CN111730107A - A cage pocket machining device - Google Patents
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- 238000005553 drilling Methods 0.000 description 11
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Abstract
本发明涉及轴承加工技术领域,具体为一种保持架兜孔加工装置,包括机械支撑主体、转动装置、主轴、保持架和辅助固定装置,其中:主轴的一端与转动装置连接,另一端与辅助固定装置连接,保持架固定套装在主轴上,转动装置和辅助固定装置均固定安装在机械支撑主体的上端,转动装置包括转动分度器和三爪卡盘,主轴上与辅助固定装置连接的一端为支撑端,支撑端上设有与保持架兜孔数量及角度一致的多个平台面。本发明的保持架兜孔加工装置通过转动分度器、三爪卡盘、平台面和辅助固定装置实现保持架的固定和兜孔数量的分度,结构简单,且能够准确的实现兜孔数量的控制。
The invention relates to the technical field of bearing processing, in particular to a cage pocket processing device, comprising a mechanical support body, a rotating device, a main shaft, a cage and an auxiliary fixing device, wherein: one end of the main shaft is connected with the rotating device, and the other end is connected with the auxiliary fixing device. The fixing device is connected, the cage is fixedly sleeved on the main shaft, the rotating device and the auxiliary fixing device are fixedly installed on the upper end of the mechanical support main body, the rotating device includes a rotating indexer and a three-jaw chuck, and the end connected with the auxiliary fixing device on the main shaft is a support The supporting end is provided with a plurality of platform surfaces consistent with the number and angle of the pockets of the cage. The cage pocket machining device of the present invention realizes the fixation of the cage and the indexing of the number of pockets through the rotary indexer, the three-jaw chuck, the platform surface and the auxiliary fixing device, the structure is simple, and the control of the number of pockets can be accurately realized .
Description
技术领域technical field
本发明涉及轴承加工技术领域,具体为一种保持架兜孔加工装置。The invention relates to the technical field of bearing processing, in particular to a cage pocket processing device.
背景技术Background technique
保持架是滚动轴承内的主要零部件之一,用以隔离滚动体,推动滚动体轮流承载,而兜孔是保持架主要结构特征之一,均匀分布在保持架周向表面,用于隔离滚动体,其制造精度直接影响轴承性能,因此能够进行兜孔加工,保证兜孔周向的相对位置以及兜孔内部尺寸尤为重要。目前保持架兜孔的加工多数在五轴加工机床上进行加工,主要有拉削加工和线切割加工;拉削加工时,保持架无法克服拉削产生的切削力,极易产生变形,兜孔精度无法保证;线切割加工可以满足加工精度,但是其制造成本过高,生产周期长,影响生产效率;而且对小批量兜孔进行加工时,不适宜应用复杂的机床。The cage is one of the main components in the rolling bearing, which is used to isolate the rolling elements and promote the rolling elements to carry the load in turn. , its manufacturing accuracy directly affects the bearing performance, so it is particularly important to be able to process the pockets to ensure the relative position of the pockets in the circumferential direction and the internal dimensions of the pockets. At present, most of the cage pockets are processed on five-axis machine tools, mainly including broaching and wire cutting; during broaching, the cage cannot overcome the cutting force generated by broaching, and it is easy to deform and cause pockets. The accuracy cannot be guaranteed; wire cutting can meet the machining accuracy, but its manufacturing cost is too high, the production cycle is long, and the production efficiency is affected; and when processing small batches of pockets, it is not suitable to use complex machine tools.
针对现有兜孔加工的复杂性,国内发明人研发出一种保持架兜孔加工装置,使兜孔的加工变得相对简单,如专利CN105127779A中为防止刀具崩刃,采取在保持架坯体套在外周以对保持架坯体进行径向支撑的支撑套,此方案一定程度上增加了加工成本,而且上述专利中没有体现出如何控制兜孔周向间隔尺寸的精度。鉴于现有保持架兜孔加工方式过于复杂,因此需要一种能够满足加工精度同时节省加工成本的兜孔加工工装。In view of the complexity of the existing pocket hole machining, domestic inventors have developed a cage pocket hole machining device, which makes the pocket hole machining relatively simple. The support sleeve is sleeved on the outer periphery to radially support the cage blank. This solution increases the processing cost to a certain extent, and the above-mentioned patent does not reflect how to control the accuracy of the circumferential spacing of the pockets. Since the existing cage pocket machining method is too complicated, a pocket machining tool that can meet the machining accuracy and save machining cost is required.
发明内容SUMMARY OF THE INVENTION
为了解决上述背景中的技术问题,本发明提供一种保持架兜孔加工装置,将兜孔在复杂机床上的加工采用钻床即可完成,本装置具有结构简单、周向兜孔自动定心、易更换特点,实现小批量保持架兜孔的加工。In order to solve the technical problems in the above background, the present invention provides a cage pocket machining device, which can complete the machining of pocket holes on a complex machine tool with a drilling machine. The device has the advantages of simple structure, automatic centering of circumferential pockets, Easy-to-replace feature to realize the machining of small batch cage pockets.
本发明采用以下技术方案:一种保持架兜孔加工装置,包括机械支撑主体、转动装置、主轴、保持架和辅助固定装置,其中:The present invention adopts the following technical solutions: a cage pocket machining device, comprising a mechanical support body, a rotating device, a main shaft, a cage and an auxiliary fixing device, wherein:
主轴的一端与转动装置连接,主轴另一端与辅助固定装置连接,保持架固定套装在主轴上,并位于转动装置和辅助固定装置之间,转动装置和辅助固定装置均固定安装在机械支撑主体的上端。One end of the main shaft is connected with the rotating device, and the other end of the main shaft is connected with the auxiliary fixing device. The cage is fixedly sleeved on the main shaft and is located between the rotating device and the auxiliary fixing device. Both the rotating device and the auxiliary fixing device are fixedly installed on the main body of the mechanical support. upper end.
进一步的,转动装置包括转动分度器和三爪卡盘,转动分度器用于控制主轴的转动角度,三爪卡盘用于固定主轴。Further, the rotating device includes a rotating indexer and a three-jaw chuck, the rotating indexer is used to control the rotation angle of the main shaft, and the three-jaw chuck is used to fix the main shaft.
进一步的,主轴具有轴肩,保持架的一端与轴肩止抵,另一端与锁紧螺母止抵,锁紧螺母安装在主轴上。Further, the main shaft has a shaft shoulder, one end of the cage is abutted against the shaft shoulder, and the other end is abutted against a locking nut, and the locking nut is installed on the main shaft.
进一步的,主轴上安装保持架的位置设有圆环槽,圆环槽的宽度大于保持架兜孔直径,且小于保持架的宽度。Further, an annular groove is provided at the position where the cage is installed on the main shaft, and the width of the annular groove is larger than the diameter of the cage pocket and smaller than the width of the cage.
进一步的,主轴上与辅助固定装置连接的一端为支撑端,支撑端上设有与保持架兜孔数量及角度一致的多个平台面,主轴上周向设有多个指示槽,指示槽与平台面一一对应设置,且相对应的指示槽和平台面的中心线重合。Further, the end connected with the auxiliary fixing device on the main shaft is the supporting end, and the supporting end is provided with a plurality of platform surfaces consistent with the number and angle of the pockets of the cage, and a plurality of indicator grooves are arranged in the upper direction of the main shaft. They are arranged in a one-to-one correspondence, and the corresponding indicator grooves are coincident with the centerline of the platform surface.
进一步的,辅助固定装置包括支撑座和锁紧螺栓,支撑座上设有定位孔和支撑孔,支撑孔的轴线与定位孔的轴线垂直设置,支撑端插装在支撑孔内与支撑座连接,锁紧螺栓穿过定位孔与平台面抵接固定。Further, the auxiliary fixing device includes a support seat and a locking bolt, the support seat is provided with a positioning hole and a support hole, the axis of the support hole is perpendicular to the axis of the positioning hole, and the support end is inserted into the support hole and connected to the support seat, The locking bolt is abutted and fixed with the platform surface through the positioning hole.
进一步的,辅助固定装置还包括锁紧垫片,锁紧垫片位于锁紧螺栓和平台面之间。Further, the auxiliary fixing device further includes a locking washer, and the locking washer is located between the locking bolt and the platform surface.
进一步的,相邻两个平台面之间设有圆弧面,圆弧面的半径与支撑孔的半径相同。Further, a circular arc surface is provided between two adjacent platform surfaces, and the radius of the circular arc surface is the same as that of the support hole.
进一步的,还包括钻床连接底座,钻床连接底座固定连接在机械支撑主体的下端。Further, a drill press connection base is also included, and the drill press connection base is fixedly connected to the lower end of the mechanical support body.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明的保持架兜孔加工装置结构简单,将机械支撑主体固定安装在钻床上即可实现兜孔的加工,操作方便,节约成本。(1) The cage pocket machining device of the present invention has a simple structure, the pocket hole machining can be realized by fixing the mechanical support body on the drilling machine, and the operation is convenient and the cost is saved.
(2)本发明的保持架兜孔加工装置的支撑端设有与保持架兜孔数量及角度一致的多个平台面结构,在保证主轴及其他部件支撑固定的基础上,配合辅助固定装置上的锁紧螺栓即可实现自动定心的功能,有效保证了钻孔位置的精度。(2) The support end of the cage pocket machining device of the present invention is provided with a plurality of platform surface structures consistent with the number and angle of the cage pockets. On the basis of ensuring the support and fixation of the main shaft and other components, the auxiliary fixing device The self-centering function can be realized by the locking bolts, which can effectively ensure the accuracy of the drilling position.
(3)本发明的保持架兜孔加工装置通过转动分度器、三爪卡盘、平台面和辅助固定装置上的锁紧螺栓实现保持架的固定和兜孔数量的分度,结构简单,且能够准确的实现兜孔数量的控制。(3) The cage pocket machining device of the present invention realizes the fixing of the cage and the indexing of the number of pockets by rotating the indexer, the three-jaw chuck, the platform surface and the locking bolts on the auxiliary fixing device. The structure is simple and can be Accurately realize the control of the number of pockets.
附图说明Description of drawings
为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to describe the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the drawings that are required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明保持架兜孔加工装置的整体结构图;Fig. 1 is the overall structure diagram of the cage pocket machining device of the present invention;
图2为本发明保持架兜孔加工装置的主视图;2 is a front view of the cage pocket machining device of the present invention;
图3为本发明保持架兜孔加工装置的主轴结构图;Fig. 3 is the main shaft structure diagram of the cage pocket machining device of the present invention;
图4为本发明保持架兜孔加工装置的转动装置结构图;4 is a structural diagram of a rotating device of the cage pocket machining device of the present invention;
图5为本发明保持架兜孔加工装置的支撑架结构图;5 is a structural diagram of a support frame of the cage pocket machining device of the present invention;
图6为图5中a部放大图;Fig. 6 is an enlarged view of part a in Fig. 5;
图7为图5中b部放大图;Fig. 7 is an enlarged view of part b in Fig. 5;
其中,1-机械支撑主体,11-底板,111-第一阶梯面,112-第二阶梯面,12-固定挡块,13-紧固螺栓,2-转动装置,21-转动分度器,22-三爪卡盘,3-主轴,31-轴肩,32-圆环槽,33-平台面,34-指示槽,35-圆弧面,4-保持架,5-辅助固定装置,51-支撑座,511-定位孔,512-支撑孔,52-锁紧螺栓,53-锁紧垫片,6-锁紧螺母,7-钻床连接底座。Among them, 1-mechanical support body, 11-base plate, 111-first step surface, 112-second step surface, 12-fixed stopper, 13-fastening bolt, 2-rotation device, 21-rotation indexer, 22- Three-jaw chuck, 3-spindle, 31-shoulder, 32-circular groove, 33-platform surface, 34-indicating groove, 35-circular surface, 4-retainer, 5-auxiliary fixing device, 51-support Seat, 511-positioning hole, 512-support hole, 52-locking bolt, 53-locking washer, 6-locking nut, 7-drilling machine connection base.
具体实施方式Detailed ways
下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-7所示,本发明提供一种保持架兜孔加工装置,包括机械支撑主体1、转动装置2、主轴3、保持架4和辅助固定装置5,其中:主轴3的一端与转动装置2连接,主轴3另一端与辅助固定装置5连接,保持架4固定套装在主轴3上,且保持架4位于转动装置2和辅助固定装置5之间,转动装置2和辅助固定装置5均固定安装在机械支撑主体1的上端。本发明的机械支撑主体1主要用于其他功能部件的承载与安装,机械支撑主体1可为任意形式的支撑件;转动装置2一方面用于带动保持架4沿其轴线旋转,保持兜孔的加工角度,另一方面用于锁紧主轴3,使兜孔加工过程中主轴3不发生窜动。本装置结构简单,将机械支撑主体1固定安装在钻床上即可实现兜孔的加工,操作方便、易装配,且实用性较强。As shown in Figures 1-7, the present invention provides a cage pocket machining device, including a mechanical support body 1, a rotating device 2, a main shaft 3, a cage 4 and an auxiliary fixing device 5, wherein: one end of the main shaft 3 is connected to the rotating The device 2 is connected, the other end of the main shaft 3 is connected with the auxiliary fixing device 5, the holder 4 is fixedly sleeved on the main shaft 3, and the holder 4 is located between the rotating device 2 and the auxiliary fixing device 5, and the rotating device 2 and the auxiliary fixing device 5 are both. It is fixedly installed on the upper end of the mechanical support body 1 . The mechanical support body 1 of the present invention is mainly used for the bearing and installation of other functional components, and the mechanical support body 1 can be any form of support; The machining angle, on the other hand, is used to lock the main shaft 3 so that the main shaft 3 does not move during the pocket machining process. The device has a simple structure, the pocket hole can be processed by fixing the mechanical support body 1 on the drilling machine, the operation is convenient, the assembly is easy, and the practicability is strong.
具体的,本实施例的转动装置2包括转动分度器21和三爪卡盘22,转动分度器21用于控制主轴3的转动角度,三爪卡盘22用于固定主轴3,其中转动分度器21上设有手柄,转动装置2通过转动分度器21上的手柄间接对主轴3施加周向力,进而带动保持架4旋转,同时利用转动分度器21上的可转动刻度环和分度游标环来实现分度。本实施例的转动装置2不仅具有转动作用,同时还具备锁紧功能,通过三爪卡盘22实现锁紧主轴3的目的,具体的,将主轴3的一端放入三爪卡盘22的定位孔中,当转动分度器21将主轴3转动到保持架兜孔待加工的角度后,通过旋转三爪卡盘22的扳手带动三个卡爪向中心靠近从而夹紧主轴3,进而可避免在加工兜孔期间主轴3发生窜动,影响兜孔的加工精度;可以知道,转动分度器21和三爪卡盘22的具体结构和使用方法均属于现有技术,本技术领域人员可参照现有技术进行设计和操作。Specifically, the rotating device 2 of this embodiment includes a
具体的,本实施例的主轴3具有轴肩31,保持架4的一端与轴肩31止抵,保持架4的另一端与锁紧螺母6止抵,锁紧螺母6安装在主轴3上,轴肩31和锁紧螺母6共同作用使保持架4固定在主轴3上,避免兜孔加工过程中保持架4左右窜动,影响兜孔的加工精度。另外,为了方便加工,主轴3上安装保持架4的位置设有圆环槽32,圆环槽32的直径小于主轴3的直径,而保持架4的内径与主轴3的直径相同;圆环槽32的设置可避免兜孔加工过程中刀具与主轴3接触,以免刀具损伤主轴3,本实施例中圆环槽32的宽度需大于保持架兜孔直径,同时小于保持架4的宽度,这样在保持架4上钻孔时,钻头穿透保持架4时刀刃落在圆环槽32内而不直接接触金属材料制成的主轴3,避免了崩刃现象,具有较高的安全性,且施钻位置的灵活性较大。Specifically, the main shaft 3 in this embodiment has a
具体的,本实施例的主轴3上与辅助固定装置5连接的一端为支撑端,支撑端上设有与保持架兜孔数量及角度一致的多个平台面33,多个平台面33周向设置在支撑端上,主轴3上远离支撑端的位置周向设有多个指示槽34,指示槽34与平台面33一一对应设置,且相对应的指示槽34和平台面35的中心线重合。设置指示槽34可以在加工过程中直观的获得保持架4的转动角度,主轴3每转动一个平台面33,操作者都能根据指示槽34的指示直观的看到保持架4相应的转动角度,从而获得保持架兜孔的加工位置。Specifically, the end of the main shaft 3 in this embodiment connected to the auxiliary fixing device 5 is the support end, and the support end is provided with a plurality of platform surfaces 33 with the same number and angle as the cage pockets, and the plurality of platform surfaces 33 are circumferentially arranged A plurality of
本发明的保持架兜孔加工装置通过在主轴的支撑端上设置多个平台面结构,在保证主轴及其他部件支撑固定的基础上,配合辅助固定装置即可实现自动定心的功能,有效保证了钻孔位置的精度。The cage pocket machining device of the present invention is provided with a plurality of platform surface structures on the support end of the main shaft, and on the basis of ensuring the support and fixation of the main shaft and other components, the automatic centering function can be realized with the auxiliary fixing device, and the function of automatic centering can be effectively guaranteed. The accuracy of the drilling position is improved.
具体的,本实施例的辅助固定装置5包括支撑座51、锁紧螺栓52以及锁紧垫片53,支撑座51上设有定位孔511和支撑孔512,支撑孔512的轴线与定位孔511的轴线垂直设置,主轴3的支撑端插装在支撑孔512内与支撑座51连接,锁紧螺栓52穿过定位孔511与平台面33抵接固定,锁紧螺栓52与平台面33之间设有锁紧垫片53,紧固后的锁紧垫片53与主轴3的平台面33之间涨紧配合,两者之间的径向压力大大增加,进而增加转动摩擦力,通过该摩擦力实现主轴3的周向止转定位。设置锁紧垫片53可以使主轴3更加稳定的与锁紧螺栓52贴合固定,进而使保持架4在兜孔加工过程中保持稳定的工位。Specifically, the auxiliary fixing device 5 in this embodiment includes a
可以了解,在主轴3未定心时,通过对锁紧螺栓52的紧固,压实锁紧垫片53,在压力的作用下,锁紧垫片53与主轴3支撑端的平台面33贴合,使主轴3自动纠正位置,随着锁紧螺栓52头部的下表面与支撑座51上部的圆台面完全贴合,锁紧螺栓螺杆的下表面也与平台面33完全贴合,锁紧完成,此时,保持架4在主轴3的锁紧过程中完成自动定心。It can be understood that when the main shaft 3 is not centered, the locking
具体的,本实施例的支撑座51具有支撑功能,支撑孔512内插装主轴3用于支撑固定主轴3,主轴3的支撑端上相邻的两个平台面33之间设有圆弧面35,且圆弧面35的半径与支撑孔512的半径相同,保证了主轴3的支撑端与支撑孔512的配合,起到支撑作用。Specifically, the
具体的,本实施例还包括钻床连接底座7,钻床连接底座7固定连接在机械支撑主体1的下端。本实施例的机械支撑主体1包括底板11、固定挡块12和紧固螺栓13,其中,底板11的上端为平面结构,用于承载和安装兜孔加工的功能部件,底板11的下端为阶梯型结构,包括第一阶梯面111和第二阶梯面112,第一阶梯面111卡接在钻床连接底座7的一端,第二阶梯面112与钻床连接底座7的另一端齐平,并通过固定挡板12进行固定,底板11上设有通孔,通过紧固螺栓52将底板11、固定挡块12和钻床连接底座7进行锁紧固定。Specifically, this embodiment further includes a drill press connection base 7 , and the drill press connection base 7 is fixedly connected to the lower end of the mechanical support body 1 . The mechanical support body 1 of this embodiment includes a bottom plate 11 , a fixing
本发明的保持架兜孔加工装置通过转动分度器21、三爪卡盘22、平台面33和辅助固定装置上的锁紧螺栓52实现保持架4的固定和兜孔数量的分度,结构简单,且能够准确的实现兜孔加工数量和加工精度的控制。The cage pocket machining device of the present invention realizes the fixing of the cage 4 and the indexing of the number of pockets by rotating the
本发明的工作过程如下:The working process of the present invention is as follows:
将待加工的保持架4套装在主轴3上的加工位置,然后通过锁紧螺母6将保持架4固定在主轴3上,之后将主轴3的一端置于转动装置2中,另一端置于支撑座上的支撑孔512中,根据主轴3上指示槽34的位置驱动转动装置2确定兜孔初始加工位置,然后通过三爪卡盘22和锁紧螺栓52将主轴3固定锁紧,进行兜孔加工;待初始兜孔加工完毕后,解除三爪卡盘22和锁紧螺栓52,并通过转动装置2确定下个兜孔的加工位置,如此循环,直至所有兜孔加工完毕。Set the cage 4 to be processed on the processing position on the main shaft 3, then fix the cage 4 on the main shaft 3 through the lock nut 6, and then place one end of the main shaft 3 in the rotating device 2, and the other end is placed in the support In the
以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as a limitation on the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.
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