CN111842645A - Trimming device and trimming method for thin-wall deep-drawing cylindrical part - Google Patents
Trimming device and trimming method for thin-wall deep-drawing cylindrical part Download PDFInfo
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- 238000009966 trimming Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000004080 punching Methods 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims description 81
- 230000002093 peripheral effect Effects 0.000 claims description 69
- 238000005520 cutting process Methods 0.000 claims description 20
- 238000013459 approach Methods 0.000 claims description 5
- 238000012937 correction Methods 0.000 claims description 3
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- 230000000750 progressive effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
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Abstract
Description
技术领域technical field
本发明涉及筒形件的模具制作领域,具体是指一种用于薄壁拉深用于薄壁拉深筒形件切边装置及切边方法。The invention relates to the field of mold making of cylindrical parts, in particular to a trimming device and trimming method for thin-wall drawing cylindrical parts.
背景技术Background technique
拉深工艺是一种常用的利用模具将平板毛坯压制成各种开口空心工件的加工方法,广泛应用于汽车、电子以及电器等行业,在进行拉深工艺设计时,一般都会留有修边余量,也就是圆周余料,在拉深完成后将多余的边料切除,常用的切边工艺,主要有机加工或旋切方法,但这类方法在用于去除薄壁拉深筒形件的修边余量时,易造成加工变形且成本较高,除此以外,一般在冲压模具中会采用斜契滑块机构,将模具的上下垂直运动转化为水平直线运动,进而实现筒形件圆周余料的切除,但是,这种方法不仅装置结构复杂,切边质量较差,中国专利CN103949527B公开了筒形工件用的切边装置及方法,筒形工件用的切边装置,包括凹模、凸模、凸轮、凸轮驱动机构、凹模偏心复位机构和随动机构,凹模设于凸模上方,凹模的轴向截面呈H形,凹模的上部空间内设有凸轮,凹模的内侧壁上设有凸轮停靠凹槽,凸轮与凸轮驱动机构连接,凹模的下部空间内设有压料板;凹模的外侧壁设有凹模偏心复位机构;随动机构包括随动支撑套、活动定位销和支撑套定位螺钉,随动支撑套通过活动定位销与凸模连接,活动定位销底部还设有浮动弹簧,随动支撑套中部设置支撑套定位螺钉,随动支撑套的顶面位于压料板下方,所述凹模顶部设有缓冲用的橡胶弹簧,凸模底部通过凸模固定板和垫板与下模板连接,凸模固定板、垫板和下模板通过锁紧螺栓依次连接;凸模外周设有限位机构,限位机构包括弹性卸料板、上限位块和下限位块,弹性卸料板的上下两侧分别设置上限位块和下限位块,弹性卸料板设于凸模外周,上限位块固定于凹模底部,下限位块固定于凸模固定板上,上述专利的实质不足是:一是上述专利通过凸轮驱动机构带动凹模做环形水平偏心运动,进而带动随动支撑套及筒形工件也进行环形的水平偏心运动,使凸模对筒形工件进行环形切边,这个操作过程相对复杂,而且切边过程仍属于局部旋切的范畴,加工效率相比冲压成形要低;二是上述专利结构复杂,部件多,使用成本高;三是上述专利无法与前序冲压工序进行级进模串联,这就导致拉深后需要更换场地和模具进行切除圆周余料作业,效率低,使用空间受限。The deep drawing process is a commonly used processing method of pressing a flat blank into various open hollow workpieces by using a die. The amount, that is, the residual material in the circumference, is cut off after the deep drawing is completed. The common trimming process is mainly organic processing or rotary cutting method, but this method is used to remove thin-walled deep drawing cylindrical parts. When trimming the allowance, it is easy to cause deformation and high cost. In addition, generally in the stamping die, the inclined wedge slider mechanism is used to convert the vertical movement of the die into horizontal linear movement, and then realize the circumference of the cylindrical part. Removal of residual material, however, this method not only has complex device structure, but also has poor trimming quality. Chinese patent CN103949527B discloses trimming device and method for cylindrical workpieces. The trimming device for cylindrical workpieces includes concave die, The punch, the cam, the cam drive mechanism, the eccentric reset mechanism and the follow-up mechanism of the die. The die is set above the punch. The axial section of the die is H-shaped. The upper space of the die is provided with a cam. A cam parking groove is arranged on the inner side wall, the cam is connected with the cam driving mechanism, and a pressing plate is arranged in the lower space of the die; the outer side wall of the die is provided with an eccentric reset mechanism of the die; the follow-up mechanism includes a follow-up support sleeve , movable positioning pin and support sleeve positioning screw, the follow-up support sleeve is connected with the punch through the movable positioning pin, the bottom of the movable positioning pin is also provided with a floating spring, the middle of the follow-up support sleeve is provided with a support sleeve positioning screw, and the top of the follow-up support sleeve is provided. The surface is located under the pressing plate, the top of the die is provided with a rubber spring for buffering, the bottom of the punch is connected to the lower template through the punch fixing plate and the backing plate, and the punch fixing plate, the backing plate and the lower template are connected by locking bolts connected in sequence; the outer periphery of the punch is provided with a limit mechanism, the limit mechanism includes an elastic discharge plate, an upper limit block and a lower limit block, the upper and lower limit blocks of the elastic discharge plate are respectively provided with an upper limit block and a lower limit block, and the elastic discharge plate It is located on the outer periphery of the punch, the upper limit block is fixed on the bottom of the die, and the lower limit block is fixed on the punch fixing plate. The essential shortcomings of the above patent are: first, the above patent drives the die through a cam drive mechanism to do annular horizontal eccentric movement, Then, the follow-up support sleeve and the cylindrical workpiece are also driven to perform annular horizontal eccentric motion, so that the punch can perform annular trimming on the cylindrical workpiece. This operation process is relatively complicated, and the trimming process still belongs to the category of local rotary cutting. The processing efficiency Compared with stamping forming, it is lower; secondly, the above-mentioned patent has complex structure, many parts, and high cost of use; thirdly, the above-mentioned patent cannot be connected to the previous stamping process for progressive die series, which leads to the need to replace the site and the die for cutting after deep drawing. Circumferential residual material operation has low efficiency and limited space for use.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术不足,提供一种结构简单、部件少、成本低、操作方便、切边无毛刺、效率高、能够与前序冲压工序进行级进模串联的用于薄壁拉深用于薄壁拉深筒形件切边装置及切边方法。The purpose of the present invention is to solve the deficiencies of the prior art, and to provide a simple structure, few components, low cost, convenient operation, no burr in trimming, high efficiency, and can be connected with the previous stamping process. Wall drawing is used for trimming device and trimming method for thin-walled cylindrical parts.
为实现上述目的,本发明所采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:
一种用于薄壁拉深筒形件切边装置,包括上模座和下模座,所述上模座和下模座之间设有筒形件切边机构,所述筒形件切边机构包括凹模、定芯凸模、冲裁连接套和筒形刀,所述定芯凸模和冲裁连接套设于凹模上方,所述凹模、定芯凸模和冲裁连接套三者的轴线位于同一竖直线上,所述凹模下端与下模座固定连接,所述凹模内孔上端向上向外延伸形成斜切支撑面,所述定芯凸模上端与上模座固定连接,所述冲裁连接套套在定芯凸模上并与定芯凸模固定连接,所述冲裁连接套上端与上模座固定连接,下端与筒形刀固定连接,所述筒形刀下端固定有刀刃,所述筒形刀的刀刃到冲裁连接套轴线的距离不小于凹模内孔宽度的一半,以利于当将筒形件放入凹模内后,筒形件的周边余料位于斜切支撑面上侧,上模座带动定芯凸模和冲裁连接套下行,定芯凸模进入筒形件内支撑筒形件,冲裁连接套缓缓下降将筒形件的周边余料压在斜切支撑面上并切除。An edge trimming device for thin-walled deep drawing cylindrical parts, comprising an upper die base and a lower die base, a cylindrical part trimming mechanism is arranged between the upper die base and the lower die base, and the cylindrical part cuts The edge mechanism includes a concave die, a fixed core punch, a punching connection sleeve and a cylindrical knife. The fixed core punch and the punching connection are sleeved above the concave die. The axes of the three sleeves are located on the same vertical line, the lower end of the concave die is fixedly connected with the lower die seat, the upper end of the inner hole of the concave die extends upwards and outwards to form a chamfered support surface, and the upper end of the fixed core punch is connected to the upper end of the upper die. The die base is fixedly connected, the punching connection sleeve is sleeved on the fixed core punch and is fixedly connected with the fixed core punch, the upper end of the punching connection sleeve is fixedly connected with the upper die base, and the lower end is fixedly connected with the cylindrical knife. The lower end of the cylindrical knife is fixed with a knife edge, and the distance from the knife edge of the cylindrical knife to the axis of the punching connection sleeve is not less than half of the width of the inner hole of the concave die, so that when the cylindrical part is put into the concave mold, the cylindrical part is The peripheral residual material is located on the side of the beveled support surface, the upper die seat drives the fixed core punch and the punching connection sleeve to go down, the fixed core punch enters the cylindrical part to support the cylindrical part, and the punching connection sleeve slowly descends to push the cylinder. The peripheral residual material of the shaped piece is pressed against the chamfered support surface and cut off.
本发明所述冲裁连接套上端设有缓冲弹簧,所述缓冲弹簧套在定芯凸模上,缓冲弹簧一端与上模座固定连接,另一端与冲裁连接套固定连接,所述冲裁连接套套在定芯凸模上并与定芯凸模滑动连接,以利于冲裁连接套下行,接触到筒形件的周边余料后,筒形件的周边余料被下压的同时会反作用于冲裁连接套,冲裁连接套受力向上升挤压缓冲弹簧,缓冲弹簧回弹反作用于冲裁连接套上,随着缓冲弹簧施加给冲裁连接套的背压不断增大,冲裁连接套的筒形刀逐渐压着周边余料接触到斜切支撑面,实现筒体与周边余料的分离,缓冲弹簧可保护刀刃,防止冲裁连接套下降太快撞击到斜切支撑面而损坏。The upper end of the punching connection sleeve of the present invention is provided with a buffer spring, the buffer spring is sleeved on the fixed core punch, one end of the buffer spring is fixedly connected with the upper die seat, and the other end is fixedly connected with the punching connection sleeve. The connecting sleeve is sleeved on the fixed core punch and is slidably connected with the fixed core punch, so as to facilitate the downward movement of the punching connecting sleeve. After contacting the peripheral residual material of the cylindrical part, the peripheral residual material of the cylindrical part is pressed down and reacts at the same time. In the punching connection sleeve, the punching connection sleeve is forced upward and squeezes the buffer spring, and the buffer spring rebounds and reacts on the punching connection sleeve. The cylindrical knife of the connecting sleeve gradually presses the peripheral residual material to contact the beveled support surface to realize the separation of the cylinder and the peripheral residual material. The buffer spring can protect the blade and prevent the punching connecting sleeve from falling too fast and hitting the beveled support surface. damage.
本发明所述定心凸模下端面的高度低于筒形刀刀刃下端面的高度,以利于方便定心凸模和冲裁连接套下行时,定心凸模可先进入凹模内支撑待切周边余料的筒形件,然后冲裁连接套在带着筒形刀进入凹模内完成圆周预料的切除作业。The height of the lower end face of the centering punch according to the present invention is lower than the height of the lower end face of the cylindrical blade, so as to facilitate the centering punch and the punching connection sleeve to go down, the centering punch can first enter the female die to support the waiting Cut the cylindrical parts of the peripheral material, and then punch the connecting sleeve into the die with a cylindrical knife to complete the expected cutting operation of the circumference.
本发明所述筒形刀刀刃的形状与凹模内孔横截面的形状相匹配,以利于筒形刀刀刃的形状与放入凹模内待切边的筒形件的横截面的形状相匹配,以便获得少无毛刺的切边质量。The shape of the cylindrical knife edge of the present invention matches the shape of the cross section of the inner hole of the die, so that the shape of the cylindrical knife edge matches the shape of the cross section of the cylindrical piece to be trimmed into the die , in order to obtain less burr-free edge quality.
本发明所述筒形刀的刀刃的形状为圆形,或者为方形,以利于配合凹模对横截面呈方形,或者呈圆形的筒形件进行周边余料切除。The shape of the blade of the cylindrical knife of the present invention is circular or square, so as to facilitate the cutting of the peripheral residual material of the cylindrical piece with a square or circular cross-section in cooperation with the concave die.
本发明所述缓冲弹簧上端设有挡台,所述挡台宽度大于定芯凸模的宽度,所述挡台上端与上模座固定连接,下端与定芯凸模固定连接,所述缓冲弹簧上端与挡台固定连接,以利于当冲裁连接套下端受到筒形件周边余料的反作用力轴向向上移动时,冲裁连接套上端挤压缓冲弹簧抵在挡台上,挡台可以给冲裁连接套提供刚性支撑。The upper end of the buffer spring of the present invention is provided with a stop, the width of the stop is greater than the width of the fixed core punch, the upper end of the stop is fixedly connected with the upper die seat, and the lower end is fixedly connected with the fixed core punch. The buffer spring The upper end is fixedly connected with the stopper, so that when the lower end of the punching connection sleeve is moved axially upward by the reaction force of the residual material around the cylindrical part, the upper end of the punching connection sleeve presses the buffer spring against the stopper, and the stopper can give Punched connection sleeves provide rigid support.
一种用于薄壁拉深筒形件切边方法,其特征在于:包括以下步骤:A method for trimming a thin-walled deep-drawing cylindrical piece, characterized in that it comprises the following steps:
步骤一:将带周边余料的筒形件放入凹模中,筒形件的宽度与凹模内孔宽度相匹配,筒形件置于凹模内,周边余料被凹模内孔限位,置于斜切支撑面和筒形刀之间;Step 1: Put the cylindrical part with the peripheral residual material into the die, the width of the cylindrical part matches the width of the inner hole of the concave die, the cylindrical part is placed in the concave die, and the peripheral residual material is limited by the inner hole of the concave die. position, placed between the bevel support surface and the cylindrical knife;
步骤二:定芯凸模和冲裁连接套下行,定芯凸模逐渐进入筒形件的内腔,对其形成芯部支撑和校正作用,随着定芯凸模和冲裁连接套的进一步下行,冲裁连接套下端的筒形刀开始与筒形件的周边余料发生接触,周边余料受力向斜切支撑面靠近,调整定芯凸模和冲裁连接套的下行速度,使得筒形刀压着周边余料抵在斜切支撑面上,随后筒形刀的刀刃压入周边余料,将筒形件和周边余料分离。Step 2: The fixed core punch and the punching connection sleeve go down, and the fixed core punch gradually enters the inner cavity of the cylindrical part, forming a core support and correction function for it. When going down, the cylindrical knife at the lower end of the blanking connection sleeve begins to contact the peripheral residual material of the cylindrical part, and the peripheral residual material is forced to approach the beveled support surface. Adjust the downward speed of the fixed core punch and the blanking connection sleeve to make The cylindrical knife presses the peripheral residual material against the beveled support surface, and then the blade of the cylindrical knife is pressed into the peripheral residual material to separate the cylindrical part from the peripheral residual material.
本发明所述步骤二中,冲裁连接套下端的筒形刀抵着周边余料向斜切支撑面靠近,周边余料受力反作用于筒形刀,筒形刀上端的冲裁连接套经缓冲弹簧缓冲后,筒形刀下行速度变慢,起到减缓筒形刀下降速度,保护筒形刀不会直接撞击斜切支撑面而损坏的作用,筒形刀带动冲裁连接套下行速度变慢,与此同时,定芯凸模还在下行,故冲裁连接套相对定芯凸模轴向上升,挤压缓冲弹簧,随着定芯凸模继续下行,缓冲弹簧受挤压反弹施加在冲裁连接套的背压逐渐增大,推动冲裁连接套下行,冲裁连接套带动筒形刀抵着周边余料落在斜切支撑面上,筒形刀的刀刃压入周边余料,将周边余料和筒形件分离。In the second step of the present invention, the cylindrical knife at the lower end of the punching connection sleeve is close to the oblique cutting support surface against the peripheral residual material. After buffering by the buffer spring, the downward speed of the cylindrical knife becomes slower, which slows down the downward speed of the cylindrical knife and protects the cylindrical knife from directly hitting the beveled support surface and damages it. Slow, at the same time, the fixed core punch is still going down, so the punching connection sleeve rises axially relative to the fixed core punch, and squeezes the buffer spring. The back pressure of the punching connection sleeve gradually increases, and the punching connection sleeve is pushed down. The punching connection sleeve drives the cylindrical knife against the peripheral residual material to fall on the inclined cutting support surface, and the blade of the cylindrical knife is pressed into the peripheral residual material. Separate the perimeter residual material from the barrel.
本发明所述步骤二中,所述冲裁连接套相对定芯凸模轴向上升,挤压缓冲弹簧,不断靠近上模座或挡台,上模座或挡台可为冲裁连接套提供刚性支撑,随着定芯凸模继续下行,冲裁连接套带动筒形刀的刀刃压入周边余料,将周边余料和筒形件分离。In the second step of the present invention, the punching connection sleeve rises axially relative to the fixed core punch, squeezes the buffer spring, and continuously approaches the upper die seat or the stopper, and the upper die seat or the stopper can provide the punching connection sleeve. Rigid support, as the fixed core punch continues to descend, the blanking connection sleeve drives the blade of the cylindrical knife to press into the peripheral residual material, and separates the peripheral residual material from the cylindrical part.
本发明由于采用上述结构,具有结构简单、部件少、成本低、操作方便、切边无毛刺、效率高、能够与前序冲压工序进行级进模串联等优点。Due to the above structure, the present invention has the advantages of simple structure, few components, low cost, convenient operation, no burr in trimming, high efficiency, and can be connected in series with the progressive die in the previous stamping process.
附图说明Description of drawings
图1是本发明用于薄壁拉深筒形件切边装置结构示意图。Fig. 1 is a schematic diagram of the structure of the device for trimming thin-walled deep-drawn cylindrical parts according to the present invention.
图2是本发明中定位凸模、冲裁连接套和筒形刀下行切除筒形件周边余料的示意图。Fig. 2 is a schematic diagram of the positioning punch, the punching connecting sleeve and the cylindrical knife in the present invention going down to cut off the residual material around the cylindrical part.
图3是本发明中带周边余料的筒形件的结构示意图。Fig. 3 is a schematic structural diagram of a cylindrical member with peripheral residual material in the present invention.
图4是本发明中筒形件切除周边余料后的结构示意图。FIG. 4 is a schematic structural diagram of the cylindrical member in the present invention after the peripheral residual material is removed.
附图标记:凹模1,定芯凸模2,冲裁连接套3,筒形刀4,斜切支撑面5,缓冲弹簧6,挡台7,筒形件8,周边余料9。Reference numerals: female die 1,
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式作进一步详细描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
一种用于薄壁拉深筒形件切边装置,包括上模座和下模座,所述上模座和下模座之间设有筒形件切边机构,所述筒形件切边机构包括凹模1、定芯凸模2、冲裁连接套3和筒形刀4,所述定芯凸模2和冲裁连接套3设于凹模1上方,所述凹模1、定芯凸模2和冲裁连接套3三者的轴线位于同一竖直线上,所述凹模1下端与下模座固定连接,所述凹模1内孔上端向上向外延伸形成斜切支撑面5,所述定芯凸模2上端与上模座固定连接,所述冲裁连接套3套在定芯凸模2上并与定芯凸模2固定连接,所述冲裁连接套3上端与上模座固定连接,下端与筒形刀4固定连接,所述筒形刀4下端固定有刀刃,所述筒形刀4的刀刃到冲裁连接套3轴线的距离不小于凹模1内孔宽度的一半,以利于当将筒形件放入凹模内后,筒形件的周边余料位于斜切支撑面上侧,上模座带动定芯凸模和冲裁连接套下行,定芯凸模进入筒形件内支撑筒形件,冲裁连接套缓缓下降将筒形件的周边余料压在斜切支撑面上并切除。An edge trimming device for thin-walled deep drawing cylindrical parts, comprising an upper die base and a lower die base, a cylindrical part trimming mechanism is arranged between the upper die base and the lower die base, and the cylindrical part cuts The edge mechanism includes a
本发明所述冲裁连接套3上端设有缓冲弹簧6,所述缓冲弹簧6套在定芯凸模2上,缓冲弹簧6一端与上模座固定连接,另一端与冲裁连接套3固定连接,所述冲裁连接套3套在定芯凸模2上并与定芯凸模2滑动连接,以利于冲裁连接套下行,接触到筒形件的周边余料后,筒形件的周边余料被下压的同时会反作用于冲裁连接套,冲裁连接套受力向上升挤压缓冲弹簧,缓冲弹簧回弹反作用于冲裁连接套上,随着缓冲弹簧施加给冲裁连接套的背压不断增大,冲裁连接套的筒形刀逐渐压着周边余料接触到斜切支撑面,实现筒体与周边余料的分离,缓冲弹簧可保护刀刃,防止冲裁连接套下降太快撞击到斜切支撑面而损坏。The upper end of the
本发明所述定心凸模2下端面的高度低于筒形刀4刀刃下端面的高度,以利于方便定心凸模和冲裁连接套下行时,定心凸模可先进入凹模内支撑待切周边余料的筒形件,然后冲裁连接套在带着筒形刀进入凹模内完成圆周预料的切除作业。The height of the lower end face of the centering
本发明所述筒形刀4刀刃的形状与凹模1内孔横截面的形状相匹配,以利于筒形刀刀刃的形状与放入凹模内待切边的筒形件的横截面的形状相匹配,以便获得少无毛刺的切边质量。The shape of the blade of the
本发明所述筒形刀4的刀刃的形状为圆形,或者为方形,以利于配合凹模对横截面呈方形,或者呈圆形的筒形件进行周边余料切除。The shape of the blade of the
本发明所述缓冲弹簧6上端设有挡台7,所述挡台7宽度大于定芯凸模2的宽度,所述挡台7上端与上模座固定连接,下端与定芯凸模2固定连接,所述缓冲弹簧6上端与挡台7固定连接,以利于当冲裁连接套下端受到筒形件周边余料的反作用力轴向向上移动时,冲裁连接套上端挤压缓冲弹簧抵在挡台上,挡台可以给冲裁连接套提供刚性支撑。The upper end of the
一种用于薄壁拉深筒形件切边方法,其特征在于:包括以下步骤:A method for trimming a thin-walled deep-drawing cylindrical piece, characterized in that it comprises the following steps:
步骤一:将带周边余料9的筒形件8放入凹模1中,筒形件8的宽度与凹模1内孔宽度相匹配,筒形件8置于凹模1内,周边余料9被凹模1内孔限位,置于斜切支撑面5和筒形刀4之间;Step 1: Put the
步骤二:定芯凸模2和冲裁连接套3下行,定芯凸模2逐渐进入筒形件8的内腔,对其形成芯部支撑和校正作用,随着定芯凸模2和冲裁连接套3的进一步下行,冲裁连接套3下端的筒形刀4开始与筒形件8的周边余料9发生接触,周边余料9受力向斜切支撑面5靠近,调整定芯凸模2和冲裁连接套3的下行速度,使得筒形刀4压着周边余料9抵在斜切支撑面5上,随后筒形刀4的刀刃压入周边余料9,将筒形件8和周边余料9分离。Step 2: The fixed
本发明所述步骤二中,冲裁连接套3下端的筒形刀4抵着周边余料9向斜切支撑面5靠近,周边余料9受力反作用于筒形刀4,筒形刀4上端的冲裁连接套3经缓冲弹簧6缓冲后,筒形刀4下行速度变慢,起到减缓筒形刀4下降速度,保护筒形刀4不会直接撞击斜切支撑面5而损坏的作用,筒形刀4带动冲裁连接套3下行速度变慢,与此同时,定芯凸模2还在下行,故冲裁连接套3相对定芯凸模2轴向上升,挤压缓冲弹簧6,随着定芯凸模2继续下行,缓冲弹簧6受挤压反弹施加在冲裁连接套3的背压逐渐增大,推动冲裁连接套3下行,冲裁连接套3带动筒形刀4抵着周边余料9落在斜切支撑面5上,筒形刀4的刀刃压入周边余料9,将周边余料9和筒形件8分离。In the second step of the present invention, the
本发明所述步骤二中,所述冲裁连接套3相对定芯凸模2轴向上升,挤压缓冲弹簧6,不断靠近上模座或挡台7,上模座或挡台7可为冲裁连接套3提供刚性支撑,随着定芯凸模2继续下行,冲裁连接套3带动筒形刀4的刀刃压入周边余料9,将周边余料9和筒形件8分离。In the second step of the present invention, the
如附图,附图1是将需要切边的筒形件放入凹模,凹模和定芯凸模以及冲裁连接套分开的状态,附图2是定芯凸模和冲裁连接套下行,向凹模靠近进行合模,筒形刀下行抵在周边余料上,并切除周边余料的状态,图3是本发明中需要切边的筒形件,筒形件上端带有周边余料,筒形件的壁厚可以很薄,例如厚度小于2mm的金属板坯,经无压边拉深成形的带周边余料筒形件,图4是是经本发明筒形件切除周边余料后的示意图,本发明中的筒形件可以是圆筒或者方筒,本发明中凹模内孔的横截面、斜切支撑面的横截面、定芯凸模的横截面以及筒形刀的刀刃的横截面均是与筒形件相匹配的;如果需要切除周边余料的筒形件的横截面是圆形的,那么凹模内孔的横截面、斜切支撑面的横截面、定芯凸模的横截面以及筒形刀的刀刃的横截面均是圆形的;如果需要切除周边余料的筒形件的横截面是方形的,那么凹模内孔的横截面、斜切支撑面的横截面、定芯凸模的横截面以及筒形刀的刀刃的横截面均是方形的;并且筒形件的外壁宽度与凹模内孔的宽度相配合,定芯凸模的宽度与筒形件内壁宽度相配合,定芯凸模可以设置呈阶梯状,定芯凸模还可以与本发明中挡台一体成型,也可以不一体成型,阶梯设计用于限定冲裁连接套的后退距离,筒形刀的刀刃到冲裁连接套轴线的距离不小于凹模内孔宽度的一半,筒形刀的刀刃可以竖直向下设置,也可以向外倾斜设置,方便与斜切支撑面配合切除筒形件的周边余料,斜切支撑面呈倾斜状,使用时,筒形件置于凹模内,筒形件外壁与凹模内孔配合,筒形件的周边余料位于斜切支撑面和筒形刀之间,筒形件得到定位,开始合模,定芯凸模和冲裁连接套在压机滑块的作用下开始下行,定芯凸模逐渐进入筒形件的内部,定芯凸模外壁与筒形件内壁相抵触,定芯凸模可支撑和校正筒形件的位置,定芯凸模和冲裁连接套接着下行,冲裁连接套下端的筒形刀接触到筒形件的周边余料,受到周边余料的反作用力,冲裁连接套受力沿着定芯凸模向上滑动,挤压缓冲弹簧,弹簧产生反弹力,推动冲裁连接套向下,筒形刀抵着周边余料压向斜切支撑面并将其切除,本发明通过定芯凸模与冲裁连接套的配合运动,可基于凸模的上下垂直运动并逐渐进入凹模后,实现筒形件周边余料的切除,且能获得少无毛刺的切边质量,与现有技术相比,本发明无需将模具的上下垂直运动转化为水平直线运动,且可与前序拉深工序进行级进关联,在一副模具内完成筒形件的拉深成形和周边余料切除,生产效率高,而且部件少、成本低、操作方便。As shown in the accompanying drawings, Figure 1 is the state where the cylindrical part that needs to be trimmed is put into the concave die, the concave die is separated from the fixed core punch and the punching connection sleeve, and Figure 2 is the fixed core punch and the punching connection sleeve. Go down, close to the die to close the mold, and the cylindrical knife goes down against the peripheral residual material and cuts off the peripheral residual material. Figure 3 shows the cylindrical part that needs to be trimmed in the present invention. The upper end of the cylindrical part has a peripheral edge. For the residual material, the wall thickness of the cylindrical part can be very thin, such as a metal slab with a thickness of less than 2 mm, a cylindrical part with a peripheral residual material formed by deep drawing without edge pressing, Figure 4 is a cylindrical part of the present invention. The schematic diagram after the remaining material, the cylindrical member in the present invention can be a cylinder or a square cylinder, the cross section of the inner hole of the female die, the cross section of the chamfered support surface, the cross section of the fixed core punch and the cylindrical shape in the present invention The cross-section of the blade of the knife is matched with the cylindrical piece; if the cross-section of the cylindrical piece that needs to cut the peripheral residual material is circular, then the cross-section of the inner hole of the die and the cross-section of the chamfered support surface , The cross-section of the fixed core punch and the cross-section of the blade of the cylindrical knife are round; if the cross-section of the cylindrical part that needs to cut off the peripheral residual material is square, then the cross-section of the inner hole of the concave mold, oblique The cross section of the cutting support surface, the cross section of the fixed core punch and the cross section of the blade of the cylindrical knife are all square; The width is matched with the width of the inner wall of the cylindrical piece, the fixed core punch can be set in a stepped shape, and the fixed core punch can also be integrally formed with the baffle in the present invention, or not integrally formed, and the stepped design is used to define the punching connection sleeve. The distance from the blade of the cylindrical knife to the axis of the blanking connection sleeve is not less than half of the width of the inner hole of the die. The blade of the cylindrical knife can be set vertically downward or inclined outward, which is convenient for bevel cutting. The support surface cooperates to cut the peripheral residual material of the cylindrical piece, and the oblique cutting support surface is inclined. When in use, the cylindrical piece is placed in the concave die, the outer wall of the cylindrical piece is matched with the inner hole of the concave die, and the peripheral residual material of the cylindrical piece is Located between the beveled support surface and the cylindrical knife, the cylindrical part is positioned and the mold is clamped. The fixed core punch and the blanking connection sleeve begin to descend under the action of the press slider, and the fixed core punch gradually enters the cylindrical shape. Inside the part, the outer wall of the fixed core punch is in conflict with the inner wall of the cylindrical part. The fixed core punch can support and correct the position of the cylindrical part. The shaped knife touches the peripheral residual material of the cylindrical part, and is subjected to the reaction force of the peripheral residual material. The punching connection sleeve is forced to slide upward along the fixed core punch, squeeze the buffer spring, and the spring generates a rebound force, which pushes the punching connection sleeve. Downwards, the cylindrical knife presses against the peripheral residual material to the chamfered support surface and cuts it off. In the present invention, through the coordinated movement of the fixed core punch and the blanking connection sleeve, the punch can be vertically moved up and down and gradually enter the concave. After the mold, the residual material around the cylindrical part can be cut off, and the trimming quality with less burrs can be obtained. The sequential deep drawing process is progressively associated, and the deep drawing of the cylindrical part and the peripheral residual material removal are completed in a pair of molds, with high production efficiency, few parts, low cost and convenient operation.
本发明由于采用上述结构,具有结构简单、部件少、成本低、操作方便、切边无毛刺、效率高、能够与前序冲压工序进行级进模串联等优点。Due to the above structure, the present invention has the advantages of simple structure, few components, low cost, convenient operation, no burr in trimming, high efficiency, and can be connected in series with the progressive die in the previous stamping process.
Claims (9)
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