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CN111774253B - Novel rewinding device for honeycomb blank substrate of molecular sieve rotating wheel - Google Patents

Novel rewinding device for honeycomb blank substrate of molecular sieve rotating wheel Download PDF

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Publication number
CN111774253B
CN111774253B CN202010461657.3A CN202010461657A CN111774253B CN 111774253 B CN111774253 B CN 111774253B CN 202010461657 A CN202010461657 A CN 202010461657A CN 111774253 B CN111774253 B CN 111774253B
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China
Prior art keywords
shaped
fan
frame
drying
winding
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CN111774253A (en
Inventor
王健
王辉
吴晨
韩万辉
孙银华
张军
孙龙
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Huangshan Tianzhidu Environment Technology Development Co ltd
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Huangshan Tianzhidu Environment Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B05C1/083Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations

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  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a novel molecular sieve rotating wheel honeycomb blank substrate rewinding device which comprises a material discharging mechanism, a winding mechanism, a gluing mechanism and a drying mechanism, wherein the material discharging mechanism comprises a material discharging structure of a blank substrate wheel and a width limiting structure of a width limiting shaft, so that the left side and the right side of a blank substrate are aligned; the winding mechanism comprises a deviation correcting mechanism, a deviation correcting structure of the first transition roller and a winding structure consisting of a winding wheel and an aligning carrier roller, and is provided with a pneumatic cutter and a cutter seat; the glue coating mechanism comprises a glue coating structure of the glue coating roller group and a tension structure of the tension roller; the drying mechanism is a cover body structure formed by splicing a fan-shaped frame and a fan-shaped drying box. The invention solves the problem that the honeycomb green body base material of the molecular sieve rotating wheel cannot be effectively formed in a rewinding way, can realize the production of the novel honeycomb green body base material of the molecular sieve rotating wheel in batches, reduces the difficulty of production procedures in the forming process of the novel honeycomb green body base material of the molecular sieve rotating wheel, and improves the production work efficiency of the novel honeycomb green body base material of the molecular sieve rotating wheel.

Description

Novel rewinding device for honeycomb blank substrate of molecular sieve rotating wheel
Technical Field
The invention relates to the technical field of molecular sieve rotating wheel manufacturing, in particular to a novel rewinding device for a honeycomb blank substrate of a molecular sieve rotating wheel.
Background
The honeycomb blank of the molecular sieve rotating wheel is a core part for manufacturing the molecular sieve rotating wheel, and in the prior art, the honeycomb blank of the molecular sieve rotating wheel is produced by manual compounding and then is continuously rolled by a manual rolling method. After the manual winding mode is used for winding, and the winding diameter is larger than 500cm, the winding shaft and the molecular sieve honeycomb blank start to be separated, so that the product failure is caused, and the production requirement cannot be met. And seriously influence the shaping of honeycomb idiosome, need carry out the rolling with remaining rubber coating substrate through artificial mode, arrange the idiosome substrate of rolling in order through artificial mode again, whole process is wasted time and energy, and degree of automation is lower, and work efficiency is low.
In use, the above-described device presents a number of problems:
firstly, in the current domestic device for producing the honeycomb blank of the molecular sieve rotating wheel, the substrate of the honeycomb blank of the molecular sieve rotating wheel is not provided with a material discharging rolling mechanism to drive and enter the material discharging width limiting mechanism, the opposite side difficulty of the substrate of the blank is increased without the material discharging width limiting mechanism, and then the substrate directly enters a rewinding material receiving roll to be wound. The left and right deviation is large when the blank enters a material collecting roll, and the difficulty of blank forming is influenced.
Secondly, no clamping plates are arranged on two sides of the feeding roll, and the feeding roll can deviate from the left side and the right side in the unwinding process; meanwhile, in the process of unreeling the blank base material, the next process is directly carried out without carrying out primary width limiting opposite sides. The condition of large left-right deviation of rolling appears when the honeycomb blank enters a rewinding process, and the requirement of a formed normal product of the honeycomb blank of the molecular sieve rotating wheel is seriously influenced.
Thirdly, in the using process, no gluing device, no gluing roller, no extruding roller, no pressing roller 1, no pressing roller 2 and no gluing box are arranged on the surface of the blank substrate, and no gluing mechanism capable of being matched with the models of different molecular sieve rotating wheel honeycomb blank substrates is arranged, so that the difficulty of finished product forming is increased, the defective quantity is large, and the economic efficiency is influenced.
Fourthly, the rewinding device is not provided with a drying mechanism, and the problem of drying of glue remained in the diameter of the roll after the honeycomb blank of the molecular sieve rotating wheel is rolled in the process of material collection of the material collecting roll is solved, so that the material collecting roll cannot meet the molding requirement for a long time, the work efficiency of a product is seriously influenced, and the production cost is increased; in the using process, the honeycomb blank of the molecular sieve runner deforms, and the surface fiber is pulled to crack and the like.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a novel rewinding device for a honeycomb green body base material with a molecular sieve rotating wheel.
In order to achieve the purpose, the invention adopts the following technical scheme:
a novel molecular sieve rotating wheel honeycomb blank substrate rewinding device comprises an installation platform, a material discharging roll mechanism, a winding mechanism, a gluing mechanism and a drying mechanism, wherein the material discharging roll mechanism, the winding mechanism, the gluing mechanism and the drying mechanism are sequentially arranged on the installation platform along the blank production direction, the installation platform is a flat plate structure with supporting legs on the bottom surface, the material discharging roll mechanism comprises material discharging roll supporting plates, the two material discharging roll supporting plates are symmetrically fixed at two side edges of the installation platform and are perpendicular to the installation platform, the two material discharging roll supporting plates and the installation platform form a U-shaped support structure, the top surfaces of the two material discharging roll supporting plates are provided with unwinding shafts through bearing seat frames, the middle parts of the unwinding shafts are fixedly sleeved with two sets of symmetrically arranged material discharging roll clamping plates, blank substrate wheels are arranged on the two sets of material discharging roll clamping plates in a clamping mode, the blank substrate wheels and the unwinding shafts are arranged concentrically, and stand columns are arranged, an upper horizontal sliding rod is erected at the upper part of the two groups of symmetrical upright posts, a lower horizontal sliding rod is arranged right below the upper horizontal sliding rod, two groups of moving sliding blocks are respectively sleeved on the upper horizontal sliding rod and the lower horizontal sliding rod, one moving sliding block of the upper horizontal sliding rod and one moving sliding block of the lower horizontal sliding rod are connected with a width limiting shaft, and a substrate channel is formed between the two groups of width limiting shafts;
the winding mechanism comprises winding supporting plates, the two groups of winding supporting plates are symmetrically fixed at two side edges of the mounting platform and are perpendicular to the mounting platform, the two groups of winding supporting plates and the mounting platform form another U-shaped support structure, a deviation correcting mechanism is arranged on a fixing frame in the middle of the side wall of each winding supporting plate close to the direction of the material placing roll supporting plate, a first transition roller is arranged at the top of the side wall of each winding supporting plate close to the direction of the material placing roll supporting plate through a bearing seat frame, a rectangular groove is formed in the top surface of each winding supporting plate, a pneumatic cutter and a cutter seat are arranged on the inner groove wall of each rectangular groove close to the direction of the first transition roller in a mutually parallel mode;
a second transition roller is erected in the middle of the winding support plate, a material receiving reel is arranged on one side, far away from the direction of the material discharging roll, of the top surface of the winding support plate through a bearing seat frame, a winding wheel is fixedly sleeved in the middle of the material receiving reel, the winding wheel and the material receiving reel are arranged concentrically, an aligning carrier roller is arranged below the winding wheel, two ends of the aligning carrier roller are connected to the end portion of a rocker arm in a penetrating mode through a pin shaft, the middle of the rocker arm is fixed to the winding support plate through the pin shaft, the other end of the rocker arm is connected to the eccentric position of an eccentric wheel, a driving shaft penetrates through the center of the eccentric wheel, the driving shaft penetrates through a bearing hole of the winding support plate;
the glue coating mechanism comprises a glue coating support plate which is a rectangular plate, the glue coating support plate is fixedly arranged in the rectangular groove, a glue box and a glue coating roller group are sequentially arranged from one side close to the discharging roll support plate to one side far away from the discharging roll support plate, the glue spreading mechanism comprises a heating plate and a third transition roller, wherein the third transition roller is positioned in the middle of the gluing support plate in the length direction, two sides of a glue box and the heating plate are fixedly connected to the inner side wall of the gluing support plate respectively, the gluing roller group comprises a gluing roller, two groups of attached compression rollers arranged above the gluing roller and a glue extruding roller arranged at a side position of the gluing roller close to the discharging roll support plate, a slide rail is arranged on the top surface of the gluing mechanism, a tension tray is matched on the slide rail in a sliding manner, two groups of tension rollers are erected at two edges of the tension tray through a pin shaft, and the two groups of tension rollers have different rotating speeds so as to provide surface tension of a substrate;
the drying mechanism comprises two groups of drying supports symmetrically arranged at two sides of the winding wheel, the bottom of each drying support is provided with a vertical round rod structure for mounting a film, the upper part of each drying support is sleeved with a sliding sheet, a pin is arranged above and below the sliding sheet, the sliding sheet is positioned on the drying supports through the two groups of pins, the surface of the sliding sheet is also provided with a straight chute parallel to the material receiving scroll, the straight chute is connected with a flat rod through a fastening pin, and the flat rod is tightly attached to the sliding sheet through the fastening pin;
the fan-shaped frame is of a frame structure consisting of a fan-shaped plate, an arc-shaped plate and a group of inverted L-shaped metal plates, a plug board frame is arranged on the outer side face of each inverted L-shaped metal plate, a plug board penetrates through the plug board frame and can horizontally slide along the plug board frame, the plug board and the fan-shaped frame form a box structure with openings on one side face and the bottom face, and a first air heater is fixedly arranged on each fan-shaped frame; the other group of flat rods is connected with a fan-shaped drying box, the fan-shaped drying box is of a closed box body structure which is composed of two symmetrical fan-shaped plates, an arc-shaped plate and two rectangular plates, the arc-shaped plate of the fan-shaped drying box extends out of one fan-shaped plate and is in contact with the arc-shaped plate of the fan-shaped frame, the two arc-shaped plates form a separable cover body structure, and the winding wheel part is arranged in the cover body structure;
the outer side face of the fan-shaped drying box far away from the fan-shaped frame direction is fixedly provided with a second air heater, a mesh is arranged on one side face of the fan-shaped drying box facing the fan-shaped frame, and the air blowing directions of the second air heater and the first air heater are arranged oppositely.
Preferably, the outer wall of the movable sliding block is connected with a fixing pin in a penetrating manner, and the upper horizontal sliding rod and the lower horizontal sliding rod are fixed with the movable sliding block through the fixing pin respectively.
Preferably, the deviation correcting mechanism is a Meisaisi CDP-01 coiled material deviation corrector, the Meisaisi CDP-01 coiled material deviation corrector comprises a controller and a control panel thereof, a photoelectric sensor and a deviation correcting frame, the deviation correcting frame is a flat plate which is provided with edges on one side and is vertically placed, two groups of material conveying rollers are erected on one side of the deviation correcting frame, a blank substrate passes through the position between the deviation correcting frame and the material conveying rollers, a movable slide rail is arranged on one side of the deviation correcting frame, and the deviation correcting frame can drive the blank substrate to longitudinally move, so that the deviation correcting process is completed.
Preferably, the pneumatic cutter is in particular a QD 11-4X 850 guillotine type pneumatic guillotine shear for severing the green substrate.
Preferably, the fan-shaped drying box and the outer side wall of the fan-shaped frame are respectively provided with a quadrilateral frame through four groups of hinges, the second hot air blower and the first hot air blower are respectively fixed on the corresponding quadrilateral frames through supporting pieces, and the top edge and the bottom edge of any quadrilateral frame are respectively connected with flat rods through screws, namely, the two flat rods form a group of flat rods for supporting the fan-shaped drying box or the fan-shaped frame. The degree of freedom of adjustment is specifically as follows: firstly, the height of the sliding sheet can be adjusted on the drying bracket; the straight chute is connected with a flat rod through a fastening pin and can translate in the straight chute, so that the offset distance and the space of the fan-shaped drying box or the fan-shaped frame are adjusted, and the fan-shaped drying box is suitable for drying base materials with different widths; thirdly, the translation of the inserting plate can be further used for correcting the deviation of the base material on the winding wheel, and the limiting effect is achieved.
Compared with the prior art, the invention has the beneficial effects that:
1. in the structure of the invention, the molecular sieve rotating wheel honeycomb blank base material is sequentially tightly covered on the pot cover, is clamped and attached to the blank base material wheel through the discharging coil clamping plate, and is conveyed between two width limiting shafts through the unwinding shaft; after being adjusted by the width limitation, the blank is conveyed to a deviation rectifying mechanism and is transferred between a pneumatic cutter and a cutter seat through a first transition roller, and the processing length of the blank is controlled; after the deviation is adjusted, conveying the rubber to a position between a rubber box and a rubber extrusion roller C, and then conveying the rubber to a position between an upper rubber roller A and an auxiliary roller B; after the glue is uniformly coated, the glue is heated and dried by a heating plate and then is conveyed to a position between the tension tray and the tension roller by a third transition roller; after tension adjustment, the second transition roller is wound and conveyed to a winding wheel, a chain wheel motor is started to drive a driving gear and an eccentric wheel to rotate, and a rocker arm and an aligning carrier roller swing up and down; after the surface adhesive force of the molecular sieve rotating wheel honeycomb blank base material is adjusted, the molecular sieve rotating wheel honeycomb blank base material is subjected to air drying by a first air heater and a second air heater, and finally the forming process of the molecular sieve rotating wheel honeycomb blank is completed.
2. After the honeycomb blank substrate of the molecular sieve rotating wheel is subjected to width limiting adjustment, deviation correction by a deviation correction mechanism, gluing, tension roller adjustment and aligning carrier roller adjustment, the forming efficiency of the blank material is enhanced, and the difficulty of manual rolling is further reduced; and (4) rapidly drying the rolled blank base material through a drying mechanism with an adjustable position.
3. The invention provides a novel rewinding device for honeycomb blanks of molecular sieve rotating wheels, which can realize rewinding devices for honeycomb blanks of molecular sieve rotating wheels of different models in batches, reduce the problem of difficulty in product forming caused by glue residue, improve the rewinding working efficiency of the honeycomb blanks of the molecular sieve rotating wheels, and enlarge the application range.
Drawings
FIG. 1 is a schematic structural diagram of a novel rewinding device for a honeycomb green body substrate with a molecular sieve rotating wheel according to the present invention;
FIG. 2 is a schematic structural diagram of a material feeding mechanism of a novel molecular sieve wheel honeycomb blank substrate rewinding device according to the present invention;
FIG. 3 is a schematic structural diagram of a winding mechanism of a novel rewinding device for honeycomb green body substrates with a molecular sieve rotating wheel according to the present invention;
fig. 4 is a connecting structure diagram of an aligning carrier roller in a winding mechanism of a novel molecular sieve rotary wheel honeycomb blank substrate rewinding device provided by the invention;
FIG. 5 is a schematic structural diagram of a glue coating mechanism of a novel molecular sieve rotating wheel honeycomb blank substrate rewinding device provided by the invention;
FIG. 6 is a schematic structural diagram of a drying mechanism of a novel rewinding device for honeycomb green body substrates with a molecular sieve rotating wheel according to the present invention;
in the figure: the device comprises an installation platform 1, a discharging rolling mechanism 2, a discharging rolling support plate 2-1, a discharging rolling shaft 2-2, a discharging rolling clamping plate 2-3, a blank substrate wheel 2-4, an upright post 2-5, an upper horizontal slide bar 2-6, a lower water smooth bar 2-7, a movable slide block 2-8, a width limiting shaft 2-9, a rolling mechanism 3, a rolling support plate 3-1, a deviation correcting mechanism 3-2, a first transition roller 3-3, a rectangular groove 3-4, a pneumatic cutter 3-5, a cutter seat 3-6, a second transition roller 3-7, a receiving rolling shaft 3-8, a rolling wheel 3-9, an aligning roller 3-10, a rocker arm 3-11, an eccentric wheel 3-12, a driving shaft 3-13, a driving gear 3-14, a glue coating mechanism 4, a glue coating support plate 4-1, a glue coating mechanism 4-1, a glue, 4-2 parts of a glue box, 4-3 parts of a glue spreading roller group, 4-3A parts of a glue applying roller, 4-3B parts of an attached roller, 4-3C parts of a glue extruding roller, 4-4 parts of a heating plate, 4-5 parts of a third transition roller, 4-6 parts of a sliding rail, 4-7 parts of a tension tray, 4-8 parts of a tension roller, 5 parts of a drying mechanism, 5-1 parts of a drying bracket, 5-2 parts of a sliding sheet, 5-3 parts of a straight sliding chute, 5-4 parts of a flat rod, 5-5 parts of a fan-shaped frame, 5-6 parts of an inserting plate, 5-7 parts of a first hot air blower, 5-8 parts of a fan-shaped drying box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, a novel rewinding device for honeycomb green body base materials with a molecular sieve rotating wheel comprises a mounting platform 1, and a material discharging mechanism 2, a winding mechanism 3, a gluing mechanism 4 and a drying mechanism 5 which are sequentially arranged on the mounting platform 1 along the production direction of the green body, wherein the mounting platform 1 is a flat plate structure with supporting legs on the bottom surface, the material discharging mechanism 2 comprises material discharging roll supporting plates 2-1, two groups of material discharging roll supporting plates 2-1 are symmetrically fixed at two side edges of the mounting platform 1, the material discharging roll supporting plates 2-1 are perpendicular to the mounting platform 1, the two groups of material discharging roll supporting plates 2-1 and the mounting platform 1 form a U-shaped support structure, the top surfaces of the two groups of material discharging roll supporting plates 2-1 are provided with material discharging rolls 2-2 through bearing seat frames, the middle parts of the material discharging rolls 2-2 are fixedly sleeved with two groups of material discharging clamping, two groups of material discharging clamping plates 2-3 are clamped with blank substrate wheels 2-4, the blank substrate wheels 2-4 and the material discharging shafts 2-2 are arranged concentrically, upright columns 2-5 are arranged at the edge of the top surface of the material discharging roll supporting plate 2-1 close to the direction of the gluing mechanism 4, upper horizontal slide bars 2-6 are erected at the upper parts of the two groups of symmetrical upright columns 2-5, lower horizontal slide bars 2-7 are arranged under the upper horizontal slide bars 2-6, two groups of moving slide blocks 2-8 are respectively sleeved on the upper horizontal slide bars 2-6 and the lower horizontal slide bars 2-7, one moving slide block 2-8 of the upper horizontal slide bars 2-6 and one moving slide block 2-8 of the lower horizontal slide bars 2-7 are connected with width limiting shafts 2-9, and a substrate channel is formed between the two groups of width limiting shafts 2-9;
the winding mechanism 3 comprises a winding support plate 3-1, two groups of winding support plates 3-1 are symmetrically fixed at two side edges of the mounting platform 1, the winding support plate 3-1 is vertical to the mounting platform 1, the two groups of winding support plates 3-1 and the mounting platform 1 form another U-shaped support structure, a deviation correcting mechanism 3-2 is arranged on a middle fixing frame of a side wall of the winding support plate 3-1 close to the direction of the discharging roll support plate 2-1, a first transition roller 3-3 is arranged at the top of the side wall of the winding support plate 3-1 close to the direction of the discharging roll support plate 2-1 through a bearing seat frame, a rectangular groove 3-4 is arranged on the top surface of the winding support plate 3-1, a pneumatic cutter 3-5 and a cutter seat 3-6 which are parallel to each other are erected on the inner groove wall of the rectangular groove 3-4 close to, the pneumatic cutter 3-5 is positioned right above the cutter seat 3-6, and the cutting edge is downward; a second transition roller 3-7 is erected in the middle of the rolling support plate 3-1, one side of the top surface of the rolling support plate 3-1 far away from the direction of the discharging roll support plate 2-1 is provided with a material receiving reel 3-8 through a bearing seat frame, the middle of the material receiving reel 3-8 is fixedly sleeved with a rolling wheel 3-9, the rolling wheel 3-9 and the material receiving reel 3-8 are arranged concentrically, an aligning carrier roller 3-10 is arranged below the rolling wheel 3-9, two ends of the aligning carrier roller 3-10 are connected to the end part of a rocker arm 3-11 through pin shafts, the middle part of the rocker arm 3-11 is fixed on the rolling support plate 3-1 through pin shafts, the other end part of the rocker arm 3-11 is connected to the eccentric position of an eccentric wheel 3-12, the center of the eccentric wheel 3-12 is connected with a driving shaft 3-13, the other end of the driving shaft 3-13 penetrates out of the rolling support plate 3-1 and is fixedly connected to the central position of the driving gear 3-14, and the driving gear 3-14 is connected to a chain wheel of a chain wheel driving motor through a chain;
the glue coating mechanism 4 comprises a glue coating support plate 4-1, the glue coating support plate 4-1 is a rectangular plate, the glue coating support plate 4-1 is fixedly arranged in a rectangular groove 3-4, the glue coating support plate 4-1 is sequentially provided with a glue box 4-2, a glue coating roller group 4-3, a heating plate 4-4 and a third transition roller 4-5 from one side close to the discharging roll support plate 2-1 to one side far away from the discharging roll support plate 2-1, the third transition roller 4-5 is positioned in the middle of the length direction of the glue coating support plate 4-1, two sides of the glue box 4-2 and the heating plate 4-4 are respectively and fixedly connected to the inner side wall of the glue coating support plate 4-1, the glue coating roller group 4-3 comprises a glue coating roller 4-3A, two groups of additional pressure rollers 4-3B arranged above the glue coating roller 4-3A and a glue coating roller 4-3A arranged close to the The glue squeezing rollers 4-3C are arranged at the side positions, the top surface of the glue coating mechanism 4 is provided with slide rails 4-6, the slide rails 4-6 are slidably matched with tension trays 4-7, two groups of tension rollers 4-8 are arranged at the two edges of the tension trays 4-7 through pin shaft brackets, and the rotation speeds of the two groups of tension rollers 4-8 are different, so that the surface tension of the base material is provided, and the base material is smoothed;
the drying mechanism 5 comprises two groups of drying supports 5-1 which are symmetrically arranged at two sides of a winding wheel 3-9, the bottom of each drying support 5-1 is provided with a vertical round rod structure for installing a bottom sheet, the upper part of each drying support 5-1 is sleeved with a sliding sheet 5-2, a pin is arranged above and below each sliding sheet 5-2, each sliding sheet 5-2 is positioned on each drying support 5-1 through two groups of pins, the surface of each sliding sheet 5-2 is also provided with a straight sliding chute 5-3 parallel to a material receiving winding shaft 3-8, each straight sliding chute 5-3 is connected with a flat rod 5-4 through a fastening pin, and each flat rod 5-4 is tightly attached to the corresponding sliding sheet 5-2 through the fastening pin; wherein, a group of flat bars 5-4 is connected with a fan-shaped frame 5-5, the fan-shaped frame 5-5 is a frame structure consisting of a fan-shaped plate, an arc-shaped plate and a group of inverted L-shaped metal plates, the outer side surface of each inverted L-shaped metal plate is provided with a plug frame, a plug board 5-6 is connected in the plug frame in a penetrating way, the plug board 5-6 can horizontally slide along the plug frame, the plug board 5-6 and the fan-shaped frame 5-5 form a box body structure with an opening on one side surface and the bottom surface, and a first hot air blower 5-7 is fixedly arranged on the fan-shaped frame 5-; the other group of flat rods 5-4 is connected with a fan-shaped drying box 5-8, the fan-shaped drying box 5-8 is a closed box body structure which is composed of two symmetrical fan-shaped plates, an arc-shaped plate and two rectangular plates, the arc-shaped plate of the fan-shaped drying box 5-8 extends out of the fan-shaped plate and is in contact with the arc-shaped plate of the fan-shaped frame 5-5, the two arc-shaped plates form a separable cover body structure, and the winding wheel 3-9 is partially arranged in the cover body structure; the outer side surface of the fan-shaped drying box 5-8 far away from the fan-shaped frame 5-5 direction is fixedly provided with a second hot air blower 5-9, one side surface of the fan-shaped drying box 5-8 facing the fan-shaped frame 5-5 is provided with meshes, and the air blowing directions of the second hot air blower 5-9 and the first hot air blower 5-7 are arranged oppositely.
Referring to fig. 1, the outer walls of the movable sliding blocks 2-8 are connected with fixing pins in a penetrating manner, and the upper horizontal sliding rods 2-6 and the lower horizontal sliding rods 2-7 are fixed with the movable sliding blocks 2-8 through the fixing pins respectively.
Referring to fig. 1, the deviation rectifying mechanism 3-2 is specifically a mesce CDP-01 coiled material deviation rectifier, the mesce CDP-01 coiled material deviation rectifier comprises a controller and a control panel thereof, a photoelectric sensor and a deviation rectifying frame, the deviation rectifying frame is specifically a flat plate which is provided with edges on one side and is vertically placed, two groups of material conveying rollers are erected on one side of the deviation rectifying frame, a blank substrate passes through between the deviation rectifying frame and the material conveying rollers, a movable slide rail is arranged on one side of the deviation rectifying frame, and the deviation rectifying frame can drive the blank substrate to longitudinally move, so that the deviation rectifying process is completed.
Referring to fig. 1, the pneumatic cutter 3-5 is a QD11-4 × 850 guillotine type pneumatic guillotine shear, the cutting head and the tool holder of which are incorporated in a rewinding device for cutting the green substrate.
Referring to fig. 1, the outer side walls of the fan-shaped drying boxes 5-8 and the fan-shaped frames 5-5 are respectively provided with quadrilateral frames 5-10 through four groups of hinges, the second hot air heaters 5-9 and the first hot air heaters 5-7 are respectively fixed on the corresponding quadrilateral frames 5-10 through supporting pieces, and the top edge and the bottom edge of any quadrilateral frame 5-10 are respectively connected with flat rods 5-4 through screws, namely, the two flat rods 5-4 form a group of flat rods 5-4 for supporting the fan-shaped drying boxes 5-8 or the fan-shaped frames 5-5. The degree of freedom of adjustment is specifically as follows: firstly, the height of the sliding sheet 5-2 can be adjusted on the drying bracket 5-1; the straight chute 5-3 is connected with a flat rod 5-4 through a fastening pin and can translate in the straight chute 5-3, so that the offset distance and the interval of the fan-shaped drying box 5-8 or the fan-shaped frame 5-5 are adjusted, and the drying of base materials with different widths is adapted; thirdly, the translation of the inserting plates 5-6 can be further used for correcting the deviation of the base material on the winding wheels 3-9, and has a limiting effect.
Structural analysis of the invention:
the invention specifically comprises four mechanisms, namely a feeding rolling mechanism 2, a rolling mechanism 3, a gluing mechanism 4 and a drying mechanism 5.
Wherein the material-placing mechanism 2 comprises two groups of structures: one group is a discharging structure of a discharging reel 2-2, a discharging roll clamping plate 2-3 and a blank substrate wheel 2-4, which is used for the molecular sieve rotary wheel honeycomb blank substrate to be attached to the blank substrate wheel 2-4 and firmly clamped, and then is transmitted by the discharging reel 2-2; the other group of structure structures are width limiting structures formed by the width limiting shafts 2-9, and the left side and the right side of the blank base material can be aligned by adjusting the positions of the width limiting shafts 2-9 by two when in use.
Wherein winding mechanism 3 also includes two sets of structures: one group is a first transition leveling structure formed by a deviation rectifying mechanism 3-2 arranged at the front end and a first transition roller 3-3, and the blank base material is rectified, namely leveled, so that deviation is avoided; the other group is a winding structure consisting of a material receiving scroll 3-8, a winding wheel 3-9 and an aligning carrier roller 3-10 which are provided with tail ends, the aligning carrier roller 3-10 and a rocker arm 3-11 rotate along with an eccentric wheel 3-12 to generate vertical deflection, and the adhesive force of the surface of the honeycomb blank substrate of the molecular sieve rotating wheel is adjusted; the middle of the device is also provided with a pneumatic cutter 3-5 and a cutter seat 3-6 for cutting off the blank base material.
Wherein rubber coating mechanism 4 also includes two sets of structures: the glue coating structure comprises a glue box 4-2 and a glue coating roller group 4-3 which are arranged at the front end, glue in the glue box 4-2 is stained on a glue coating roller 4-3A through a glue extruding roller 4-3C and is pressed tightly by an attaching pressing roller 4-3B, so that the glue is uniformly coated on the bottom surface of the blank substrate, a heating plate 4-4 and a third transition roller 4-5 are arranged in the middle for heating treatment, the glue attached on the surface of the blank substrate is heated, so that volatile substances in the glue are heated and volatilized, and the drying efficiency is improved; the other group is a tension structure formed by a slide rail 4-6, a tension tray 4-7 and a tension roller 4-8 which are arranged at the rear end, and is used for controlling the surface tension of the honeycomb blank substrate of the molecular sieve rotating wheel and further promoting the leveling effect.
The drying mechanism 5 is a heating cavity structure formed by splicing a fan-shaped frame 5-5 and a fan-shaped drying box 5-8, namely the 'separable cover body structure' mentioned above, and the cover body structure has a wider adjustable range and has the functions of final limiting and correcting the rolling of the base material.
The working process of the invention is as follows: the honeycomb blank base material of the molecular sieve rotating wheel is clamped and attached to a blank base material wheel 2-4 through a material discharging clamping plate 2-3 and is conveyed to a position between two width limiting shafts 2-9 through a material discharging shaft 2-2; after being adjusted by the width limitation, the blank is conveyed to a deviation rectifying mechanism 3-2 and is transferred between a pneumatic cutter 3-5 and a cutter seat 3-6 through a first transition roller 3-3, and the processing length of the blank substrate can be controlled; after adjustment and deviation correction, the rubber is conveyed to a position between the rubber box 4-2 and the rubber extrusion roller 4-3C, and then conveyed to a position between the upper rubber roller 4-3A and the auxiliary pressing roller 4-3B; after the glue is uniformly coated, the glue is heated and dried by a heating plate 4-4 and then is conveyed to a position between a tension tray 4-7 and a tension roller 4-8 by a third transition roller 4-5; after tension adjustment, the second transition roller 3-7 winds and conveys the steel wire to a winding wheel 3-9, and a chain wheel motor is started to drive a driving gear 3-14 and an eccentric wheel 3-12 to rotate, so that a rocker arm 3-11 and an aligning carrier roller 3-10 swing up and down; after the surface adhesive force of the molecular sieve rotating wheel honeycomb blank base material is adjusted, the molecular sieve rotating wheel honeycomb blank base material is subjected to air drying by a first air heater 5-7 and a second air heater 5-9, and finally the forming process of the molecular sieve rotating wheel honeycomb blank is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (5)

1. A novel molecular sieve rotating wheel honeycomb blank substrate rewinding device comprises a mounting platform (1), a material discharging rolling mechanism (2), a rolling mechanism (3), a gluing mechanism (4) and a drying mechanism (5) which are sequentially arranged on the mounting platform (1) along the blank production direction, and is characterized in that the mounting platform (1) is a flat plate structure with supporting legs on the bottom surface, the material discharging rolling mechanism (2) comprises material discharging rolling supporting plates (2-1), two groups of the material discharging rolling supporting plates (2-1) are symmetrically fixed at the two side edges of the mounting platform (1), the material discharging rolling supporting plates (2-1) are perpendicular to the mounting platform (1), the two groups of the material discharging rolling supporting plates (2-1) and the mounting platform (1) form a U-shaped support structure, the top surfaces of the two groups of the material discharging rolling supporting plates (2-1) are provided with material discharging rolls (2-2) through bearing seat frames, the middle part of the unreeling shaft (2-2) is fixedly sleeved with two symmetrically arranged unreeling material clamping plates (2-3), the two unreeling material clamping plates (2-3) are clamped with blank substrate wheels (2-4), the blank substrate wheels (2-4) and the unreeling shaft (2-2) are concentrically arranged, the top surface of the unreeling material support plate (2-1) is provided with upright columns (2-5) at the edge close to the direction of the gluing mechanism (4), upper horizontal sliding rods (2-6) are erected on the upper parts of the two symmetrically arranged upright columns (2-5), lower horizontal sliding rods (2-7) are arranged under the upper horizontal sliding rods (2-6), and two sets of movable sliding blocks (2-8) are respectively sleeved on the upper horizontal sliding rods (2-6) and the lower horizontal sliding rods (2-7), one moving slide block (2-8) of the upper horizontal slide bar (2-6) and one moving slide block (2-8) of the lower horizontal slide bar (2-7) are connected with width limiting shafts (2-9), and a base material channel is formed between the two groups of width limiting shafts (2-9);
the winding mechanism (3) comprises winding support plates (3-1), two groups of winding support plates (3-1) are symmetrically fixed at two side edges of the mounting platform (1), the winding support plates (3-1) are perpendicular to the mounting platform (1), the two groups of winding support plates (3-1) and the mounting platform (1) form another U-shaped support structure, a deviation correcting mechanism (3-2) is arranged on a middle fixing frame of a side wall of the winding support plates (3-1) close to the direction of the discharging roll support plates (2-1), first transition rollers (3-3) are arranged at the top of the side wall of the winding support plates (3-1) close to the direction of the discharging roll support plates (2-1) through a bearing seat frame, rectangular grooves (3-4) are formed in the top surfaces of the winding support plates (3-1), the inner groove wall of the rectangular groove (3-4) close to the first transition roller (3-3) is provided with a pneumatic cutter (3-5) and a cutter seat (3-6) which are parallel to each other, the pneumatic cutter (3-5) is positioned right above the cutter seat (3-6), and the cutter edge is downward;
a second transition roller (3-7) is erected in the middle of the rolling support plate (3-1), one side, far away from the direction of the discharging rolling support plate (2-1), of the top surface of the rolling support plate (3-1) is provided with a material receiving reel (3-8) through a bearing seat frame, the middle of the material receiving reel (3-8) is fixedly sleeved with a rolling wheel (3-9), the rolling wheel (3-9) and the material receiving reel (3-8) are arranged concentrically, an aligning carrier roller (3-10) is arranged below the rolling wheel (3-9), two ends of the aligning carrier roller (3-10) are connected to the end of a rocker arm (3-11) in a penetrating mode through a pin shaft, the middle of the rocker arm (3-11) is fixed to the rolling support plate (3-1) through a pin shaft, the other end of the rocker arm (3-11) is connected to the eccentric position of the, a driving shaft (3-13) penetrates through the center of the eccentric wheel (3-12), the driving shaft (3-13) penetrates through a bearing hole of the winding support plate (3-1), the other end of the driving shaft (3-13) penetrates out of the winding support plate (3-1) and is fixedly connected to the central position of a driving gear (3-14), and the driving gear (3-14) is connected to a chain wheel of a chain wheel driving motor through a chain;
the glue coating mechanism (4) comprises a glue coating support plate (4-1), the glue coating support plate (4-1) is a rectangular plate, the glue coating support plate (4-1) is fixedly arranged in a rectangular groove (3-4), the glue coating support plate (4-1) is sequentially provided with a glue box (4-2), a glue coating roller set (4-3), a heating plate (4-4) and a third transition roller (4-5) from one side close to the discharging roll support plate (2-1) to one side far away from the discharging roll support plate (2-1), the third transition roller (4-5) is positioned in the middle of the glue coating support plate (4-1) in the length direction, two sides of the glue box (4-2) and the heating plate (4-4) are respectively and fixedly connected to the inner side wall of the glue coating support plate (4-1), the glue coating roller group (4-3) comprises a gluing roller (4-3A), two groups of attached pressing rollers (4-3B) arranged above the gluing roller (4-3A) and a glue extruding roller (4-3C) arranged at the side position of the gluing roller (4-3A) close to the discharging roll supporting plate (2-1), the top surface of the gluing mechanism (4) is provided with a slide rail (4-6), the slide rail (4-6) is in sliding fit with a tension tray (4-7), two groups of tension rollers (4-8) are arranged at two edges of the tension tray (4-7) through a pin shaft bracket, and the two groups of tension rollers (4-8) have different rotating speeds so as to provide surface tension of the base material and have the function of leveling the base material;
the drying mechanism (5) comprises two groups of drying brackets (5-1) which are symmetrically arranged at the two sides of the winding wheel (3-9), the bottom of the drying support (5-1) is provided with a vertical round bar structure for mounting a bottom sheet, the upper part of the drying support (5-1) is sleeved with a sliding sheet (5-2), a pin is arranged above and below the sliding sheet (5-2), the sliding sheet (5-2) is positioned on the drying bracket (5-1) through two groups of pins, the surface of the sliding sheet (5-2) is also provided with a straight chute (5-3) parallel to the material receiving scroll (3-8), the straight chute (5-3) is connected with a flat rod (5-4) through a fastening pin, the flat rod (5-4) is tightly attached to the sliding sheet (5-2) through a fastening pin;
the fan-shaped frame (5-5) is connected with one group of flat rods (5-4), the fan-shaped frame (5-5) is of a frame structure consisting of a fan-shaped plate, an arc-shaped plate and one group of inverted L-shaped metal plates, a plug board frame is arranged on the outer side surface of each inverted L-shaped metal plate, plug boards (5-6) are connected in the plug board frames in a penetrating manner, the plug boards (5-6) can horizontally slide along the plug board frames, the plug boards (5-6) and the fan-shaped frame (5-5) form a box structure with openings in one side surface and the bottom surface, and a first air heater (5-7) is fixedly arranged on the fan-shaped frame (5-5); the other group of flat rods (5-4) is connected with a fan-shaped drying box (5-8), the fan-shaped drying box (5-8) is a closed box body structure which is composed of two symmetrical fan-shaped plates, an arc-shaped plate and two rectangular plates, the arc-shaped plate of the fan-shaped drying box (5-8) extends out of the fan-shaped plate and is in contact with the arc-shaped plate of the fan-shaped frame (5-5), the two arc-shaped plates form a separable cover body structure, and the winding wheel (3-9) is partially arranged in the cover body structure;
the outer side face of the fan-shaped drying box (5-8) far away from the fan-shaped frame (5-5) is fixedly provided with a second hot air blower (5-9), one side face of the fan-shaped drying box (5-8) facing the fan-shaped frame (5-5) is provided with meshes, and the air blowing directions of the second hot air blower (5-9) and the first hot air blower (5-7) are arranged oppositely.
2. The novel rewinding device for the honeycomb green body base material with the molecular sieve rotating wheel as claimed in claim 1, wherein a fixed pin penetrates through the outer wall of the movable sliding block (2-8), and the upper horizontal sliding rod (2-6) and the lower horizontal sliding rod (2-7) are fixed to the movable sliding block (2-8) through the fixed pin respectively.
3. The device for rewinding honeycomb green body substrates with a novel molecular sieve rotating wheel according to claim 1, wherein the deviation rectifying mechanism (3-2) is a mesce CDP-01 coiled material deviation rectifier, the mesce CDP-01 coiled material deviation rectifier comprises a controller and a control panel thereof, a photoelectric sensor and a deviation rectifying frame, the deviation rectifying frame is a flat plate which is provided with an edge on one side and is vertically placed, two sets of material conveying rollers are erected on one side of the deviation rectifying frame, the green body substrates pass between the deviation rectifying frame and the material conveying rollers, a movable slide rail is arranged on one side of the deviation rectifying frame, and the deviation rectifying frame can drive the green body substrates to longitudinally move, so that the deviation rectifying process is completed.
4. The new rewinding device for honeycomb green substrates with molecular sieve wheels according to claim 1, characterized in that said pneumatic cutter (3-5) is a QD11-4 x 850 guillotine type pneumatic guillotine shear.
5. The novel rewinding device for honeycomb green substrates with molecular sieve rotating wheels according to claim 1, wherein the outer side walls of the fan-shaped drying boxes (5-8) and the fan-shaped frames (5-5) are respectively provided with quadrilateral frames (5-10) through four sets of hinges, the second hot air blowers (5-9) and the first hot air blowers (5-7) are respectively fixed on the corresponding quadrilateral frames (5-10) through supports, and the top side and the bottom side of any quadrilateral frame (5-10) are respectively connected with flat rods (5-4) through screws, that is, the two flat rods (5-4) form a set of flat rods (5-4) for supporting the fan-shaped drying boxes (5-8) or the fan-shaped frames (5-5), the drying mechanism (5) of the present invention has a large structure adjustability, the degree of freedom of adjustment is specifically as follows: firstly, the height of the sliding sheet (5-2) can be adjusted on the drying bracket (5-1); the straight chute (5-3) is connected with a flat rod (5-4) through a fastening pin and can translate in the straight chute (5-3), so that the offset distance and the interval of the fan-shaped drying box (5-8) or the fan-shaped frame (5-5) are adjusted, and the drying of base materials with different widths is adapted; thirdly, the translation of the inserting plate (5-6) can be further used for correcting the deviation of the base material on the winding wheel (3-9) and has a limiting effect.
CN202010461657.3A 2020-05-27 2020-05-27 Novel rewinding device for honeycomb blank substrate of molecular sieve rotating wheel Active CN111774253B (en)

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Denomination of invention: A new type of molecular sieve runner honeycomb embryo base material rewinding device

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