13旋转一圈,各过滤袋2被碰撞的次数为两次。当过滤袋2的数量为多个时,增加拍打板13的数量,提高过滤袋2单位时间内被碰撞的次数,进而提高装置除尘的效果。In the embodiment of the present invention, one flapping
可选的,与拍打板13对应设置的多个过滤袋2,相对于拍打板13等间隔分布。Optionally, a plurality of
在本发明的实施例中,过滤袋2为圆筒状,各过滤袋2的圆心可以呈正多边形均匀分布,各过滤袋2的圆心可以均布于同一圆周上,或者各过滤袋2的圆心在同一扇形的弧上均布等。均布的过滤袋2对应在过滤单元固定板3上设置有均布的过滤袋安装孔31,在过滤单元固定板3上加工过滤袋安装孔31时,工作人员能够快速、便捷的加工且不会出错,提高工作人员的工作效率。In the embodiment of the present invention, the
如图5所示,六个过滤袋2的圆心均匀分布在同一圆形轮廓上,每两个相邻的过滤袋2之间的间距相等,各过滤袋2围绕拍打板13,且该圆形轮廓的圆心处设置有拍打板13,拍打板13能够同时接触到两个过滤袋2。As shown in FIG. 5 , the centers of the six
如图6所示,三个过滤袋2的圆心呈正三角形均布,每两个相邻的过滤袋2之间的间距相等,三个过滤袋2围绕拍打板13设置,且正三角形的几何中心处设置有拍打板13。As shown in FIG. 6 , the centers of the three
如图7所示,三个过滤袋2的圆心均位于同一扇形的弧上,每两个相邻的过滤袋2之间的间距相等,拍打板13设置于该弧对应的圆心处,拍打板13旋转时,能够依次接触到各过滤袋2。As shown in FIG. 7 , the centers of the three
可选的,清灰机构1还包括与拍打板13对应连接的至少一个转动轴11,转动轴11带动与之对应的拍打板13转动。Optionally, the dust cleaning mechanism 1 further includes at least one rotating
如图8所示,在本发明的实施例中,清灰机构1包括至少一个转动轴11、至少一个连接架12和至少一个拍打板13。一个转动轴11对应设置一个连接架12,一个或多个拍打板13固定在连接架12上。As shown in FIG. 8 , in the embodiment of the present invention, the dust cleaning mechanism 1 includes at least one rotating
连接架12包括第一连接架1201和第二连接架1202,第一连接架1201的一个面设置有安装孔12011,用来固定连接竖直设置的转动轴11的下端。第一连接架1201的另一个面与第二连接架1202的一个面固定连接,第二连接架1202的另一个面设置有开槽12021,开槽12021能够供拍打板13嵌入,拍打板13的中间部分配合设置于开槽12021中、两侧暴露于第二连接架1202外。The connecting
动力系统5与转动轴11连接,若动力系统5设置于罐体4的内部,罐体4内的灰尘杂质可以通过动力系统5的散热口进入动力系统5内部,灰尘杂质会引起动力系统5意外停机,或缩短动力系统5的工作寿命。但将动力系统5设置于罐体4的外部,动力系统5处于无尘环境且有利于动力系统5的散热,动力系统5能够稳定工作,同时安装方便,减少相关人员的工作量与劳动强度。The
在上述清灰机构的机构中,清灰机构1还包括机械连接的链轮14和链条15,链轮14与转动轴11机械连接,链条15首尾相接、连接于多个链轮14之间。In the mechanism of the above-mentioned ash cleaning mechanism, the ash cleaning mechanism 1 also includes a mechanically connected
参考图1、2、9和10,在本发明的实施例中设置有第一转动轴111、第二转动轴112、第三转动轴113、第四转动轴114、第五转动轴115、第六转动轴116和第七转动轴117;第一连接架121、第二连接架122、第三连接架123、第四连接架124、第五连接架125、第六连接架126、第七连接架127;第一拍打板131、第二拍打板132、第三拍打板133、第四拍打板134、第五拍打板135、第六拍打板136、第七拍打板137。1 , 2 , 9 and 10 , in the embodiment of the present invention, a first
第一转动轴111对应设置第一连接架121、第一拍打板131;第二转动轴112对应设置第二连接架122、第二拍打板132;第三转动轴113对应设置第三连接架123、第三拍打板133;第四转动轴114对应设置第四连接架124、第四拍打板134;第五转动轴115对应设置第五连接架125、第五拍打板135;第六转动轴116对应设置第六连接架126、第六拍打板136;第七转动轴117对应设置第七连接架127、第七拍打板137。The first
动力系统5竖直方向设置于罐体4外的顶端,罐体4顶端设置有开口,用于固定安装磁流体密封机构6。磁流体密封机构6的一端与动力系统5通过联轴器连接。The
过滤单元固定板3设置有至少一个通孔32,如图4所示,竖直设置的第一转动轴111的下端固定在第一连接架121的安装孔上,第一转动轴111的上端穿过过滤单元固定板3上的一个通孔32与磁流体密封机构6的另一端连接。第一转动轴111的上端处设置有第一链轮141。The filter
第二转动轴112的下端固定在第二连接架122的安装孔上,第二转动轴112的上端穿过过滤单元固定板3上的另一通孔32,且第二转动轴112的上端处设置有第二链轮142。The lower end of the second
第三转动轴113的下端固定在第三连接架123的安装孔上,第三转动轴113的上端穿过过滤单元固定板3上的另一通孔32,且第三转动轴113的上端处设置有第三链轮143。The lower end of the third
第四转动连接轴114的下端固定在第四连接架124的安装孔上,第四转动轴114的上端穿过过滤单元固定板3上的另一通孔32,且第四转动轴114的上端处设置有第四链轮144。The lower end of the fourth rotating connecting
第五转动轴115的下端固定在第五连接架125的安装孔上,第五转动轴115的上端穿过过滤单元固定板3上的另一通孔32,且第五转动轴115的上端处设置有第五链轮145。The lower end of the fifth
第六转动轴116的下端固定在第六连接架126的安装孔上,第六转动轴116的上端穿过过滤单元固定板3上的另一通孔32,且第六转动轴116的上端处设置有第六链轮146。The lower end of the sixth
第七转动轴117的下端固定在第七连接架127的安装孔上,第七转动轴117的上端穿过过滤单元固定板3上的另一通孔32,且第七转动轴117的上端处设置有第七链轮147。The lower end of the seventh
第一链轮141、第二链轮142、第三链轮143、第四链轮144、第五链轮145、第六链轮146和第七链轮147均为位于同一高度层,链条15采用闭式链的连接方式依次机械连接各链轮。The
动力系统5转动,带动第一转动轴111转动,第一转动轴111带动第一链轮141转动,第一链轮141通过链轮15带动第二链轮142、第三链轮143、第四链轮144、第五链轮145、第六链轮146和第七链轮147同时转动,第二链轮142带动第二转动轴112转动;第三链轮143带动第三转动轴113转动;第四链轮144带动第四转动轴114转动;第五链轮145带动第五转动轴115转动;第六链轮146带动第六转动轴112转动;第七链轮147带动第七转动轴117转动,进而各拍打板同时转动,即,第一拍打板131、第二拍打板132、第三拍打板133、第四拍打板134、第五拍打板135、第六拍打板136和第七拍打板137同时转动。The rotation of the
链条、链轮驱动的方式,实现各转动轴同步转动,提高了过滤装置的工作效率,降低了每次除尘的工作时间,提高生产效益,降低生产成本。链传动的方式,无弹性滑动和打滑现象,平均传动比准确,工作可靠,效率高;传递功率大,过载能力强,相同工况下的传动尺寸小;所需张紧力小,作用于轴上的压力小;能在高温、潮湿、多尘、有污染等恶劣环境中工作。The chain and sprocket drive mode realizes the synchronous rotation of each rotating shaft, improves the working efficiency of the filter device, reduces the working time of each dust removal, improves the production efficiency and reduces the production cost. The chain transmission mode has no elastic sliding and slipping phenomenon, the average transmission ratio is accurate, the work is reliable, and the efficiency is high; the transmission power is large, the overload capacity is strong, and the transmission size under the same working conditions is small; the required tension force is small, acting on the shaft The pressure on the machine is small; it can work in harsh environments such as high temperature, humidity, dust and pollution.
需要说明的是,除了采用链传动的方式实现同步外,还可以采用带传动的方式实现同步。除了多个转动轴同步转动,各转动轴能够各自单独转动,一个转动轴对应设置一个动力系统,每个转动轴对应的拍打板独立转动,假如某一个电机出现故障,过滤装置还可以继续除尘工作。It should be noted that, in addition to using a chain drive to achieve synchronization, a belt drive can also be used to achieve synchronization. In addition to the synchronous rotation of multiple rotating shafts, each rotating shaft can rotate independently. One rotating shaft corresponds to a power system, and the flapping plate corresponding to each rotating shaft rotates independently. If a certain motor fails, the filter device can also continue the dust removal work. .
在上述清灰机构的联动方式中,一个转动轴11位于中心,其余转动轴11围绕中心的转动轴11设置,其余转动轴11相对于位于中心的转动轴11等角度分布。In the linkage mode of the above cleaning mechanism, one rotating
如图10所示,第二转动轴112的轴心、第三转动轴113的轴心、第四转动轴114的轴心、第五转动轴115的轴心、第六转动轴116的轴心和第七转动轴117的轴心呈正六边形分布,第一转的轴111的轴心位于该正六边形的几何中心。As shown in FIG. 10 , the axis of the second
第一转动轴111对应的过滤单元设置有3个过滤袋2,3个过滤袋2相对第一转动轴111的布置方式类似图6所示;The filter unit corresponding to the first
第三转动轴113、第五转动轴115和第七转动轴117对应的过滤单元均设置有6个过滤袋2,6个过滤袋2相对第三转动轴113、第五转动轴115、第七转动轴117的布置方式类似图5所示;The filter units corresponding to the third
第二转动轴112、第四转动轴114和第六转动轴116对应的过滤单元均设置有3个过滤袋2,3个过滤袋2相对第二转动轴112、第四转动轴114、第六转动轴116的布置方式类似图7所示;The filter units corresponding to the second
第一转动轴111对应的第一拍打板131能够碰撞到第一转动轴111对应的3个过滤袋2,还能够碰撞到第三转动轴113对应的部分过滤袋2、第五转动轴115对应的部分过滤袋2、第七转动轴117对应的部分过滤袋2。The
第二转动轴112对应的第二拍打板132能够碰撞到第二转动轴112对应的3个过滤袋2,还能够碰撞到第一转动轴111对应的部分过滤袋2、第三转动轴113对应的部分过滤袋2、第七转动轴117对应的部分过滤袋2。The
第四转动轴114对应的第四拍打板134能够碰撞到第四转动轴114对应的3个过滤袋2,还能够碰撞到第一转动轴111对应的部分过滤袋2、第三转动轴113对应的部分过滤袋2、第五转动轴115对应的部分过滤袋2。The
第六转动轴116对应的第六拍打板136能够碰撞到第六转动轴116对应的3个过滤袋2,还能够碰撞到第一转动轴111对应的部分过滤袋2、第五转动轴115对应的部分过滤袋2、第七转动轴117对应的部分过滤袋2。The
第一转动轴111、第二转动轴112、第三转动轴113、第四转动轴114、第五转动轴115、第六转动轴116和第七转动轴117的布置方式增加了过滤袋2碰撞的次数,提高了碰撞的频率,同时罐体4能够容纳更多的过滤袋2,提高了装置除尘的效果。The arrangement of the first
需要说明的是,转动轴11的布置方式根据罐体2的容积及横截面的外形轮廓而定,转动轴11采取何种布置方式,应由本领域技术人员根据实际情况择优而定。It should be noted that the arrangement of the
实施例二
一种抽真空系统,用于对单晶炉抽真空,包括抽真空装置和实施例一中任一所述的过滤装置,过滤装置连接于单晶炉与抽真空装置之间,抽真空装置为油泵或干泵。A vacuuming system for vacuuming a single crystal furnace, comprising a vacuuming device and the filtering device described in any one of Embodiment 1, the filtering device is connected between the single crystal furnace and the vacuuming device, and the vacuuming device is: Oil pump or dry pump.
以上各实施例仅说明发明的技术方案而非对其限制,尽管参照各实施例对本发明进行详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。The above embodiments only illustrate the technical solutions of the invention rather than limit them. Although the present invention is described in detail with reference to the various embodiments, those of ordinary skill in the art should understand that the technical solutions described in the foregoing embodiments can still be used. Modifications are made, or some or all of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
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CN106669301A (en) * | 2016-09-13 | 2017-05-17 | 沈阳隆基电磁科技股份有限公司 | Vacuum dust removal equipment for single crystal growth furnace |
CN207562538U (en) * | 2017-11-17 | 2018-07-03 | 广州市汇邦动物药业有限公司 | A kind of pulse bag formula deduster |
CN108043132A (en) * | 2017-12-17 | 2018-05-18 | 陈伟 | A kind of efficient pocket type air dust remover |
CN108211547A (en) * | 2018-02-27 | 2018-06-29 | 大连连城数控机器股份有限公司 | A kind of monocrystalline silicon growing process automated cleaning cleaner and method |
CN210356364U (en) * | 2019-05-21 | 2020-04-21 | 宁夏隆基硅材料有限公司 | Filter equipment and vacuum pumping system |
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Application publication date: 20201124 |