CN111843790A - Automatic conveying and cutting device for permanent magnetic ferrite square magnetic core - Google Patents
Automatic conveying and cutting device for permanent magnetic ferrite square magnetic core Download PDFInfo
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- CN111843790A CN111843790A CN202010731591.5A CN202010731591A CN111843790A CN 111843790 A CN111843790 A CN 111843790A CN 202010731591 A CN202010731591 A CN 202010731591A CN 111843790 A CN111843790 A CN 111843790A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 105
- 229910000859 α-Fe Inorganic materials 0.000 title claims abstract description 27
- 230000001360 synchronised effect Effects 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims description 50
- 238000003825 pressing Methods 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 6
- 239000011162 core material Substances 0.000 description 85
- 230000002093 peripheral effect Effects 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 241000220317 Rosa Species 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides an automatic conveying and cutting device for a permanent magnetic ferrite square magnetic core, which aims to overcome the technical problems that the blanking time is longer, the blanking process needs to be carried out, the starting and stopping of a workbench and a main shaft are frequent, the positioning precision of manual clamping is not high, and the product processing quality is difficult to effectively ensure in the prior art, and comprises a frame, wherein a feeding synchronous belt, a feeding conveying press belt and a magnetic core cutting piece are arranged on the frame, the feeding synchronous belt comprises a feeding end and a blanking end, the feeding conveying press belt is positioned above the feeding synchronous belt, a conveying gap for the magnetic core to pass through is arranged between the feeding conveying press belt and the feeding synchronous belt, the magnetic core cutting piece is positioned on one side of the feeding conveying press belt, which is far away from the feeding end, along the length direction of the feeding synchronous belt, a press belt lifting adjusting piece for adjusting the height of the feeding conveying press belt is arranged on the frame, the frame is provided with a driving piece for driving the feeding synchronous belt to run.
Description
Technical Field
The invention relates to the technical field of permanent magnetic ferrite processing, in particular to an automatic conveying and cutting device for a square magnetic core of a permanent magnetic ferrite.
Background
The cutting process of the permanent magnetic ferrite square magnetic core is to cut a large square product into small-size products on an excircle multi-cutter cutting machine, and the requirement on cutting precision is high. The processing cost is an important component of the processing cost of the cut product, and the labor cost in the processing cost is high, so that it is necessary to research how to improve the efficiency of the cutting processing of the product so as to reduce the processing cost.
Chinese patent with application number CN201921705075.4 discloses a cutting device is used in processing of E type magnetic core, which comprises a protective housing, power device is installed to the inboard of protective housing, cutting device is installed to one side of power device, the cooling tube is installed to one side of cutting device, the bench vice is installed to cutting device's lower extreme, the pneumatic cylinder is installed to the lower extreme of bench vice, mobile device is installed to the lower extreme of pneumatic cylinder, the collecting vat is all installed to mobile device's both sides, the conveyer pipe is installed to the lower extreme of collecting vat, the rose box is installed to one side of conveyer pipe, the filter is installed to the inboard of rose box, centrifugal water pump is installed to one side of rose box, centrifugal water pump's externally mounted surface has the base, the collecting box is installed to the lower extreme of base, the resistance wire is.
The device can adjust the cutting height through the lifting of the hydraulic cylinder, is suitable for processing parts with different sizes, and can dehumidify powder generated during cutting through the matching of the mounting collecting box and the resistance wire, so that the powder is dried and is convenient to take and use; the cutting device is characterized in that the outer circle multi-cutter cutting machine is used, the working table surface is provided with a mechanical oil hydraulic sliding table, the feeding and discharging positions are fixed, the left side of the right side can be only used for feeding, the machine is required to be stopped every time when feeding and discharging are carried out, the time of non-cutting work accounts for 1/3 of the cutting work time, and the cutting efficiency is seriously influenced. At present, a pure mechanical sliding table is used in the market, but the precision of the sliding table of the equipment is poor, the requirements of dimensional tolerance, roughness, crevasses and the like of high-performance square magnetic core product cutting cannot be basically met, and the sliding table of the equipment cannot be applied to high-performance product cutting.
Chinese patent that publication number is CN209699195U discloses a conveyer belt cutting machine, the on-line screen storage device comprises a base, the base is connected with the mount pad through elevating gear, upward set up the open slot in the mount pad, the opening has all been seted up to the downside on the open slot, fixedly connected with pinion rack in the open slot, upward the mount pad is connected with the gear through actuating mechanism, the gear is connected with the pinion rack meshing, rotate on the gear and be connected with the dwang, the spacing mounting bracket of one side fixedly connected with of gear is kept away from to the dwang, spacing mounting bracket is connected with the cutting circular knife piece through second driving motor, the standing groove has been seted up in the base, be equipped with transport mechanism in the standing groove, symmetry fixedly connected with slide bar on the base, the symmetry is equipped with clamping.
The conveyer belt cutting machine is widely applied to occasions with short conveying distance and small conveying amount in the industries of cement, coking, metallurgy, chemical engineering, steel and the like, is stable in working state, and cannot generate cutting deviation. But the device cannot realize cutting in the permanent magnetic ferrite.
Disclosure of Invention
In order to overcome the technical problems that feeding and blanking time is long, feeding and blanking are needed in the magnetic core cutting process, the return of a workbench and frequent start and stop of a main shaft are needed in cutting process, the processing time is long, the positioning precision of manual clamping is not high, and the processing quality of products is difficult to effectively guarantee in the prior art, the automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core is provided, can achieve continuous cutting processing of the magnetic core, cut broken edges and large impurities are difficult to enter a working area, the verticality of cut products is good and high in consistency, in addition, frequent start and stop of equipment are not needed in the processing process, and the good use durability of the equipment is guaranteed while the processing efficiency is improved.
In order to achieve the above object, the present invention adopts the following technical solutions.
The utility model provides a permanent magnetic ferrite square magnetic core automatic conveyor cutting device, which comprises a frame, be equipped with the material loading hold-in range in the frame, the material loading is carried and is pressed area and magnetic core cutting member, the material loading hold-in range includes material loading end and unloading end, the material loading is carried to press and is pressed the area and be located material loading hold-in range top, the material loading is carried to press and is equipped with the transport clearance that supplies the magnetic core to pass between pressing area and the material loading hold-in range, magnetic core cutting member is located the material loading along the length direction of material loading hold-in range and carries the one side of pressing the area and keeping away from the material loading end, be equipped with the area lift adjustment spare of pressing height of adjusting material loading and carrying in the frame, be equipped.
When the traditional magnetic core cutting machine is used for processing operation, the material loading and unloading time occupies a large proportion in the whole processing process, each cutting action needs material loading and unloading, the return of a workbench and the start and stop of a main shaft, the cutting action cannot be continuously carried out, and the processing time is long; in addition, the existing magnetic core cutting processing usually adopts a manual feeding and discharging mode, the positioning difficulty of the magnetic core is high in the clamping process, high-precision positioning is usually difficult to realize manually, and the probability that the size of the cut magnetic core does not meet the preset precision requirement is high; furthermore, the cutting machine capable of partially realizing automatic cutting of the magnetic core cannot realize uninterrupted feeding of the magnetic core, and edge breakage materials and large-volume impurities in cutting processing easily enter into adjacent magnetic core gaps, so that the cutting perpendicularity and consistency of subsequent magnetic cores are influenced. The invention provides an automatic conveying and cutting device for a permanent magnetic ferrite square magnetic core, which can realize automatic cutting and processing of the magnetic core, and particularly, a feeding end of a feeding synchronous belt is connected with a feeding mechanism, after the magnetic core is fed onto the feeding synchronous belt, the magnetic core is conveyed by the feeding synchronous belt and passes through a feeding conveying press belt, the feeding conveying press belt and the feeding synchronous belt are matched to polymerize dispersed magnetic cores, so that a plurality of magnetic cores are continuously and tightly arranged, when the magnetic cores leave the feeding conveying press belt, the originally dispersed magnetic cores are continuously distributed in a belt shape, the end faces of two adjacent magnetic cores are attached, the magnetic cores are pushed by the feeding synchronous belt to move to a magnetic core cutting part for cutting and processing, and the cut magnetic cores are pushed by the feeding synchronous belt to complete blanking. According to the automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core, continuous cutting and processing of the magnetic core can be achieved, cut broken edge materials and large impurities are difficult to enter a working area, the verticality of a cut product is good, the consistency is high, frequent starting and stopping of equipment are not needed in the processing process, and the equipment is guaranteed to have good use durability while the processing efficiency is improved; in addition, be equipped with bistrique lift adjustment spare in the frame and press area lift adjustment spare, to the magnetic core of unidimensional, adjust the height that magnetic core cutting spare and material loading carried the area to press respectively through bistrique lift adjustment spare and press area lift adjustment spare, can realize the cutting process of adaptability, automatic cutting device's application scope is extremely wide.
Preferably, a single-station computer plate communicated with the blanking end is arranged on the rack, the single-station computer plate is arranged along the length direction of the feeding synchronous belt, the blanking end is positioned between the feeding conveying press belt and the magnetic core cutting piece, a first backrest and a second backrest which are arranged at intervals along the width direction of the feeding synchronous belt are arranged on the feeding synchronous belt, and the first backrest and the second backrest are both in lap joint with the single-station computer plate. The friction coefficient of the single-station machine plate is different from that of the feeding synchronous belt, and no power source is arranged on the single-station machine plate, the discharging end of the feeding synchronous belt is positioned between the feeding conveying belt and the magnetic core cutting piece, when a magnetic core which is not attached to a rear magnetic core moves onto the single-station machine plate from the feeding synchronous belt, due to no external force drive, the magnetic core is in a static state on the single-station machine plate, and only when a subsequent magnetic core is in contact and attachment with the magnetic core, and the formed magnetic core belt continuously extends onto the feeding synchronous belt, the magnetic core can be pushed to continuously advance.
Preferably, the first backer and the second backer have a height difference with the feeding synchronous belt, a limit gap consistent with the width of the magnetic core is arranged between the first backer and the second backer, a prepressing plate for assisting the magnetic core in limiting is arranged on the rack, the prepressing plate is positioned on one side of the magnetic core cutting member away from the feeding conveying press belt, and the prepressing plate is positioned above the feeding synchronous belt. Spacing clearance between first backer and the second backer is used for through the magnetic core, but the width in spacing clearance of distance synchronization regulation through adjusting first backer and second backer, can realize on the one hand the protection that falls of preventing of magnetic core, and on the other hand passes through the position adjustment of magnetic core cutting member on spacing clearance, can realize the processing of cutting apart of the different positions of magnetic core, need not manual location in the course of working, and the cutting process precision is effectively ensured.
Preferably, the feeding and conveying press belt comprises an upper press belt supporting plate, an upper press belt, an inner driven wheel set, an outer driven wheel and a press belt motor, wherein the inner driven wheel set comprises an upper driven wheel and two lower driven wheels which are arranged in a triangular mode, the upper press belt is sleeved on the peripheral surface of the inner driven wheel set, the outer driven wheel is located on one side, close to the magnetic core cutting piece, of the upper driven wheel, the peripheral surface of the outer driven wheel is tightly attached to the upper press belt, and a rotating shaft of the upper driven wheel is connected with an output shaft of the press belt motor. The two lower driven wheels are connected with the upper driven wheel through an upper pressing belt, the upper driven wheel is a movable wheel, the two lower driven wheels are respectively a first fixed wheel and a second fixed wheel, the movable wheel is positioned on one side, away from the feeding synchronous belt, of the first fixed wheel and the second fixed wheel, when the movable wheel is close to the feeding synchronous belt, the tightening degree of the upper pressing belt in transmission connection with the first fixed wheel, the second fixed wheel and the movable wheel is reduced, and the first fixed wheel and the second fixed wheel are fixed without displacement, so that the tightening degree of the conveying belt by a transverse pushing member is reduced; when the movable wheel is far away from the feeding synchronous belt, the tightening degree of the upper pressing belt which is in transmission connection with the first fixed wheel, the second fixed wheel and the movable wheel rises, and the first fixed wheel and the second fixed wheel are fixed and do not shift, so that the pressing degree of the transverse pushing component to the conveying belt is improved. When the thickness of the permanent magnetic ferrite is smaller, the friction resistance required for realizing the close arrangement of the permanent magnetic ferrite is smaller, and at the moment, the movable wheel can be adjusted to be close to the feeding synchronous belt so as to reduce the compression degree; when the thickness of permanent magnetic ferrite is great, the friction resistance required for realizing the close arrangement of the permanent magnetic ferrite is great, and at the moment, the adjustable movable wheel is close to the feeding synchronous belt so as to improve the compression degree.
Preferably, a first slide rail arranged in the vertical direction is arranged on the rack, a motor fixing plate is arranged on one side, close to the inner driven wheel set, of the belt pressing motor, an upper slide block connecting plate is detachably connected onto the motor fixing plate, an upper slide block matched with the first slide rail is arranged on one side, close to the first slide rail, of the upper slide block connecting plate, and the upper slide block connecting plate is connected with the upper belt pressing supporting plate through a connecting block. The upper sliding block slides up and down along the first sliding rail, so that the feeding conveying pressing belt can be driven to move up and down synchronously, and the thickness of different magnetic cores can be adapted.
Preferably, the press belt lifting adjusting part comprises a press belt adjusting hand wheel, a vertical screw rod and an upper slide block screw rod adjusting seat, the press belt adjusting hand wheel comprises a horizontal screw rod meshed with the vertical screw rod, the upper slide block screw rod adjusting seat is meshed with the vertical screw rod, and the top of the rack is provided with a press belt limiting seat for assisting the vertical screw rod and the horizontal screw rod to limit. The pressing belt adjusting hand wheel is rotated, the horizontal screw rod synchronously rotates to drive the vertical screw rod meshed with the horizontal screw rod to synchronously rotate, and the rotating vertical screw rod drives the upper slide block screw rod adjusting seat to move up or down, so that the upper slide block connecting plate can move up and down.
As preferred, magnetic core cutting member includes emery wheel and cutting motor, and the emery wheel is arranged along the length direction of material loading hold-in range, is equipped with the second slide rail of laying along vertical direction in the frame, and the cutting motor below is equipped with the forked tail layer board, and the forked tail layer board is installed on forked tail guide rail connecting plate, and forked tail guide rail connecting plate arranges on the triangular support block, and one side that the triangular support block is close to the material loading hold-in range is equipped with the slider fixed plate, and one side that the slider fixed plate is close to the material loading hold-in range. The dovetail supporting plate realizes the reciprocating movement of the cutting motor along the normal direction of the feeding synchronous belt, and the position of the synchronous adjusting grinding wheel on the limiting gap is adjusted, so that the requirements of different cutting widths of the magnetic core are met.
Preferably, the grinding head lifting adjusting part comprises a grinding head adjusting hand wheel, a vertical screw rod and a ball screw fixing seat, the grinding head adjusting hand wheel comprises a driving screw rod meshed with the vertical screw rod, the ball screw fixing seat is meshed with the vertical screw rod and is located below a dovetail guide rail connecting plate, the ball screw fixing seat is partially lapped with the dovetail guide rail connecting plate, and the top of the rack is provided with an auxiliary vertical screw rod and a grinding head limiting seat for limiting the driving screw rod. The grinding head adjusting hand wheel is rotated to drive the screw rod to synchronously rotate, the vertical screw rod meshed with the screw rod is driven to synchronously rotate, and the rotating vertical screw rod drives the ball screw rod fixing seat to move up or down, so that the magnetic core cutting piece is driven to synchronously move up and down.
Preferably, the rack comprises a liquid collecting tank positioned below the single-station machine plate and the feeding synchronous belt, a liquid discharging port is arranged on the side face of the liquid collecting tank, and the liquid discharging port is communicated with a water discharging funnel installed on the rack. The liquid collecting tank is used for collecting cooling liquid used in cutting processing, and the cooling liquid is led out from the liquid discharging port and the water discharging funnel.
Preferably, the driving member is a reduction motor.
In conclusion, the invention has the following beneficial effects: (1) the magnetic core can be continuously cut, cut broken edge materials and large impurities are difficult to enter a working area, and cut products are good in verticality and high in consistency; (2) equipment does not need to be started or stopped frequently in the machining process, so that the machining efficiency is improved, and the equipment has good use durability; (3) the grinding head lifting adjusting part and the pressing belt lifting adjusting part are arranged on the rack, and aiming at magnetic cores with different sizes, the grinding head lifting adjusting part and the pressing belt lifting adjusting part are used for respectively adjusting the heights of the magnetic core cutting part and the feeding conveying pressing belt, so that adaptive cutting processing can be realized, and the application range of the automatic cutting device is extremely wide; (4) the magnetic core is cut without gluing and clamping; (5) the influence of human factors is small, and the repeatability of the cutting effect is effectively ensured.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a sectional view taken along the line a-a in fig. 1.
Fig. 3 is a rear view of the present invention.
Fig. 4 is a sectional view taken along line B-B in fig. 3.
Fig. 5 is a sectional view taken along line C-C in fig. 3.
Fig. 6 is a side view of the present invention.
Fig. 7 is an isometric view of the present invention.
Fig. 8 is a top view of the present invention.
In the figure:
a frame 1, a feeding synchronous belt 2, a feeding conveying press belt 3, a magnetic core 4, a conveying gap 5, a press belt lifting adjusting part 6, a grinding head lifting adjusting part 7, a driving part 8, a single-station machine plate 9, a first backrest 10, a second backrest 11, a pre-pressing plate 12, an upper press belt supporting plate 13, an upper press belt 14, an outer driven wheel 15, a press belt motor 16, an upper driven wheel 17, a lower driven wheel 18, a first slide rail 19, a motor fixing plate 20, an upper slide block connecting plate 21, an upper slide block 22, a connecting block 23, a press belt adjusting hand wheel 24, a vertical screw rod 25, an upper slide block screw rod adjusting seat 26, a horizontal screw rod 27, a press belt limiting seat 28, a grinding wheel 29, a cutting motor 30, a second slide rail 31, a dovetail supporting plate 32, a dovetail guide rail connecting plate 33, a triangular supporting block 34, a slide block fixing plate 35, a slide block 36, a grinding head adjusting hand wheel 37, a vertical, a grinding head limiting seat 41, a liquid collecting groove 42 and a drainage funnel 43.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
as shown in fig. 1 to 8, an automatic conveying and cutting device for a permanent magnetic ferrite square magnetic core comprises a frame 1, wherein a feeding synchronous belt 2, a feeding conveying press belt 3 and a magnetic core cutting member are arranged on the frame, the feeding synchronous belt comprises a feeding end and a discharging end, the feeding conveying press belt is positioned above the feeding synchronous belt, a conveying gap 5 for a magnetic core 4 to pass through is arranged between the feeding conveying press belt and the feeding synchronous belt, the magnetic core cutting member is positioned on one side of the feeding conveying press belt, which is far away from the feeding end, along the length direction of the feeding synchronous belt, a press belt lifting adjusting member 6 for adjusting the height of the feeding conveying press belt is arranged on the frame, a grinding head lifting adjusting member 7 for adjusting the height of the magnetic core cutting member is arranged on the frame, and a driving member 8 for driving the feeding synchronous belt; a single-station computer plate 9 communicated with a blanking end is arranged on the rack, the single-station computer plate is arranged along the length direction of a feeding synchronous belt, the blanking end is positioned between a feeding conveying press belt and a magnetic core cutting piece, a first backer 10 and a second backer 11 which are arranged at intervals along the width direction of the feeding synchronous belt are arranged on the feeding synchronous belt, and the first backer and the second backer are both lapped with the single-station computer plate; the first backer and the second backer have height difference with the feeding synchronous belt, a limit gap consistent with the width of the magnetic core is arranged between the first backer and the second backer, a prepressing plate 12 for assisting the magnetic core to limit is arranged on the rack, the prepressing plate is positioned on one side of the magnetic core cutting piece away from the feeding conveying press belt, and the prepressing plate is positioned above the feeding synchronous belt; the feeding conveying press belt comprises an upper press belt supporting plate 13, an upper press belt 14, an inner driven wheel set, an outer driven wheel 15 and a press belt motor 16, wherein the inner driven wheel set comprises an upper driven wheel 17 and two lower driven wheels 18 which are arranged in a triangular mode, the upper press belt is sleeved on the peripheral surface of the inner driven wheel set, the outer driven wheel is positioned on one side, close to the magnetic core cutting piece, of the upper driven wheel, the peripheral surface of the outer driven wheel is tightly attached to the upper press belt, and a rotating shaft of the upper driven wheel is connected with an output shaft of the press belt motor; a first slide rail 19 which is arranged along the vertical direction is arranged on the rack, a motor fixing plate 20 is arranged on one side of the belt pressing motor, which is close to the inner driven wheel set, an upper slide block connecting plate 21 is detachably connected onto the motor fixing plate, an upper slide block 22 which is matched with the first slide rail is arranged on one side of the upper slide block connecting plate, which is close to the first slide rail, and the upper slide block connecting plate is connected with an upper belt pressing support plate through a connecting block 23; the press belt lifting adjusting piece comprises a press belt adjusting hand wheel 24, a vertical screw rod 25 and an upper sliding block screw rod adjusting seat 26, the press belt adjusting hand wheel comprises a horizontal screw rod 27 meshed with the vertical screw rod, the upper sliding block screw rod adjusting seat is meshed with the vertical screw rod, and a press belt limiting seat 28 for assisting the vertical screw rod and the horizontal screw rod in limiting is arranged at the top of the rack; the magnetic core cutting part comprises a grinding wheel 29 and a cutting motor 30, the grinding wheel is arranged along the length direction of the feeding synchronous belt, a second sliding rail 31 which is arranged along the vertical direction is arranged on the rack, a dovetail supporting plate 32 is arranged below the cutting motor, the dovetail supporting plate is installed on a dovetail guide rail connecting plate 33, the dovetail guide rail connecting plate is arranged on a triangular supporting block 34, a sliding block fixing plate 35 is arranged on one side, close to the feeding synchronous belt, of the triangular supporting block, and a sliding block 36 which is matched with the second sliding rail is arranged on one side, close to the feeding synchronous belt; the grinding head lifting adjusting part comprises a grinding head adjusting hand wheel 37, a vertical screw rod 38 and a ball screw rod fixing seat 39, the grinding head adjusting hand wheel comprises a driving screw rod 40 meshed with the vertical screw rod, the ball screw rod fixing seat is meshed with the vertical screw rod and is positioned below a dovetail guide rail connecting plate, the ball screw rod fixing seat is partially overlapped with the dovetail guide rail connecting plate, and a grinding head limiting seat 41 for assisting the vertical screw rod and limiting the driving screw rod is arranged at the top of the rack; the rack comprises a liquid collecting tank 42 positioned below the single-station machine plate and the feeding synchronous belt, a liquid discharging port is arranged on the side surface of the liquid collecting tank, and the liquid discharging port is communicated with a water discharging funnel 43 arranged on the rack; the driving piece is a speed reducing motor.
FIG. 1 is the front view of this application, the middle part of frame is equipped with simplex position machine board and material loading hold-in range from left and right, the material loading hold-in range includes material loading end and unloading end from right to left, the unloading end intercommunication of simplex position machine board and material loading hold-in range, the top of simplex position machine board is equipped with magnetic core cutting member, the top of material loading hold-in range is equipped with material loading conveyor belt, material loading conveyor belt and material loading hold-in range top-down interval arrangement, the thickness of conveying clearance and magnetic core is unanimous, the right-hand member of material loading hold-in range is equipped with the driving piece, the driving piece is gear motor, the top of frame is equipped with bistrique lift adjustment spare and presses belt lift adjustment spare from left and.
FIG. 2 is a cross-sectional view taken along the direction A-A in FIG. 1, the press belt lifting adjusting piece sequentially comprises a press belt adjusting hand wheel, a vertical screw rod and an upper slide block screw rod adjusting seat from top to bottom, the press belt adjusting hand wheel comprises a horizontal screw rod meshed with the vertical screw rod, the upper slide block screw rod adjusting seat is meshed with the vertical screw rod, and the top of the rack is provided with a press belt limiting seat for assisting the vertical screw rod and the horizontal screw rod in limiting; the feeding conveyer belt comprises an upper pressing belt supporting plate, an upper pressing belt, an inner driven wheel set and an outer driven wheel, wherein the inner driven wheel set comprises an upper driven wheel above and two lower driven wheels below, the upper driven wheel and the lower driven wheel are arranged in a triangular mode, the upper pressing belt is arranged on the peripheral surface of the inner driven wheel set, the outer driven wheel is located between the upper driven wheel and the lower driven wheel, the outer driven wheel is tightly attached to the upper pressing belt, and a rotating shaft of the upper driven wheel is connected with an output shaft of a pressing belt motor located on the left side of the upper pressing belt supporting plate.
Fig. 3 is a rear view of this application, is equipped with the first slide rail that top-down extended in the frame, and first slide rail is including controlling two and parallel interval arrangement, and sliding connection has the top shoe on the first slide rail, and the top shoe is installed on the top shoe connecting plate, is equipped with the motor fixed plate on the top shoe connecting plate, and the belt pressing motor is installed on the motor fixed plate, and top shoe lead screw adjusting seat links to each other with the upper end of top shoe connecting plate.
FIG. 5 is a cross-sectional view taken along the direction C-C in FIG. 3, wherein a second slide rail extending from top to bottom is arranged on the frame, a slide block is connected to the first slide rail in a sliding manner, the cutting motor is mounted on a dovetail supporting plate, the dovetail supporting plate is mounted on a dovetail guide connecting plate, the dovetail guide connecting plate is arranged on a triangular supporting block, a slide block fixing plate is arranged on the left side of the triangular supporting block, and the slide block is mounted on the slide block fixing plate; the grinding head lifting adjusting piece comprises a grinding head adjusting hand wheel, a vertical screw rod and a ball screw rod fixing seat, the grinding head adjusting hand wheel comprises a driving screw rod meshed with the vertical screw rod, the ball screw rod fixing seat is meshed with the vertical screw rod and is located below a dovetail guide rail connecting plate, the ball screw rod fixing seat is partially lapped with the dovetail guide rail connecting plate, and an auxiliary vertical screw rod and a grinding head limiting seat limiting the driving screw rod are arranged at the top of the rack.
The process of cutting by the automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core comprises the following steps: magnetic core material loading back on to the material loading hold-in range, the material loading hold-in range carries magnetism to press the area through the material loading to carry, the material loading is carried to press the magnetic core polymerization with the material loading hold-in range cooperation with the dispersion, make a plurality of magnetic core closely arrange in succession, when the magnetic core leaves the material loading and is carried the area, the magnetic core of original dispersion is banded continuous distribution, two adjacent magnetic core terminal surfaces laminating, the magnetic core removes under the promotion of material loading hold-in range and cuts apart processing to magnetic core cutting part department, the magnetic core after cutting apart accomplishes the unloading under the promotion of material loading hold-in range.
Claims (10)
1. The utility model provides a permanent magnetic ferrite square magnetic core automatic conveyor cutting device, which comprises a frame, a serial communication port, be equipped with the material loading hold-in range in the frame, the material loading is carried and is pressed area and magnetic core cutting member, the material loading hold-in range includes material loading end and unloading end, the material loading is carried and is pressed the area and is located material loading hold-in range top, the material loading is carried to press and is equipped with the transport clearance that supplies the magnetic core to pass between pressing area and the material loading hold-in range, magnetic core cutting member is located the material loading along the length direction of material loading hold-in range and carries the one side of pressing the area and keeping away from material loading end, be equipped with the area lift adjustment spare of pressing height of adjusting material loading in the frame, be equipped with the bistri.
2. The automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core according to claim 1, wherein a single station board communicated with a blanking end is arranged on the frame, the single station board is arranged along the length direction of a feeding synchronous belt, the blanking end is positioned between the feeding conveying press belt and the magnetic core cutting member, a first backrest and a second backrest are arranged on the feeding synchronous belt at intervals along the width direction of the feeding synchronous belt, and the first backrest and the second backrest are both overlapped with the single station board part.
3. The automatic conveying and cutting device for the permanent magnetic ferrite block magnetic core according to claim 1, wherein the first and second buttresses have a height difference with the feeding synchronous belt, a limit gap is arranged between the first and second buttresses and is consistent with the width of the magnetic core, a pre-pressing plate for assisting the limit of the magnetic core is arranged on the frame, the pre-pressing plate is arranged on one side of the magnetic core cutting member away from the feeding conveying belt, and the pre-pressing plate is arranged above the feeding synchronous belt.
4. The automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core is characterized in that the feeding and conveying press belt comprises an upper press belt supporting plate, an upper press belt, an inner driven wheel set, an outer driven wheel and a press belt motor, wherein the inner driven wheel set comprises an upper driven wheel and two lower driven wheels which are arranged in a triangular mode, the upper press belt is sleeved on the circumferential surface of the inner driven wheel set, the outer driven wheel is located on one side, close to the magnetic core cutting piece, of the upper driven wheel, the circumferential surface of the outer driven wheel is tightly attached to the upper press belt, and a rotating shaft of the upper driven wheel is connected with an output shaft of the press belt motor.
5. The automatic conveying and cutting device for permanent magnetic ferrite block cores according to claim 4, wherein a first slide rail is vertically arranged on the frame, a motor fixing plate is arranged on one side of the belt pressing motor near the inner driven wheel set, an upper slide block connecting plate is detachably connected to the motor fixing plate, an upper slide block matched with the first slide rail is arranged on one side of the upper slide block connecting plate near the first slide rail, and the upper slide block connecting plate is connected with the upper belt pressing support plate through a connecting block.
6. The automatic conveying and cutting device for the permanent magnetic ferrite block magnetic core according to claim 5, characterized in that the pressing belt lifting adjusting piece comprises a pressing belt adjusting hand wheel, a vertical screw rod and an upper slide block screw rod adjusting seat, the pressing belt adjusting hand wheel comprises a horizontal screw rod meshed with the vertical screw rod, the upper slide block screw rod adjusting seat is meshed with the vertical screw rod, and the top of the frame is provided with a pressing belt limiting seat for assisting the vertical screw rod and the horizontal screw rod in limiting.
7. The automatic conveying and cutting device for the permanent magnetic ferrite block magnetic cores according to claim 1, wherein the magnetic core cutting part comprises a grinding wheel and a cutting motor, the grinding wheel is arranged along the length direction of the feeding synchronous belt, a second slide rail arranged along the vertical direction is arranged on the rack, a dovetail supporting plate is arranged below the cutting motor, the dovetail supporting plate is installed on a dovetail guide rail connecting plate, the dovetail guide rail connecting plate is arranged on a triangular support block, a slide block fixing plate is arranged on one side of the triangular support block close to the feeding synchronous belt, and a slide block matched with the second slide rail is arranged on one side of the slide block fixing plate close to the feeding synchronous belt.
8. The automatic conveying and cutting device for the permanent magnetic ferrite block magnetic cores according to claim 7, wherein the grinding head lifting adjusting piece comprises a grinding head adjusting hand wheel, a vertical screw and a ball screw fixing seat, the grinding head adjusting hand wheel comprises a driving screw meshed with the vertical screw, the ball screw fixing seat is located below the dovetail guide rail connecting plate and partially overlapped with the dovetail guide rail connecting plate, and the top of the rack is provided with an auxiliary vertical screw and a grinding head limiting seat for limiting the driving screw.
9. The automatic conveying and cutting device for the permanent magnetic ferrite square magnetic core as claimed in claim 2, wherein the frame comprises a liquid collecting tank located below the single-station machine plate and the feeding synchronous belt, and a liquid discharging port is arranged on the side surface of the liquid collecting tank and communicated with a water discharging funnel mounted on the frame.
10. The automatic conveying and cutting device for the permanent ferrite square magnetic core according to claim 1, wherein the driving member is a speed reduction motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010731591.5A CN111843790A (en) | 2020-07-27 | 2020-07-27 | Automatic conveying and cutting device for permanent magnetic ferrite square magnetic core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010731591.5A CN111843790A (en) | 2020-07-27 | 2020-07-27 | Automatic conveying and cutting device for permanent magnetic ferrite square magnetic core |
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| CN111843790A true CN111843790A (en) | 2020-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010731591.5A Pending CN111843790A (en) | 2020-07-27 | 2020-07-27 | Automatic conveying and cutting device for permanent magnetic ferrite square magnetic core |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2022257219A1 (en) * | 2021-06-07 | 2022-12-15 | 南京驭逡通信科技有限公司 | Industrial robot-based automatic transfer and cutting system, and transfer and cutting method therefor |
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