CN111905941B - A kind of control method of fan-shaped spray flow field - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/30—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
- B05B1/3006—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being actuated by the pressure of the fluid to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
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Abstract
本发明涉及一种扇形喷雾流量场的控制方法,具体包括以下步骤:(1)初始设置喷嘴在气液压力和流量下,喷射液体时的流量场各参数:z0、zn、3σ(0,z0)、
c(0)、h(z0)、k;(2)计算喷雾流量场分布:在射流基本段,空间流量强度分布函数,如下:其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数;(3)比较空间流量强度分布与期望的流量强度的差异;(4)对空间流量强度分布进行调整:先更换喷嘴,再旋转喷嘴绕x、y、z轴的转动角度,最后增大或者减小喷嘴入口的气液压力和流量,直至空间流量强度分布与期望的流量强度分布差异满足:n为小方体数量。The invention relates to a method for controlling a fan-shaped spray flow field, which specifically includes the following steps: (1) initially setting the parameters of the flow field when the nozzle sprays liquid under gas-liquid pressure and flow rate: z 0 , z n , 3σ(0 ,z 0 ),
c(0), h(z 0 ), k; (2) Calculate the distribution of the spray flow field: in the basic section of the jet, the spatial flow intensity distribution function is as follows: Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field; (3) Compare the difference between the spatial flow intensity distribution and the expected flow intensity; (4) Perform the spatial flow intensity distribution on the Adjustment: first replace the nozzle, then rotate the rotation angle of the nozzle around the x, y, and z axes, and finally increase or decrease the gas-liquid pressure and flow rate at the nozzle inlet until the difference between the spatial flow intensity distribution and the expected flow intensity distribution satisfies: n is the number of small cubes.Description
技术领域technical field
本发明涉及液体涂装领域,特别是涉及扇形喷嘴喷雾流量场的控制。The invention relates to the field of liquid coating, in particular to the control of the spray flow field of a fan-shaped nozzle.
背景技术Background technique
雾化喷涂广泛应用于汽车工业、木制品加工业、灌溉等行业中。近年来,由于个性化定制需要,雾化喷涂越来越多地应用在家装饰品、服装面料、海报等对象上。由于喷嘴结构差异较大,在不同的压力、流量作用下,不同的液体喷射出不同的喷雾流量场,给多喷嘴组合布局带来了难度。目前,大多数企业通过不断调试流经喷嘴入口处的压力和流量、喷嘴与受喷对象之间的相对位置、以及喷嘴与喷嘴之间的相对位置,提高受喷对象上的着液量分布均匀性。随着对喷涂要求的不断提高,只有获知特定喷射工艺条件下流量场空间分布的数学表达,才能为多喷嘴组合布局提供依据,为喷雾液量在线控制提供方便。Atomized spraying is widely used in automobile industry, wood products processing industry, irrigation and other industries. In recent years, due to the needs of personalized customization, atomized spraying has been increasingly used on home decorations, clothing fabrics, posters and other objects. Due to the large difference in nozzle structure, under the action of different pressures and flow rates, different liquids eject different spray flow fields, which brings difficulties to the multi-nozzle combination layout. At present, most companies improve the uniform distribution of liquid on the sprayed object by continuously adjusting the pressure and flow through the nozzle inlet, the relative position between the nozzle and the sprayed object, and the relative position between the nozzle and the sprayed object. sex. With the continuous improvement of spraying requirements, only knowing the mathematical expression of the spatial distribution of the flow field under specific spraying process conditions can provide a basis for the multi-nozzle combination layout and provide convenience for the online control of the spray liquid volume.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种扇形喷雾流量场的控制方法;具体是通过对扇形喷嘴平面流量分布函数和空间流量分布函数的推导,建立喷嘴流量分布式,适用于扇形喷嘴、圆形喷嘴等喷雾流量场计算,为喷嘴压力控制、流量控制和多喷嘴组合布局提供了数学基础,为实现均匀喷涂提供了可能。The technical problem to be solved by the present invention is to provide a control method for the fan-shaped spray flow field; specifically, through the derivation of the plane flow distribution function and the spatial flow distribution function of the fan-shaped nozzle, the nozzle flow distribution is established, which is suitable for fan-shaped nozzles, circular The calculation of spray flow fields such as nozzles provides a mathematical basis for nozzle pressure control, flow control and multi-nozzle combined layout, and provides the possibility to achieve uniform spraying.
为达到上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种扇形喷雾流量场的控制方法,包括以下步骤:A method for controlling a fan-shaped spray flow field, comprising the following steps:
(1)初始设置喷嘴在气液压力和流量(压力、流量的极值由液压管路、喷头结构以及喷雾量要求决定)下,喷射液体(根据液体粘度的差异,选择合适的喷头。喷头选择合适,在压力作用下,液体都可以被雾化成小液滴)时的流量场各参数如下:(1) Initially set the nozzle to spray liquid under the gas-hydraulic pressure and flow (the extreme values of pressure and flow are determined by the hydraulic pipeline, nozzle structure and spray volume requirements) (select the appropriate nozzle according to the difference in liquid viscosity. Nozzle selection Appropriately, under the action of pressure, the liquid can be atomized into small droplets) The parameters of the flow field are as follows:
z0,为射流基本段的起始处至喷口的距离;z 0 , is the distance from the start of the basic section of the jet to the nozzle;
zn,为射流基本段的终止处至喷口的距离;z n , is the distance from the end of the basic section of the jet to the nozzle;
z=z0截面上,流量有效喷射区域内,椭圆长半轴3σ(0,z0);On the z=z 0 section, in the effective injection area of the flow, the semi-major axis of the ellipse is 3σ(0, z 0 );
z=z0截面上,流量有效喷射区域内,椭圆短半轴 On the z=z 0 section, in the effective injection area of the flow, the short semi-axis of the ellipse is
c(0),方位角θ为0°处,流量场外轮廓沿z轴正方向的斜率;c(0), where the azimuth angle θ is 0°, the slope of the outer contour of the flow field along the positive direction of the z-axis;
z=z0截面上,过截面中心处的流量强度值h(z0);On the z=z 0 section, through the section center The flow intensity value at h(z 0 );
k,射流中心轴流量强度沿z轴(即射流中心轴的轴线方向,上面的“z=z0”表示“z轴上位移k, the flow intensity of the jet central axis along the z-axis (that is, the axial direction of the jet central axis, the above "z=z 0 " means "displacement on the z-axis"
z0”)的抗衰减系数;z 0 ”) anti-decay coefficient;
z0、zn、σ(0,z0)、c(0)、h(z0)、k数值大小均与喷嘴结构,喷嘴气液压力、流量、速度和质量比值,液体的成分、粘度、密度、表面张力等属性有关;受喷液体在一定的气、液压力作用下,经喷嘴出口,可分为射流初始段、射流基本段和射流消散段。其中,射流初始段的稳定性差,不具有工业使用价值;射流消散段距离喷口距离较远,其射流动压力难以达到所需要求;而处在射流基本段的流量场比较稳定,受喷液体雾化均匀,雾化层和周围空气也有较为明显的界限,具有实际应用意义;z 0 , z n , σ(0,z 0 ), The values of c(0), h(z 0 ) and k are all related to the nozzle structure, nozzle gas-liquid pressure, flow rate, velocity and mass ratio, liquid composition, viscosity, density, surface tension and other properties; Under the action of the gas and hydraulic pressure, through the nozzle outlet, it can be divided into the initial section of the jet, the basic section of the jet and the dissipated section of the jet. Among them, the stability of the initial section of the jet is poor and has no industrial value; the dissipating section of the jet is far away from the nozzle, and its jet flow pressure is difficult to meet the required requirements; and the flow field in the basic section of the jet is relatively stable and is affected by the sprayed liquid mist. The atomization layer and the surrounding air also have obvious boundaries, which has practical application significance;
(2)计算喷雾流量场分布:(每个喷嘴的计算都是相同的。多喷嘴流量场中,需对不同喷嘴的流量进行数值叠加)在射流基本段,空间流量强度分布函数的极坐标函数式,如下:(2) Calculate the distribution of the spray flow field: (The calculation of each nozzle is the same. In the multi-nozzle flow field, the flow of different nozzles needs to be numerically superimposed) In the basic section of the jet, the polar coordinate function of the spatial flow intensity distribution function formula, as follows:
其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数,r、θ、z等所有符号均与之前含义相同;即喷雾流量场分布函数,测定喷嘴在特定气液压力和流量下、喷射特定液体时的7个流量场参数后,代入上式,便可获得喷雾流量场分布;Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field, and all symbols such as r, θ, z have the same meaning as before; that is, the distribution function of the spray flow field, the measurement of the nozzle in a specific After substituting the 7 flow field parameters when spraying a specific liquid under the gas-liquid pressure and flow rate, the spray flow field distribution can be obtained;
(3)比较空间流量强度分布函数与期望的流量强度的差异:(3) Compare the difference between the spatial flow intensity distribution function and the expected flow intensity:
射流基本段内,将流量有效喷射区域划分为n个小方体(n的取值依据计算精度要求而定,计算精度要求较高时n取较大的值);计算所有小方体中心位置处的流量强度大小Qc(r,θ,z),其组成的集合记作Qc,即:Qc={Qc(r1,θ1,z1),Qc(r2,θ2,z2),...,Qc(rn,θn,zn)};设所有小方体中心位置处的期望流量强度大小为Qt(r,θ,z),其组成的集合记作Qt,即:Qt={Qt(r1,θ1,z1),Qt(r2,θ2,z2),...,Qt(rn,θn,zn)};In the basic section of the jet, the effective jet area of the flow is divided into n small cubes (the value of n depends on the calculation accuracy requirements, and n takes a larger value when the calculation accuracy is higher); calculate the center positions of all the small cubes The magnitude of the flow intensity Q c ( r , θ , z ) at the location of the 2 ,z 2 ),...,Q c (r n ,θ n ,z n )}; set the expected flow intensity at the center of all small cubes to be Q t (r,θ,z), its composition The set of is denoted as Q t , namely: Q t = {Q t (r 1 , θ 1 , z 1 ), Q t (r 2 , θ 2 , z 2 ),...,Q t (r n ,θ n ,z n )};
若流量强度Qc与Qt满足:If the flow intensity Q c and Q t satisfy:
n为小方体数量; n is the number of small cubes;
则完成扇形喷雾流量场的控制;否则,对空间流量强度分布进行调整,直至完成扇形喷雾流量场的控制;The control of the fan-shaped spray flow field is completed; otherwise, the spatial flow intensity distribution is adjusted until the control of the fan-shaped spray flow field is completed;
所述对空间流量强度分布进行调整是指:The adjustment of the spatial flow intensity distribution refers to:
(1)更换喷嘴,具体为:(1) Replace the nozzle, specifically:
(1.1)当期望流量场为圆形时,选择圆形喷嘴;当期望流量场为椭圆形时,选择扇形喷嘴;(1.1) When the expected flow field is circular, select a circular nozzle; when the expected flow field is elliptical, select a fan nozzle;
(1.2)对圆形喷嘴或者扇形喷嘴进行调整,可以事先用表格记录下一系列不同出口形状的喷嘴流场长、短半轴的比值,根据期望流量场长、短半轴比值,查询对应的喷嘴型号,直至射流基本段内,在z=zx截面上(“z=zx”表示“射流中心轴z轴上的取值为zx”,也即zx为过z轴的截面中心距离z轴原点P的距离(满足z0≤zx≤zn),P点位置为喷头出口中心;“z=zx截面”指沿z轴的任意平面),流量有效喷射区域内,空间流量强度分布的流量场长、短半轴的比例为与期望流量场长、短半轴的比例为满足:(1.2) To adjust the circular nozzle or fan nozzle, you can use a table to record the ratio of the long and short semi-axes of the nozzle flow field of a series of different outlet shapes in advance, and query the corresponding Nozzle model, up to the basic section of the jet, on the z = zx section ("z = zx" means "the value of the jet center axis on the z -axis is zx", that is, zx is the cross-section center of the z -axis The distance from the origin P of the z-axis (satisfying z 0 ≤ z x ≤ z n ), the position of point P is the center of the nozzle outlet; "z=z x section" refers to any plane along the z-axis), within the effective injection area of flow, the space The ratio of the long and short semi-axes of the flow field of the flow intensity distribution is The ratio of the long and short semi-axes to the expected flow field is Satisfy:
其中,ac表示空间流量强度分布的流量场长半轴,bc表示空间流量强度分布的流量场短半轴,at表示期望流量场的长半轴,bt表示期望流量场的短半轴;Among them, a c represents the semi-major axis of the flow field of the spatial flow intensity distribution, b c represents the semi-short axis of the flow field of the spatial flow intensity distribution, a t represents the semi-major axis of the expected flow field, and b t represents the semi-axis of the expected flow field. axis;
喷雾要求不同,选用不同类型的喷嘴,喷射不同属性的液体时,喷嘴入口的压力、速度、流量、气液质量比等液体入射参数随之调整。气液压力和流量参数,都应在喷嘴允许的最大工作压力、最大流量之下。When spraying requirements are different, different types of nozzles are selected to spray liquids with different properties, and the liquid incidence parameters such as pressure, speed, flow rate, and gas-liquid mass ratio at the nozzle inlet are adjusted accordingly. The gas-liquid pressure and flow parameters should be below the maximum working pressure and maximum flow allowed by the nozzle.
待喷射液不局限于水,根据不同的受喷对象,选用不同成分的喷涂液体,如颜料、化学试剂等。液体的粘度、表面张力等属性差异较大。当液体属性易受温度影响时,液体属性的改变还会影响喷雾流量场的空间流量强度。The liquid to be sprayed is not limited to water. According to different objects to be sprayed, spray liquids with different components, such as pigments and chemical reagents, are selected. The properties of liquids such as viscosity and surface tension vary greatly. When the liquid properties are easily affected by temperature, the change of the liquid properties also affects the spatial flow intensity of the spray flow field.
调整喷嘴满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the nozzle to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution function and the expected flow intensity can be carried out. If the difference between the two requirements is met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; If satisfied, continue to adjust:
(2)以喷嘴出口中心P点为转动中心,旋转喷嘴绕x、y、z轴的转动角度,即绕旋转轴调节的顺序依次为z→y→x,直至射流基本段内,流量有效喷射区域内,空间流量强度分布的流量场与期望流量场方向相同;当调整喷嘴绕x、y、z轴的转动角度满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:(2) Taking the point P of the nozzle outlet center as the rotation center, the rotation angle of the rotating nozzle around the x, y, and z axes, that is, the order of adjustment around the rotation axis is z→y→x, until the basic section of the jet, the flow rate is effectively sprayed In the area, the flow field of the spatial flow intensity distribution is in the same direction as the expected flow field; when the rotation angles of the nozzles around the x, y, and z axes are adjusted to meet the above requirements, a difference between the spatial flow intensity distribution function and the expected flow intensity can be performed. If the difference requirements between the two are met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; if not, continue to adjust:
(3)增大或者减小喷嘴入口的气液压力和流量,直至空间流量强度分布与期望的流量强度分布差异满足要求。(3) Increase or decrease the gas-liquid pressure and flow rate at the nozzle inlet until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种扇形喷雾流量场的控制方法,所述旋转喷嘴绕x、y、z轴的转动角度的计算方式为:The above-mentioned control method of a fan-shaped spray flow field, the calculation method of the rotation angle of the rotating nozzle around the x, y, and z axes is:
(1)设期望流量场的空间位置可由3×3矩阵B表示,且与喷嘴局部坐标轴xi、yi、zi平行,且大小相等、方向相同,即 (1) Suppose the spatial position of the desired flow field can be represented by a 3×3 matrix B, which is parallel to the nozzle local coordinate axes x i , y i , and zi , and has the same size and the same direction, that is,
设空间流量强度分布的流量场的空间位置为两两正交且其行列式的值为1,则A-1=AT;Let the spatial position of the flow field of the spatial flow intensity distribution be If they are orthogonal to each other and the value of their determinant is 1, then A -1 =A T ;
(2)设旋转矩阵R,使B=AR,则R=A-1B;(2) Set the rotation matrix R, so that B=AR, then R=A -1 B;
(3)根据A-1=AT,得R=A-1B=ATB,则:(3) According to A -1 =A T , R = A -1 B = A T B, then:
其中,空间位置A可通过喷头上装有姿态传感器,可直接读出位置数值获得,空间位置B由期望位置给出;Among them, the spatial position A can be obtained by the attitude sensor installed on the nozzle, which can directly read the position value, and the spatial position B is given by the desired position;
(4)由绕旋转轴调节的顺序依次为z→y→x,设定所对应的调节角度大小为γ、β、α;则旋转矩阵R为:(4) The order of adjustment around the rotation axis is z→y→x, and the corresponding adjustment angles are set as γ, β, and α; then the rotation matrix R is:
其中,Rz-y-x为采用右手坐标系,依次绕z、y、x轴旋转后形成的空间旋转矩阵;Rotz、Rot y、Rot x分别为绕z、y、x轴旋转γ、β、α后形成的基础旋转矩阵;Among them, R zyx is the space rotation matrix formed by rotating around the z, y, and x axes in turn using a right-handed coordinate system; Rotz, Rot y, and Rot x are formed by rotating γ, β, and α around the z, y, and x axes, respectively. The base rotation matrix of ;
(5)将ATB与矩阵R联立,解出γ、β、α,即将喷嘴依次绕z轴旋转γ、绕y轴旋转β、绕x轴旋转α,便能将喷嘴从空间位置A调整至空间位置B。(5) Simultaneously connect A T B and matrix R to solve γ, β, and α, that is, rotate the nozzle around the z-axis by γ, around the y-axis by β, and rotate around the x-axis by α, and then the nozzle can be moved from the spatial position A. Adjust to spatial position B.
如上所述的一种扇形喷雾流量场的控制方法,几何类参数z0、zn、σ(0,z0)、和c(0),使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得。A control method for the fan-shaped spray flow field as described above, the geometric parameters z 0 , z n , σ(0, z 0 ), and c(0), calculated from the captured flow field image after calibrating the relationship between image pixels and actual size using a 50mm fixed-focus lens camera.
如上所述的一种扇形喷雾流量场的控制方法,h(z0)和k属于流量场力学类参数,使用皮托管进行测定。In the above-mentioned control method of the fan-shaped spray flow field, h(z 0 ) and k belong to the flow field mechanics parameters, which are measured using a pitot tube.
如上所述的一种扇形喷雾流量场的控制方法,计算喷雾流量场分布的具体过程为:The above-mentioned control method of a fan-shaped spray flow field, the specific process of calculating the spray flow field distribution is:
(2.1)建立平面极坐标系,获得平面流量强度函数的极坐标函数式;(2.1) Establish a plane polar coordinate system, and obtain the polar coordinate function formula of the plane flow intensity function;
在射流基本段,任意截取与射流束轴线相垂直的射流截面,获得射流截面内任意方向上的平面流量强度函数及其在平面极坐标系下的函数式;其中,截面几何中心为截面几何中心至喷口的距离为zx(指截面几何中心至喷嘴出口中心P的距离),且z0≤zx≤zn;In the basic section of the jet, the jet section perpendicular to the jet beam axis is arbitrarily intercepted, and the plane flow intensity function in any direction in the jet section and its functional formula in the plane polar coordinate system are obtained; where the geometric center of the section is The distance from the geometric center of the section to the nozzle is z x (referring to the geometric center of the section distance to the nozzle outlet center P), and z 0 ≤z x ≤z n ;
过截面几何中心的任意一条直线,与x轴正方向之间的夹角(即直线的方位角)为θ(θ∈[0,π]);在此直线上,射流流量强度分布符合正态分布规律,其流量强度函数为:Cross-section geometric center The angle between any straight line and the positive direction of the x-axis (that is, the azimuth angle of the straight line) is θ(θ∈[0,π]); on this straight line, the jet flow intensity distribution conforms to the normal distribution law, and its The flow intensity function is:
-∞<m<+∞; -∞<m<+∞;
其中,e为欧拉数,取值约2.71828;Γ是流量强度函数式的放大倍率;μ是概率统计中的数学期望值,其数学含义为f(μ)=[f(m)]max;σ是流量强度方差(“σ”代表流量强度方差。虽然与前文的“3σ法则”都使用了“σ”,两者单位不同,但是根据正态分布3σ法则,因两者在数值上是关联的,概率中就是使用了同一个符号),取值与截面中心至喷口的距离zx、以及方位角θ有关,记作m、θ是参变量,与射流截面内的坐标变量x、y之间存在如下关系:Among them, e is the Euler number with a value of about 2.71828; Γ is the magnification of the flow intensity function formula; μ is the mathematical expectation value in probability statistics, and its mathematical meaning is f(μ)=[f(m)] max ; σ is the flow intensity variance ("σ" represents the flow intensity variance. Although "σ" is used with the previous "3σ rule", the two units are different, but according to the normal distribution 3σ rule, because the two are numerically related. , the same symbol is used in the probability), the value is related to the distance z x from the center of the section to the nozzle, and the azimuth angle θ, denoted as m and θ are parameters, which have the following relationship with the coordinate variables x and y in the jet section:
利用参变量与坐标变量之间的关系,将流量强度函数改写为平面极坐标系下的形式,则过点且与x轴正方向成θ的直线上任意一点的平面流量强度函数的极坐标函数式为:Using the relationship between the parameter variables and the coordinate variables, the flow intensity function is rewritten into the form in the plane polar coordinate system, then the point And the polar coordinate function formula of the plane flow intensity function at any point on the straight line that forms θ with the positive direction of the x-axis is:
(2.2)经唯一性检验和非负性检验后,修正平面流量强度函数的极坐标函数式;(2.2) After the uniqueness test and the non-negativity test, correct the polar coordinate function formula of the plane flow intensity function;
在平面极坐标系下,为确保射流基本段内每一点的流量强度值具备唯一性和非负性,需对平面流量强度函数的极坐标函数式做如下修正:In the plane polar coordinate system, in order to ensure that the flow intensity value of each point in the basic section of the jet is unique and non-negative, the polar coordinate function formula of the plane flow intensity function needs to be modified as follows:
其中,是截面上任意一点在平面极坐标系下,经唯一性、非负性检验修正后的平面流量强度函数;为截面几何中心处的流量强度值,对于一个确定的平面来说是常数;是在其变量取值范围内的最小值,满足 in, is the plane flow intensity function corrected by the uniqueness and non-negativity test at any point on the section in the plane polar coordinate system; is the geometric center of the section The flow intensity value at , is constant for a certain plane; Yes The minimum value within the range of its variable values, satisfying
(2.3)采用3σ法则,确立射流截面边界,完善平面流量强度函数的极坐标函数式;(2.3) The 3σ rule is adopted to establish the boundary of the jet section and improve the polar coordinate function formula of the plane flow intensity function;
依据不同截面上流量场有效喷射区域大小沿z轴的变化率,提取射流量场基本段内的轮廓边界;According to the rate of change of the effective jet area of the flow field along the z-axis on different sections, the contour boundary in the basic segment of the jet flow field is extracted;
射流基本段内,任意射流截面上的流量强度分布形状,均可看作以射流轴线为中心的椭圆族,椭圆族又可看作过其中心由不同长度的流量强度射线旋转而成;由(2.1)可知,射线上的流量强度分布符合正态分布,根据3σ法则,椭圆边界上任意一点至截面几何中心的距离为则可表示为:In the basic section of the jet, the flow intensity distribution shape on any jet section can be regarded as an ellipse family centered on the jet axis, and the ellipse family can be regarded as passing through its center. It is formed by the rotation of flux intensity rays of different lengths; from (2.1), it can be seen that the flux intensity distribution on the rays conforms to the normal distribution. According to the 3σ rule, any point on the ellipse boundary to the geometric center of the section The distance is but can be expressed as:
其中,分别为z=zx截面上,流量喷射区域椭圆长半轴、短半轴的且 in, On the z=z x section, the major semi-axis and minor semi-axis of the ellipse in the flow jet area are respectively and
采用3σ法则后,考虑了有效喷射区域,限定了平面流量强度函数中r的取值范围。则流量边界限定后的平面流量强度函数的极坐标函数式为:After adopting the 3σ rule, the effective injection area is considered, and the value range of r in the plane flow intensity function is limited. Then the polar coordinate function formula of the plane flow intensity function defined by the flow boundary is:
其中,是截面上任意一点在平面极坐标系下,经唯一性、非负性检验后,在有效喷射区域内的平面流量强度分布函数;r为截面上任意一点至截面几何中心的距离(rmax=3σ(θ));in, is the plane flow intensity distribution function of any point on the section in the plane polar coordinate system, after the uniqueness and non-negativity test, in the effective injection area; r is the distance from any point on the section to the geometric center of the section (r max = 3σ(θ));
(2.4)射流基本段内,距离喷口不同位置处的截面有效喷射区域的椭圆形状是相似的,且截面有效喷射区域宽度沿z轴正方向呈线性增长,即有:(2.4) In the basic section of the jet, the elliptical shapes of the effective injection area of the section at different positions from the nozzle are similar, and the width of the effective injection area of the section increases linearly along the positive direction of the z-axis, namely:
其中,c(θ)为截面有效喷射区域宽度沿z轴的变化率,与方位角θ有关;是z=z0截面上,与x轴正方向成不同角度的直线上的流量强度分布方差,与σ(θ,z0)含义相同,即有推广到射流基本段内任意截面上,均有σz(θ)=σ(θ,z)。Among them, c(θ) is the rate of change of the effective jet area width of the section along the z-axis, which is related to the azimuth angle θ; is the variance of the flow intensity distribution on the straight line at different angles to the positive direction of the x-axis on the z=z 0 section, which has the same meaning as σ(θ, z 0 ), that is, there is Generalized to any section in the basic section of the jet, there is σ z (θ)=σ(θ, z).
提取z=z0截面上,流量有效喷射区域的椭圆长半轴、短半轴上的流量强度分布方差σ(0,z0)、以及方位角θ为0°时流量场外轮廓沿z轴正方向的斜率c(0),获得任意方位角θ上的流量有效喷射区域的变化率c(θ):Extract the flow intensity distribution variance σ(0,z 0 ) on the ellipse major semi-axis and minor semi-axis of the effective injection area of the flow on the z=z 0 section, And the slope c(0) of the outer contour of the flow field along the positive direction of the z-axis when the azimuth angle θ is 0°, the change rate c(θ) of the effective injection area of the flow rate at any azimuth angle θ is obtained:
其中,c(0)、σ(0,z0)、均与喷嘴结构、喷嘴入口的气液压力及其比值、液体的粘度、液体的密度和液体的表面张力有关。Among them, c(0), σ(0, z 0 ), It is related to the nozzle structure, the gas-liquid pressure at the nozzle inlet and its ratio, the viscosity of the liquid, the density of the liquid and the surface tension of the liquid.
(2.5)根据射流中心流量强度沿z轴的衰减规律,获得射流中心轴上的流量强度函数,继而获得空间流量强度分布函数;射流中心流量强度沿z轴以双曲线形式减小,即有:(2.5) According to the attenuation law of the flow intensity at the center of the jet along the z-axis, the flow intensity function on the central axis of the jet is obtained, and then the spatial flow intensity distribution function is obtained; the flow intensity at the center of the jet decreases in a hyperbolic form along the z-axis, namely:
其中,k值越大,射流中心轴流量强度沿z轴的衰减速度越慢;k值越小,射流中心轴流量强度沿z轴的衰减速度越快;Among them, the larger the value of k, the slower the attenuation speed of the flow intensity along the z-axis of the jet center axis; the smaller the k value, the faster the attenuation speed of the flow intensity along the z-axis of the jet center axis;
Qz(0,θ)表示过射流中心轴,且与z轴垂直的截面上,方位角θ处的流量强度函数,写成Q(0,θ,z)的形式,简记hz或h(z),即Qz(0,θ)=Q(0,θ,z)=hz=h(z);则过射流中心轴,在z=z0截面上,方位角θ处的流量强度函数为 Q z (0, θ) represents the flow intensity function at the azimuth angle θ on the section that passes through the central axis of the jet and is perpendicular to the z-axis, written in the form of Q(0, θ, z), abbreviated as h z or h ( z), that is, Q z (0, θ) = Q (0, θ, z) = h z = h (z); then through the central axis of the jet, on the z = z 0 section, the flow intensity at the azimuth angle θ The function is
即有:That is:
结合(2.3)中流量边界限定后的平面流量强度函数的极坐标函数式射流空间流量强度分布函数的极坐标函数式为:Combined with the polar coordinate function of the plane flow intensity function defined by the flow boundary in (2.3) The polar coordinate function formula of the jet spatial flow intensity distribution function is:
如上所述的一种扇形喷雾流量场的控制方法,所述减小喷嘴入口的气液压力和流量,是指当Qc-Qt≥1×10-3时,同时减小喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc减小;所述增大喷嘴入口的气液压力和流量,是指当Qc-Qt<1×10-3时,同时增大喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc增大。A method for controlling a fan-shaped spray flow field as described above, the reducing the gas-liquid pressure and flow rate at the nozzle inlet means that when Q c -Q t ≥ 1×10 -3 , simultaneously reducing the gas-liquid pressure at the nozzle inlet Hydraulic pressure and flow rate, then in the basic section of the jet, the flow intensity set Q c at the center of each small cube in the effective flow jet area decreases; the increase in the gas-liquid pressure and flow rate at the nozzle inlet refers to when Q When c -Q t <1×10 -3 , increase the gas-liquid pressure and flow rate at the nozzle inlet at the same time, then in the basic section of the jet, the flow intensity set Q c at the center of each small cube in the effective flow jet area increases. big.
有益效果beneficial effect
(1)本发明的一种扇形喷嘴喷雾流量场的控制方法,通过对射流基本段内不同截面、不同方位角上的平面流量强度分布、流量函数值的唯一性和非负性、射流中心流量强度的衰减规律进行综合考虑,获得了喷雾流量场空间流量强度分布函数;(1) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention, by controlling the plane flow intensity distribution on different sections and different azimuth angles in the basic section of the jet, the uniqueness and non-negativity of the flow function value, the flow rate at the center of the jet The attenuation law of the intensity is comprehensively considered, and the spatial flow intensity distribution function of the spray flow field is obtained;
(2)本发明的一种扇形喷嘴喷雾流量场的控制方法,只需测定与喷嘴结构,喷嘴气液压力、流量、速度和质量比值,液体属性有关的7个待定系数,即可获得该喷嘴在特定喷射参数下的空间流量强度分布函数;(2) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention only needs to measure seven undetermined coefficients related to the nozzle structure, nozzle gas-liquid pressure, flow rate, velocity and mass ratio, and liquid properties, and then the nozzle can be obtained. Spatial flow intensity distribution function under specific injection parameters;
(3)本发明的一种扇形喷嘴喷雾流量场的控制方法,通过对扇形喷嘴平面流量强度分布函数和空间流量强度分布函数的推导,建立的喷嘴流量分布式,适用于扇形喷嘴、圆形喷嘴流量场计算;(3) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention, through the derivation of the plane flow intensity distribution function and the spatial flow intensity distribution function of the fan-shaped nozzle, the established nozzle flow distribution is suitable for fan-shaped nozzles, circular nozzles flow field calculation;
(4)为喷嘴压力控制、流量控制和喷嘴布局优化提供数学基础,为实现均匀喷涂提供了可能。(4) It provides a mathematical basis for nozzle pressure control, flow control and nozzle layout optimization, and makes it possible to achieve uniform spraying.
附图说明Description of drawings
图1为喷嘴流场示意图;Figure 1 is a schematic diagram of the nozzle flow field;
图2为射流基本段任意截面流量强度分布示意图;其中,(a)是射流基本段位置信息,(b)是截面A-A内任意方向上的流量强度分布示意图;Figure 2 is a schematic diagram of flow intensity distribution in any section of the basic section of the jet; wherein, (a) is the position information of the basic section of the jet, and (b) is a schematic diagram of the flow intensity distribution in any direction in the section A-A;
图3为在图1~2所示的射流基本段内,任意与射流束轴线z轴相垂直的射流截面上,流量有效喷射区域内,椭圆长、短半轴示意图;Figure 3 is a schematic diagram of the long and short semi-axes of the ellipse in the effective jetting area of the flow in the jet flow section that is perpendicular to the z-axis of the jet beam axis in the basic section of the jet shown in Figures 1 to 2;
图4为几何类常数测定示意图;其中,(a)为椭圆短半轴对应的几何类常数测定示意图,(b)为椭圆长半轴方位对应的几何类常数测定示意图;Fig. 4 is a schematic diagram of the measurement of geometric constants; wherein, (a) is a schematic diagram of the measurement of geometric constants corresponding to the short semi-axis of the ellipse, and (b) is a schematic diagram of the measurement of the geometric constants corresponding to the orientation of the major semi-axis of the ellipse;
图5为采用皮托管进行流量场力学类常数测定示意图;其中,1-喷头,2-滑轨,3-滑块,4-皮托管,5-孔板;Figure 5 is a schematic diagram of measuring the mechanical constants of flow field by using a pitot tube; wherein, 1- nozzle, 2- slide rail, 3- slider, 4- pitot tube, 5- orifice plate;
图6为受喷面距离喷嘴出口0.4m、喷嘴轴心线x、y、z轴同时旋转20°时,受喷面上的初始流量场分布图;其中,流量场7个常数初始设置分别为:z0=0.15m;zn=0.4m;3σ(0,z0)=0.12m,c(0)=0.3;k=1;h(z0)=100L/(s*m2);Figure 6 is the distribution diagram of the initial flow field on the spray receiving surface when the spray receiving surface is 0.4m away from the nozzle outlet and the nozzle axis x, y, and z axes are simultaneously rotated by 20°; among them, the initial settings of the seven constants of the flow field are: : z 0 =0.15m; z n =0.4m; 3σ(0,z 0 )=0.12m, c(0)=0.3; k=1; h(z 0 )=100L/(s*m 2 );
图7为改变图6中部分参数后,受喷面上的流量场分布图,其中,(a)为仅改变长、短半轴的比例,即3σ(0,z0)=0.15m,时对应的受喷面上的流量场分布图,(b)为仅改变外轮廓初始斜率,即c(0)=0.5时对应的受喷面上的流量场分布图,(c)为仅改变中心轴流强抗衰减系数,即k=0.5时对应的受喷面上的流量场分布图,(d)为仅改变中心轴初始流强度,即h(z0)=85L/(s*m2)时对应的受喷面上的流量场分布图。Fig. 7 is the flow field distribution diagram on the spray surface after changing some parameters in Fig. 6, in which, (a) is only changing the ratio of the long and short semi-axes, that is, 3σ(0,z 0 )=0.15m, The flow field distribution on the spray receiving surface corresponding to , (b) only changes the initial slope of the outer contour, that is, the flow field distribution on the spray receiving surface corresponding to c(0)=0.5, (c) only changes The anti-attenuation coefficient of the central axial flow intensity, that is, the flow field distribution on the sprayed surface corresponding to k=0.5, (d) only changes the initial flow intensity of the central axial flow, that is, h(z 0 )=85L/(s*m 2 ), the flow field distribution map on the corresponding spray surface.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
一种扇形喷雾流量场的控制方法,包括以下步骤:A method for controlling a fan-shaped spray flow field, comprising the following steps:
(1)喷头所喷出的流场为非淹没自由射流,大致可分为初始段、基本段和消散段(如图1所示),其射流基本段任意截面流量强度分布示意图如图2所示;其中,(a)是射流基本段位置信息,(b)是截面A-A内任意方向上的流量强度分布示意图;在平面极坐标系下,截面A-A流量场有效喷射区域几何尺寸示意图如图3所示;(1) The flow field ejected by the nozzle is a non-submerged free jet, which can be roughly divided into an initial section, a basic section and a dissipation section (as shown in Figure 1). Among them, (a) is the position information of the basic section of the jet, (b) is the schematic diagram of the flow intensity distribution in any direction in the section A-A; in the plane polar coordinate system, the schematic diagram of the geometric size of the effective jet area of the section A-A flow field is shown in Figure 3 shown;
(2)计算喷雾流量场分布:(2) Calculate the distribution of spray flow field:
(2.1)建立平面极坐标系,获得平面流量强度函数;(2.1) Establish a plane polar coordinate system to obtain a plane flow intensity function;
在射流基本段任意截取与射流束轴线相垂直的射流截面,获得射流截面内任意方向上的平面流量强度函数及其在平面极坐标系下的函数式;其中,截面几何中心为截面中心至喷口的距离为zx,且z0≤zx≤zn;The jet section perpendicular to the jet beam axis is arbitrarily intercepted in the basic section of the jet, and the plane flow intensity function in any direction in the jet section and its functional formula in the plane polar coordinate system are obtained; where the geometric center of the section is The distance from the center of the section to the nozzle is z x , and z 0 ≤z x ≤z n ;
过截面几何中心的任意一条直线,与x轴正方向之间的夹角(即直线的方位角)为θ(θ∈[0,π]);在此直线上,射流流量强度分布符合正态分布规律,其流量强度函数为:Cross-section geometric center The angle between any straight line and the positive direction of the x-axis (that is, the azimuth angle of the straight line) is θ(θ∈[0,π]); on this straight line, the jet flow intensity distribution conforms to the normal distribution law, and its The flow intensity function is:
-∞<m<+∞; -∞<m<+∞;
其中,e为欧拉数,取值约2.71828;Γ是流量强度函数式的放大倍率;μ是概率统计中的数学期望值,其数学含义为f(μ)=[f(m)]max;σ是流量强度方差,取值与截面几何中心至喷口的距离zx、以及方位角θ有关,记作m、θ是参变量,与射流截面内的坐标变量x、y之间存在如下关系:Among them, e is the Euler number with a value of about 2.71828; Γ is the magnification of the flow intensity function formula; μ is the mathematical expectation value in probability statistics, and its mathematical meaning is f(μ)=[f(m)] max ; σ is the flow intensity variance, the value is related to the distance z x from the geometric center of the section to the nozzle, and the azimuth angle θ, denoted as m and θ are parameters, which have the following relationship with the coordinate variables x and y in the jet section:
利用参变量与坐标变量之间的关系,将流量强度函数改写为平面极坐标系下的形式,则平面流量强度函数为:Using the relationship between the parameter variables and the coordinate variables, the flow intensity function is rewritten into the form in the plane polar coordinate system, then the plane flow intensity function is:
(2.2)经唯一性检验和非负性检验后,修正平面流量强度函数;(2.2) After the uniqueness test and the non-negativity test, correct the plane flow intensity function;
在平面极坐标系下,为确保射流基本段内每一点的流量强度值具备唯一性和非负性,需对平面流量强度函数做如下修正:In the plane polar coordinate system, in order to ensure that the flow intensity value of each point in the basic section of the jet is unique and non-negative, the following corrections should be made to the plane flow intensity function:
式中,是截面上任意一点在平面极坐标系下,经唯一性、非负性检验修正后的平面流量强度函数;为截面几何中心处的流量强度值;是在其变量取值范围内的最小值,满足 In the formula, is the plane flow intensity function corrected by the uniqueness and non-negativity test at any point on the section in the plane polar coordinate system; is the geometric center of the section The flow intensity value at ; Yes The minimum value within the range of its variable values, satisfying
(2.3)采用3σ法则,确立射流截面边界,完善平面流量强度函数;(2.3) The 3σ rule is used to establish the boundary of the jet section and improve the plane flow intensity function;
射流基本段内,任意射流截面上的流量强度分布形状,均可看作以射流轴线为中心的椭圆族,椭圆边界上任意一点至截面几何中心的距离为则可表示为:In the basic section of the jet, the flow intensity distribution shape on any jet section can be regarded as an ellipse family with the jet axis as the center, and any point on the ellipse boundary to the geometric center of the section. The distance is but can be expressed as:
其中,分别为z=zx截面上,流量喷射区域椭圆长半轴、短半轴的且 in, On the z=z x section, the major semi-axis and minor semi-axis of the ellipse in the flow jet area are respectively and
则流量边界限定后的平面流量强度函数为:Then the plane flow intensity function defined by the flow boundary is:
其中,是截面上任意一点在平面极坐标系下,经唯一性、非负性检验后,在有效喷射区域内的平面流量强度分布函数;r为截面上任意一点至截面几何中心的距离,其最大值rmax=3σ(θ);in, is the plane flow intensity distribution function of any point on the section in the plane polar coordinate system, after the uniqueness and non-negativity test, in the effective injection area; r is the distance from any point on the section to the geometric center of the section, and its maximum value r max =3σ(θ);
(2.4)射流基本段内,距离喷口不同位置处的截面有效喷射区域的椭圆形状是相似的,且截面有效喷射区域宽度沿z轴正方向呈线性增长,即有:(2.4) In the basic section of the jet, the elliptical shapes of the effective injection area of the section at different positions from the nozzle are similar, and the width of the effective injection area of the section increases linearly along the positive direction of the z-axis, namely:
其中,c(θ)为截面有效喷射区域宽度沿z轴的变化率,与方位角θ有关;是z=z0截面上,与x轴正方向成不同角度的直线上的流量强度分布方差,与σ(θ,z0)含义相同,即有σz(θ)=σ(θ,z)。Among them, c(θ) is the rate of change of the effective jet area width of the section along the z-axis, which is related to the azimuth angle θ; is the variance of the flow intensity distribution on the straight line at different angles to the positive direction of the x-axis on the z=z 0 section, which has the same meaning as σ(θ, z 0 ), that is, there is σ z (θ)=σ(θ, z).
提取z=z0截面上,流量有效喷射区域的椭圆长半轴、短半轴上的流量强度分布方差σ(0,z0)、以及方位角θ为0°时流量场外轮廓沿z轴正方向的斜率c(0),获得任意方位角θ上的流量有效喷射区域的变化率c(θ):Extract the flow intensity distribution variance σ(0,z 0 ) on the ellipse major semi-axis and minor semi-axis of the effective injection area of the flow on the z=z 0 section, And the slope c(0) of the outer contour of the flow field along the positive direction of the z-axis when the azimuth angle θ is 0°, the change rate c(θ) of the effective injection area of the flow rate at any azimuth angle θ is obtained:
其中,c(0)、σ(0,z0)、均与喷嘴结构、喷嘴入口的气液压力及其比值、液体的粘度、液体的密度和液体的表面张力有关。Among them, c(0), σ(0, z 0 ), It is related to the nozzle structure, the gas-liquid pressure at the nozzle inlet and its ratio, the viscosity of the liquid, the density of the liquid and the surface tension of the liquid.
(2.5)根据射流中心流量强度沿z轴的衰减规律,获得射流中心轴上的流量强度函数,继而获得空间流量强度分布函数;射流中心流量强度沿z轴以双曲线形式减小,即有:(2.5) According to the attenuation law of the flow intensity at the center of the jet along the z-axis, the flow intensity function on the central axis of the jet is obtained, and then the spatial flow intensity distribution function is obtained; the flow intensity at the center of the jet decreases in a hyperbolic form along the z-axis, namely:
其中,k值越大,射流中心轴流量强度沿z轴的衰减速度越慢;k值越小,射流中心轴流量强度沿z轴的衰减速度越快;Among them, the larger the value of k, the slower the attenuation speed of the flow intensity along the z-axis of the jet center axis; the smaller the k value, the faster the attenuation speed of the flow intensity along the z-axis of the jet center axis;
Qz(0,θ)表示过射流中心轴,且与z轴垂直的截面上,方位角θ处的流量强度函数,写成Q(0,θ,z)的形式,简记hz或h(z),即Qz(0,θ)=Q(0,θ,z)=hz=h(z);则过射流中心轴,在z=z0截面上,方位角θ处的流量强度函数为 Q z (0, θ) represents the flow intensity function at the azimuth angle θ on the section that passes through the central axis of the jet and is perpendicular to the z-axis, written in the form of Q(0, θ, z), abbreviated as h z or h ( z), that is, Q z (0, θ) = Q (0, θ, z) = h z = h (z); then through the central axis of the jet, on the z = z 0 section, the flow intensity at the azimuth angle θ The function is
即有:That is:
结合(2.3)中则获得空间流量强度分布函数为:In combination with (2.3) Then the spatial flow intensity distribution function is obtained as:
其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数。Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field.
将上述空间流量强度分布函数应用于案例中,即采用日本明治A-100气动雾化喷头;设置该喷嘴的初始参数为:出口与受喷面距离为0.4m,喷嘴轴心线x、y、z轴同时旋转20°;喷头进气压力0.3MPa,液路压力0.2MPa;液体配方为2.0wt%海藻酸钠,5.0wt%尿素,2.0wt%碳酸氢钠以及91.0wt%水的混合液(常温下该混合液粘度620CP)进行喷雾流量场的控制;具体过程如下:The above spatial flow intensity distribution function is applied to the case, that is, the Japanese Meiji A-100 pneumatic atomizing nozzle is used; the initial parameters of the nozzle are set as follows: the distance between the outlet and the sprayed surface is 0.4m, the nozzle axis x, y, The z-axis rotates 20° at the same time; the nozzle inlet pressure is 0.3MPa, and the hydraulic pressure is 0.2MPa; the liquid formula is a mixture of 2.0wt% sodium alginate, 5.0wt% urea, 2.0wt% sodium bicarbonate and 91.0wt% water ( Under normal temperature, this mixed liquid viscosity 620CP) carries out the control of spray flow field; Concrete process is as follows:
(1)使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得z0、zn和其测量原理如图4(a)所示;使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得σ(0,z0)和c(0),其测量原理如图4(b)所示;使用皮托管进行测定h(z0)和k,如图5所示,将喷头1竖直固定,在喷头下方放置一块能够上下滑动的孔板5,孔板上的开口位于其几何中心处,使之与滑块3固连,滑轨2上有刻度标识,能够准确地知道当前孔板与喷头出口之间的竖直距离。把皮托管4的接口插入孔板内孔中,让管口开口方向与z轴相反。在z0截面中心处测量其流量强度,所得值即为h(z0)。接着,将z0与zn之间分为5等份,并在每个等分点测量一次流量强度,把流量强度和射流轴向距离之间的关系在直角坐标系中绘制成离散的点,用双曲线函数对图像进行拟合,便能获得抗衰减系数k。(1) After calibrating the relationship between image pixels and actual size using a 50mm fixed-focus lens camera, calculate and obtain z 0 , z n and
具体参数为:The specific parameters are:
z0=0.15m,为射流基本段的起始处至喷口的距离;z 0 =0.15m, which is the distance from the start of the basic section of the jet to the nozzle;
zn=0.4m,为射流基本段的终止处至喷口的距离;z n = 0.4m, which is the distance from the end of the basic section of the jet to the nozzle;
z=z0截面上,流量有效喷射区域内,椭圆长半轴3σ(0,z0)=0.12m;On the z=z 0 section, in the effective injection area of the flow, the major semi-axis of the ellipse is 3σ(0, z 0 )=0.12m;
z=z0截面上,流量有效喷射区域内,椭圆短半轴 On the z=z 0 section, in the effective injection area of the flow, the short semi-axis of the ellipse is
方位角θ为0°处,流量场外轮廓沿z轴正方向的斜率c(0)=0.3;When the azimuth angle θ is 0°, the slope of the outer contour of the flow field along the positive direction of the z-axis is c(0)=0.3;
z=z0截面上,过截面几何中心Oz0处的流量强度值h(z0)=100L/(s*m2);On the z=z 0 section, the flow intensity value at the geometric center O z0 of the section h(z 0 )=100L/(s*m 2 );
射流中心轴流量强度沿z轴的抗衰减系数k=1;The anti-attenuation coefficient k=1 of the flow intensity along the z-axis of the central axis of the jet;
进一步确定受喷面上的初始流量场分布如图6所示;Further determine the initial flow field distribution on the sprayed surface as shown in Figure 6;
且,当调节上述参数后,对应的受喷面上的流量场分布发生变化,具体如图7所示,其中,(a)为仅改变长、短半轴的比例,即3σ(0,z0)=0.15m,时对应的受喷面上的流量场分布图,(b)为仅改变外轮廓初始斜率,即c(0)=0.5时对应的受喷面上的流量场分布图,(c)为仅改变中心轴流强抗衰减系数,即k=0.5时对应的受喷面上的流量场分布图,(d)为仅改变中心轴初始流强度,即h(z0)=85L/(s*m2)时对应的受喷面上的流量场分布图。Moreover, when the above parameters are adjusted, the flow field distribution on the corresponding sprayed surface changes, as shown in Figure 7, where (a) only changes the ratio of the long and short semi-axes, that is, 3σ(0,z 0 )=0.15m, The flow field distribution on the spray receiving surface corresponding to , (b) only changes the initial slope of the outer contour, that is, the flow field distribution on the spray receiving surface corresponding to c(0)=0.5, (c) only changes The anti-attenuation coefficient of the central axial flow intensity, that is, the flow field distribution on the sprayed surface corresponding to k=0.5, (d) only changes the initial flow intensity of the central axial flow, that is, h(z 0 )=85L/(s*m 2 ), the flow field distribution map on the corresponding spray surface.
(2)比较空间流量强度分布与期望的流量强度的差异:(2) Compare the difference between the spatial flow intensity distribution and the expected flow intensity:
在射流基本段内,在z=zx截面上,将流量有效喷射区域划分为n个小方体;喷涂对象为汽车或织物时,喷涂要求很高,n取值大于100;喷涂对象为建筑物时,n取值50~100;喷涂对象为机械装置机架时,喷涂要求一般,n取值10~50;计算所有小方体中心位置处的流量强度大小Qc(r,θ,z),其组成的集合记作Qc,即:Qc={Qc(r1,θ1,z1),Qc(r2,θ2,z2),...,Qc(rn,θn,zn)};设所有小方体中心位置处的期望流量强度大小为Qt(r,θ,z),其组成的集合记作Qt,即:Qt={Qt(r1,θ1,z1),Qt(r2,θ2,z2),...,Qt(rn,θn,zn)};In the basic section of the jet, on the z=z x section, the effective jetting area of the flow is divided into n small cubes; when the spraying object is a car or fabric, the spraying requirement is very high, and the value of n is greater than 100; the spraying object is a building When the spraying object is a mechanical device frame, the spraying requirements are general, and the value of n is 10-50; calculate the flow intensity Q c (r, θ, z at the center of all small cubes) ), the set composed of it is denoted as Q c , namely: Q c ={Q c (r 1 ,θ 1 ,z 1 ),Q c (r 2 ,θ 2 ,z 2 ),...,Q c ( r n , θ n , z n )}; set the expected flow intensity at the center of all cubes to be Q t (r, θ, z), and the set composed of them is denoted as Q t , namely: Q t = { Q t (r 1 ,θ 1 ,z 1 ),Q t ( r 2 ,θ 2 ,z 2 ),...,Q t (rn ,θ n ,z n )};
若流量强度Qc与Qt满足:If the flow intensity Q c and Q t satisfy:
n为小方体数量; n is the number of small cubes;
则,空间流量强度分布与期望的流量强度分布差异不满足要求;Then, the difference between the spatial flow intensity distribution and the expected flow intensity distribution does not meet the requirements;
(3)需对空间流量强度分布进行调整:(3) The spatial flow intensity distribution needs to be adjusted:
(3.1)更换喷嘴,具体为:(3.1) Replace the nozzle, specifically:
(3.1.1)当期望流量场为圆形时,选择圆形喷嘴;当期望流量场为椭圆形时,选择扇形喷嘴;(3.1.1) When the expected flow field is circular, select a circular nozzle; when the expected flow field is elliptical, select a fan nozzle;
(3.1.2)对圆形喷嘴或者扇形喷嘴进行调整,可以事先用表格记录下一系列不同出口形状的喷嘴流场长、短半轴的比值,根据期望流量场长、短半轴比值,查询对应的喷嘴型号,直至射流基本段内,在z=zx截面上,流量有效喷射区域内,空间流量强度分布的流量场长、短半轴的比例为与期望流量场长、短半轴的比例为满足:(3.1.2) To adjust the circular nozzle or fan-shaped nozzle, you can use a table to record the ratio of the long and short semi-axis of the nozzle flow field of a series of different outlet shapes in advance. Corresponding nozzle model, up to the basic section of the jet, on the z = z x section, in the effective injection area of the flow, the ratio of the long and short semi-axes of the flow field of the spatial flow intensity distribution is: The ratio of the long and short semi-axes to the expected flow field is Satisfy:
其中,ac表示空间流量强度分布的流量场长半轴,bc表示空间流量强度分布的流量场短半轴,at表示期望流量场的长半轴,bt表示期望流量场的短半轴;Among them, a c represents the semi-major axis of the flow field of the spatial flow intensity distribution, b c represents the semi-short axis of the flow field of the spatial flow intensity distribution, a t represents the semi-major axis of the expected flow field, and b t represents the semi-axis of the expected flow field. axis;
调整喷嘴满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the nozzle to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution function and the expected flow intensity can be carried out. If the difference between the two requirements is met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; If satisfied, continue to adjust:
(3.2)旋转流量场绕x、y、z轴的转动角度,即绕旋转轴调节的顺序依次为z→y→x,直至射流基本段内,在z=zx截面上,流量有效喷射区域内,空间流量强度分布的流量场长、短半轴分别与期望流量场长、短半轴平行;(3.2) The rotation angle of the rotating flow field around the x, y, and z axes, that is, the order of adjustment around the rotating axis is z→y→x until the basic section of the jet, on the z=z x section, the effective flow area of the jet The long and short semi-axes of the flow field of the spatial flow intensity distribution are respectively parallel to the long and short semi-axes of the expected flow field;
旋转喷嘴绕x、y、z轴的转动角度的计算方式为:The rotation angle of the rotating nozzle around the x, y, and z axes is calculated as:
(3.2.1)设期望流量场的空间位置可由3×3矩阵B表示,且与喷嘴局部坐标轴xi、yi、zi平行,且大小相等、方向相同,即 (3.2.1) It is assumed that the spatial position of the desired flow field can be represented by a 3×3 matrix B, which is parallel to the nozzle local coordinate axes x i , yi , and zi , and has the same size and the same direction, that is,
设空间流量强度分布的流量场的空间位置为则A-1=AT;Let the spatial position of the flow field of the spatial flow intensity distribution be Then A -1 =A T ;
(3.2.2)设旋转矩阵R,使B=AR,则R=A-1B;(3.2.2) Set the rotation matrix R, so that B=AR, then R=A -1 B;
(3.2.3)根据A-1=AT,得R=A-1B=ATB,则:(3.2.3) According to A -1 =A T , R = A -1 B = A T B, then:
其中,空间位置A可通过喷头上装有姿态传感器获得,空间位置B由期望位置给出;Among them, the spatial position A can be obtained by the attitude sensor installed on the nozzle, and the spatial position B is given by the desired position;
(3.2.4)设定绕旋转轴调节的顺序依次为z→y→x,所对应的调节角度大小为γ、β、α;则旋转矩阵R为:(3.2.4) Set the order of adjustment around the rotation axis as z→y→x, and the corresponding adjustment angles are γ, β, α; then the rotation matrix R is:
其中,Rz-y-x为采用右手坐标系,依次绕z、y、x轴旋转后形成的空间旋转矩阵;Rotz、Rot y、Rot x分别为绕z、y、x轴旋转γ、β、α后形成的基础旋转矩阵;Among them, R zyx is the space rotation matrix formed by rotating around the z, y, and x axes in turn using a right-handed coordinate system; Rotz, Rot y, and Rot x are formed by rotating γ, β, and α around the z, y, and x axes, respectively. The base rotation matrix of ;
(3.2.5)将ATB与矩阵R联立,解出γ、β、α,即将喷嘴依次绕z轴旋转γ、绕y轴旋转β、绕x轴旋转α,便能将喷嘴从空间位置A调整至空间位置B;(3.2.5) Simultaneously combine A T B and matrix R to solve γ, β, α, that is, rotate the nozzle around the z-axis by γ, around the y-axis by β, and rotate around the x-axis in turn, then the nozzle can be removed from the space Position A is adjusted to spatial position B;
当调整喷嘴绕x、y、z轴的转动角度满足上述要求后,可以进行一次空间流量强度分布与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the rotation angles of the nozzles around the x, y, and z axes to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution and the expected flow intensity can be performed. Complete the control of the fan-shaped spray flow field; if it is not satisfied, continue to adjust:
(3.3)增大或者减小喷嘴入口的气液压力和流量:(3.3) Increase or decrease the gas-liquid pressure and flow at the nozzle inlet:
当Qc-Qt<1×10-3时,则同时增大喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc增大,直至空间流量强度分布与期望的流量强度分布差异满足要求;When Q c -Q t <1×10 -3 , the gas-liquid pressure and flow rate at the nozzle inlet are increased at the same time, then in the basic section of the jet flow, the flow intensity set at the center of each small cube in the effective flow jet area Q c increases until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements;
当Qc-Qt≥1×10-3时,则同时减小喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc减小,直至空间流量强度分布与期望的流量强度分布差异满足要求;When Q c -Q t ≥ 1×10 -3 , the gas-liquid pressure and flow rate at the nozzle inlet are reduced at the same time, and the flow intensity set at the center of each small cube in the effective flow jet area in the basic section of the jet flow Q c decreases until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements;
满足要求是指流量强度Qc与Qt:Satisfying the requirements refers to the flow intensity Q c and Q t :
n为小方体数量; n is the number of small cubes;
即完成该扇形喷雾流量场的控制。That is, the control of the fan-shaped spray flow field is completed.
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