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CN111905941B - A kind of control method of fan-shaped spray flow field - Google Patents

A kind of control method of fan-shaped spray flow field Download PDF

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CN111905941B
CN111905941B CN202010788932.2A CN202010788932A CN111905941B CN 111905941 B CN111905941 B CN 111905941B CN 202010788932 A CN202010788932 A CN 202010788932A CN 111905941 B CN111905941 B CN 111905941B
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nozzle
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CN111905941A (en
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陈慧敏
顾达夫
毛志平
岳晓丽
张慧乐
钟毅
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Donghua University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/30Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
    • B05B1/3006Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being actuated by the pressure of the fluid to be sprayed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like

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Abstract

本发明涉及一种扇形喷雾流量场的控制方法,具体包括以下步骤:(1)初始设置喷嘴在气液压力和流量下,喷射液体时的流量场各参数:z0、zn、3σ(0,z0)、

Figure DDA0002623061700000011
c(0)、h(z0)、k;(2)计算喷雾流量场分布:在射流基本段,空间流量强度分布函数,如下:
Figure DDA0002623061700000012
其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数;(3)比较空间流量强度分布与期望的流量强度的差异;(4)对空间流量强度分布进行调整:先更换喷嘴,再旋转喷嘴绕x、y、z轴的转动角度,最后增大或者减小喷嘴入口的气液压力和流量,直至空间流量强度分布与期望的流量强度分布差异满足:
Figure DDA0002623061700000013
n为小方体数量。

Figure 202010788932

The invention relates to a method for controlling a fan-shaped spray flow field, which specifically includes the following steps: (1) initially setting the parameters of the flow field when the nozzle sprays liquid under gas-liquid pressure and flow rate: z 0 , z n , 3σ(0 ,z 0 ),

Figure DDA0002623061700000011
c(0), h(z 0 ), k; (2) Calculate the distribution of the spray flow field: in the basic section of the jet, the spatial flow intensity distribution function is as follows:
Figure DDA0002623061700000012
Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field; (3) Compare the difference between the spatial flow intensity distribution and the expected flow intensity; (4) Perform the spatial flow intensity distribution on the Adjustment: first replace the nozzle, then rotate the rotation angle of the nozzle around the x, y, and z axes, and finally increase or decrease the gas-liquid pressure and flow rate at the nozzle inlet until the difference between the spatial flow intensity distribution and the expected flow intensity distribution satisfies:
Figure DDA0002623061700000013
n is the number of small cubes.

Figure 202010788932

Description

一种扇形喷雾流量场的控制方法A kind of control method of fan-shaped spray flow field

技术领域technical field

本发明涉及液体涂装领域,特别是涉及扇形喷嘴喷雾流量场的控制。The invention relates to the field of liquid coating, in particular to the control of the spray flow field of a fan-shaped nozzle.

背景技术Background technique

雾化喷涂广泛应用于汽车工业、木制品加工业、灌溉等行业中。近年来,由于个性化定制需要,雾化喷涂越来越多地应用在家装饰品、服装面料、海报等对象上。由于喷嘴结构差异较大,在不同的压力、流量作用下,不同的液体喷射出不同的喷雾流量场,给多喷嘴组合布局带来了难度。目前,大多数企业通过不断调试流经喷嘴入口处的压力和流量、喷嘴与受喷对象之间的相对位置、以及喷嘴与喷嘴之间的相对位置,提高受喷对象上的着液量分布均匀性。随着对喷涂要求的不断提高,只有获知特定喷射工艺条件下流量场空间分布的数学表达,才能为多喷嘴组合布局提供依据,为喷雾液量在线控制提供方便。Atomized spraying is widely used in automobile industry, wood products processing industry, irrigation and other industries. In recent years, due to the needs of personalized customization, atomized spraying has been increasingly used on home decorations, clothing fabrics, posters and other objects. Due to the large difference in nozzle structure, under the action of different pressures and flow rates, different liquids eject different spray flow fields, which brings difficulties to the multi-nozzle combination layout. At present, most companies improve the uniform distribution of liquid on the sprayed object by continuously adjusting the pressure and flow through the nozzle inlet, the relative position between the nozzle and the sprayed object, and the relative position between the nozzle and the sprayed object. sex. With the continuous improvement of spraying requirements, only knowing the mathematical expression of the spatial distribution of the flow field under specific spraying process conditions can provide a basis for the multi-nozzle combination layout and provide convenience for the online control of the spray liquid volume.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种扇形喷雾流量场的控制方法;具体是通过对扇形喷嘴平面流量分布函数和空间流量分布函数的推导,建立喷嘴流量分布式,适用于扇形喷嘴、圆形喷嘴等喷雾流量场计算,为喷嘴压力控制、流量控制和多喷嘴组合布局提供了数学基础,为实现均匀喷涂提供了可能。The technical problem to be solved by the present invention is to provide a control method for the fan-shaped spray flow field; specifically, through the derivation of the plane flow distribution function and the spatial flow distribution function of the fan-shaped nozzle, the nozzle flow distribution is established, which is suitable for fan-shaped nozzles, circular The calculation of spray flow fields such as nozzles provides a mathematical basis for nozzle pressure control, flow control and multi-nozzle combined layout, and provides the possibility to achieve uniform spraying.

为达到上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:

一种扇形喷雾流量场的控制方法,包括以下步骤:A method for controlling a fan-shaped spray flow field, comprising the following steps:

(1)初始设置喷嘴在气液压力和流量(压力、流量的极值由液压管路、喷头结构以及喷雾量要求决定)下,喷射液体(根据液体粘度的差异,选择合适的喷头。喷头选择合适,在压力作用下,液体都可以被雾化成小液滴)时的流量场各参数如下:(1) Initially set the nozzle to spray liquid under the gas-hydraulic pressure and flow (the extreme values of pressure and flow are determined by the hydraulic pipeline, nozzle structure and spray volume requirements) (select the appropriate nozzle according to the difference in liquid viscosity. Nozzle selection Appropriately, under the action of pressure, the liquid can be atomized into small droplets) The parameters of the flow field are as follows:

z0,为射流基本段的起始处至喷口的距离;z 0 , is the distance from the start of the basic section of the jet to the nozzle;

zn,为射流基本段的终止处至喷口的距离;z n , is the distance from the end of the basic section of the jet to the nozzle;

z=z0截面上,流量有效喷射区域内,椭圆长半轴3σ(0,z0);On the z=z 0 section, in the effective injection area of the flow, the semi-major axis of the ellipse is 3σ(0, z 0 );

z=z0截面上,流量有效喷射区域内,椭圆短半轴

Figure BDA0002623061680000011
On the z=z 0 section, in the effective injection area of the flow, the short semi-axis of the ellipse is
Figure BDA0002623061680000011

c(0),方位角θ为0°处,流量场外轮廓沿z轴正方向的斜率;c(0), where the azimuth angle θ is 0°, the slope of the outer contour of the flow field along the positive direction of the z-axis;

z=z0截面上,过截面中心

Figure BDA0002623061680000012
处的流量强度值h(z0);On the z=z 0 section, through the section center
Figure BDA0002623061680000012
The flow intensity value at h(z 0 );

k,射流中心轴流量强度沿z轴(即射流中心轴的轴线方向,上面的“z=z0”表示“z轴上位移k, the flow intensity of the jet central axis along the z-axis (that is, the axial direction of the jet central axis, the above "z=z 0 " means "displacement on the z-axis"

z0”)的抗衰减系数;z 0 ”) anti-decay coefficient;

z0、zn、σ(0,z0)、

Figure BDA0002623061680000021
c(0)、h(z0)、k数值大小均与喷嘴结构,喷嘴气液压力、流量、速度和质量比值,液体的成分、粘度、密度、表面张力等属性有关;受喷液体在一定的气、液压力作用下,经喷嘴出口,可分为射流初始段、射流基本段和射流消散段。其中,射流初始段的稳定性差,不具有工业使用价值;射流消散段距离喷口距离较远,其射流动压力难以达到所需要求;而处在射流基本段的流量场比较稳定,受喷液体雾化均匀,雾化层和周围空气也有较为明显的界限,具有实际应用意义;z 0 , z n , σ(0,z 0 ),
Figure BDA0002623061680000021
The values of c(0), h(z 0 ) and k are all related to the nozzle structure, nozzle gas-liquid pressure, flow rate, velocity and mass ratio, liquid composition, viscosity, density, surface tension and other properties; Under the action of the gas and hydraulic pressure, through the nozzle outlet, it can be divided into the initial section of the jet, the basic section of the jet and the dissipated section of the jet. Among them, the stability of the initial section of the jet is poor and has no industrial value; the dissipating section of the jet is far away from the nozzle, and its jet flow pressure is difficult to meet the required requirements; and the flow field in the basic section of the jet is relatively stable and is affected by the sprayed liquid mist. The atomization layer and the surrounding air also have obvious boundaries, which has practical application significance;

(2)计算喷雾流量场分布:(每个喷嘴的计算都是相同的。多喷嘴流量场中,需对不同喷嘴的流量进行数值叠加)在射流基本段,空间流量强度分布函数的极坐标函数式,如下:(2) Calculate the distribution of the spray flow field: (The calculation of each nozzle is the same. In the multi-nozzle flow field, the flow of different nozzles needs to be numerically superimposed) In the basic section of the jet, the polar coordinate function of the spatial flow intensity distribution function formula, as follows:

Figure BDA0002623061680000022
Figure BDA0002623061680000022

其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数,r、θ、z等所有符号均与之前含义相同;即喷雾流量场分布函数,测定喷嘴在特定气液压力和流量下、喷射特定液体时的7个流量场参数后,代入上式,便可获得喷雾流量场分布;Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field, and all symbols such as r, θ, z have the same meaning as before; that is, the distribution function of the spray flow field, the measurement of the nozzle in a specific After substituting the 7 flow field parameters when spraying a specific liquid under the gas-liquid pressure and flow rate, the spray flow field distribution can be obtained;

(3)比较空间流量强度分布函数与期望的流量强度的差异:(3) Compare the difference between the spatial flow intensity distribution function and the expected flow intensity:

射流基本段内,将流量有效喷射区域划分为n个小方体(n的取值依据计算精度要求而定,计算精度要求较高时n取较大的值);计算所有小方体中心位置处的流量强度大小Qc(r,θ,z),其组成的集合记作Qc,即:Qc={Qc(r11,z1),Qc(r22,z2),...,Qc(rnn,zn)};设所有小方体中心位置处的期望流量强度大小为Qt(r,θ,z),其组成的集合记作Qt,即:Qt={Qt(r11,z1),Qt(r22,z2),...,Qt(rnn,zn)};In the basic section of the jet, the effective jet area of the flow is divided into n small cubes (the value of n depends on the calculation accuracy requirements, and n takes a larger value when the calculation accuracy is higher); calculate the center positions of all the small cubes The magnitude of the flow intensity Q c ( r , θ , z ) at the location of the 2 ,z 2 ),...,Q c (r nn ,z n )}; set the expected flow intensity at the center of all small cubes to be Q t (r,θ,z), its composition The set of is denoted as Q t , namely: Q t = {Q t (r 1 , θ 1 , z 1 ), Q t (r 2 , θ 2 , z 2 ),...,Q t (r nn ,z n )};

若流量强度Qc与Qt满足:If the flow intensity Q c and Q t satisfy:

Figure BDA0002623061680000023
n为小方体数量;
Figure BDA0002623061680000023
n is the number of small cubes;

则完成扇形喷雾流量场的控制;否则,对空间流量强度分布进行调整,直至完成扇形喷雾流量场的控制;The control of the fan-shaped spray flow field is completed; otherwise, the spatial flow intensity distribution is adjusted until the control of the fan-shaped spray flow field is completed;

所述对空间流量强度分布进行调整是指:The adjustment of the spatial flow intensity distribution refers to:

(1)更换喷嘴,具体为:(1) Replace the nozzle, specifically:

(1.1)当期望流量场为圆形时,选择圆形喷嘴;当期望流量场为椭圆形时,选择扇形喷嘴;(1.1) When the expected flow field is circular, select a circular nozzle; when the expected flow field is elliptical, select a fan nozzle;

(1.2)对圆形喷嘴或者扇形喷嘴进行调整,可以事先用表格记录下一系列不同出口形状的喷嘴流场长、短半轴的比值,根据期望流量场长、短半轴比值,查询对应的喷嘴型号,直至射流基本段内,在z=zx截面上(“z=zx”表示“射流中心轴z轴上的取值为zx”,也即zx为过z轴的截面中心

Figure BDA0002623061680000031
距离z轴原点P的距离(满足z0≤zx≤zn),P点位置为喷头出口中心;“z=zx截面”指沿z轴的任意平面),流量有效喷射区域内,空间流量强度分布的流量场长、短半轴的比例为
Figure BDA0002623061680000032
与期望流量场长、短半轴的比例为
Figure BDA0002623061680000033
满足:(1.2) To adjust the circular nozzle or fan nozzle, you can use a table to record the ratio of the long and short semi-axes of the nozzle flow field of a series of different outlet shapes in advance, and query the corresponding Nozzle model, up to the basic section of the jet, on the z = zx section ("z = zx" means "the value of the jet center axis on the z -axis is zx", that is, zx is the cross-section center of the z -axis
Figure BDA0002623061680000031
The distance from the origin P of the z-axis (satisfying z 0 ≤ z x ≤ z n ), the position of point P is the center of the nozzle outlet; "z=z x section" refers to any plane along the z-axis), within the effective injection area of flow, the space The ratio of the long and short semi-axes of the flow field of the flow intensity distribution is
Figure BDA0002623061680000032
The ratio of the long and short semi-axes to the expected flow field is
Figure BDA0002623061680000033
Satisfy:

Figure BDA0002623061680000034
Figure BDA0002623061680000034

其中,ac表示空间流量强度分布的流量场长半轴,bc表示空间流量强度分布的流量场短半轴,at表示期望流量场的长半轴,bt表示期望流量场的短半轴;Among them, a c represents the semi-major axis of the flow field of the spatial flow intensity distribution, b c represents the semi-short axis of the flow field of the spatial flow intensity distribution, a t represents the semi-major axis of the expected flow field, and b t represents the semi-axis of the expected flow field. axis;

喷雾要求不同,选用不同类型的喷嘴,喷射不同属性的液体时,喷嘴入口的压力、速度、流量、气液质量比等液体入射参数随之调整。气液压力和流量参数,都应在喷嘴允许的最大工作压力、最大流量之下。When spraying requirements are different, different types of nozzles are selected to spray liquids with different properties, and the liquid incidence parameters such as pressure, speed, flow rate, and gas-liquid mass ratio at the nozzle inlet are adjusted accordingly. The gas-liquid pressure and flow parameters should be below the maximum working pressure and maximum flow allowed by the nozzle.

待喷射液不局限于水,根据不同的受喷对象,选用不同成分的喷涂液体,如颜料、化学试剂等。液体的粘度、表面张力等属性差异较大。当液体属性易受温度影响时,液体属性的改变还会影响喷雾流量场的空间流量强度。The liquid to be sprayed is not limited to water. According to different objects to be sprayed, spray liquids with different components, such as pigments and chemical reagents, are selected. The properties of liquids such as viscosity and surface tension vary greatly. When the liquid properties are easily affected by temperature, the change of the liquid properties also affects the spatial flow intensity of the spray flow field.

调整喷嘴满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the nozzle to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution function and the expected flow intensity can be carried out. If the difference between the two requirements is met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; If satisfied, continue to adjust:

(2)以喷嘴出口中心P点为转动中心,旋转喷嘴绕x、y、z轴的转动角度,即绕旋转轴调节的顺序依次为z→y→x,直至射流基本段内,流量有效喷射区域内,空间流量强度分布的流量场与期望流量场方向相同;当调整喷嘴绕x、y、z轴的转动角度满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:(2) Taking the point P of the nozzle outlet center as the rotation center, the rotation angle of the rotating nozzle around the x, y, and z axes, that is, the order of adjustment around the rotation axis is z→y→x, until the basic section of the jet, the flow rate is effectively sprayed In the area, the flow field of the spatial flow intensity distribution is in the same direction as the expected flow field; when the rotation angles of the nozzles around the x, y, and z axes are adjusted to meet the above requirements, a difference between the spatial flow intensity distribution function and the expected flow intensity can be performed. If the difference requirements between the two are met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; if not, continue to adjust:

(3)增大或者减小喷嘴入口的气液压力和流量,直至空间流量强度分布与期望的流量强度分布差异满足要求。(3) Increase or decrease the gas-liquid pressure and flow rate at the nozzle inlet until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements.

作为优选的技术方案:As the preferred technical solution:

如上所述的一种扇形喷雾流量场的控制方法,所述旋转喷嘴绕x、y、z轴的转动角度的计算方式为:The above-mentioned control method of a fan-shaped spray flow field, the calculation method of the rotation angle of the rotating nozzle around the x, y, and z axes is:

(1)设期望流量场的空间位置可由3×3矩阵B表示,且与喷嘴局部坐标轴xi、yi、zi平行,且大小相等、方向相同,即

Figure BDA0002623061680000035
(1) Suppose the spatial position of the desired flow field can be represented by a 3×3 matrix B, which is parallel to the nozzle local coordinate axes x i , y i , and zi , and has the same size and the same direction, that is,
Figure BDA0002623061680000035

设空间流量强度分布的流量场的空间位置为

Figure BDA0002623061680000036
两两正交且其行列式的值为1,则A-1=AT;Let the spatial position of the flow field of the spatial flow intensity distribution be
Figure BDA0002623061680000036
If they are orthogonal to each other and the value of their determinant is 1, then A -1 =A T ;

(2)设旋转矩阵R,使B=AR,则R=A-1B;(2) Set the rotation matrix R, so that B=AR, then R=A -1 B;

(3)根据A-1=AT,得R=A-1B=ATB,则:(3) According to A -1 =A T , R = A -1 B = A T B, then:

Figure BDA0002623061680000041
Figure BDA0002623061680000041

其中,空间位置A可通过喷头上装有姿态传感器,可直接读出位置数值获得,空间位置B由期望位置给出;Among them, the spatial position A can be obtained by the attitude sensor installed on the nozzle, which can directly read the position value, and the spatial position B is given by the desired position;

(4)由绕旋转轴调节的顺序依次为z→y→x,设定所对应的调节角度大小为γ、β、α;则旋转矩阵R为:(4) The order of adjustment around the rotation axis is z→y→x, and the corresponding adjustment angles are set as γ, β, and α; then the rotation matrix R is:

Figure BDA0002623061680000042
Figure BDA0002623061680000042

其中,Rz-y-x为采用右手坐标系,依次绕z、y、x轴旋转后形成的空间旋转矩阵;Rotz、Rot y、Rot x分别为绕z、y、x轴旋转γ、β、α后形成的基础旋转矩阵;Among them, R zyx is the space rotation matrix formed by rotating around the z, y, and x axes in turn using a right-handed coordinate system; Rotz, Rot y, and Rot x are formed by rotating γ, β, and α around the z, y, and x axes, respectively. The base rotation matrix of ;

(5)将ATB与矩阵R联立,解出γ、β、α,即将喷嘴依次绕z轴旋转γ、绕y轴旋转β、绕x轴旋转α,便能将喷嘴从空间位置A调整至空间位置B。(5) Simultaneously connect A T B and matrix R to solve γ, β, and α, that is, rotate the nozzle around the z-axis by γ, around the y-axis by β, and rotate around the x-axis by α, and then the nozzle can be moved from the spatial position A. Adjust to spatial position B.

如上所述的一种扇形喷雾流量场的控制方法,几何类参数z0、zn、σ(0,z0)、

Figure BDA0002623061680000043
和c(0),使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得。A control method for the fan-shaped spray flow field as described above, the geometric parameters z 0 , z n , σ(0, z 0 ),
Figure BDA0002623061680000043
and c(0), calculated from the captured flow field image after calibrating the relationship between image pixels and actual size using a 50mm fixed-focus lens camera.

如上所述的一种扇形喷雾流量场的控制方法,h(z0)和k属于流量场力学类参数,使用皮托管进行测定。In the above-mentioned control method of the fan-shaped spray flow field, h(z 0 ) and k belong to the flow field mechanics parameters, which are measured using a pitot tube.

如上所述的一种扇形喷雾流量场的控制方法,计算喷雾流量场分布的具体过程为:The above-mentioned control method of a fan-shaped spray flow field, the specific process of calculating the spray flow field distribution is:

(2.1)建立平面极坐标系,获得平面流量强度函数的极坐标函数式;(2.1) Establish a plane polar coordinate system, and obtain the polar coordinate function formula of the plane flow intensity function;

在射流基本段,任意截取与射流束轴线相垂直的射流截面,获得射流截面内任意方向上的平面流量强度函数及其在平面极坐标系下的函数式;其中,截面几何中心为

Figure BDA0002623061680000044
截面几何中心至喷口的距离为zx(指截面几何中心
Figure BDA0002623061680000045
至喷嘴出口中心P的距离),且z0≤zx≤zn;In the basic section of the jet, the jet section perpendicular to the jet beam axis is arbitrarily intercepted, and the plane flow intensity function in any direction in the jet section and its functional formula in the plane polar coordinate system are obtained; where the geometric center of the section is
Figure BDA0002623061680000044
The distance from the geometric center of the section to the nozzle is z x (referring to the geometric center of the section
Figure BDA0002623061680000045
distance to the nozzle outlet center P), and z 0 ≤z x ≤z n ;

过截面几何中心

Figure BDA0002623061680000051
的任意一条直线,与x轴正方向之间的夹角(即直线的方位角)为θ(θ∈[0,π]);在此直线上,射流流量强度分布符合正态分布规律,其流量强度函数为:Cross-section geometric center
Figure BDA0002623061680000051
The angle between any straight line and the positive direction of the x-axis (that is, the azimuth angle of the straight line) is θ(θ∈[0,π]); on this straight line, the jet flow intensity distribution conforms to the normal distribution law, and its The flow intensity function is:

Figure BDA0002623061680000052
-∞<m<+∞;
Figure BDA0002623061680000052
-∞<m<+∞;

其中,e为欧拉数,取值约2.71828;Γ是流量强度函数式的放大倍率;μ是概率统计中的数学期望值,其数学含义为f(μ)=[f(m)]max;σ是流量强度方差(“σ”代表流量强度方差。虽然与前文的“3σ法则”都使用了“σ”,两者单位不同,但是根据正态分布3σ法则,因两者在数值上是关联的,概率中就是使用了同一个符号),取值与截面中心至喷口的距离zx、以及方位角θ有关,记作

Figure BDA0002623061680000053
m、θ是参变量,与射流截面内的坐标变量x、y之间存在如下关系:Among them, e is the Euler number with a value of about 2.71828; Γ is the magnification of the flow intensity function formula; μ is the mathematical expectation value in probability statistics, and its mathematical meaning is f(μ)=[f(m)] max ; σ is the flow intensity variance ("σ" represents the flow intensity variance. Although "σ" is used with the previous "3σ rule", the two units are different, but according to the normal distribution 3σ rule, because the two are numerically related. , the same symbol is used in the probability), the value is related to the distance z x from the center of the section to the nozzle, and the azimuth angle θ, denoted as
Figure BDA0002623061680000053
m and θ are parameters, which have the following relationship with the coordinate variables x and y in the jet section:

Figure BDA0002623061680000054
Figure BDA0002623061680000054

Figure BDA0002623061680000055
Figure BDA0002623061680000055

利用参变量与坐标变量之间的关系,将流量强度函数改写为平面极坐标系下的形式,则过点

Figure BDA0002623061680000056
且与x轴正方向成θ的直线上任意一点的平面流量强度函数的极坐标函数式为:Using the relationship between the parameter variables and the coordinate variables, the flow intensity function is rewritten into the form in the plane polar coordinate system, then the point
Figure BDA0002623061680000056
And the polar coordinate function formula of the plane flow intensity function at any point on the straight line that forms θ with the positive direction of the x-axis is:

Figure BDA0002623061680000057
Figure BDA0002623061680000057

(2.2)经唯一性检验和非负性检验后,修正平面流量强度函数的极坐标函数式;(2.2) After the uniqueness test and the non-negativity test, correct the polar coordinate function formula of the plane flow intensity function;

在平面极坐标系下,为确保射流基本段内每一点的流量强度值具备唯一性和非负性,需对平面流量强度函数的极坐标函数式做如下修正:In the plane polar coordinate system, in order to ensure that the flow intensity value of each point in the basic section of the jet is unique and non-negative, the polar coordinate function formula of the plane flow intensity function needs to be modified as follows:

Figure BDA0002623061680000058
Figure BDA0002623061680000058

其中,

Figure BDA0002623061680000059
是截面上任意一点在平面极坐标系下,经唯一性、非负性检验修正后的平面流量强度函数;
Figure BDA00026230616800000510
为截面几何中心
Figure BDA00026230616800000511
处的流量强度值,对于一个确定的平面来说是常数;
Figure BDA00026230616800000512
Figure BDA00026230616800000513
在其变量取值范围内的最小值,满足
Figure BDA00026230616800000514
in,
Figure BDA0002623061680000059
is the plane flow intensity function corrected by the uniqueness and non-negativity test at any point on the section in the plane polar coordinate system;
Figure BDA00026230616800000510
is the geometric center of the section
Figure BDA00026230616800000511
The flow intensity value at , is constant for a certain plane;
Figure BDA00026230616800000512
Yes
Figure BDA00026230616800000513
The minimum value within the range of its variable values, satisfying
Figure BDA00026230616800000514

(2.3)采用3σ法则,确立射流截面边界,完善平面流量强度函数的极坐标函数式;(2.3) The 3σ rule is adopted to establish the boundary of the jet section and improve the polar coordinate function formula of the plane flow intensity function;

依据不同截面上流量场有效喷射区域大小沿z轴的变化率,提取射流量场基本段内的轮廓边界;According to the rate of change of the effective jet area of the flow field along the z-axis on different sections, the contour boundary in the basic segment of the jet flow field is extracted;

射流基本段内,任意射流截面上的流量强度分布形状,均可看作以射流轴线为中心的椭圆族,椭圆族又可看作过其中心

Figure BDA0002623061680000061
由不同长度的流量强度射线旋转而成;由(2.1)可知,射线上的流量强度分布符合正态分布,根据3σ法则,椭圆边界上任意一点至截面几何中心
Figure BDA0002623061680000062
的距离为
Figure BDA0002623061680000063
Figure BDA0002623061680000064
可表示为:In the basic section of the jet, the flow intensity distribution shape on any jet section can be regarded as an ellipse family centered on the jet axis, and the ellipse family can be regarded as passing through its center.
Figure BDA0002623061680000061
It is formed by the rotation of flux intensity rays of different lengths; from (2.1), it can be seen that the flux intensity distribution on the rays conforms to the normal distribution. According to the 3σ rule, any point on the ellipse boundary to the geometric center of the section
Figure BDA0002623061680000062
The distance is
Figure BDA0002623061680000063
but
Figure BDA0002623061680000064
can be expressed as:

Figure BDA0002623061680000065
Figure BDA0002623061680000065

其中,

Figure BDA0002623061680000066
分别为z=zx截面上,流量喷射区域椭圆长半轴、短半轴的
Figure BDA0002623061680000067
Figure BDA0002623061680000068
in,
Figure BDA0002623061680000066
On the z=z x section, the major semi-axis and minor semi-axis of the ellipse in the flow jet area are respectively
Figure BDA0002623061680000067
and
Figure BDA0002623061680000068

采用3σ法则后,考虑了有效喷射区域,限定了平面流量强度函数中r的取值范围。则流量边界限定后的平面流量强度函数的极坐标函数式为:After adopting the 3σ rule, the effective injection area is considered, and the value range of r in the plane flow intensity function is limited. Then the polar coordinate function formula of the plane flow intensity function defined by the flow boundary is:

Figure BDA0002623061680000069
Figure BDA0002623061680000069

其中,

Figure BDA00026230616800000610
是截面上任意一点在平面极坐标系下,经唯一性、非负性检验后,在有效喷射区域内的平面流量强度分布函数;r为截面上任意一点至截面几何中心的距离(rmax=3σ(θ));in,
Figure BDA00026230616800000610
is the plane flow intensity distribution function of any point on the section in the plane polar coordinate system, after the uniqueness and non-negativity test, in the effective injection area; r is the distance from any point on the section to the geometric center of the section (r max = 3σ(θ));

(2.4)射流基本段内,距离喷口不同位置处的截面有效喷射区域的椭圆形状是相似的,且截面有效喷射区域宽度沿z轴正方向呈线性增长,即有:(2.4) In the basic section of the jet, the elliptical shapes of the effective injection area of the section at different positions from the nozzle are similar, and the width of the effective injection area of the section increases linearly along the positive direction of the z-axis, namely:

Figure BDA00026230616800000611
Figure BDA00026230616800000611

其中,c(θ)为截面有效喷射区域宽度沿z轴的变化率,与方位角θ有关;

Figure BDA00026230616800000612
是z=z0截面上,与x轴正方向成不同角度的直线上的流量强度分布方差,与σ(θ,z0)含义相同,即有
Figure BDA00026230616800000613
推广到射流基本段内任意截面上,均有σz(θ)=σ(θ,z)。Among them, c(θ) is the rate of change of the effective jet area width of the section along the z-axis, which is related to the azimuth angle θ;
Figure BDA00026230616800000612
is the variance of the flow intensity distribution on the straight line at different angles to the positive direction of the x-axis on the z=z 0 section, which has the same meaning as σ(θ, z 0 ), that is, there is
Figure BDA00026230616800000613
Generalized to any section in the basic section of the jet, there is σ z (θ)=σ(θ, z).

提取z=z0截面上,流量有效喷射区域的椭圆长半轴、短半轴上的流量强度分布方差σ(0,z0)、

Figure BDA0002623061680000071
以及方位角θ为0°时流量场外轮廓沿z轴正方向的斜率c(0),获得任意方位角θ上的流量有效喷射区域的变化率c(θ):Extract the flow intensity distribution variance σ(0,z 0 ) on the ellipse major semi-axis and minor semi-axis of the effective injection area of the flow on the z=z 0 section,
Figure BDA0002623061680000071
And the slope c(0) of the outer contour of the flow field along the positive direction of the z-axis when the azimuth angle θ is 0°, the change rate c(θ) of the effective injection area of the flow rate at any azimuth angle θ is obtained:

Figure BDA0002623061680000072
Figure BDA0002623061680000072

其中,c(0)、σ(0,z0)、

Figure BDA0002623061680000073
均与喷嘴结构、喷嘴入口的气液压力及其比值、液体的粘度、液体的密度和液体的表面张力有关。Among them, c(0), σ(0, z 0 ),
Figure BDA0002623061680000073
It is related to the nozzle structure, the gas-liquid pressure at the nozzle inlet and its ratio, the viscosity of the liquid, the density of the liquid and the surface tension of the liquid.

(2.5)根据射流中心流量强度沿z轴的衰减规律,获得射流中心轴上的流量强度函数,继而获得空间流量强度分布函数;射流中心流量强度沿z轴以双曲线形式减小,即有:(2.5) According to the attenuation law of the flow intensity at the center of the jet along the z-axis, the flow intensity function on the central axis of the jet is obtained, and then the spatial flow intensity distribution function is obtained; the flow intensity at the center of the jet decreases in a hyperbolic form along the z-axis, namely:

Figure BDA0002623061680000074
Figure BDA0002623061680000074

其中,k值越大,射流中心轴流量强度沿z轴的衰减速度越慢;k值越小,射流中心轴流量强度沿z轴的衰减速度越快;Among them, the larger the value of k, the slower the attenuation speed of the flow intensity along the z-axis of the jet center axis; the smaller the k value, the faster the attenuation speed of the flow intensity along the z-axis of the jet center axis;

Qz(0,θ)表示过射流中心轴,且与z轴垂直的截面上,方位角θ处的流量强度函数,写成Q(0,θ,z)的形式,简记hz或h(z),即Qz(0,θ)=Q(0,θ,z)=hz=h(z);则过射流中心轴,在z=z0截面上,方位角θ处的流量强度函数为

Figure BDA0002623061680000075
Q z (0, θ) represents the flow intensity function at the azimuth angle θ on the section that passes through the central axis of the jet and is perpendicular to the z-axis, written in the form of Q(0, θ, z), abbreviated as h z or h ( z), that is, Q z (0, θ) = Q (0, θ, z) = h z = h (z); then through the central axis of the jet, on the z = z 0 section, the flow intensity at the azimuth angle θ The function is
Figure BDA0002623061680000075

即有:That is:

Figure BDA0002623061680000076
Figure BDA0002623061680000076

结合(2.3)中流量边界限定后的平面流量强度函数的极坐标函数式

Figure BDA0002623061680000077
射流空间流量强度分布函数的极坐标函数式为:Combined with the polar coordinate function of the plane flow intensity function defined by the flow boundary in (2.3)
Figure BDA0002623061680000077
The polar coordinate function formula of the jet spatial flow intensity distribution function is:

Figure BDA0002623061680000081
Figure BDA0002623061680000081

如上所述的一种扇形喷雾流量场的控制方法,所述减小喷嘴入口的气液压力和流量,是指当Qc-Qt≥1×10-3时,同时减小喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc减小;所述增大喷嘴入口的气液压力和流量,是指当Qc-Qt<1×10-3时,同时增大喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc增大。A method for controlling a fan-shaped spray flow field as described above, the reducing the gas-liquid pressure and flow rate at the nozzle inlet means that when Q c -Q t ≥ 1×10 -3 , simultaneously reducing the gas-liquid pressure at the nozzle inlet Hydraulic pressure and flow rate, then in the basic section of the jet, the flow intensity set Q c at the center of each small cube in the effective flow jet area decreases; the increase in the gas-liquid pressure and flow rate at the nozzle inlet refers to when Q When c -Q t <1×10 -3 , increase the gas-liquid pressure and flow rate at the nozzle inlet at the same time, then in the basic section of the jet, the flow intensity set Q c at the center of each small cube in the effective flow jet area increases. big.

有益效果beneficial effect

(1)本发明的一种扇形喷嘴喷雾流量场的控制方法,通过对射流基本段内不同截面、不同方位角上的平面流量强度分布、流量函数值的唯一性和非负性、射流中心流量强度的衰减规律进行综合考虑,获得了喷雾流量场空间流量强度分布函数;(1) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention, by controlling the plane flow intensity distribution on different sections and different azimuth angles in the basic section of the jet, the uniqueness and non-negativity of the flow function value, the flow rate at the center of the jet The attenuation law of the intensity is comprehensively considered, and the spatial flow intensity distribution function of the spray flow field is obtained;

(2)本发明的一种扇形喷嘴喷雾流量场的控制方法,只需测定与喷嘴结构,喷嘴气液压力、流量、速度和质量比值,液体属性有关的7个待定系数,即可获得该喷嘴在特定喷射参数下的空间流量强度分布函数;(2) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention only needs to measure seven undetermined coefficients related to the nozzle structure, nozzle gas-liquid pressure, flow rate, velocity and mass ratio, and liquid properties, and then the nozzle can be obtained. Spatial flow intensity distribution function under specific injection parameters;

(3)本发明的一种扇形喷嘴喷雾流量场的控制方法,通过对扇形喷嘴平面流量强度分布函数和空间流量强度分布函数的推导,建立的喷嘴流量分布式,适用于扇形喷嘴、圆形喷嘴流量场计算;(3) A method for controlling the spray flow field of a fan-shaped nozzle of the present invention, through the derivation of the plane flow intensity distribution function and the spatial flow intensity distribution function of the fan-shaped nozzle, the established nozzle flow distribution is suitable for fan-shaped nozzles, circular nozzles flow field calculation;

(4)为喷嘴压力控制、流量控制和喷嘴布局优化提供数学基础,为实现均匀喷涂提供了可能。(4) It provides a mathematical basis for nozzle pressure control, flow control and nozzle layout optimization, and makes it possible to achieve uniform spraying.

附图说明Description of drawings

图1为喷嘴流场示意图;Figure 1 is a schematic diagram of the nozzle flow field;

图2为射流基本段任意截面流量强度分布示意图;其中,(a)是射流基本段位置信息,(b)是截面A-A内任意方向上的流量强度分布示意图;Figure 2 is a schematic diagram of flow intensity distribution in any section of the basic section of the jet; wherein, (a) is the position information of the basic section of the jet, and (b) is a schematic diagram of the flow intensity distribution in any direction in the section A-A;

图3为在图1~2所示的射流基本段内,任意与射流束轴线z轴相垂直的射流截面上,流量有效喷射区域内,椭圆长、短半轴示意图;Figure 3 is a schematic diagram of the long and short semi-axes of the ellipse in the effective jetting area of the flow in the jet flow section that is perpendicular to the z-axis of the jet beam axis in the basic section of the jet shown in Figures 1 to 2;

图4为几何类常数测定示意图;其中,(a)为椭圆短半轴对应的几何类常数测定示意图,(b)为椭圆长半轴方位对应的几何类常数测定示意图;Fig. 4 is a schematic diagram of the measurement of geometric constants; wherein, (a) is a schematic diagram of the measurement of geometric constants corresponding to the short semi-axis of the ellipse, and (b) is a schematic diagram of the measurement of the geometric constants corresponding to the orientation of the major semi-axis of the ellipse;

图5为采用皮托管进行流量场力学类常数测定示意图;其中,1-喷头,2-滑轨,3-滑块,4-皮托管,5-孔板;Figure 5 is a schematic diagram of measuring the mechanical constants of flow field by using a pitot tube; wherein, 1- nozzle, 2- slide rail, 3- slider, 4- pitot tube, 5- orifice plate;

图6为受喷面距离喷嘴出口0.4m、喷嘴轴心线x、y、z轴同时旋转20°时,受喷面上的初始流量场分布图;其中,流量场7个常数初始设置分别为:z0=0.15m;zn=0.4m;3σ(0,z0)=0.12m,

Figure BDA0002623061680000091
c(0)=0.3;k=1;h(z0)=100L/(s*m2);Figure 6 is the distribution diagram of the initial flow field on the spray receiving surface when the spray receiving surface is 0.4m away from the nozzle outlet and the nozzle axis x, y, and z axes are simultaneously rotated by 20°; among them, the initial settings of the seven constants of the flow field are: : z 0 =0.15m; z n =0.4m; 3σ(0,z 0 )=0.12m,
Figure BDA0002623061680000091
c(0)=0.3; k=1; h(z 0 )=100L/(s*m 2 );

图7为改变图6中部分参数后,受喷面上的流量场分布图,其中,(a)为仅改变长、短半轴的比例,即3σ(0,z0)=0.15m,

Figure BDA0002623061680000092
时对应的受喷面上的流量场分布图,(b)为仅改变外轮廓初始斜率,即c(0)=0.5时对应的受喷面上的流量场分布图,(c)为仅改变中心轴流强抗衰减系数,即k=0.5时对应的受喷面上的流量场分布图,(d)为仅改变中心轴初始流强度,即h(z0)=85L/(s*m2)时对应的受喷面上的流量场分布图。Fig. 7 is the flow field distribution diagram on the spray surface after changing some parameters in Fig. 6, in which, (a) is only changing the ratio of the long and short semi-axes, that is, 3σ(0,z 0 )=0.15m,
Figure BDA0002623061680000092
The flow field distribution on the spray receiving surface corresponding to , (b) only changes the initial slope of the outer contour, that is, the flow field distribution on the spray receiving surface corresponding to c(0)=0.5, (c) only changes The anti-attenuation coefficient of the central axial flow intensity, that is, the flow field distribution on the sprayed surface corresponding to k=0.5, (d) only changes the initial flow intensity of the central axial flow, that is, h(z 0 )=85L/(s*m 2 ), the flow field distribution map on the corresponding spray surface.

具体实施方式Detailed ways

下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

一种扇形喷雾流量场的控制方法,包括以下步骤:A method for controlling a fan-shaped spray flow field, comprising the following steps:

(1)喷头所喷出的流场为非淹没自由射流,大致可分为初始段、基本段和消散段(如图1所示),其射流基本段任意截面流量强度分布示意图如图2所示;其中,(a)是射流基本段位置信息,(b)是截面A-A内任意方向上的流量强度分布示意图;在平面极坐标系下,截面A-A流量场有效喷射区域几何尺寸示意图如图3所示;(1) The flow field ejected by the nozzle is a non-submerged free jet, which can be roughly divided into an initial section, a basic section and a dissipation section (as shown in Figure 1). Among them, (a) is the position information of the basic section of the jet, (b) is the schematic diagram of the flow intensity distribution in any direction in the section A-A; in the plane polar coordinate system, the schematic diagram of the geometric size of the effective jet area of the section A-A flow field is shown in Figure 3 shown;

(2)计算喷雾流量场分布:(2) Calculate the distribution of spray flow field:

(2.1)建立平面极坐标系,获得平面流量强度函数;(2.1) Establish a plane polar coordinate system to obtain a plane flow intensity function;

在射流基本段任意截取与射流束轴线相垂直的射流截面,获得射流截面内任意方向上的平面流量强度函数及其在平面极坐标系下的函数式;其中,截面几何中心为

Figure BDA0002623061680000093
截面中心至喷口的距离为zx,且z0≤zx≤zn;The jet section perpendicular to the jet beam axis is arbitrarily intercepted in the basic section of the jet, and the plane flow intensity function in any direction in the jet section and its functional formula in the plane polar coordinate system are obtained; where the geometric center of the section is
Figure BDA0002623061680000093
The distance from the center of the section to the nozzle is z x , and z 0 ≤z x ≤z n ;

过截面几何中心

Figure BDA0002623061680000094
的任意一条直线,与x轴正方向之间的夹角(即直线的方位角)为θ(θ∈[0,π]);在此直线上,射流流量强度分布符合正态分布规律,其流量强度函数为:Cross-section geometric center
Figure BDA0002623061680000094
The angle between any straight line and the positive direction of the x-axis (that is, the azimuth angle of the straight line) is θ(θ∈[0,π]); on this straight line, the jet flow intensity distribution conforms to the normal distribution law, and its The flow intensity function is:

Figure BDA0002623061680000095
-∞<m<+∞;
Figure BDA0002623061680000095
-∞<m<+∞;

其中,e为欧拉数,取值约2.71828;Γ是流量强度函数式的放大倍率;μ是概率统计中的数学期望值,其数学含义为f(μ)=[f(m)]max;σ是流量强度方差,取值与截面几何中心至喷口的距离zx、以及方位角θ有关,记作

Figure BDA0002623061680000101
m、θ是参变量,与射流截面内的坐标变量x、y之间存在如下关系:Among them, e is the Euler number with a value of about 2.71828; Γ is the magnification of the flow intensity function formula; μ is the mathematical expectation value in probability statistics, and its mathematical meaning is f(μ)=[f(m)] max ; σ is the flow intensity variance, the value is related to the distance z x from the geometric center of the section to the nozzle, and the azimuth angle θ, denoted as
Figure BDA0002623061680000101
m and θ are parameters, which have the following relationship with the coordinate variables x and y in the jet section:

Figure BDA0002623061680000102
Figure BDA0002623061680000102

Figure BDA0002623061680000103
Figure BDA0002623061680000103

利用参变量与坐标变量之间的关系,将流量强度函数改写为平面极坐标系下的形式,则平面流量强度函数为:Using the relationship between the parameter variables and the coordinate variables, the flow intensity function is rewritten into the form in the plane polar coordinate system, then the plane flow intensity function is:

Figure BDA0002623061680000104
Figure BDA0002623061680000104

(2.2)经唯一性检验和非负性检验后,修正平面流量强度函数;(2.2) After the uniqueness test and the non-negativity test, correct the plane flow intensity function;

在平面极坐标系下,为确保射流基本段内每一点的流量强度值具备唯一性和非负性,需对平面流量强度函数做如下修正:In the plane polar coordinate system, in order to ensure that the flow intensity value of each point in the basic section of the jet is unique and non-negative, the following corrections should be made to the plane flow intensity function:

Figure BDA0002623061680000105
Figure BDA0002623061680000105

式中,

Figure BDA0002623061680000106
是截面上任意一点在平面极坐标系下,经唯一性、非负性检验修正后的平面流量强度函数;
Figure BDA0002623061680000107
为截面几何中心
Figure BDA0002623061680000108
处的流量强度值;
Figure BDA0002623061680000109
Figure BDA00026230616800001010
在其变量取值范围内的最小值,满足
Figure BDA00026230616800001011
In the formula,
Figure BDA0002623061680000106
is the plane flow intensity function corrected by the uniqueness and non-negativity test at any point on the section in the plane polar coordinate system;
Figure BDA0002623061680000107
is the geometric center of the section
Figure BDA0002623061680000108
The flow intensity value at ;
Figure BDA0002623061680000109
Yes
Figure BDA00026230616800001010
The minimum value within the range of its variable values, satisfying
Figure BDA00026230616800001011

(2.3)采用3σ法则,确立射流截面边界,完善平面流量强度函数;(2.3) The 3σ rule is used to establish the boundary of the jet section and improve the plane flow intensity function;

射流基本段内,任意射流截面上的流量强度分布形状,均可看作以射流轴线为中心的椭圆族,椭圆边界上任意一点至截面几何中心

Figure BDA00026230616800001012
的距离为
Figure BDA00026230616800001013
Figure BDA00026230616800001014
可表示为:In the basic section of the jet, the flow intensity distribution shape on any jet section can be regarded as an ellipse family with the jet axis as the center, and any point on the ellipse boundary to the geometric center of the section.
Figure BDA00026230616800001012
The distance is
Figure BDA00026230616800001013
but
Figure BDA00026230616800001014
can be expressed as:

Figure BDA0002623061680000111
Figure BDA0002623061680000111

其中,

Figure BDA0002623061680000112
分别为z=zx截面上,流量喷射区域椭圆长半轴、短半轴的
Figure BDA0002623061680000113
Figure BDA0002623061680000114
in,
Figure BDA0002623061680000112
On the z=z x section, the major semi-axis and minor semi-axis of the ellipse in the flow jet area are respectively
Figure BDA0002623061680000113
and
Figure BDA0002623061680000114

则流量边界限定后的平面流量强度函数为:Then the plane flow intensity function defined by the flow boundary is:

Figure BDA0002623061680000115
Figure BDA0002623061680000115

其中,

Figure BDA0002623061680000116
是截面上任意一点在平面极坐标系下,经唯一性、非负性检验后,在有效喷射区域内的平面流量强度分布函数;r为截面上任意一点至截面几何中心的距离,其最大值rmax=3σ(θ);in,
Figure BDA0002623061680000116
is the plane flow intensity distribution function of any point on the section in the plane polar coordinate system, after the uniqueness and non-negativity test, in the effective injection area; r is the distance from any point on the section to the geometric center of the section, and its maximum value r max =3σ(θ);

(2.4)射流基本段内,距离喷口不同位置处的截面有效喷射区域的椭圆形状是相似的,且截面有效喷射区域宽度沿z轴正方向呈线性增长,即有:(2.4) In the basic section of the jet, the elliptical shapes of the effective injection area of the section at different positions from the nozzle are similar, and the width of the effective injection area of the section increases linearly along the positive direction of the z-axis, namely:

Figure BDA0002623061680000117
Figure BDA0002623061680000117

其中,c(θ)为截面有效喷射区域宽度沿z轴的变化率,与方位角θ有关;

Figure BDA0002623061680000118
是z=z0截面上,与x轴正方向成不同角度的直线上的流量强度分布方差,与σ(θ,z0)含义相同,即有
Figure BDA0002623061680000119
σz(θ)=σ(θ,z)。Among them, c(θ) is the rate of change of the effective jet area width of the section along the z-axis, which is related to the azimuth angle θ;
Figure BDA0002623061680000118
is the variance of the flow intensity distribution on the straight line at different angles to the positive direction of the x-axis on the z=z 0 section, which has the same meaning as σ(θ, z 0 ), that is, there is
Figure BDA0002623061680000119
σ z (θ)=σ(θ, z).

提取z=z0截面上,流量有效喷射区域的椭圆长半轴、短半轴上的流量强度分布方差σ(0,z0)、

Figure BDA00026230616800001110
以及方位角θ为0°时流量场外轮廓沿z轴正方向的斜率c(0),获得任意方位角θ上的流量有效喷射区域的变化率c(θ):Extract the flow intensity distribution variance σ(0,z 0 ) on the ellipse major semi-axis and minor semi-axis of the effective injection area of the flow on the z=z 0 section,
Figure BDA00026230616800001110
And the slope c(0) of the outer contour of the flow field along the positive direction of the z-axis when the azimuth angle θ is 0°, the change rate c(θ) of the effective injection area of the flow rate at any azimuth angle θ is obtained:

Figure BDA0002623061680000121
Figure BDA0002623061680000121

其中,c(0)、σ(0,z0)、

Figure BDA0002623061680000122
均与喷嘴结构、喷嘴入口的气液压力及其比值、液体的粘度、液体的密度和液体的表面张力有关。Among them, c(0), σ(0, z 0 ),
Figure BDA0002623061680000122
It is related to the nozzle structure, the gas-liquid pressure at the nozzle inlet and its ratio, the viscosity of the liquid, the density of the liquid and the surface tension of the liquid.

(2.5)根据射流中心流量强度沿z轴的衰减规律,获得射流中心轴上的流量强度函数,继而获得空间流量强度分布函数;射流中心流量强度沿z轴以双曲线形式减小,即有:(2.5) According to the attenuation law of the flow intensity at the center of the jet along the z-axis, the flow intensity function on the central axis of the jet is obtained, and then the spatial flow intensity distribution function is obtained; the flow intensity at the center of the jet decreases in a hyperbolic form along the z-axis, namely:

Figure BDA0002623061680000123
Figure BDA0002623061680000123

其中,k值越大,射流中心轴流量强度沿z轴的衰减速度越慢;k值越小,射流中心轴流量强度沿z轴的衰减速度越快;Among them, the larger the value of k, the slower the attenuation speed of the flow intensity along the z-axis of the jet center axis; the smaller the k value, the faster the attenuation speed of the flow intensity along the z-axis of the jet center axis;

Qz(0,θ)表示过射流中心轴,且与z轴垂直的截面上,方位角θ处的流量强度函数,写成Q(0,θ,z)的形式,简记hz或h(z),即Qz(0,θ)=Q(0,θ,z)=hz=h(z);则过射流中心轴,在z=z0截面上,方位角θ处的流量强度函数为

Figure BDA0002623061680000124
Q z (0, θ) represents the flow intensity function at the azimuth angle θ on the section that passes through the central axis of the jet and is perpendicular to the z-axis, written in the form of Q(0, θ, z), abbreviated as h z or h ( z), that is, Q z (0, θ) = Q (0, θ, z) = h z = h (z); then through the central axis of the jet, on the z = z 0 section, the flow intensity at the azimuth angle θ The function is
Figure BDA0002623061680000124

即有:That is:

Figure BDA0002623061680000125
Figure BDA0002623061680000125

结合(2.3)中

Figure BDA0002623061680000126
则获得空间流量强度分布函数为:In combination with (2.3)
Figure BDA0002623061680000126
Then the spatial flow intensity distribution function is obtained as:

Figure BDA0002623061680000127
Figure BDA0002623061680000127

其中,Q(r,θ,z)为流量场基本段内任意一点的空间流量强度分布函数。Among them, Q(r, θ, z) is the spatial flow intensity distribution function at any point in the basic segment of the flow field.

将上述空间流量强度分布函数应用于案例中,即采用日本明治A-100气动雾化喷头;设置该喷嘴的初始参数为:出口与受喷面距离为0.4m,喷嘴轴心线x、y、z轴同时旋转20°;喷头进气压力0.3MPa,液路压力0.2MPa;液体配方为2.0wt%海藻酸钠,5.0wt%尿素,2.0wt%碳酸氢钠以及91.0wt%水的混合液(常温下该混合液粘度620CP)进行喷雾流量场的控制;具体过程如下:The above spatial flow intensity distribution function is applied to the case, that is, the Japanese Meiji A-100 pneumatic atomizing nozzle is used; the initial parameters of the nozzle are set as follows: the distance between the outlet and the sprayed surface is 0.4m, the nozzle axis x, y, The z-axis rotates 20° at the same time; the nozzle inlet pressure is 0.3MPa, and the hydraulic pressure is 0.2MPa; the liquid formula is a mixture of 2.0wt% sodium alginate, 5.0wt% urea, 2.0wt% sodium bicarbonate and 91.0wt% water ( Under normal temperature, this mixed liquid viscosity 620CP) carries out the control of spray flow field; Concrete process is as follows:

(1)使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得z0、zn

Figure BDA0002623061680000131
其测量原理如图4(a)所示;使用50mm定焦镜头相机标定图像像素与实际尺寸之间的关系后,从所拍摄的流量场图像上计算获得σ(0,z0)和c(0),其测量原理如图4(b)所示;使用皮托管进行测定h(z0)和k,如图5所示,将喷头1竖直固定,在喷头下方放置一块能够上下滑动的孔板5,孔板上的开口位于其几何中心处,使之与滑块3固连,滑轨2上有刻度标识,能够准确地知道当前孔板与喷头出口之间的竖直距离。把皮托管4的接口插入孔板内孔中,让管口开口方向与z轴相反。在z0截面中心处测量其流量强度,所得值即为h(z0)。接着,将z0与zn之间分为5等份,并在每个等分点测量一次流量强度,把流量强度和射流轴向距离之间的关系在直角坐标系中绘制成离散的点,用双曲线函数对图像进行拟合,便能获得抗衰减系数k。(1) After calibrating the relationship between image pixels and actual size using a 50mm fixed-focus lens camera, calculate and obtain z 0 , z n and z 0 from the captured flow field image.
Figure BDA0002623061680000131
The measurement principle is shown in Figure 4(a); after using a 50mm fixed-focus lens camera to calibrate the relationship between image pixels and actual size, σ(0,z 0 ) and c( 0), and its measurement principle is shown in Figure 4(b); use a pitot tube to measure h(z 0 ) and k, as shown in Figure 5, fix the nozzle 1 vertically, and place a piece that can slide up and down under the nozzle Orifice plate 5, the opening on the orifice plate is located at its geometric center, so that it is fixedly connected with the slider 3, and there is a scale mark on the slide rail 2, which can accurately know the current vertical distance between the orifice plate and the nozzle outlet. Insert the port of the pitot tube 4 into the inner hole of the orifice plate so that the opening direction of the orifice is opposite to the z-axis. The flow intensity is measured at the center of the z 0 section, and the resulting value is h(z 0 ). Next, divide z 0 and z n into 5 equal parts, and measure the flow intensity at each aliquot point, and draw the relationship between the flow intensity and the axial distance of the jet as discrete points in the Cartesian coordinate system , and the image is fitted with a hyperbolic function to obtain the anti-attenuation coefficient k.

具体参数为:The specific parameters are:

z0=0.15m,为射流基本段的起始处至喷口的距离;z 0 =0.15m, which is the distance from the start of the basic section of the jet to the nozzle;

zn=0.4m,为射流基本段的终止处至喷口的距离;z n = 0.4m, which is the distance from the end of the basic section of the jet to the nozzle;

z=z0截面上,流量有效喷射区域内,椭圆长半轴3σ(0,z0)=0.12m;On the z=z 0 section, in the effective injection area of the flow, the major semi-axis of the ellipse is 3σ(0, z 0 )=0.12m;

z=z0截面上,流量有效喷射区域内,椭圆短半轴

Figure BDA0002623061680000132
On the z=z 0 section, in the effective injection area of the flow, the short semi-axis of the ellipse is
Figure BDA0002623061680000132

方位角θ为0°处,流量场外轮廓沿z轴正方向的斜率c(0)=0.3;When the azimuth angle θ is 0°, the slope of the outer contour of the flow field along the positive direction of the z-axis is c(0)=0.3;

z=z0截面上,过截面几何中心Oz0处的流量强度值h(z0)=100L/(s*m2);On the z=z 0 section, the flow intensity value at the geometric center O z0 of the section h(z 0 )=100L/(s*m 2 );

射流中心轴流量强度沿z轴的抗衰减系数k=1;The anti-attenuation coefficient k=1 of the flow intensity along the z-axis of the central axis of the jet;

进一步确定受喷面上的初始流量场分布如图6所示;Further determine the initial flow field distribution on the sprayed surface as shown in Figure 6;

且,当调节上述参数后,对应的受喷面上的流量场分布发生变化,具体如图7所示,其中,(a)为仅改变长、短半轴的比例,即3σ(0,z0)=0.15m,

Figure BDA0002623061680000133
时对应的受喷面上的流量场分布图,(b)为仅改变外轮廓初始斜率,即c(0)=0.5时对应的受喷面上的流量场分布图,(c)为仅改变中心轴流强抗衰减系数,即k=0.5时对应的受喷面上的流量场分布图,(d)为仅改变中心轴初始流强度,即h(z0)=85L/(s*m2)时对应的受喷面上的流量场分布图。Moreover, when the above parameters are adjusted, the flow field distribution on the corresponding sprayed surface changes, as shown in Figure 7, where (a) only changes the ratio of the long and short semi-axes, that is, 3σ(0,z 0 )=0.15m,
Figure BDA0002623061680000133
The flow field distribution on the spray receiving surface corresponding to , (b) only changes the initial slope of the outer contour, that is, the flow field distribution on the spray receiving surface corresponding to c(0)=0.5, (c) only changes The anti-attenuation coefficient of the central axial flow intensity, that is, the flow field distribution on the sprayed surface corresponding to k=0.5, (d) only changes the initial flow intensity of the central axial flow, that is, h(z 0 )=85L/(s*m 2 ), the flow field distribution map on the corresponding spray surface.

(2)比较空间流量强度分布与期望的流量强度的差异:(2) Compare the difference between the spatial flow intensity distribution and the expected flow intensity:

在射流基本段内,在z=zx截面上,将流量有效喷射区域划分为n个小方体;喷涂对象为汽车或织物时,喷涂要求很高,n取值大于100;喷涂对象为建筑物时,n取值50~100;喷涂对象为机械装置机架时,喷涂要求一般,n取值10~50;计算所有小方体中心位置处的流量强度大小Qc(r,θ,z),其组成的集合记作Qc,即:Qc={Qc(r11,z1),Qc(r22,z2),...,Qc(rnn,zn)};设所有小方体中心位置处的期望流量强度大小为Qt(r,θ,z),其组成的集合记作Qt,即:Qt={Qt(r11,z1),Qt(r22,z2),...,Qt(rnn,zn)};In the basic section of the jet, on the z=z x section, the effective jetting area of the flow is divided into n small cubes; when the spraying object is a car or fabric, the spraying requirement is very high, and the value of n is greater than 100; the spraying object is a building When the spraying object is a mechanical device frame, the spraying requirements are general, and the value of n is 10-50; calculate the flow intensity Q c (r, θ, z at the center of all small cubes) ), the set composed of it is denoted as Q c , namely: Q c ={Q c (r 11 ,z 1 ),Q c (r 22 ,z 2 ),...,Q c ( r n , θ n , z n )}; set the expected flow intensity at the center of all cubes to be Q t (r, θ, z), and the set composed of them is denoted as Q t , namely: Q t = { Q t (r 11 ,z 1 ),Q t ( r 22 ,z 2 ),...,Q t (rn ,θ n ,z n )};

若流量强度Qc与Qt满足:If the flow intensity Q c and Q t satisfy:

Figure BDA0002623061680000141
n为小方体数量;
Figure BDA0002623061680000141
n is the number of small cubes;

则,空间流量强度分布与期望的流量强度分布差异不满足要求;Then, the difference between the spatial flow intensity distribution and the expected flow intensity distribution does not meet the requirements;

(3)需对空间流量强度分布进行调整:(3) The spatial flow intensity distribution needs to be adjusted:

(3.1)更换喷嘴,具体为:(3.1) Replace the nozzle, specifically:

(3.1.1)当期望流量场为圆形时,选择圆形喷嘴;当期望流量场为椭圆形时,选择扇形喷嘴;(3.1.1) When the expected flow field is circular, select a circular nozzle; when the expected flow field is elliptical, select a fan nozzle;

(3.1.2)对圆形喷嘴或者扇形喷嘴进行调整,可以事先用表格记录下一系列不同出口形状的喷嘴流场长、短半轴的比值,根据期望流量场长、短半轴比值,查询对应的喷嘴型号,直至射流基本段内,在z=zx截面上,流量有效喷射区域内,空间流量强度分布的流量场长、短半轴的比例为

Figure BDA0002623061680000142
与期望流量场长、短半轴的比例为
Figure BDA0002623061680000143
满足:(3.1.2) To adjust the circular nozzle or fan-shaped nozzle, you can use a table to record the ratio of the long and short semi-axis of the nozzle flow field of a series of different outlet shapes in advance. Corresponding nozzle model, up to the basic section of the jet, on the z = z x section, in the effective injection area of the flow, the ratio of the long and short semi-axes of the flow field of the spatial flow intensity distribution is:
Figure BDA0002623061680000142
The ratio of the long and short semi-axes to the expected flow field is
Figure BDA0002623061680000143
Satisfy:

Figure BDA0002623061680000144
Figure BDA0002623061680000144

其中,ac表示空间流量强度分布的流量场长半轴,bc表示空间流量强度分布的流量场短半轴,at表示期望流量场的长半轴,bt表示期望流量场的短半轴;Among them, a c represents the semi-major axis of the flow field of the spatial flow intensity distribution, b c represents the semi-short axis of the flow field of the spatial flow intensity distribution, a t represents the semi-major axis of the expected flow field, and b t represents the semi-axis of the expected flow field. axis;

调整喷嘴满足上述要求后,可以进行一次空间流量强度分布函数与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the nozzle to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution function and the expected flow intensity can be carried out. If the difference between the two requirements is met, no further adjustment is necessary, that is, the control of the fan-shaped spray flow field is completed; If satisfied, continue to adjust:

(3.2)旋转流量场绕x、y、z轴的转动角度,即绕旋转轴调节的顺序依次为z→y→x,直至射流基本段内,在z=zx截面上,流量有效喷射区域内,空间流量强度分布的流量场长、短半轴分别与期望流量场长、短半轴平行;(3.2) The rotation angle of the rotating flow field around the x, y, and z axes, that is, the order of adjustment around the rotating axis is z→y→x until the basic section of the jet, on the z=z x section, the effective flow area of the jet The long and short semi-axes of the flow field of the spatial flow intensity distribution are respectively parallel to the long and short semi-axes of the expected flow field;

旋转喷嘴绕x、y、z轴的转动角度的计算方式为:The rotation angle of the rotating nozzle around the x, y, and z axes is calculated as:

(3.2.1)设期望流量场的空间位置可由3×3矩阵B表示,且与喷嘴局部坐标轴xi、yi、zi平行,且大小相等、方向相同,即

Figure BDA0002623061680000145
(3.2.1) It is assumed that the spatial position of the desired flow field can be represented by a 3×3 matrix B, which is parallel to the nozzle local coordinate axes x i , yi , and zi , and has the same size and the same direction, that is,
Figure BDA0002623061680000145

设空间流量强度分布的流量场的空间位置为

Figure BDA0002623061680000151
则A-1=AT;Let the spatial position of the flow field of the spatial flow intensity distribution be
Figure BDA0002623061680000151
Then A -1 =A T ;

(3.2.2)设旋转矩阵R,使B=AR,则R=A-1B;(3.2.2) Set the rotation matrix R, so that B=AR, then R=A -1 B;

(3.2.3)根据A-1=AT,得R=A-1B=ATB,则:(3.2.3) According to A -1 =A T , R = A -1 B = A T B, then:

Figure BDA0002623061680000152
Figure BDA0002623061680000152

其中,空间位置A可通过喷头上装有姿态传感器获得,空间位置B由期望位置给出;Among them, the spatial position A can be obtained by the attitude sensor installed on the nozzle, and the spatial position B is given by the desired position;

(3.2.4)设定绕旋转轴调节的顺序依次为z→y→x,所对应的调节角度大小为γ、β、α;则旋转矩阵R为:(3.2.4) Set the order of adjustment around the rotation axis as z→y→x, and the corresponding adjustment angles are γ, β, α; then the rotation matrix R is:

Figure BDA0002623061680000153
Figure BDA0002623061680000153

其中,Rz-y-x为采用右手坐标系,依次绕z、y、x轴旋转后形成的空间旋转矩阵;Rotz、Rot y、Rot x分别为绕z、y、x轴旋转γ、β、α后形成的基础旋转矩阵;Among them, R zyx is the space rotation matrix formed by rotating around the z, y, and x axes in turn using a right-handed coordinate system; Rotz, Rot y, and Rot x are formed by rotating γ, β, and α around the z, y, and x axes, respectively. The base rotation matrix of ;

(3.2.5)将ATB与矩阵R联立,解出γ、β、α,即将喷嘴依次绕z轴旋转γ、绕y轴旋转β、绕x轴旋转α,便能将喷嘴从空间位置A调整至空间位置B;(3.2.5) Simultaneously combine A T B and matrix R to solve γ, β, α, that is, rotate the nozzle around the z-axis by γ, around the y-axis by β, and rotate around the x-axis in turn, then the nozzle can be removed from the space Position A is adjusted to spatial position B;

当调整喷嘴绕x、y、z轴的转动角度满足上述要求后,可以进行一次空间流量强度分布与期望的流量强度的差异的比较,若满足二者差异要求,则不必进行进一步地调整,即完成扇形喷雾流量场的控制;若不满足则继续调整:After adjusting the rotation angles of the nozzles around the x, y, and z axes to meet the above requirements, a comparison of the difference between the spatial flow intensity distribution and the expected flow intensity can be performed. Complete the control of the fan-shaped spray flow field; if it is not satisfied, continue to adjust:

(3.3)增大或者减小喷嘴入口的气液压力和流量:(3.3) Increase or decrease the gas-liquid pressure and flow at the nozzle inlet:

当Qc-Qt<1×10-3时,则同时增大喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc增大,直至空间流量强度分布与期望的流量强度分布差异满足要求;When Q c -Q t <1×10 -3 , the gas-liquid pressure and flow rate at the nozzle inlet are increased at the same time, then in the basic section of the jet flow, the flow intensity set at the center of each small cube in the effective flow jet area Q c increases until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements;

当Qc-Qt≥1×10-3时,则同时减小喷嘴入口的气液压力和流量,则射流基本段内,流量有效喷射区的每个小方体中心位置处的流量强度集合Qc减小,直至空间流量强度分布与期望的流量强度分布差异满足要求;When Q c -Q t ≥ 1×10 -3 , the gas-liquid pressure and flow rate at the nozzle inlet are reduced at the same time, and the flow intensity set at the center of each small cube in the effective flow jet area in the basic section of the jet flow Q c decreases until the difference between the spatial flow intensity distribution and the expected flow intensity distribution meets the requirements;

满足要求是指流量强度Qc与QtSatisfying the requirements refers to the flow intensity Q c and Q t :

Figure BDA0002623061680000161
n为小方体数量;
Figure BDA0002623061680000161
n is the number of small cubes;

即完成该扇形喷雾流量场的控制。That is, the control of the fan-shaped spray flow field is completed.

Claims (6)

1. A control method of a fan-shaped spray flow field is characterized by comprising the following steps:
(1) initially setting the nozzle under gas-liquid pressure and flow, and setting the parameters of a flow field when the nozzle sprays liquid as follows:
z0the distance from the beginning of the jet basic section to the nozzle;
znthe distance from the termination of the jet basic section to the jet orifice;
z=z0on the cross section, in the effective jet area of the flow, the ellipse major semiaxis is 3 sigma (0, z)0);
z=z0On the cross section, in the effective flow injection area, the elliptical short semi-axis
Figure FDA0002956686270000011
c (0), the azimuth angle theta is 0 degree, and the slope of the outline of the flow field along the positive direction of the z axis;
z=z0on the cross section, passing through the center O of the cross sectionz0Flow intensity value h (z) of0);
k, the anti-attenuation coefficient of the flux intensity of the central axis of the jet along the z-axis;
(2) calculating the spray flow field distribution: in the jet fundamental section, the spatial flow intensity distribution function is as follows:
Figure FDA0002956686270000012
wherein Q (r, theta, z) is a spatial flow intensity distribution function of any point in the basic segment of the flow field; r is the distance from any point on the section to the geometric center of the section;
(3) comparing the difference of the spatial flow intensity distribution with the expected flow intensity:
in the jet basic section, dividing the effective flow injection area into n small cubes; calculating the flow intensity Q of the center positions of all the cubesc(r, θ, z), the set of which is denoted QcNamely: qc={Qc(r11,z1),Qc(r22,z2),...,Qc(rnn,zn) }; let the expected flow intensity at the center of all the cubes be Qt(r, θ, z), the set of which is denoted QtNamely: qt={Qt(r11,z1),Qt(r22,z2),...,Qt(rnn,zn)};
If the flow intensity QcAnd QtSatisfies the following conditions:
Figure FDA0002956686270000013
n is the number of small cubes;
then the control of the fan-shaped spray flow field is finished; otherwise, adjusting the spatial flow intensity distribution until the control of the fan-shaped spray flow field is finished;
the adjusting the spatial flow intensity distribution refers to:
(1) the nozzle replacement specifically comprises:
(1.1) when the expected flow field is circular, selecting a circular nozzle; when the desired flow field is elliptical, selecting a fan nozzle;
(1.2) adjusting the circular nozzle or the fan-shaped nozzle until the jet flow is in the basic section, wherein z is equal to zxOn the cross section, in the effective flow jet area, the ratio of the length of the flow field and the short half shaft of the space flow intensity distribution is
Figure FDA0002956686270000021
The ratio of the desired flow field length to the half-axis of the desired flow field length is
Figure FDA0002956686270000022
Satisfies the following conditions:
Figure FDA0002956686270000023
wherein, acFlow field length semiaxis, b, representing spatial flow intensity distributioncFlow field minor semiaxis, a, representing spatial flow intensity distributiontThe longer half-axis representing the desired flow field, btA minor semi-axis representing the desired flow field;
(2) rotating angles of the rotating nozzle around x, y and z axes, namely the sequence of regulation around the rotating shaft is z → y → x in sequence, until the flow field of space flow intensity distribution is the same as the direction of the expected flow field in the effective flow injection area in the jet flow basic section;
(3) and increasing or decreasing the gas-liquid pressure and the flow rate of the nozzle inlet until the difference between the space flow rate intensity distribution and the expected flow rate intensity distribution meets the requirement.
2. The method as claimed in claim 1, wherein the rotation angle of the rotating nozzle around the x, y and z axes is calculated as follows:
(1) the spatial position of the desired flow field may be represented by a 3 x 3 matrix B, and associated with the local axis x of the nozzlei、yi、ziParallel, and of equal size and in the same direction, i.e.
Figure FDA0002956686270000024
The spatial position of the flow field with the spatial flow intensity distribution is
Figure FDA0002956686270000025
Then A is-1=AT
(2) Let the rotation matrix R, let B equal AR, then R equal A-1B;
(3) According to A-1=ATR is A-1B=ATB, then:
Figure FDA0002956686270000026
the spatial position A can be obtained by installing an attitude sensor on the spray head, and the spatial position B is given by an expected position;
(4) setting the corresponding adjusting angles as gamma, beta and alpha according to the sequence of adjusting around the rotating shaft as z → y → x; the rotation matrix R is then:
Figure FDA0002956686270000031
wherein R isz-y-xA space rotation matrix is formed by sequentially rotating around the axes z, y and x by adopting a right-hand coordinate system; rot z, Rot y and Rotx are basic rotation matrixes formed after rotating gamma, beta and alpha around z, y and x axes respectively;
(5) a is to beTB is associated with the matrix R to solve for γ, β, α, i.e. the nozzle can be adjusted from the spatial position a to the spatial position B by rotating the nozzle in sequence γ around the z-axis, β around the y-axis, and α around the x-axis.
3. The method of claim 1, wherein z is the number of steps of the method0、zn、σ(0,z0)、
Figure FDA0002956686270000032
And c (0) calibrating the relation between the image pixels and the actual size by using a 50mm fixed-focus lens camera, and calculating and obtaining the image from the shot flow field image.
4. The method of claim 1, wherein h (z) is the control of the fan spray flow field0) And k was measured using a pitot tube.
5. The method for controlling the fan-shaped spray flow field according to claim 1, wherein the specific process of calculating the distribution of the spray flow field comprises:
(2.1) establishing a plane polar coordinate system to obtain a plane flow intensity function;
randomly intercepting a jet flow section vertical to the axis of the jet flow beam at the jet flow basic section to obtain a plane flow intensity function in any direction in the jet flow section and a function formula of the plane flow intensity function in a plane polar coordinate system; wherein the geometric center of the cross section is OzxThe distance from the geometric center of the cross section to the nozzle is zxAnd z is0≤zx≤zn
Geometric center of cross section OzxThe angle between any straight line and the positive direction of the x axis, namely the azimuth angle of the straight line is theta (theta belongs to 0 and pi)]) (ii) a On this straight line, the jet flow intensity distribution conforms to the normal distribution law, and the flow intensity function is:
Figure FDA0002956686270000033
wherein e is Euler number, and the value is about 2.71828; Γ is the magnification of the flow intensity function; mu is the mathematical expectation in probability statistics, with the mathematical meaning of f (mu) ═ f (m)]max(ii) a Sigma is the variance of the flow intensity, and the value is taken from the distance z from the center of the section to the nozzlexAnd the azimuth angle theta are related and recorded as
Figure FDA0002956686270000034
m, theta are parameters, and the following relation exists between coordinate variables x and y in the jet section:
Figure FDA0002956686270000041
Figure FDA0002956686270000042
by using the relationship between the parameter variable and the coordinate variable, the flow intensity function is rewritten into a form under a plane polar coordinate system, and then the plane flow intensity function is:
Figure FDA0002956686270000043
(2.2) correcting the plane flow intensity function after uniqueness test and nonnegativity test;
in a plane polar coordinate system, in order to ensure that the flow intensity value of each point in the jet basic segment has uniqueness and nonnegativity, the plane flow intensity function needs to be corrected as follows:
Figure FDA0002956686270000044
wherein,
Figure FDA0002956686270000045
the method is characterized in that a plane flow intensity function is corrected by uniqueness and nonnegativity test of any point on a section under a plane polar coordinate system;
Figure FDA0002956686270000046
is the geometric center of the cross section
Figure FDA0002956686270000047
A flow intensity value of (d);
Figure FDA0002956686270000048
is that
Figure FDA0002956686270000049
Minimum value in the variable value range of the variable satisfies
Figure FDA00029566862700000410
(2.3) determining the section boundary of the jet flow by adopting a 3 sigma rule, and perfecting a plane flow intensity function;
in the jet basic section, the flow intensity distribution shape on any jet section can be regarded as an ellipsoid with the jet axis as the center, and any point on the boundary of the ellipse to the geometric center of the section
Figure FDA00029566862700000411
A distance of
Figure FDA00029566862700000412
Then
Figure FDA00029566862700000413
Can be expressed as:
Figure FDA00029566862700000414
wherein,
Figure FDA00029566862700000415
each is z ═ zxWith major and minor semiaxes of the ellipse in the cross-section of the flow injection zone
Figure FDA00029566862700000416
And is
Figure FDA0002956686270000051
The planar flow intensity function after the flow boundary definition is:
Figure FDA0002956686270000052
wherein,
Figure FDA0002956686270000053
the method is characterized in that a plane flow intensity distribution function in an effective injection area is obtained by examining uniqueness and nonnegativity of any point on a section in a plane polar coordinate system; r is the distance from any point on the section to the geometric center of the section, and the maximum value rmax=3σ(θ);
(2.4) in the jet basic section, the elliptical shapes of the effective injection areas of the cross sections at different positions from the nozzle are similar, and the width of the effective injection areas of the cross sections linearly increases along the positive direction of the z axis, namely:
Figure FDA0002956686270000054
wherein c (theta) is the change rate of the width of the cross-section effective injection area along the z-axis and is related to the azimuth angle theta;
Figure FDA0002956686270000055
is z ═ z0Variance of flow intensity distribution on straight lines at different angles from the positive direction of the x-axis in cross section, and σ (θ, z)0) Have the same meaning, i.e. have
Figure FDA0002956686270000056
σz(θ)=σ(θ,z);
Extracting z ═ z0In the cross section, the variance σ (0, z) of the flow intensity distribution in the major and minor semiaxes of the ellipse of the effective flow ejection region0)、
Figure FDA0002956686270000057
And when the azimuth angle theta is 0 degrees, the slope c (0) of the flow field outer contour along the positive direction of the z axis is obtained, and the change rate c (theta) of the effective flow injection area on any azimuth angle theta is obtained:
Figure FDA0002956686270000058
wherein c (0), σ (0, z)0)、
Figure FDA0002956686270000059
All related to the structure of the nozzle, the gas-liquid pressure and the ratio of the gas-liquid pressure at the inlet of the nozzle, the viscosity of the liquid, the density of the liquid and the surface tension of the liquid;
(2.5) obtaining a flow intensity function on the central axis of the jet flow according to the attenuation rule of the central flow intensity of the jet flow along the z axis, and further obtaining a spatial flow intensity distribution function; the jet center flow intensity decreases in a hyperbolic curve along the z-axis, namely:
Figure FDA0002956686270000061
wherein, the larger the k value is, the slower the decay speed of the flux intensity of the central axis of the jet along the z axis is; the smaller the k value is, the faster the decay speed of the flux intensity of the central axis of the jet along the z axis is;
Qz(0, theta) represents the intensity function of the flow at the azimuth angle theta on a section perpendicular to the z-axis and passing through the central axis of the jet, written in the form of Q (0, theta, z), abbreviated as hzOr h (z), i.e. Qz(0,θ)=Q(0,θ,z)=hzH (z); then passing through the central axis of the jet, where z is z0On a cross section, the flow intensity function at the azimuth angle theta is
Figure FDA0002956686270000062
Namely, the method comprises the following steps:
Figure FDA0002956686270000063
in combination with (2.3)
Figure FDA0002956686270000064
The spatial flux intensity distribution function is:
Figure FDA0002956686270000065
6. the method as claimed in claim 1, wherein the reduction of the gas-liquid pressure and flow rate at the nozzle inlet is defined as Qc-Qt≥1×10-3When the jet flow basic section is adopted, the gas-liquid pressure and the flow of the nozzle inlet are reduced at the same time, and then the flow intensity set Q at the central position of each small square body of the effective flow injection area in the jet flow basic section is obtainedcDecrease; the increase of the gas-liquid pressure and the flow rate at the inlet of the nozzle refers to Qc-Qt<1×10-3When the gas-liquid pressure and the flow of the nozzle inlet are simultaneously increased, the flow intensity set Q at the central position of each small cube of the effective flow injection area in the basic jet flow section is obtainedcAnd is increased.
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