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CN111633347A - A laser cutting equipment with electromagnetic assisted pretreatment - Google Patents

A laser cutting equipment with electromagnetic assisted pretreatment Download PDF

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Publication number
CN111633347A
CN111633347A CN202010396774.6A CN202010396774A CN111633347A CN 111633347 A CN111633347 A CN 111633347A CN 202010396774 A CN202010396774 A CN 202010396774A CN 111633347 A CN111633347 A CN 111633347A
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laser cutting
laser
electromagnetic induction
cutting
electromagnetic
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王春明
胡崇镜
米高阳
张熊
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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Abstract

本发明属于激光切割相关技术领域,其公开了一种电磁辅助预处理的激光切割设备,激光切割设备包括输入输出装置、集成工控机、激光发生器、激光切割机床电动运动机构、激光切割头及电磁感应加热装置,输入输出装置、激光发生器、激光切割头、激光切割机床电动运动机构及电磁感应加热装置分别连接于集成工控机,激光切割头及电磁感应加热装置分别连接于激光切割机床电动运动机构;输入输出装置用于向集成工控机输入各项工艺参数,集成工控机用于根据接收到的工艺参数分别对应地控制激光发生器、激光切割机床电动运动机构、激光切割头及电磁感应加热装置。本发明提高了切割质量及效率,降低了成本。

Figure 202010396774

The invention belongs to the technical field of laser cutting, and discloses a laser cutting equipment with electromagnetic auxiliary pretreatment. The laser cutting equipment comprises an input and output device, an integrated industrial computer, a laser generator, an electric motion mechanism of a laser cutting machine tool, a laser cutting head and a The electromagnetic induction heating device, the input and output device, the laser generator, the laser cutting head, the electric motion mechanism of the laser cutting machine tool and the electromagnetic induction heating device are respectively connected to the integrated industrial computer, and the laser cutting head and the electromagnetic induction heating device are respectively connected to the electric motor of the laser cutting machine Movement mechanism; the input and output device is used to input various process parameters to the integrated industrial computer, and the integrated industrial computer is used to control the laser generator, the electric movement mechanism of the laser cutting machine tool, the laser cutting head and the electromagnetic induction correspondingly according to the received process parameters. heating equipment. The invention improves the cutting quality and efficiency and reduces the cost.

Figure 202010396774

Description

一种电磁辅助预处理的激光切割设备A laser cutting equipment with electromagnetic assisted pretreatment

技术领域technical field

本发明属于激光切割相关技术领域,更具体地,涉及一种电磁辅助预处理的激光切割设备。The invention belongs to the technical field of laser cutting, and more particularly, relates to a laser cutting device with electromagnetic auxiliary pretreatment.

背景技术Background technique

目前在工业应用领域应用最广泛的激光切割设备的激光器功率普遍在几千瓦左右水平,且切割的金属材料主要集中在4.5mm以下的薄板以及几毫米到十几毫米的中厚板。近年来随着国内外万瓦级光纤激光器的迅猛发展,以及各行业应用中针对厚度25mm以上的金属厚板激光切割需求,采用万瓦以上的超高功率激光切割设备,对厚度25mm以上的金属厚板进行切割的方案在工业应用领域正在被逐步推广。At present, the laser power of the most widely used laser cutting equipment in industrial applications is generally around several kilowatts, and the metal materials to be cut are mainly concentrated in thin plates below 4.5mm and medium and thick plates from a few millimeters to a dozen millimeters. In recent years, with the rapid development of 10,000-watt fiber lasers at home and abroad, and the needs of laser cutting of thick metal plates with a thickness of more than 25mm in various industry applications, ultra-high-power laser cutting equipment with a thickness of more than 10,000 watts is used. The plan of cutting thick plates is being gradually promoted in the field of industrial applications.

对于金属厚板激光切割存在以下两个突出的难题:1、激光束不易穿透金属板材形成熔融金属在切缝内的排出通道,从而无法随着激光束相对板材的移动而形成切缝。2、对于厚板而言,由于在厚度方向上尺寸较大,切缝内熔融金属向下流动排出的路径较长。在熔融金属向下流动过程中与板材、辅助气体进行热交换从而温度逐步下降、黏度增加,熔融金属流动性变差而滞留在切缝内使得切面形成高低起伏的条纹形貌以及粘滞在切缝底部形成挂渣,甚至阻塞切缝使切割后的板材无法分离。Laser cutting of thick metal plates has the following two outstanding problems: 1. It is difficult for the laser beam to penetrate the metal plate to form a discharge channel for molten metal in the slit, so that the slit cannot be formed with the movement of the laser beam relative to the plate. 2. For thick plates, due to the larger size in the thickness direction, the path for the molten metal to flow downward in the slit is longer. During the downward flow of the molten metal, it exchanges heat with the plate and auxiliary gas, so that the temperature gradually decreases and the viscosity increases. Slag is formed at the bottom and even blocks the kerf so that the cut sheets cannot be separated.

对于厚板激光切割,工业上采用的方法为尽可能采用万瓦以上的超大功率激光器,但随之而来的问题是万瓦以上的超大功率激光器价格仍然十分昂贵,对于一些对激光高反的金属材料如铝合金而言,激光功率越高意味着损失的能量越多,在工业生产中形成巨大浪费。For thick plate laser cutting, the industrial method is to use ultra-high-power lasers of more than 10,000 watts as much as possible, but the accompanying problem is that the price of ultra-high-power lasers of more than 10,000 watts is still very expensive. For metal materials such as aluminum alloys, the higher the laser power, the more energy is lost, resulting in huge waste in industrial production.

目前,本领域相关技术人员已经做了一些研究,如专利CN103659004A公开了一种激光切割预处理装置、激光切割装置及激光切割方法,其采用激光作为辅助热源的方式对热塑性高聚物材料进行预热,使待切割位置的材料受热后处于固液混合相区,之后采用激光对固液混合相区进行切割。又如专利CN110293324A公开了一种电磁场辅助激光切割方法,其采用电磁线圈作为辅助装置,通过在激光切割过程中加入电磁场,对激光切割的熔融金属产生向下的外力——洛伦兹力,以加强熔融金属向下的流动过程,最终解决了激光切割厚板拐角处出现熔融金属向上发生“逆喷”现象,致使切割无法继续进行的问题。At present, those skilled in the art have done some research. For example, patent CN103659004A discloses a laser cutting pretreatment device, a laser cutting device and a laser cutting method, which use a laser as an auxiliary heat source to preprocess thermoplastic polymer materials. Heat, so that the material at the position to be cut is heated in the solid-liquid mixed phase area, and then the solid-liquid mixed phase area is cut by laser. Another example is the patent CN110293324A which discloses an electromagnetic field-assisted laser cutting method, which uses an electromagnetic coil as an auxiliary device. By adding an electromagnetic field during the laser cutting process, a downward external force-Lorentz force is generated on the molten metal cut by the laser, so as to reduce the amount of laser cutting. Strengthen the downward flow of molten metal, and finally solve the problem of "reverse spray" of molten metal upward at the corners of laser cutting thick plates, resulting in the inability to continue cutting.

然而,专利CN103659004A采用激光作为辅助热源对材料的待切割位置进行预热,提出了两项实例。实例1为采用两套激光设备,一套用来对待切割材料进行预热,另一套用来对材料进行激光切割。由于激光器作为激光切割设备的核心部件,其价格占据整套切割设备的最主要部分,因此采用两套激光切割设备必然会提高投入成本,且操作过程繁琐,不利于工业应用上的推广。实例2为采用一台激光器,采用分光装置将激光束一分为二,一束用以对材料进行预热,另一束用以对材料进行切割。此方案由于需要分光,因此需要的激光器必须为功率足够大,直接提高了设备成本,且分光装置为承受高功率密度激光束的精密光学器件,价格同样昂贵。另外,由于某些对激光高反的金属材料如铝合金等,在激光照射过程中会反射损失大量激光能量,这类材料虽然对激光的吸收率随着自身温度提高会有适当提高,在预热后会对切割激光的吸收有一定改善,但是在预热时将会对预热激光产生高反作用,大量损失预热激光能量而预热效果不佳。However, patent CN103659004A uses a laser as an auxiliary heat source to preheat the position of the material to be cut, and proposes two examples. Example 1 uses two sets of laser equipment, one set is used for preheating the material to be cut, and the other set is used for laser cutting the material. Since the laser is the core component of laser cutting equipment, its price occupies the most important part of the whole set of cutting equipment. Therefore, the use of two sets of laser cutting equipment will inevitably increase the input cost, and the operation process is cumbersome, which is not conducive to the promotion of industrial applications. In Example 2, a laser is used, and a beam splitting device is used to split the laser beam into two, one for preheating the material, and the other for cutting the material. Since this solution requires light splitting, the required laser power must be large enough, which directly increases the equipment cost, and the light splitting device is a precision optical device that can withstand a high power density laser beam, and the price is also expensive. In addition, due to some metal materials that are highly reflective to the laser, such as aluminum alloys, a large amount of laser energy will be reflected and lost during the laser irradiation process. After heating, the absorption of the cutting laser will be improved to a certain extent, but during preheating, it will have a high reaction to the preheating laser, and a large amount of preheating laser energy will be lost and the preheating effect will be poor.

专利CN110293324A采用电磁线圈作为辅助装置,通过引入电磁场对切割熔融金属产生向下的外力——洛伦兹力,提高了熔融金属的流动性,加强了熔融金属在切缝中的流动排出效果,从而解决了在切割路径拐角处产生“逆喷”现象。该方案虽然通过外加辅助手段对切割过程中熔融金属的流动过程进行了一定的改善,但是对于切割起点位置,材料待切割位置需要摄入足够的能量,其达到熔化穿透效果方可形成熔融金属流动排出通道,采用电磁线圈对熔融金属施加洛伦兹力的方案显然无法解决这一问题。另外,该专利方案的应用范围仅仅适用于解决切割路径中拐角处出现“逆喷”的现象,对于整个激光切割过程并无法产生完全的辅助改善作用。Patent CN110293324A uses electromagnetic coil as an auxiliary device, and through the introduction of electromagnetic field to generate a downward external force on cutting molten metal - Lorentz force, the fluidity of molten metal is improved, and the flow and discharge effect of molten metal in the slit is enhanced, thereby Solved the phenomenon of "reverse spray" at the corners of the cutting path. Although this scheme improves the flow of molten metal during the cutting process by adding auxiliary means, but for the starting point position of cutting, the position where the material is to be cut needs to absorb enough energy to achieve the melting penetration effect before forming molten metal. Flow discharge channels, the use of electromagnetic coils to apply Lorentz force to the molten metal obviously cannot solve this problem. In addition, the scope of application of the patented solution is only applicable to solving the phenomenon of "reverse jetting" at the corners of the cutting path, and cannot produce a complete auxiliary improvement effect for the entire laser cutting process.

发明内容SUMMARY OF THE INVENTION

针对现有技术的以上缺陷或改进需求,本发明提供了一种电磁辅助预处理的激光切割设备,所述激光切割设备采用电磁感应线圈对金属厚板预加热后进行激光切割,解决了对金属厚板进行激光切割时,激光束不易穿透板材形成熔融金属排出通道、熔融金属在切缝内流动排出不畅而形成切割挂渣及阻碍排出通道的难题,且提高了切割效率及质量,降低了成本。In view of the above defects or improvement needs of the prior art, the present invention provides a laser cutting equipment with electromagnetic auxiliary pretreatment. When the thick plate is laser cut, the laser beam is not easy to penetrate the plate to form a molten metal discharge channel, and the molten metal flows and discharges in the cutting slot is not smooth, which causes cutting slag and obstructs the discharge channel, and improves the cutting efficiency and quality. cost.

为实现上述目的,按照本发明的一个方面,提供了一种电磁辅助预处理的激光切割设备,所述激光切割设备包括输入输出装置、集成工控机、激光发生器、激光切割机床电动运动机构、激光切割头及电磁感应加热装置,所述输入输出装置、所述激光发生器、所述激光切割头、所述激光切割机床电动运动机构及所述电磁感应加热装置分别连接于所述集成工控机,所述激光切割头及所述电磁感应加热装置分别连接于所述激光切割机床电动运动机构;In order to achieve the above object, according to one aspect of the present invention, a laser cutting equipment with electromagnetic auxiliary pretreatment is provided, the laser cutting equipment includes an input and output device, an integrated industrial computer, a laser generator, an electric motion mechanism of a laser cutting machine tool, Laser cutting head and electromagnetic induction heating device, the input and output device, the laser generator, the laser cutting head, the electric motion mechanism of the laser cutting machine tool and the electromagnetic induction heating device are respectively connected to the integrated industrial computer , the laser cutting head and the electromagnetic induction heating device are respectively connected to the electric motion mechanism of the laser cutting machine;

所述输入输出装置用于向所述集成工控机输入各项工艺参数,所述集成工控机用于根据接收到的工艺参数分别对应地控制所述激光发生器、所述激光切割机床电动运动机构、所述激光切割头及所述电磁感应加热装置;The input and output device is used to input various process parameters to the integrated industrial computer, and the integrated industrial computer is used to respectively control the laser generator and the electric motion mechanism of the laser cutting machine according to the received process parameters. , the laser cutting head and the electromagnetic induction heating device;

工作时,所述电磁感应加热装置在前,所述激光切割头在后,所述电磁感应加热装置用于对材料待切割位置进行感应预热,所述激光发生器发出的激光束与切割气体自所述激光切割头同轴输出以对材料待切割位置进行切割。When working, the electromagnetic induction heating device is in front and the laser cutting head is behind. The electromagnetic induction heating device is used to inductively preheat the position of the material to be cut. The laser beam emitted by the laser generator and the cutting gas The coaxial output from the laser cutting head is used to cut the position of the material to be cut.

进一步地,所述激光切割设备包括水冷系统,所述水冷系统分别连接所述激光发生器及所述激光切割头。Further, the laser cutting equipment includes a water cooling system, and the water cooling system is respectively connected to the laser generator and the laser cutting head.

进一步地,所述激光切割设备包括空气压缩机及切割气体发生装置,所述空气压缩机及所述切割气体发生装置分别连接于所述激光切割头。Further, the laser cutting equipment includes an air compressor and a cutting gas generating device, and the air compressor and the cutting gas generating device are respectively connected to the laser cutting head.

进一步地,所述电磁感应加热装置包括电磁感应线圈夹持机构及电磁感应线圈,所述电磁感应线圈夹持机构连接于所述激光切割机床电动运动机构,所述电磁感应线圈设置在所述电磁感应线圈夹持机构上。Further, the electromagnetic induction heating device includes an electromagnetic induction coil clamping mechanism and an electromagnetic induction coil, the electromagnetic induction coil clamping mechanism is connected to the electric motion mechanism of the laser cutting machine tool, and the electromagnetic induction coil is arranged on the electric motor. Magnetic induction coil clamping mechanism.

进一步地,各项工艺参数包括所述激光发生器的输出功率、所述激光切割机床电动运动机构的运动路径及运动速度、所述激光切割头的参数及所述电磁感应线圈的参数。Further, various process parameters include the output power of the laser generator, the motion path and motion speed of the electric motion mechanism of the laser cutting machine tool, the parameters of the laser cutting head and the parameters of the electromagnetic induction coil.

进一步地,所述激光切割机床电动运动机构用于根据所述集成工控机通信过来的信号带动所述激光切割头及所述电磁感应加热装置按照预设速度V完成预设运动轨迹。Further, the electric motion mechanism of the laser cutting machine tool is used to drive the laser cutting head and the electromagnetic induction heating device to complete the preset motion trajectory according to the preset speed V according to the signal communicated by the integrated industrial computer.

进一步地,所述切割气体为活性气体、非活性气体或者惰性气体。Further, the cutting gas is active gas, inactive gas or inert gas.

进一步地,所述集成工控机通过所述激光切割机床电动运动机构实时调整所述激光切割头的喷嘴末端与待切割材料表面之间的距离为预设值。Further, the integrated industrial computer adjusts the distance between the nozzle end of the laser cutting head and the surface of the material to be cut to a preset value in real time through the electric motion mechanism of the laser cutting machine tool.

进一步地,所述激光切割设备的工作模式包括起点预热方式、随动加热方式、起点预热+随动加热方式、起点预热+变速切割方式、随动加热+变速切割方式、以及起点预热+随动加热+变速切割方式。Further, the working modes of the laser cutting equipment include starting point preheating mode, follow-up heating method, starting point preheating + follow-up heating method, starting point preheating + variable speed cutting method, follow-up heating + variable speed cutting method, and starting point preheating method. Heat + follow-up heating + variable speed cutting mode.

总体而言,通过本发明所构思的以上技术方案与现有技术相比,本发明提供的电磁辅助预处理的激光切割设备主要具有以下有益效果:In general, compared with the prior art, the electromagnetic-assisted pretreatment laser cutting equipment provided by the present invention mainly has the following beneficial effects:

1.采用电磁感应线圈对待切割金属厚板进行预热的方式,集成了电磁感应线圈与激光束,通过二者协同作用于待切割工件,使切割起点位置更易于在激光作用下穿透形成熔融金属流动排出通道,且在激光切割过程中通过预热使得待切割金属基板温度升高,切面与熔融金属件的粘滞力减小,更利于熔融金属从切缝流动排出,形成成型良好的切面,提高了切割质量与效率。1. The electromagnetic induction coil is used to preheat the thick metal plate to be cut, and the electromagnetic induction coil and the laser beam are integrated. Through the two synergistic effects on the workpiece to be cut, the cutting starting point position is easier to penetrate and form melting under the action of the laser. The metal flows and discharges the channel, and the temperature of the metal substrate to be cut is increased by preheating during the laser cutting process, and the viscous force between the cut surface and the molten metal piece is reduced, which is more conducive to the flow and discharge of the molten metal from the slit, forming a well-shaped cut surface , improve the cutting quality and efficiency.

2.在采用电磁辅助预热装置对切割材料输入足够的热量后,可一定程度上提高切割速度,解决了材料切割起点位置需要输入足够高的能量达到一定温度阈值后才能熔化穿透,形成熔融金属流动排出通道的问题,且解决了在切割过程中,切面需要保持一定的温度,方可避免熔融金属受力模型中与切面的粘滞力过大而滞留在切缝内,降低切割质量的问题,提高了熔融金属的流动性,改善了切割质量。2. After the electromagnetic auxiliary preheating device is used to input enough heat to the cutting material, the cutting speed can be increased to a certain extent, which solves the problem that the starting position of the material cutting needs to input high enough energy to reach a certain temperature threshold before it can melt and penetrate, forming a molten The problem of metal flow and discharge channel is solved, and the cutting surface needs to maintain a certain temperature during the cutting process, so as to avoid the viscous force between the molten metal force model and the cutting surface being too large and staying in the cutting seam, reducing the cutting quality. problem, improves the fluidity of the molten metal and improves the cutting quality.

3.由于采用电磁辅助预热,解决了采用激光作为辅助热源进行预热时铝合金等材料产生高反现象,可产生较好的预热效果。3. Due to the use of electromagnetic auxiliary preheating, the phenomenon of high reflection of aluminum alloy and other materials when using laser as auxiliary heat source for preheating is solved, which can produce better preheating effect.

4.由于采用电磁辅助预热后,金属材料温度升高,对激光的吸收率有一定提升,因此相比不采用电磁辅助预热,可以降低激光器的输出功率。4. Since the temperature of the metal material increases after the electromagnetic auxiliary preheating is used, the absorption rate of the laser is improved to a certain extent. Therefore, the output power of the laser can be reduced compared with the electromagnetic auxiliary preheating.

5.所述激光切割设备的结构简单,操作简便,相比高功率激光器设备的价格更低,节约了经济成本。5. The laser cutting equipment has a simple structure, is easy to operate, has a lower price than high-power laser equipment, and saves economic costs.

附图说明Description of drawings

图1是本发明提供的电磁辅助预处理的激光切割设备的示意图;Fig. 1 is the schematic diagram of the laser cutting equipment of electromagnetic-assisted pretreatment provided by the present invention;

图2是图1中的电磁辅助预处理的激光切割设备的激光切割头及电磁感应线圈的示意图;Fig. 2 is the schematic diagram of the laser cutting head and the electromagnetic induction coil of the laser cutting equipment of the electromagnetic auxiliary pretreatment in Fig. 1;

图3是图1中的电磁辅助预处理的激光切割设备采用起点预热方式的工作示意图;Fig. 3 is the working schematic diagram of the laser cutting equipment of electromagnetic auxiliary pretreatment in Fig. 1 adopting the starting point preheating mode;

图4是图1中的电磁辅助预处理的激光切割设备采用随动加热方式及起点预热+随动加热方式的工作示意图;Fig. 4 is the working schematic diagram of the laser cutting equipment of electromagnetic auxiliary pretreatment in Fig. 1 adopting the follow-up heating method and the starting point preheating+follow-up heating method;

图5是图1中电磁辅助预处理的激光切割设备采用起点预热+变速切割方式的工作示意图;Fig. 5 is the working schematic diagram of the laser cutting equipment of electromagnetic auxiliary pretreatment in Fig. 1 adopting the starting point preheating + variable speed cutting mode;

图6是图1中的电磁辅助预处理的激光切割设备采用随动加热+变速切割方式及起点预热+随动加热+变速切割方式的工作示意图。FIG. 6 is a working schematic diagram of the electromagnetic-assisted pretreatment laser cutting equipment in FIG. 1 adopting the follow-up heating + variable-speed cutting method and the starting point preheating + follow-up heating + variable-speed cutting method.

在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:10-激光切割金属工件,11-激光切割机床工作台,12-激光切割头,13-电磁感应加热装置,131-电磁感应线圈夹持机构,132-电磁感应线圈,14-切割气体发生装置,141-切割气体,15-空气压缩系统,16-水冷系统,17-激光发生器,171-激光束,18-集成工控机,19-输入输出装置,20-激光切割机床电动运动机构。In all drawings, the same reference numerals are used to denote the same elements or structures, wherein: 10-laser cutting metal workpiece, 11-laser cutting machine table, 12-laser cutting head, 13-electromagnetic induction heating device, 131- Electromagnetic induction coil clamping mechanism, 132- Electromagnetic induction coil, 14- Cutting gas generator, 141- Cutting gas, 15- Air compression system, 16- Water cooling system, 17- Laser generator, 171- Laser beam, 18 -Integrated industrial computer, 19-input and output device, 20-electric motion mechanism of laser cutting machine tool.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

请参阅图1及图2,本发明提供的电磁辅助预处理的激光切割设备,所述激光切割设备采用电磁辅助装置作为预热热源对激光切割过程进行辅助预热,通过电磁辅助预热达到了改善金属厚板激光切割效果的目的。Please refer to FIG. 1 and FIG. 2 , the laser cutting equipment provided by the present invention provides electromagnetic auxiliary pretreatment. The laser cutting equipment adopts electromagnetic auxiliary device as a preheating heat source to perform auxiliary preheating in the laser cutting process. The purpose of improving the laser cutting effect of metal thick plates.

所述激光切割设备包括输入输出装置19、集成工控机18、激光发生器17、激光切割机床电动运动机构20、激光切割头12、电磁感应加热装置13、切割气体发生装置14、激光切割机床工作台11、空气压缩系统15及水冷系统16,所述激光切割头12及所述电磁感应加热装置13分别连接于所述激光切割机床电动运动机构20,所述激光发生器17、所述激光切割机床电动运动机构20、所述输入输出装置19分别连接于所述集成工控机18。所述空气压缩机15及所述切割气体发生装置14分别连接于所述激光切割头12。所述水冷系统16分别连接于所述激光发生器17及所述激光切割头12,所述激光发生器17连接于所述激光切割头12。所述激光切割机床工作台11位于所述激光切割头12的下方,其用于承载激光切割金属工件10。The laser cutting equipment includes an input and output device 19, an integrated industrial computer 18, a laser generator 17, an electric motion mechanism of a laser cutting machine tool 20, a laser cutting head 12, an electromagnetic induction heating device 13, a cutting gas generating device 14, and a laser cutting machine tool. Table 11, air compression system 15 and water cooling system 16, the laser cutting head 12 and the electromagnetic induction heating device 13 are respectively connected to the electric motion mechanism 20 of the laser cutting machine tool, the laser generator 17, the laser cutting The machine tool electric motion mechanism 20 and the input and output device 19 are respectively connected to the integrated industrial computer 18 . The air compressor 15 and the cutting gas generating device 14 are respectively connected to the laser cutting head 12 . The water cooling system 16 is respectively connected to the laser generator 17 and the laser cutting head 12 , and the laser generator 17 is connected to the laser cutting head 12 . The laser cutting machine table 11 is located below the laser cutting head 12 , which is used to carry the laser cutting metal workpiece 10 .

本实施方式中,所述电磁感应加热装置13包括电磁感应线圈夹持机构131及电磁感应线圈132,所述电磁感应线圈夹持机构131连接于所述激光切割机床电动运动机构20,所述电磁感应线圈132设置在所述电磁感应线圈夹持机构131上;所述激光切割头12及所述电磁感应加热装置13分别连接于所述集成工控机18。In this embodiment, the electromagnetic induction heating device 13 includes an electromagnetic induction coil clamping mechanism 131 and an electromagnetic induction coil 132. The electromagnetic induction coil clamping mechanism 131 is connected to the electric motion mechanism 20 of the laser cutting machine tool. The magnetic induction coil 132 is arranged on the electromagnetic induction coil clamping mechanism 131 ; the laser cutting head 12 and the electromagnetic induction heating device 13 are respectively connected to the integrated industrial computer 18 .

所述输入输出装置19用于向所述集成工控机18输入各项工艺参数,所述工艺参数包括设置所述激光发生器17的输出功率、所述激光切割机床电动运动机构20的运动路径及运动速度、所述激光切割头12的参数、所述电磁感应线圈132的参数及显示所述集成工控机18的各项参数的执行反馈情况。The input and output device 19 is used to input various process parameters to the integrated industrial computer 18, and the process parameters include setting the output power of the laser generator 17, the motion path of the electric motion mechanism 20 of the laser cutting machine tool, and Movement speed, parameters of the laser cutting head 12 , parameters of the electromagnetic induction coil 132 , and execution feedback of various parameters of the integrated industrial computer 18 are displayed.

所述集成工控机18用于将来自所述输入输出装置19的各项工艺参数转换成可与所述激光发生器17、所述激光切割机床电动运动机构20、所述激光切割头12、所述电磁感应线圈132进行通信的信号,以使上述的设备按照信号完成设定的动作,并通过监测装置实时记录各项设备对信号的执行情况最终反馈显示在所述输入输出装置19上。The integrated industrial computer 18 is used to convert the various process parameters from the input and output device 19 into parameters that can be combined with the laser generator 17, the electric motion mechanism 20 of the laser cutting machine tool, the laser cutting head 12, and all other components. The electromagnetic induction coil 132 communicates the signal, so that the above-mentioned equipment completes the set action according to the signal, and the monitoring device records the implementation of the signal in real time.

所述激光发生器17用于产生切割材料的激光束171,并根据所述集成工控机18通信过来的信号控制输出激光的功率P1,所述激光发生器17通过光纤连接于所述激光切割头12。所述激光切割机床电动运动机构20用于根据所述集成工控机18通信过来的信号带动所述激光切割头12及电磁感应加热装置13按照预设速度V完成预设运动轨迹。The laser generator 17 is used to generate a laser beam 171 for cutting materials, and control the power P1 of the output laser according to the signal communicated by the integrated industrial computer 18. The laser generator 17 is connected to the laser cutting head through an optical fiber. 12. The electric motion mechanism 20 of the laser cutting machine is used to drive the laser cutting head 12 and the electromagnetic induction heating device 13 to complete a preset motion trajectory at a preset speed V according to the signal communicated by the integrated industrial computer 18 .

所述激光切割头12用于将光纤传导过来的激光输出至材料待切割位置,根据所述集成工控机18通信过来的信号调整其内部的光学部件的空间位置,以调整所述激光束171的焦点位置与焦距长度f;根据所述集成工控机18信号通过配套的电磁阀机构调整切割气体输出压力Pa,其中,切割气体类型根据切割材料不同可选择活性气体、非活性气体及惰性气体等,切割气体与所述激光束171同轴输出;根据所述集成工控机18的信号调整所述激光切割头12的喷嘴末端与切割材料表面之间的距离为预设值△d,并通过配套的电容传感器及其内部的电动运动装置或者切割机床电动运动机构在切割过程中带动所述激光切割头12实时调整空间位置,以保证喷嘴末端与材料表面之间的距离△d在切割过程中不随材料表面不平整或者材料受热膨胀抖动而发生改变。The laser cutting head 12 is used to output the laser light transmitted from the optical fiber to the position where the material is to be cut, and adjust the spatial position of the optical components inside it according to the signal communicated by the integrated industrial computer 18 to adjust the laser beam 171 . Focus position and focal length f; according to the signal of the integrated industrial computer 18, adjust the cutting gas output pressure Pa through the matching solenoid valve mechanism, wherein the cutting gas type can choose active gas, inactive gas and inert gas according to different cutting materials, The cutting gas is output coaxially with the laser beam 171; according to the signal of the integrated industrial computer 18, the distance between the nozzle end of the laser cutting head 12 and the surface of the cutting material is adjusted to a preset value Δd, and the The capacitive sensor and its internal electric motion device or the electric motion mechanism of the cutting machine drive the laser cutting head 12 to adjust the spatial position in real time during the cutting process, so as to ensure that the distance Δd between the nozzle end and the material surface does not follow the material during the cutting process. The surface is uneven or the material is changed due to thermal expansion and vibration.

所述电磁感应加热装置13用于根据所述集成工控机18的信号调整用以对材料进行加热的输出功率,并由所述激光切割机床电动运动机构20带动以调整所述电磁感应加热装置13与切割材料之间的距离。The electromagnetic induction heating device 13 is used to adjust the output power for heating the material according to the signal of the integrated industrial computer 18, and is driven by the electric motion mechanism 20 of the laser cutting machine to adjust the electromagnetic induction heating device 13 distance from the cut material.

所述切割气体发生装置14用于根据应用需要输出特定种类的切割气体141,其通过内部调节装置输出特定压力的切割气体141至所述激光切割头12。The cutting gas generating device 14 is used for outputting a specific type of cutting gas 141 according to application requirements, and it outputs the cutting gas 141 with a specific pressure to the laser cutting head 12 through an internal adjustment device.

所述空气压缩系统15用于对空气压缩至特定压力,并通过内部压力调节装置输出特定压力的压缩空气至所述激光切割头12,以对所述激光切割头12的喷嘴进行冷却。The air compression system 15 is used to compress the air to a specific pressure, and output the compressed air of a specific pressure to the laser cutting head 12 through an internal pressure regulating device, so as to cool the nozzle of the laser cutting head 12 .

所述水冷系统16用于对循环水进行加热或者冷却至特定温度T,并传输预设流量和温度的循环水至所述激光切割头12、光纤接口及所述激光发生器17以进行冷却。The water cooling system 16 is used to heat or cool the circulating water to a specific temperature T, and transmit the circulating water with a preset flow rate and temperature to the laser cutting head 12 , the fiber interface and the laser generator 17 for cooling.

所述激光切割设备工作时,所述电磁感应线圈132在前,所述激光切割头12在后,所述电磁感应线圈132对材料待切割位置进行感应预热,所述激光束171及所述切割气体141同轴输出对材料待切割位置进行切割,其中所述电磁感应线圈132对材料的加热范围覆盖所述激光束171照射位置。执行切割过程时,所述电磁感应线圈132以特定功率P2在切割起点位置上方停留并加热预设时长t,之后所述电磁感应线圈132迅速移离,同时所述激光切割头12迅速移动至切割起点位置上方,并输出同轴激光和切割气体,按照预设激光功率P1及预设切割气压Pa从切割起点开始按照预设切割速度V沿待切割路径进行切割;或者所述电磁感应线圈132与所述激光切割头12按照预设切割速度V同步运动,所述电磁感应线圈132以特定功率P2按照待切割路径运动的同时对材料进行实时加热,所述激光切割头12跟随其后按照预设激光功率P1及预设切割气压Pa沿待切割路径对材料进行切割;亦可结合上述两种方式,即所述电磁感应线圈132以特定功率P2在切割起点位置上方停留并加热预设时长t,之后所述电磁感应线圈132与所述激光切割头12按照预设切割速度V沿待切割路径同步运动,所述电磁感应线圈132在沿切割路径运动的同时以特定功率P2对材料进行实时加热,所述激光切割头12运动到切割起点位置上方时开始输出同轴激光和切割气体,从此开始以预设激光功率P1及预设切割气压Pa按照预设切割速度V进行切割。When the laser cutting equipment is working, the electromagnetic induction coil 132 is in front and the laser cutting head 12 is behind. The electromagnetic induction coil 132 inductively preheats the position of the material to be cut. The coaxial output of the cutting gas 141 cuts the material at the position to be cut, wherein the heating range of the material by the electromagnetic induction coil 132 covers the irradiation position of the laser beam 171 . When performing the cutting process, the electromagnetic induction coil 132 stays above the cutting starting point position with a specific power P 2 and heats for a preset period of time t, after which the electromagnetic induction coil 132 moves away rapidly, and at the same time the laser cutting head 12 rapidly moves to Above the position of the cutting starting point, and output the coaxial laser and cutting gas, according to the preset laser power P 1 and the preset cutting pressure Pa, start from the cutting starting point and cut along the to-be-cutting path according to the preset cutting speed V; or the electromagnetic induction coil 132 moves synchronously with the laser cutting head 12 according to the preset cutting speed V, the electromagnetic induction coil 132 moves in accordance with the path to be cut with a specific power P 2 and heats the material in real time, and the laser cutting head 12 follows The material is cut along the path to be cut according to the preset laser power P 1 and the preset cutting air pressure Pa; the above two methods can also be combined, that is, the electromagnetic induction coil 132 stays above the cutting starting point with a specific power P 2 and heats it After a preset duration t, the electromagnetic induction coil 132 and the laser cutting head 12 move synchronously along the path to be cut according to the preset cutting speed V, and the electromagnetic induction coil 132 moves along the cutting path with a specific power P 2 The material is heated in real time, and the laser cutting head 12 starts to output the coaxial laser and cutting gas when it moves to the top of the cutting starting point. From then on, the preset cutting speed V is performed with the preset laser power P 1 and the preset cutting pressure Pa. cut.

由于在激光束作用在金属切割材料之前,已通过所述电磁感应线圈132对待切割位置进行加热,切割起点位置易于在激光作用下穿透形成熔融金属流动排出通道,且切割过程中熔融金属与切面粘滞力较小,熔融金属易于流动排出切缝,形成质量良好的切面。上述各项工艺参数根据实际应用中,针对不同场景条件对应的优化结果进行设定选择。Since the position to be cut has been heated by the electromagnetic induction coil 132 before the laser beam acts on the metal cutting material, the starting point position of the cutting is easy to penetrate under the action of the laser to form a flow and discharge channel of the molten metal, and the molten metal and the cut surface are easily formed during the cutting process. The viscous force is small, and the molten metal is easy to flow out of the slit, forming a good quality cut surface. The above process parameters are set and selected according to the optimization results corresponding to different scene conditions in practical applications.

所述激光切割设备根据不同切割工艺要求设计的预热切割方法有以下六种:The laser cutting equipment has the following six preheat cutting methods designed according to different cutting process requirements:

方法一:起点预热方式,如图3所示,所述电磁感应线圈132以特定功率P2在切割起点位置A点上方停留并加热预设时长t,之后所述电磁感应线圈132迅速移离,同时所述激光切割头12迅速移动至切割起点位置A点上方,并输出同轴激光束171和切割气体141,按照预设激光功率P1及预设切割气压Pa从切割起点A点开始按照预设切割速度V沿待切割路径进行切割。Method 1: starting point preheating method, as shown in FIG. 3 , the electromagnetic induction coil 132 stays above the cutting starting point position A with a specific power P 2 and heats for a preset period of time t, and then the electromagnetic induction coil 132 moves away quickly , at the same time, the laser cutting head 12 quickly moves to above the cutting starting point position A, and outputs the coaxial laser beam 171 and the cutting gas 141. According to the preset laser power P1 and the preset cutting pressure Pa, starting from the cutting starting point A according to The preset cutting speed V cuts along the path to be cut.

方法二:随动加热方式,如图4所示,所述电磁感应线圈132与所述激光切割头12按照预设切割速度V同步运动,所述电磁感应线圈132从起点A点开始沿待切割路径运动的同时以特定功率P2对材料进行实时加热,所述激光切割头12跟随其后,从起点A点开始输出同轴激光束171和切割气体141,按照预设激光功率P1及预设切割气压Pa沿待切割路径对材料进行切割。Method 2: follow-up heating method, as shown in FIG. 4 , the electromagnetic induction coil 132 and the laser cutting head 12 move synchronously according to the preset cutting speed V, and the electromagnetic induction coil 132 starts from the starting point A along the to-be-cut While the path moves, the material is heated in real time with a specific power P 2 , and the laser cutting head 12 follows it and outputs the coaxial laser beam 171 and the cutting gas 141 from the starting point A, according to the preset laser power P 1 and preset laser power The cutting air pressure Pa is set to cut the material along the path to be cut.

方法三:起点预热+随动加热方式,如图4所示,所述电磁感应线圈132以特定功率P2在切割起点A点上方停留并加热预设时长t,之后所述电磁感应线圈132与所述激光切割头12按照预设切割速度V沿待切割路径同步运动,所述电磁感应线圈132在沿切割路径运动的同时以特定功率P2对材料进行实时加热,所述激光切割头12运动到切割起点位置A点上方时开始输出同轴激光和切割气体141,从此开始按照预设激光功率P1及预设切割气压Pa按照预设切割速度V进行切割。Method 3: starting point preheating + follow-up heating method, as shown in FIG. 4 , the electromagnetic induction coil 132 stays above the cutting starting point A with a specific power P 2 and heats for a preset time period t, and then the electromagnetic induction coil 132 The laser cutting head 12 moves synchronously with the laser cutting head 12 along the path to be cut according to the preset cutting speed V. The electromagnetic induction coil 132 heats the material in real time with a specific power P2 while moving along the cutting path. The laser cutting head 12 The coaxial laser and cutting gas 141 are output when moving to above the cutting starting point position A. From then on , cutting is carried out according to the preset laser power P1 and the preset cutting pressure Pa and according to the preset cutting speed V.

方法四:起点预热+变速切割方式,如图5所示,所述电磁感应线圈132以特定功率P2在切割起点位置A点上方停留并加热预设时长t,之后所述电磁感应线圈132迅速移离,同时所述激光切割头12迅速移动至切割起点位置A点上方,并输出同轴激光和切割气体141,按照预设激光功率P1及预设切割气压Pa从切割起点A点开始按照预设切割速度V沿待切割路径进行切割至点B,在激光束171从A点沿切割路径移动特定距离d1至B点过程中,在切缝形成的同时由于热量交换使得金属基板吸收了足够多的能量,热扩散后金属基板温度已明显升高,形成预热效果,此时熔融金属流动排出效果良好,可以在保证切割质量的同时适当提升切割速度,从B点开始以更快的速度进行更高效率的切割。Method 4: starting point preheating + variable speed cutting method, as shown in FIG. 5 , the electromagnetic induction coil 132 stays above the cutting starting point position A with a specific power P 2 and heats for a preset period of time t, and then the electromagnetic induction coil 132 Quickly move away, and at the same time, the laser cutting head 12 quickly moves to above the cutting starting point position A, and outputs the coaxial laser and cutting gas 141, starting from the cutting starting point A according to the preset laser power P1 and the preset cutting gas pressure Pa According to the preset cutting speed V, the cutting is performed along the path to be cut to point B. During the process of moving the laser beam 171 from point A along the cutting path by a certain distance d1 to point B, the metal substrate absorbs heat due to heat exchange while the slit is formed. With enough energy, the temperature of the metal substrate has increased significantly after thermal diffusion, forming a preheating effect. At this time, the molten metal flow and discharge effect is good, and the cutting speed can be appropriately increased while ensuring the cutting quality. speed for more efficient cutting.

方法五:随动加热+变速切割方式,如图6所示,所述电磁感应线圈132与所述激光切割头12按照预设切割速度V同步运动,所述电磁感应线圈从起点A点开始沿待切割路径运动的同时以特定功率P2对材料进行实时加热,所述激光切割头12跟随其后,从起点A点开始输出同轴激光束171和切割气体,按照预设激光功率P1及预设切割气压Pa沿待切割路径对材料进行切割至点B,在所述电磁感应线圈132与激光束171从A点沿切割路径移动特定距离d1至B点过程中,在切缝形成的同时由于热量交换使得金属基板吸收了足够多的能量,热扩散后,所述金属基板温度已明显升高,与没有电磁辅助加热的单激光切割相比预热效果得到加强,此时熔融金属流动排出效果良好,可以在保证切割质量的同时适当提升切割速度,从B点开始以更快的速度进行更高效率的切割。Method 5: follow-up heating + variable speed cutting method, as shown in FIG. 6 , the electromagnetic induction coil 132 and the laser cutting head 12 move synchronously according to the preset cutting speed V, and the electromagnetic induction coil starts from the starting point A along the While the cutting path is moving, the material is heated in real time with a specific power P 2 , and the laser cutting head 12 follows it and outputs a coaxial laser beam 171 and cutting gas from the starting point A, according to the preset laser power P 1 and The preset cutting air pressure Pa cuts the material along the path to be cut to point B. During the process of moving the electromagnetic induction coil 132 and the laser beam 171 from point A to point B along the cutting path by a specific distance d1, the slit formed At the same time, due to the heat exchange, the metal substrate absorbs enough energy. After the heat diffusion, the temperature of the metal substrate has increased significantly. Compared with the single laser cutting without electromagnetic auxiliary heating, the preheating effect is enhanced. At this time, the molten metal flows The discharge effect is good, and the cutting speed can be appropriately increased while ensuring the cutting quality, starting from point B to perform more efficient cutting at a faster speed.

方法六:起点预热+随动加热+变速切割方式,如图6所示,所述电磁感应线圈132以特定功率P2在切割起点A点上方停留并加热预设时长t,由于切割起点位置得到预热更易于在激光作用下穿透形成熔融金属流动排出通道,之后所述电磁感应线圈132与所述激光切割头12按照预设切割速度V沿待切割路径同步运动,所述电磁感应线圈132在沿切割路径运动的同时以特定功率P2对材料进行实时加热,所述激光切割头12运动到切割起点位置A点上方时开始输出同轴激光束171和切割气体141,从此开始按照预设激光功率P1及预设切割气压Pa按照预设切割速度V进行切割至点B,在所述电磁感应线圈132与激光束171从A点沿切割路径移动特定距离d1至B点过程中,在切缝形成的同时由于热量交换使得金属基板吸收了足够多的能量,热扩散后金属基板温度已明显升高,与没有电磁辅助加热的单激光切割相比预热效果得到加强,此时熔融金属流动排出效果良好,可以在保证切割质量的同时适当提升切割速度,从B点开始以更快的速度进行更高效率的切割。Method 6: starting point preheating + follow-up heating + variable speed cutting mode, as shown in FIG. 6 , the electromagnetic induction coil 132 stays above the cutting starting point A with a specific power P 2 and heats for a preset time period t, due to the position of the cutting starting point After the preheating is obtained, it is easier to penetrate the molten metal flow and discharge channel under the action of the laser, and then the electromagnetic induction coil 132 and the laser cutting head 12 move synchronously along the to-be-cutting path according to the preset cutting speed V, and the electromagnetic induction coil 132 moves synchronously along the path to be cut. 132 heats the material in real time with a specific power P 2 while moving along the cutting path, the laser cutting head 12 starts to output the coaxial laser beam 171 and the cutting gas 141 when it moves above the cutting starting point position A, and from then on according to the preset Assume that the laser power P1 and the preset cutting air pressure Pa are cut to point B according to the preset cutting speed V, and the electromagnetic induction coil 132 and the laser beam 171 move from point A along the cutting path by a specific distance d1 to point B during the process , when the slit is formed, the metal substrate absorbs enough energy due to heat exchange, and the temperature of the metal substrate has increased significantly after thermal diffusion. Compared with single laser cutting without electromagnetic auxiliary heating, the preheating effect is enhanced. At this time The molten metal flow and discharge effect is good, and the cutting speed can be appropriately increased while ensuring the cutting quality, starting from point B to perform more efficient cutting at a faster speed.

本发明提供的电磁辅助预处理的激光切割设备采用电磁感应线圈对待切割金属厚板进行预热的方式,集成了电磁感应线圈与激光束,通过二者协同作用于待切割工件,使切割起点位置更易于在激光作用下穿透形成熔融金属流动排出通道,且在激光切割过程中铜鼓预热使得待切割金属基板温度升高,切面与熔融金属件的粘滞力减小,更利于熔融金属从切缝流动排出,形成成形良好的切面,提高了切割质量及效率。The electromagnetic-assisted pretreatment laser cutting equipment provided by the present invention adopts the method of electromagnetic induction coil to preheat the thick metal plate to be cut, and integrates the electromagnetic induction coil and the laser beam. It is easier to penetrate the molten metal flow and discharge channel under the action of the laser, and during the laser cutting process, the copper drum is preheated to increase the temperature of the metal substrate to be cut, and the viscous force between the cut surface and the molten metal piece is reduced, which is more conducive to the removal of molten metal from the molten metal. The slits flow and discharge to form a well-shaped cut surface, which improves the cutting quality and efficiency.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.

Claims (9)

1.一种电磁辅助预处理的激光切割设备,其特征在于:1. a laser cutting equipment of electromagnetic auxiliary pretreatment is characterized in that: 所述激光切割设备包括输入输出装置、集成工控机、激光发生器、激光切割机床电动运动机构、激光切割头及电磁感应加热装置,所述输入输出装置、所述激光发生器、所述激光切割头、所述激光切割机床电动运动机构及所述电磁感应加热装置分别连接于所述集成工控机,所述激光切割头及所述电磁感应加热装置分别连接于所述激光切割机床电动运动机构;The laser cutting equipment includes an input and output device, an integrated industrial computer, a laser generator, an electric motion mechanism of a laser cutting machine tool, a laser cutting head and an electromagnetic induction heating device. The input and output device, the laser generator, the laser cutting The head, the electric motion mechanism of the laser cutting machine tool and the electromagnetic induction heating device are respectively connected to the integrated industrial computer, and the laser cutting head and the electromagnetic induction heating device are respectively connected to the electric motion mechanism of the laser cutting machine tool; 所述输入输出装置用于向所述集成工控机输入各项工艺参数,所述集成工控机用于根据接收到的工艺参数分别对应地控制所述激光发生器、所述激光切割机床电动运动机构、所述激光切割头及所述电磁感应加热装置;The input and output device is used to input various process parameters to the integrated industrial computer, and the integrated industrial computer is used to respectively control the laser generator and the electric motion mechanism of the laser cutting machine according to the received process parameters. , the laser cutting head and the electromagnetic induction heating device; 工作时,所述电磁感应加热装置在前,所述激光切割头在后,所述电磁感应加热装置用于对材料待切割位置进行感应预热,所述激光发生器发出的激光束与切割气体自所述激光切割头同轴输出以对材料待切割位置进行切割。When working, the electromagnetic induction heating device is in front and the laser cutting head is behind. The electromagnetic induction heating device is used to inductively preheat the position of the material to be cut. The laser beam emitted by the laser generator and the cutting gas The coaxial output from the laser cutting head is used to cut the position of the material to be cut. 2.如权利要求1所述的电磁辅助预处理的激光切割设备,其特征在于:所述激光切割设备包括水冷系统,所述水冷系统分别连接所述激光发生器及所述激光切割头。2 . The laser cutting equipment for electromagnetic-assisted pretreatment according to claim 1 , wherein the laser cutting equipment comprises a water cooling system, and the water cooling system is respectively connected to the laser generator and the laser cutting head. 3 . 3.如权利要求1所述的电磁辅助预处理的激光切割设备,其特征在于:所述激光切割设备包括空气压缩机及切割气体发生装置,所述空气压缩机及所述切割气体发生装置分别连接于所述激光切割头。3. The laser cutting equipment for electromagnetic-assisted pretreatment according to claim 1, wherein the laser cutting equipment comprises an air compressor and a cutting gas generating device, the air compressor and the cutting gas generating device are respectively connected to the laser cutting head. 4.如权利要求1所述的电磁辅助预处理的激光切割设备,其特征在于:所述电磁感应加热装置包括电磁感应线圈夹持机构及电磁感应线圈,所述电磁感应线圈夹持机构连接于所述激光切割机床电动运动机构,所述电磁感应线圈设置在所述电磁感应线圈夹持机构上。4. The laser cutting equipment for electromagnetic-assisted pretreatment according to claim 1, wherein the electromagnetic induction heating device comprises an electromagnetic induction coil clamping mechanism and an electromagnetic induction coil, and the electromagnetic induction coil clamping mechanism is connected to a In the electric motion mechanism of the laser cutting machine, the electromagnetic induction coil is arranged on the electromagnetic induction coil clamping mechanism. 5.如权利要求4所述的电磁辅助预处理的激光切割设备,其特征在于:各项工艺参数包括所述激光发生器的输出功率、所述激光切割机床电动运动机构的运动路径及运动速度、所述激光切割头的参数及所述电磁感应线圈的参数。5. The laser cutting equipment of electromagnetic-assisted pretreatment as claimed in claim 4, wherein each process parameter comprises the output power of the laser generator, the motion path and the motion speed of the electric motion mechanism of the laser cutting machine tool , the parameters of the laser cutting head and the parameters of the electromagnetic induction coil. 6.如权利要求4所述的电磁辅助预处理的激光切割设备,其特征在于:所述激光切割机床电动运动机构用于根据所述集成工控机通信过来的信号带动所述激光切割头及所述电磁感应加热装置按照预设速度V完成预设运动轨迹。6. The laser cutting equipment for electromagnetic-assisted pretreatment according to claim 4, wherein the electric motion mechanism of the laser cutting machine is used to drive the laser cutting head and all the laser cutting heads according to the signal communicated by the integrated industrial computer. The electromagnetic induction heating device completes the preset motion trajectory according to the preset speed V. 7.如权利要求1-6任一项所述的电磁辅助预处理的激光切割设备,其特征在于:所述切割气体为活性气体、非活性气体或者惰性气体。7 . The laser cutting equipment for electromagnetic-assisted pretreatment according to claim 1 , wherein the cutting gas is an active gas, an inactive gas or an inert gas. 8 . 8.如权利要求1-6任一项所述的电磁辅助预处理的激光切割设备,其特征在于:所述集成工控机通过所述激光切割机床电动运动机构实时调整所述激光切割头的喷嘴末端与待切割材料表面之间的距离为预设值。8. The laser cutting equipment for electromagnetic-assisted pretreatment according to any one of claims 1 to 6, wherein the integrated industrial computer adjusts the nozzle of the laser cutting head in real time through the electric motion mechanism of the laser cutting machine tool The distance between the tip and the surface of the material to be cut is a preset value. 9.如权利要求1-6任一项所述的电磁辅助预处理的激光切割设备,其特征在于:所述激光切割设备的工作模式包括起点预热方式、随动加热方式、起点预热+随动加热方式、起点预热+变速切割方式、随动加热+变速切割方式、以及起点预热+随动加热+变速切割方式。9. The laser cutting equipment for electromagnetic-assisted pretreatment according to any one of claims 1-6, wherein the working modes of the laser cutting equipment include a starting point preheating mode, a follow-up heating method, a starting point preheating+ Follow-up heating method, starting point preheating + variable speed cutting method, follow-up heating + variable speed cutting method, and starting point preheating + follow-up heating + variable speed cutting method.
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CN115673499B (en) * 2022-11-14 2023-10-24 无锡市巨神起重机有限公司 Self-positioning type cutting equipment for crane part production

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