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CN111659322A - Device and process for preparing 1,1,1, 3-tetrachloropropane - Google Patents

Device and process for preparing 1,1,1, 3-tetrachloropropane Download PDF

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Publication number
CN111659322A
CN111659322A CN201910168007.7A CN201910168007A CN111659322A CN 111659322 A CN111659322 A CN 111659322A CN 201910168007 A CN201910168007 A CN 201910168007A CN 111659322 A CN111659322 A CN 111659322A
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ethylene
reaction kettle
reaction
tetrachloropropane
preparing
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李家才
王亮
何邦友
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Zhejiang Quzhou Jiancheng Organic Silicon Co ltd
Zhejiang Jiahui New Material Co ltd
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Zhejiang Quzhou Jiancheng Organic Silicon Co ltd
Zhejiang Jiahui New Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/08Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/26Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton
    • C07C17/272Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton by addition reactions
    • C07C17/275Preparation of halogenated hydrocarbons by reactions involving an increase in the number of carbon atoms in the skeleton by addition reactions of hydrocarbons and halogenated hydrocarbons

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a reaction device for preparing 1,1,1, 3-tetrachloropropane, which comprises a reaction kettle, wherein an ethylene circulating system is arranged outside the reaction kettle, a gas distributor is arranged at the bottom of the reaction kettle, the ethylene circulating system comprises an ethylene extraction pipe arranged at the upper part of the reaction kettle, an ethylene press-in pipe arranged at the lower part of the reaction kettle, and an ethylene compressor arranged between the ethylene extraction pipe and the press-in pipe, wherein the ethylene press-in pipe is communicated with the gas distributor; the selectivity of the main product 1,1,1, 3-tetrachloropropane is improved; the reaction kettle does not need a stirring device, and the pressure of ethylene in the reaction kettle is reduced at a similar reaction rate.

Description

Device and process for preparing 1,1,1, 3-tetrachloropropane
Technical Field
The invention relates to the field of organic halide preparation, in particular to a device and a process for preparing 1,1,1, 3-tetrachloropropane.
Background
1,1,1, 3-tetrachloropropane is a key raw material for synthesizing trichloropropene and trifluoropropene, and can be used as a paint remover, a degreasing agent and a solvent. The synthesis method of 1,1,1, 3-tetrachloropropane mainly comprises a peroxide method (CA691213A), an electromagnetic radiation method (CA807638A), a metal complex and a cocatalyst method, wherein the peroxide method and the electromagnetic radiation method are not suitable for industrial production due to low synthesis efficiency or harsh reaction conditions, the metal complex and the cocatalyst method are suitable for industrialization due to mild reaction conditions and high synthesis efficiency, but inevitably generated colloid oil substances are adhered to the inner wall of a reaction kettle and a stirring device, and are very unfavorable for long-term continuous production.
US4605802A discloses a method for preparing 1,1,1, 3-tetrachloropropane by reacting carbon tetrachloride and ethylene, wherein the catalyst is phosphite ester and iron powder, preferably ferric chloride is additionally added, the reaction is carried out for 5.5-22.6 hours at 95 ℃ and 758kPa, the conversion rate is 45-88.5%, and the selectivity is 94.9-96.3%. The iron powder is left in the reactor after the reaction is finished and is used for the next reaction; preferably, the reactor is washed with a solvent such as dichloromethane or acetone before the next reaction.
CN106146247A discloses adding carbon tetrachloride, tributyl phosphate and ferrous chloride into a catalyst preparation tank, and stirring uniformly to obtain a uniform mixture, wherein the molar ratio of each component in the mixture is as follows: adding the prepared uniform mixture into an autoclave with stirring through a metering pump, maintaining the reaction temperature at 90 ℃, continuously introducing ethylene to maintain the reaction pressure at 1.1MPa, keeping the reaction time for 1h, continuously extracting a reaction crude product, and performing chromatographic analysis, CCl4The conversion was 80% and the selectivity to the product 1,1,1, 3-tetrachloropropane was 93%.
JP2017137263A discloses that a metal complex catalyst is dissolved in a liquid phase, ethylene and carbon tetrachloride are subjected to an addition reaction to obtain a reaction liquid containing 1,1,1, 3-tetrachloropropane, the reaction liquid is subjected to high-speed centrifugal separation to produce a phase separation, and the metal complex catalyst is in a light phase and the 1,1,1, 3-tetrachloropropane is in a heavy phase. Separation of catalystThe separation ensures that the reaction product does not generate side reaction in the distillation process, thereby ensuring the high purity of the reaction product. Reacting 0.55mol iron and 0.1mol dimethylacetamide relative to 100mol carbon tetrachloride at 130 deg.C and 0.6MPa while continuously adding dimethylacetamide for 2.5hr until the total amount is 0.636mol, and continuing reaction for 5hr, CCl4The conversion was 94% and the product selectivity 98%.
The prior art improves the conversion rate of raw materials, the selectivity of products and the operability of a device through catalyst improvement and post-treatment process change, but does not fundamentally solve the problem of generating a colloidal oily substance in the reaction.
Disclosure of Invention
Aiming at the problem that the gum oil-like substance is generated in the process of preparing 1,1,1, 3-tetrachloropropane by reacting carbon tetrachloride and ethylene in the prior art, the invention reduces the generation amount of the gum oil-like substance by improving the reaction device.
The reaction formula for preparing 1,1,1, 3-tetrachloropropane by reacting carbon tetrachloride with ethylene is as follows:
Figure BDA0001986979800000021
since ethylene is easily polymerized at high temperature and high pressure, in addition to the above main reaction, there are also a series of side reactions, which produce gum oil-like by-products:
Figure BDA0001986979800000022
in the same catalyst, excessive ethylene or higher ethylene concentration is the main cause of side reaction, and the reduction of ethylene concentration or ethylene pressure in the reaction system is the key to reduce the side reaction.
The invention provides a device for preparing 1,1,1, 3-tetrachloropropane by reacting carbon tetrachloride and ethylene, which comprises a reaction kettle, wherein an ethylene circulating system is arranged outside the reaction kettle, a gas distributor is arranged at the bottom in the reaction kettle, the ethylene circulating system comprises an ethylene extracting pipe arranged at the upper part of the reaction kettle, an ethylene pressing pipe arranged at the lower part of the reaction kettle, and an ethylene compressor arranged between the ethylene extracting pipe and the pressing pipe, and the ethylene pressing pipe is communicated with the gas distributor; the reaction kettle is also provided with carbon tetrachloride, a catalyst feeding port and a reaction liquid discharging port; and an ethylene feed inlet is arranged on the ethylene extraction pipe.
Preferably, the length-diameter ratio of the reaction kettle is 1.5-60, and further preferably 2-15; the too little fat type reation kettle of slenderness ratio, gas-liquid phase contact time is short, is unfavorable for the gas-liquid reaction, otherwise, too big slenderness ratio, and the bubble takes place the gathering at long distance rising in-process, makes the gas-liquid area of contact reduce, has reduced reaction efficiency.
Preferably, the gas distributor is made of sintered metal porous materials, and further preferably, the gas distributor is a sintered metal porous screen plate, the area of the screen plate is 30-90% of the cross section area of the reaction kettle, so that the uniform distribution of gas is ensured, and reaction liquid can be sufficiently circulated in the reaction kettle;
the reaction kettle can fully stir the liquid phase through the ethylene bubbling from the gas distributor without an additional stirring device, can avoid the safety risk caused by the high-speed dynamic friction of the stirring device, can also avoid the collision of the metal catalyst and the reaction kettle wall caused by stirring, and greatly reduces the manufacturing cost of the reaction kettle.
Preferably, the ethylene compressor is an oil-free compressor, so as to prevent lubricating oil from causing adverse effects on the reaction; the pressure difference between the exhaust port and the air suction port of the ethylene compressor is 0.1-3.0 MPa, and the exhaust volume is 0.4-18 Nm/cubic meter of the volume of the reaction kettle3Min; the ethylene compressor can circulate the ethylene in the reaction kettle only by providing pressure for overcoming the liquid level difference in the reaction kettle, and the required power is very small; the discharge capacity of the ethylene compressor is the expression of the ethylene circulation capacity, too small a discharge capacity cannot provide enough ethylene to contact and react with the liquid phase, and too large a discharge capacity causes excessive boiling of the liquid phase, so that the reaction system is unstable.
The external ethylene circulating system ensures that ethylene is fully exchanged between a gas phase and a liquid phase, and even if the ethylene pressure in the reaction kettle is lower, the ethylene amount dissolved into the reaction liquid or contacted with the reaction liquid can be ensured, thereby ensuring the smooth reaction of carbon tetrachloride and ethylene.
The process for preparing 1,1,1, 3-tetrachloropropane by using the reaction device for preparing 1,1,1, 3-tetrachloropropane comprises the following steps: firstly discharging air from a reaction kettle, then adding a catalyst and carbon tetrachloride, introducing ethylene, starting an ethylene compressor, pumping the ethylene out of the upper part of the reaction kettle, pressurizing the ethylene by the ethylene compressor, pressing the ethylene into the reaction kettle from the lower part of the reaction kettle, distributing the ethylene pressed into the reaction kettle by a gas distributor, then introducing the ethylene into a reaction system, controlling the ethylene pressure in the reaction kettle to be 0.15-0.50 MPa, heating to 80-130 ℃ for reaction, and stopping the reaction when the conversion rate of the carbon tetrachloride in a reaction solution is 60-85%.
The catalyst is conventional carbon tetrachloride and ethylene telomerization catalyst. The catalyst can be selected from ferric chloride, ferrous chloride, cuprous chloride, etc., and the cocatalyst can be selected from tripropyl phosphite, tributyl phosphite, etc.
Compared with the prior art, the invention has the following advantages: 1. the generation amount of the gum oil-shaped by-products in the process of preparing the 1,1,1, 3-tetrachloropropane by reacting carbon tetrachloride and ethylene is reduced; 2. the selectivity of the main product 1,1,1, 3-tetrachloropropane is improved; 3. the reaction kettle does not need a stirring device; 4. the pressure of ethylene in the reactor was reduced at similar reaction rates.
Drawings
FIG. 1 is a schematic structural diagram of an apparatus for preparing 1,1,1, 3-tetrachloropropane according to the present invention.
In figure 1,1 is a reaction kettle, 2 is carbon tetrachloride and a catalyst charging port, 3 is an ethylene extraction pipe, 4 is an ethylene charging port, 5 is an ethylene compressor, 6 is an ethylene pressing pipe, 7 is a discharging port, and 8 is a gas distributor
Detailed Description
As shown in figure 1, the device for preparing 1,1,1, 3-tetrachloropropane comprises a reaction kettle, wherein an ethylene circulating system is arranged outside the reaction kettle, and a gas distributor is arranged at the bottom of the reaction kettle; the ethylene circulating system comprises an ethylene extraction pipe 3 arranged at the upper part of the reaction kettle 1, an ethylene press-in pipe 6 arranged at the lower part of the reaction kettle 1, and an ethylene compressor 5 arranged between the ethylene extraction pipe 3 and the press-in pipe 6, wherein the ethylene press-in pipe is communicated with a gas distributor 8; the upper part of the reaction kettle is provided with a carbon tetrachloride and catalyst feed inlet 2, the lower part of the reaction kettle is provided with a reaction liquid discharge port 7, and an ethylene draw-out pipe is provided with an ethylene feed inlet 4; the reactor is made of stainless steel, the gas distributor is a multi-layer sintered metal mesh plate, the average pore diameter is 0.3-50 mu m, the porosity is 25% -45%, the area of the gas distributor is 30% -90% of the cross section area of the reactor, the ethylene compressor is an oil-free ethylene compressor, and the pressure difference between an exhaust port and an air inlet is 0.1-3.0 MPa.
The present invention will be further illustrated by using the reaction apparatus described below in conjunction with examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Example 1
A 5000L reaction kettle made of stainless steel has a length-diameter ratio of 3, discharges air, adds 5kg of catalyst ferric chloride, 32kg of reduced iron powder, 25kg of cocatalyst tributyl phosphite and 3750kg of carbon tetrachloride, and leads ethylene to enter from an ethylene charging port, so that the ethylene pressure in the reaction kettle reaches 0.20 MPa; starting the oil-free ethylene compressor, the pressure difference between the exhaust port and the air inlet is less than or equal to 1.2MPa, and the exhaust volume of the ethylene compressor is 17.5Nm3The ethylene is pumped out from the upper part of the reaction kettle, is pressurized by an ethylene compressor, is pressed into the reaction kettle from the lower part of the reaction kettle, and is distributed into a reaction system by a gas distributor, wherein the gas distributor is a multi-layer sintered metal mesh plate, the average pore diameter is 0.45 mu m, the porosity is 38 percent, and the area of the gas distributor is 65 percent of the cross-sectional area of the reaction kettle; heating to 95 ℃ for reaction, supplementing ethylene, controlling the pressure of the ethylene in the reaction kettle to be 0.18-0.22 MPa, reacting for 7.5 hours, sampling for gas chromatographic analysis, wherein the conversion rate of 1,1,1, 3-tetrachloropropane is 73.4 percent, the selectivity of 1,1,1, 3-tetrachloropropane is 99.5 percent, and the reaction is stopped, and the secondary addition by-product is 0.4 percent, 1,1, 3-tetrachloropropane is 76.2 percent, carbon tetrachloride is 23.4 percent, and the secondary addition by-product is 0.4 percent.
Example 2
The ethylene pressure in the reaction kettle is controlled to be 0.46-0.50 MPa, other steps are the same as those in example 1, and gas chromatography analysis is performed on a sample, wherein 85.4% of 1,1,1, 3-tetrachloropropane, 13.9% of carbon tetrachloride, 0.7% of secondary addition by-products, 84.0% of conversion rate of reduced carbon tetrachloride and 99.3% of selectivity of 1,1,1, 3-tetrachloropropane are obtained.
Comparative example 1
The reaction kettle is not provided with an ethylene circulating system, reaction liquid is stirred by a mechanical stirring device, the ethylene pressure in the reaction kettle is controlled to be 0.78-0.82 MPa, the reaction time is 11 hours, other steps are the same as those in the embodiment 1, samples are taken for gas chromatography, and 75.9% of 1,1,1, 3-tetrachloropropane, 21.2% of carbon tetrachloride, 2.4% of secondary addition byproducts and other 0.5% are obtained, the conversion rate of the tetrachloro carbon is 79.0%, and the selectivity of the 1,1,1, 3-tetrachloropropane is 96.3%.

Claims (9)

1. The device for preparing the 1,1,1, 3-tetrachloropropane comprises a reaction kettle and is characterized in that an ethylene circulating system is arranged outside the reaction kettle, a gas distributor is arranged at the bottom in the reaction kettle, the ethylene circulating system comprises an ethylene extracting pipe arranged at the upper part of the reaction kettle, an ethylene pressing pipe arranged at the lower part of the reaction kettle, and an ethylene compressor arranged between the ethylene extracting pipe and the ethylene pressing pipe, and the ethylene pressing pipe is communicated with the gas distributor.
2. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 1, wherein the length-diameter ratio of the reaction kettle is 1.5-60.
3. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 2, wherein the length-diameter ratio of the reaction kettle is 2-15.
4. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 1, wherein the gas distributor is made of sintered metal porous material.
5. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 1, wherein the gas distributor is a sintered metal porous mesh plate, and the area of the mesh plate is 30-90% of the internal cross-sectional area of the reaction vessel.
6. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 1, wherein the ethylene compressor is an oil-free compressor.
7. The apparatus for preparing 1,1,1, 3-tetrachloropropane according to claim 1 or 6, wherein the pressure difference between the exhaust port and the suction port of the ethylene compressor is 0.1-3.0 MPa, and the exhaust amount is 0.4-18 Nm/m of the volume of the reaction kettle3/min。
8. A process for preparing 1,1,1, 3-tetrachloropropane, comprising: the device for preparing 1,1,1, 3-tetrachloropropane according to any one of claims 1 to 7 is adopted, firstly, the reaction kettle is discharged with air, then catalyst and carbon tetrachloride are added, after ethylene is introduced, an ethylene compressor is started, ethylene is pumped out from an ethylene extraction pipe at the upper part of the reaction kettle, after being pressurized by the ethylene compressor, ethylene is pressed into the reaction kettle from an ethylene pressing pipe at the lower part of the reaction kettle, and the ethylene pressed into the reaction kettle is distributed by a gas distributor and then enters a reaction system; and stopping the reaction when the conversion rate of carbon tetrachloride in the reaction system is 60-85%.
9. The process of claim 8, wherein the gas phase pressure at the upper part of the reaction kettle is 0.15-0.50 MPa, and the reaction temperature is 80-130 ℃.
CN201910168007.7A 2019-03-06 2019-03-06 Device and process for preparing 1,1,1, 3-tetrachloropropane Pending CN111659322A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114835554A (en) * 2021-02-02 2022-08-02 中国科学院宁波材料技术与工程研究所 Preparation method of 1,1,1, 3-tetrachloropropane

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114835554A (en) * 2021-02-02 2022-08-02 中国科学院宁波材料技术与工程研究所 Preparation method of 1,1,1, 3-tetrachloropropane

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