CN111572146B - Plastic-wood composite material plate with adsorption and purification functions and preparation method thereof - Google Patents
Plastic-wood composite material plate with adsorption and purification functions and preparation method thereof Download PDFInfo
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- CN111572146B CN111572146B CN202010433260.3A CN202010433260A CN111572146B CN 111572146 B CN111572146 B CN 111572146B CN 202010433260 A CN202010433260 A CN 202010433260A CN 111572146 B CN111572146 B CN 111572146B
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- 239000002023 wood Substances 0.000 title claims abstract description 110
- 239000002131 composite material Substances 0.000 title claims abstract description 77
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 38
- 238000000746 purification Methods 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 202
- 239000000843 powder Substances 0.000 claims abstract description 140
- 239000010410 layer Substances 0.000 claims abstract description 115
- 229920005610 lignin Polymers 0.000 claims abstract description 82
- 229920001661 Chitosan Polymers 0.000 claims abstract description 72
- 239000012792 core layer Substances 0.000 claims abstract description 68
- 238000003756 stirring Methods 0.000 claims description 127
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 120
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 120
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 120
- 239000000243 solution Substances 0.000 claims description 81
- 238000005303 weighing Methods 0.000 claims description 81
- 239000002245 particle Substances 0.000 claims description 80
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 74
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 72
- 239000011257 shell material Substances 0.000 claims description 68
- 238000002156 mixing Methods 0.000 claims description 66
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 62
- 238000001125 extrusion Methods 0.000 claims description 62
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 claims description 60
- 238000010438 heat treatment Methods 0.000 claims description 60
- 239000000725 suspension Substances 0.000 claims description 60
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 56
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 48
- 238000001035 drying Methods 0.000 claims description 46
- 229910052902 vermiculite Inorganic materials 0.000 claims description 44
- 239000010455 vermiculite Substances 0.000 claims description 44
- 235000019354 vermiculite Nutrition 0.000 claims description 44
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 40
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 claims description 40
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 40
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 40
- 238000001914 filtration Methods 0.000 claims description 40
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 40
- 239000012071 phase Substances 0.000 claims description 40
- 238000012216 screening Methods 0.000 claims description 40
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 36
- 235000013539 calcium stearate Nutrition 0.000 claims description 36
- 239000008116 calcium stearate Substances 0.000 claims description 36
- 239000004800 polyvinyl chloride Substances 0.000 claims description 36
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 36
- 235000013312 flour Nutrition 0.000 claims description 32
- 239000003513 alkali Substances 0.000 claims description 30
- 239000010875 treated wood Substances 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 28
- 239000004156 Azodicarbonamide Substances 0.000 claims description 24
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 claims description 24
- 235000019399 azodicarbonamide Nutrition 0.000 claims description 24
- 235000015165 citric acid Nutrition 0.000 claims description 24
- -1 montmorillonite compound Chemical class 0.000 claims description 24
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 24
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 24
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 claims description 20
- IXAFVLCVPFFCSD-UHFFFAOYSA-N CCO.OC(=O)C=Cc1ccccc1 Chemical compound CCO.OC(=O)C=Cc1ccccc1 IXAFVLCVPFFCSD-UHFFFAOYSA-N 0.000 claims description 20
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 claims description 20
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 20
- 229930016911 cinnamic acid Natural products 0.000 claims description 20
- 235000013985 cinnamic acid Nutrition 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 20
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 20
- 230000007935 neutral effect Effects 0.000 claims description 20
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 20
- 229920000053 polysorbate 80 Polymers 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 20
- 239000012265 solid product Substances 0.000 claims description 20
- 238000005406 washing Methods 0.000 claims description 20
- 238000005507 spraying Methods 0.000 claims description 18
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 12
- 239000004698 Polyethylene Substances 0.000 claims description 12
- 229920000573 polyethylene Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 150000003505 terpenes Chemical class 0.000 claims description 12
- 235000007586 terpenes Nutrition 0.000 claims description 12
- 239000008346 aqueous phase Substances 0.000 claims description 10
- 239000000706 filtrate Substances 0.000 claims description 10
- 239000011259 mixed solution Substances 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 10
- JBJWASZNUJCEKT-UHFFFAOYSA-M sodium;hydroxide;hydrate Chemical compound O.[OH-].[Na+] JBJWASZNUJCEKT-UHFFFAOYSA-M 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 abstract description 21
- 239000004033 plastic Substances 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000428 dust Substances 0.000 abstract description 4
- 239000007789 gas Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 3
- 231100000331 toxic Toxicity 0.000 abstract description 3
- 230000002588 toxic effect Effects 0.000 abstract description 3
- 229920001587 Wood-plastic composite Polymers 0.000 abstract description 2
- 230000032683 aging Effects 0.000 abstract description 2
- 239000004566 building material Substances 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 239000003973 paint Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000011155 wood-plastic composite Substances 0.000 abstract description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 21
- 238000005452 bending Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000643 oven drying Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 235000009754 Vitis X bourquina Nutrition 0.000 description 1
- 235000012333 Vitis X labruscana Nutrition 0.000 description 1
- 240000006365 Vitis vinifera Species 0.000 description 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D49/00—Separating dispersed particles from gases, air or vapours by other methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0023—Use of organic additives containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0085—Use of fibrous compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/009—Use of pretreated compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0095—Mixtures of at least two compounding ingredients belonging to different one-dot groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/102—Azo-compounds
- C08J9/103—Azodicarbonamide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4508—Gas separation or purification devices adapted for specific applications for cleaning air in buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2497/00—Characterised by the use of lignin-containing materials
- C08J2497/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Emergency Medicine (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
The invention relates to a plastic-wood composite material plate with adsorption and purification functions and a preparation method thereof, belonging to the technical field of composite materials and novel chemical building materials. The invention is composed of a lignin/plastic composite core layer, a wood powder/plastic composite intermediate layer and a chitosan modified outer shell layer, wherein the wood powder/plastic composite intermediate layer is positioned between the lignin/plastic composite core layer and the chitosan modified outer shell layer. The invention has convenient production and manufacture, strong production continuity and high production efficiency; compared with wood materials, the wood-plastic composite material is more corrosion-resistant, mothproof, free of cracking and aging, free of color difference, free of paint falling in the using process and the like; compared with common plastic-wood composite materials, the composite material has the advantages that the porous structure design is adopted, and materials with the adsorption characteristic are used, so that the composite material has excellent capability of adsorbing toxic and harmful gases and dust, is favorable for purifying air, particularly indoor air, and improves human living environment.
Description
Technical Field
The invention relates to a plastic-wood composite material, in particular to a plastic-wood composite material plate with adsorption and purification functions and a preparation method thereof, belonging to the technical field of composite materials and novel chemical building materials.
Background
People have affinity to wood, and the wood cannot be separated from home decoration. However, wood itself has disadvantages such as easy shrinkage and cracking, easy deformation when contacting water, easy mildew when contacting moisture, easy combustion when contacting fire, and formaldehyde and VOC can cause indoor pollution when using wood door made of plywood. The invention discloses a novel board which is necessary to replace wood. The plastic-wood composite material is prepared by processing plant fibers such as wood powder, agricultural straw powder and the like and plastics serving as main raw materials by an advanced process, and can be recycled.
At present, the application of the plastic-wood composite material is wider and wider, and the plastic-wood composite material can be widely applied to various fields of municipal engineering, landscape and garden, decoration and decoration, cultural and sports entertainment, transportation and packaging and the like; the product types are more and more abundant, including floor, great wall board, sound-proof wall, guardrail, corridor frame, table chair, flower box, grape trellis, wayside pavilion, bus stop etc.. The plastic-wood composite material industry develops rapidly mainly because the plastic-wood composite material has the advantages of wide raw material source, environmental friendliness, reproducibility, cyclic use, corrosion resistance, water resistance, no worm damage, high production efficiency and the like. However, with the improvement of the market acceptance of the plastic-wood materials, the requirements of people on the special properties of the plastic-wood products are gradually increased. For example, if the wood-plastic plate used for indoor instead of wood satisfies the characteristics of common wood-plastic materials and has an adsorption function, and can adsorb components such as harmful gas and dust, the wood-plastic plate is very beneficial to purifying indoor air, and is more popular with people.
In order to achieve the purpose, the invention provides a plastic-wood composite material plate with adsorption and purification functions, which replaces the traditional material, is mainly used for indoor installation, and is very necessary for exerting the advantages of the plastic-wood material, increasing the functionality of the plate in the occasions and improving the cost performance of the plastic-wood plate.
Disclosure of Invention
The invention aims at the above purpose to provide a plastic-wood composite material plate with adsorption and purification functions and a preparation method thereof, and the plate has the characteristics of capability of adsorbing toxic and harmful gases and dust and air purification besides the characteristics of repeated processing, easy forming and processing and the like of a common plastic-wood composite material plate.
A plastic-wood composite plate with adsorption and purification functions is composed of a lignin/plastic composite core layer, a wood powder/plastic composite middle layer and a chitosan modified outer shell layer, wherein the wood powder/plastic composite middle layer is located between the lignin/plastic composite core layer and the chitosan modified outer shell layer.
The lignin/plastic composite core layer, the wood flour/plastic composite intermediate layer and the chitosan modified shell layer are respectively and independently extruded by three extruders to form a core layer material flow, a middle layer material flow and a shell layer material flow, the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the die, the core layer material flow is innermost, the middle layer material flow is coated around the periphery of the core layer material flow, the shell layer material flow is coated around the periphery of the middle layer material flow to form a mixed material flow, and the mixed material flow is extruded in the die to obtain the plastic-wood composite plate with the adsorption and purification functions.
The core layer material flow is formed by uniformly mixing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber, calcium carbonate powder, baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene and then melting and extruding the mixture by adopting an extruder; the average particle size of the lignin/montmorillonite composite is 10-20 mu m; the average length of the chopped palm fiber is 1-3 mm; the average particle size of the calcium carbonate powder is 800-1200 meshes.
The middle layer material flow is formed by uniformly mixing polyvinyl chloride, modified wood powder, shell powder, calcium carbonate powder, azodicarbonamide, baking soda, citric acid and calcium stearate and then performing melt extrusion by adopting an extruder; the average particle size of the modified wood powder is 20-100 meshes; the average particle size of the shell powder is 1-5 mu m; the average particle size of the calcium carbonate powder is 800-1600 meshes.
The shell material flow is formed by uniformly mixing polyvinyl chloride, chopped palm fiber, modified vermiculite powder, cross-linked chitosan, activated carbon, chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil and then melting and extruding the mixture by an extruder; the average length of the chopped palm fiber is 100-300 mu m; the average particle size of the modified vermiculite powder is 10-50 mu m; the average particle size of the cross-linked chitosan is 300-500 nm; the average particle size of the activated carbon is 100-300 meshes.
A preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 10-16: 10-18: 20-30, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; respectively weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 4-6: 15-25, adding the sodium hydroxide into the water to dissolve, adding the lignin, and stirring for 30-60 min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 100-200: 5-11, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 80-100 ℃ after the addition is finished, keeping the temperature for 30-60 min, then adding the montmorillonite suspension, continuously stirring for 40-60 min, cooling to room temperature, filtering, washing the filtered solid product until the eluate is neutral, drying the solid product, crushing and screening to obtain a lignin/montmorillonite composite;
(2) soaking the wood powder in a sodium hydroxide-water solution with the mass percentage concentration of 10-20% for 4-8 h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 500-900: 10-20: 0.1-0.3, adding cinnamic acid into ethanol, uniformly stirring, heating to 50-60 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 80-90 ℃ after spraying is finished, keeping the temperature for 1-3 hours, cooling to room temperature, drying, and screening to obtain modified wood flour;
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 2-4: 5-15: 120-160, uniformly mixing acetic acid and water, adding chitosan, heating to 70-80 ℃, stirring for reaction for 4-6 hours, adding glutaraldehyde, stirring for 30-50 min, adding vermiculite powder, continuously stirring for 4-10 hours, filtering, drying and screening to obtain modified vermiculite powder;
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1-3: 10-20: 20-30: 0.4-0.8: 2-4, uniformly mixing the chitosan and the acetic acid, heating to 70-80 ℃, stirring for 30-40 min, filtering, adding the solid into the water, and stirring for dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 110-120 ℃, then gradually adding the oil phase solution into the water phase solution at a speed of 3-5 drops/s, after the material is added and stirred for 30-50 min, adding glutaraldehyde, continuing stirring for 1-3 h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan;
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber, calcium carbonate powder, baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 60-80: 20-30: 10-16: 1-3: 2-6: 7-9: 2-3: 3-7, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 170-184 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder, calcium carbonate powder, azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 50-70: 20-30: 15-25: 1.5-3.5: 1-2: 2-4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 166-178 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber, modified vermiculite powder, crosslinked chitosan, activated carbon, chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 20-40: 30-50: 4-8: 5-10: 2-4: 1-3: 2-4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 165-175 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 160-200: 20-30 by adjusting the rotating speed of a screw;
(9) and extruding the mixed material flow in a neck mold, wherein the temperature of the neck mold is 160-170 ℃, and forming the plastic-wood composite material plate with the adsorption and purification functions.
The plastic-wood composite material plate with the adsorption and purification functions is convenient to produce and manufacture, high in production continuity and high in production efficiency; compared with wood materials, the wood-plastic composite material is more corrosion-resistant, mothproof, free of cracking and aging, free of color difference, free of paint falling in the using process and the like; compared with common plastic-wood composite materials, the composite material has the advantages that the porous structure design is adopted, and materials with the adsorption characteristic are used, so that the composite material has excellent capability of adsorbing toxic and harmful gases and dust, is favorable for purifying air, particularly indoor air, and improves human living environment.
Detailed Description
The following examples are used to specifically illustrate a plastic wood composite board with adsorption and purification functions and a preparation method thereof.
A plastic-wood composite plate with adsorption and purification functions is composed of a lignin/plastic composite core layer, a wood powder/plastic composite middle layer and a chitosan modified outer shell layer, wherein the wood powder/plastic composite middle layer is located between the lignin/plastic composite core layer and the chitosan modified outer shell layer.
The lignin/plastic composite core layer, the wood flour/plastic composite intermediate layer and the chitosan modified shell layer are respectively and independently extruded by three extruders to form a core layer material flow, a middle layer material flow and a shell layer material flow, the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the die, the core layer material flow is innermost, the middle layer material flow is coated around the periphery of the core layer material flow, the shell layer material flow is coated around the periphery of the middle layer material flow to form a mixed material flow, and the mixed material flow is extruded in the die to obtain the plastic-wood composite plate with the adsorption and purification functions.
The core layer material flow is formed by uniformly mixing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber, calcium carbonate powder, baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene and then melting and extruding the mixture by an extruder.
The middle layer material flow is formed by uniformly mixing polyvinyl chloride, modified wood powder, shell powder, calcium carbonate powder, azodicarbonamide, baking soda, citric acid and calcium stearate and then performing melt extrusion by adopting an extruder.
The shell material flow is formed by uniformly mixing polyvinyl chloride, chopped palm fiber, modified vermiculite powder, cross-linked chitosan, activated carbon, chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil and then melting and extruding the mixture by an extruder.
Example 1:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 13: 14: 25, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 5: 20, respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 45min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 150: 8, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 90 ℃ after the addition is finished, keeping the temperature for 45min, then adding the montmorillonite suspension, continuously stirring for 50min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 15 mu m);
(2) soaking the wood powder in a sodium hydroxide-water solution with the mass percentage concentration of 15% for 6h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 700: 15: 0.2, adding cinnamic acid into ethanol, uniformly stirring, heating to 55 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 85 ℃ after spraying is finished, keeping the temperature for 2 hours, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 60 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 3: 10: 140, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 75 ℃, stirring for reaction for 5 hours, adding the glutaraldehyde, stirring for 40min, then adding the vermiculite powder, continuously stirring for 7 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 30 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 2: 15: 25: 0.6: 3, uniformly mixing the chitosan and the acetic acid, heating to 75 ℃, stirring for 35min, filtering, adding the solid into the water, and stirring and dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 115 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 4 drops/s, stirring for 40min after the material is added, adding glutaraldehyde, continuously stirring for 2h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 400 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 2mm), calcium carbonate powder (average particle size is 1000 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 70: 25: 13: 2: 4: 8: 2.5: 5, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 177 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (with the average particle size of 3 mu m), calcium carbonate powder (with the average particle size of 1200 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 60: 25: 20: 2.5: 1.5: 3, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 172 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (with the average length of 200 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (with the average particle size of 200 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 30: 40: 6: 7.5: 3: 2: 3, uniformly mixing, and performing melt extrusion by using an extruder to form a shell layer material flow, wherein the extrusion temperature is 170 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 180: 25 by adjusting the rotating speed of a screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 165 ℃, and a plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 2:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 10: 20, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 4: 15, respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 30min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 5, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 80 ℃ after the addition is finished, keeping the temperature for 30min, then adding the montmorillonite suspension, continuously stirring for 40min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 10 mu m);
(2) soaking wood powder in 10 wt% concentration sodium hydroxide-water solution for 4 hr, taking out, washing with water until the eluate is neutral, and oven drying to obtain alkali treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 500: 10: 0.1, adding cinnamic acid into ethanol, uniformly stirring, heating to 50 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 80 ℃ after spraying is finished, keeping the temperature for 1h, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 20 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 2: 5: 120, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 70 ℃, stirring for reaction for 4 hours, adding the glutaraldehyde, stirring for 30min, then adding the vermiculite powder, continuously stirring for 4 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 10 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1: 10: 20: 0.4: 2, uniformly mixing the chitosan and the acetic acid, heating to 70 ℃, stirring for 30min, filtering, adding the solid into the water, and stirring for dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 110 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 3 drops/s, stirring for 30min after the material is added, adding glutaraldehyde, continuously stirring for 1h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 300 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 1mm), calcium carbonate powder (average particle size is 800 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 60: 20: 10: 1: 2: 7: 2: 3, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 170 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (average particle size is 1 mu m), calcium carbonate powder (average particle size is 800 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 50: 20: 15: 1.5: 1: 2, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 166 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 100 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 100 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 20: 30: 4: 5: 2: 1: 2, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 165 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 160: 20 by adjusting the rotating speed of the screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 160 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 3:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 16: 18: 30, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 6: 25 respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 60min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 200: 11, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 100 ℃ after the addition is finished, keeping the temperature for 60min, then adding the montmorillonite suspension, continuously stirring for 60min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 20 microns);
(2) soaking wood powder in 20 wt% concentration sodium hydroxide-water solution for 8 hr, taking out, washing with water until the eluate is neutral, and oven drying to obtain alkali treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 900: 20: 0.3, adding cinnamic acid into ethanol, uniformly stirring, heating to 60 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 90 ℃, keeping the temperature for 3 hours, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 100 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 4: 15: 160, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 80 ℃, stirring for reaction for 6 hours, adding the glutaraldehyde, stirring for 50min, then adding the vermiculite powder, continuously stirring for 10 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 50 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 3: 20: 30: 0.8: 4, uniformly mixing the chitosan and the acetic acid, heating to 80 ℃, stirring for 40min, filtering, adding the solid into the water, and stirring and dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 120 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 5 drops/s, stirring for 50min after the material is added, adding glutaraldehyde, continuously stirring for 3h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 500 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 3mm), calcium carbonate powder (average particle size is 1200 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 80: 30: 16: 3: 6: 9: 3: 7, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 184 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (average particle size is 5 mu m), calcium carbonate powder (average particle size is 1600 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 70: 30: 25: 3.5: 2: 4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 178 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 300 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 300 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 40: 50: 8: 10: 4: 3: 4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 175 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 200: 30 by adjusting the rotating speed of a screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 170 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 4:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 10: 14: 30, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 4: 20, respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 60min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 8, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 100 ℃ after the addition is finished, keeping the temperature for 30min, then adding the montmorillonite suspension, continuously stirring for 50min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 20 microns);
(2) soaking the wood powder in a 10% sodium hydroxide-water solution for 6h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 900: 10: 0.2, adding cinnamic acid into ethanol, uniformly stirring, heating to 60 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 80 ℃ after spraying is finished, keeping the temperature for 2 hours, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 100 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 2: 3: 15: 120, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 75 ℃, stirring for reaction for 6 hours, adding the glutaraldehyde, stirring for 30min, then adding the vermiculite powder, continuously stirring for 7 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 50 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1: 15: 30: 0.4: 3, uniformly mixing the chitosan and the acetic acid, heating to 80 ℃, stirring for 30min, filtering, adding the solid into the water, and stirring for dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 115 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 5 drops/s, stirring for 30min after the adding is finished, adding glutaraldehyde, continuously stirring for 2h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 500 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 3mm), calcium carbonate powder (average particle size is 800 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 60: 25: 16: 1: 4: 9: 2: 5, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 177 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (average particle size is 1 mu m), calcium carbonate powder (average particle size is 1200 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 70: 20: 3.5: 1: 3: 4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 178 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 300 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 100 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 20: 40: 8: 5: 3: 2: 3, uniformly mixing, and performing melt extrusion by using an extruder to form a shell layer material flow, wherein the extrusion temperature is 170 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 200: 20 by adjusting the rotating speed of a screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 165 ℃, and a plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 5:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 13: 18: 20, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 5: 25 respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 30min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 150: 11, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 80 ℃ after the addition is finished, keeping the temperature for 45min, then adding the montmorillonite suspension, continuously stirring for 60min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 10 mu m);
(2) soaking the wood powder in a sodium hydroxide-water solution with the mass percentage concentration of 15% for 8h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 500: 15: 0.3, adding cinnamic acid into ethanol, uniformly stirring, heating to 50 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 85 ℃ after spraying is finished, keeping the temperature for 3 hours, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 20 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 3: 4: 5: 140, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 80 ℃, stirring for reaction for 4 hours, adding the glutaraldehyde, stirring for 40min, then adding the vermiculite powder, continuously stirring for 10 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 10 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 2: 20: 0.6: 4, uniformly mixing the chitosan and the acetic acid, heating to 70 ℃, stirring for 35min, filtering, adding the solid into the water, and stirring and dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 120 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 3 drops/s, stirring for 40min after the material is added, adding glutaraldehyde, continuously stirring for 3h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 300 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 1mm), calcium carbonate powder (average particle size is 1000 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 70: 30: 10: 2: 6: 7: 2.5: 7, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 184 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (with the average particle size of 3 mu m), calcium carbonate powder (with the average particle size of 1600 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 50: 25: 1.5: 4: 2, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 166 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 100 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 200 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 30: 50: 4: 7.5: 4: 1: 3: 4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell layer material flow, wherein the extrusion temperature is 175 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 160: 25 by adjusting the rotating speed of the screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 170 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 6:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 16: 10: 25, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 6: 15 respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 45min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 200: 5, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 90 ℃ after the addition is finished, keeping the temperature for 60min, then adding the montmorillonite suspension, continuously stirring for 40min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 15 mu m);
(2) soaking wood powder in 20 wt% concentration sodium hydroxide-water solution for 4 hr, taking out, washing with water until the eluate is neutral, and oven drying to obtain alkali treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 700: 20: 0.1, adding cinnamic acid into ethanol, uniformly stirring, heating to 55 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 90 ℃, keeping the temperature for 1h, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 60 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 4: 2: 10: 160, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 70 ℃, stirring for reaction for 5 hours, adding the glutaraldehyde, stirring for 50min, then adding the vermiculite powder, continuously stirring for 4 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 30 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 3: 10: 25: 0.8: 2, uniformly mixing the chitosan and the acetic acid, heating to 75 ℃, stirring for 40min, filtering, adding the solid into the water, and stirring and dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 110 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 4 drops/s, stirring for 50min after the material is added, adding glutaraldehyde, continuously stirring for 1h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 400 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length of 2mm), calcium carbonate powder (average particle size of 1200 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 80: 20: 13: 3: 2: 8: 3, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 170 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (average particle size is 5 mu m), calcium carbonate powder (average particle size is 800 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 60: 30: 15: 2.5: 2: 3, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 172 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (with the average length of 200 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (with the average particle size of 300 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 40: 30: 6: 10: 2: 4: 2, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 165 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 180: 30 by adjusting the rotating speed of a screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 160 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 7:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 10: 25, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 5: 25 respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 60min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 5, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 90 ℃ after the addition is finished, keeping the temperature for 45min, then adding the montmorillonite suspension, continuously stirring for 60min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 20 microns);
(2) soaking wood powder in 10 wt% concentration sodium hydroxide-water solution for 4 hr, taking out, washing with water until the eluate is neutral, and oven drying to obtain alkali treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 700: 15: 0.3, adding cinnamic acid into ethanol, uniformly stirring, heating to 60 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 80 ℃ after spraying is finished, keeping the temperature for 1h, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 60 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 3: 4: 15: 120, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 70 ℃, stirring for reaction for 5 hours, adding the glutaraldehyde, stirring for 40min, then adding the vermiculite powder, continuously stirring for 10 hours, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 50 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1: 10: 25: 0.6: 4, uniformly mixing the chitosan and the acetic acid, heating to 80 ℃, stirring for 30min, filtering, adding the solid into the water, and stirring and dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 110 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 4 drops/s, stirring for 40min after the material is added, adding glutaraldehyde, continuously stirring for 3h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 500 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 2mm), calcium carbonate powder (average particle size is 1000 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 60: 20: 13: 2: 6: 9: 2: 3, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 184 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (average particle size is 1 mu m), calcium carbonate powder (average particle size is 800 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 70: 20: 15: 2.5: 1.5: 4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 172 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 300 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 100 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 30: 50: 8: 5: 2: 3: 4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 165 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 180: 25 by adjusting the rotating speed of a screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 170 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
Example 8:
a preparation method of a plastic-wood composite material plate with adsorption and purification functions comprises the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 12: 22, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 4.6: 18, respectively, adding the sodium hydroxide into the water for dissolving, adding the lignin, and stirring for 38min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 108: 7, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 87 ℃ after the addition is finished, keeping the temperature for 37min, then adding the montmorillonite suspension, continuously stirring for 47min, cooling to room temperature, filtering, washing the filtered solid product with water until the eluate is neutral, drying the solid product, crushing, and screening to obtain a lignin/montmorillonite composite (the average particle size is 17 mu m);
(2) soaking the wood powder in a sodium hydroxide-water solution with the mass percentage concentration of 17% for 7h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 600: 16: 0.13, adding cinnamic acid into ethanol, uniformly stirring, heating to 53 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 83 ℃ after spraying is finished, keeping the temperature for 1.3h, cooling to room temperature, drying, and screening to obtain modified wood flour (the average particle size is 80 meshes);
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 2.4: 8: 128, uniformly mixing the acetic acid and the water, adding the chitosan, heating to 78 ℃, stirring for reacting for 4.6h, adding the glutaraldehyde, stirring for 38min, then adding the vermiculite powder, continuously stirring for 7h, filtering, drying and screening to obtain modified vermiculite powder (the average particle size is 17 microns);
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1.3: 14: 24: 0.7: 2.4, uniformly mixing the chitosan and the acetic acid, heating to 76 ℃, stirring for 36min, filtering, adding the solid into the water, and stirring for dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 116 ℃, then gradually adding the oil phase solution into the water phase solution at the adding speed of 3.5 drops/s, after the material is added and stirred for 36min, adding glutaraldehyde, continuously stirring for 1.3h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan (the average particle size is 350 nm);
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber (average length is 1.3mm), calcium carbonate powder (average particle size is 900 meshes), baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 66: 26: 12: 1.3: 3: 7.9: 2.3: 6, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 172 ℃;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder (with the average particle size of 4 mu m), calcium carbonate powder (with the average particle size of 1000 meshes), azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 52: 22: 16: 1.6: 1.2: 2.4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 170 ℃;
(7) respectively weighing polyvinyl chloride, chopped palm fiber (the average length is 160 mu m), modified vermiculite powder, cross-linked chitosan, activated carbon (the average particle size is 160 meshes), chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 26: 36: 5: 6: 2.4: 1.3: 2.4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 166 ℃;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 190: 29 by adjusting the rotating speed of the screw;
(9) the mixed material flow is extruded in a neck mold, the temperature of the neck mold is 169 ℃, and the plastic-wood composite material plate with the adsorption and purification functions is formed.
The following tests demonstrate the effect of example 1 of the present invention:
calculating the density of the invention according to the method of weighing and measuring the volume;
testing the static bending strength and the static bending modulus of the invention according to the LY/T1613 standard;
take 3m2The invention is put in the formaldehyde with the concentration of 0.50mg/m3Volume of 5m3The formaldehyde concentration in the closed space after 7d of placement is measured, and meanwhile, the formaldehyde concentration in the closed space after 7d of placement without the formaldehyde-free formaldehyde-containing solution is compared and tested.
The test results were as follows:
the density of the plastic-wood composite material plate with the adsorption and purification functions is 0.88g/cm3The static bending strength is 26.50MPa, the static bending modulus is 1.96GPa, and the formaldehyde concentration in the density space after 7d is 0.32mg/m3(Place inventive plate) and 0.49mg/m3(the inventive sheet was not placed).
The above results illustrate that: the plastic-wood composite material plate with the adsorption and purification functions has lower density, better mechanical property parameters than a LY/T1613 standard specified value, better mechanical property and obvious adsorption function on formaldehyde.
Claims (1)
1. A preparation method of a plastic-wood composite material plate with adsorption and purification functions is characterized by comprising the following steps:
(1) respectively weighing water, aluminum chloride, sodium hydroxide and montmorillonite according to the weight ratio of 100: 10-16: 10-18: 20-30, dissolving the aluminum chloride in the water, adding the sodium hydroxide, stirring for dissolving, and then adding the montmorillonite for dissolving to form montmorillonite suspension; respectively weighing water, sodium hydroxide and lignin according to the weight ratio of 100: 4-6: 15-25, adding the sodium hydroxide into the water to dissolve, adding the lignin, and stirring for 30-60 min to form a lignin suspension; respectively measuring montmorillonite suspension, lignin suspension and acetic anhydride according to the volume ratio of 100: 100-200: 5-11, adding acetic anhydride into the lignin suspension while stirring, heating the mixed solution to 80-100 ℃ after the addition is finished, keeping the temperature for 30-60 min, then adding the montmorillonite suspension, continuously stirring for 40-60 min, cooling to room temperature, filtering, washing the filtered solid product until the eluate is neutral, drying the solid product, crushing and screening to obtain a lignin/montmorillonite composite;
(2) soaking the wood powder in a sodium hydroxide-water solution with the mass percentage concentration of 10-20% for 4-8 h, taking out, washing the wood powder with water until the eluate is neutral, and drying the wood powder to obtain alkali-treated wood powder; respectively weighing ethanol, alkali-treated wood flour, cinnamic acid and ammonium persulfate according to the weight ratio of 100: 500-900: 10-20: 0.1-0.3, adding cinnamic acid into ethanol, uniformly stirring, heating to 50-60 ℃, adding ammonium persulfate, uniformly stirring to obtain a cinnamic acid-ethanol solution, uniformly spraying the cinnamic acid-ethanol solution on the surface of the alkali-treated wood flour, heating to 80-90 ℃ after spraying is finished, keeping the temperature for 1-3 hours, cooling to room temperature, drying, and screening to obtain modified wood flour;
(3) respectively weighing water, glutaraldehyde, acetic acid, chitosan and vermiculite powder according to the weight ratio of 100: 2-4: 5-15: 120-160, uniformly mixing acetic acid and water, adding chitosan, heating to 70-80 ℃, stirring for reaction for 4-6 hours, adding glutaraldehyde, stirring for 30-50 min, adding vermiculite powder, continuously stirring for 4-10 hours, filtering, drying and screening to obtain modified vermiculite powder;
(4) respectively weighing water, acetic acid, chitosan, n-octane, tween 80 and glutaraldehyde according to the weight ratio of 100: 1-3: 10-20: 20-30: 0.4-0.8: 2-4, uniformly mixing the chitosan and the acetic acid, heating to 70-80 ℃, stirring for 30-40 min, filtering, adding the solid into the water, and stirring for dissolving to obtain an aqueous phase solution; uniformly mixing n-octane and tween 80 to obtain an oil phase solution; heating the water phase solution to 110-120 ℃, then gradually adding the oil phase solution into the water phase solution at a speed of 3-5 drops/s, after the material is added and stirred for 30-50 min, adding glutaraldehyde, continuing stirring for 1-3 h, filtering, collecting solid filtrate, drying and screening to obtain crosslinked chitosan;
(5) respectively weighing polyvinyl chloride, lignin/montmorillonite compound, chopped palm fiber, calcium carbonate powder, baking soda, citric acid, terpene resin, calcium stearate and oxidized polyethylene according to the weight ratio of 100: 60-80: 20-30: 10-16: 1-3: 2-6: 7-9: 2-3: 3-7, uniformly mixing, and performing melt extrusion by using an extruder to form a core layer material flow, wherein the extrusion temperature is 170-184 ℃; the average particle size of the lignin/montmorillonite composite is 10-20 mu m; the average length of the chopped palm fiber is 1-3 mm; the average particle size of the calcium carbonate powder is 800-1200 meshes;
(6) respectively weighing polyvinyl chloride, modified wood powder, shell powder, calcium carbonate powder, azodicarbonamide, baking soda, citric acid and calcium stearate according to the weight ratio of 100: 50-70: 20-30: 15-25: 1.5-3.5: 1-2: 2-4, uniformly mixing, and performing melt extrusion by using an extruder to form an intermediate layer material flow, wherein the extrusion temperature is 166-178 ℃; the average particle size of the modified wood powder is 20-100 meshes; the average particle size of the shell powder is 1-5 mu m; the average particle size of the calcium carbonate powder is 800-1600 meshes;
(7) respectively weighing polyvinyl chloride, chopped palm fiber, modified vermiculite powder, crosslinked chitosan, activated carbon, chlorinated polyethylene, azodicarbonamide, calcium stearate and white oil according to the weight ratio of 100: 20-40: 30-50: 4-8: 5-10: 2-4: 1-3: 2-4, uniformly mixing, and performing melt extrusion by using an extruder to form a shell material flow, wherein the extrusion temperature is 165-175 ℃; the average length of the chopped palm fiber is 100-300 mu m; the average particle size of the modified vermiculite powder is 10-50 mu m; the average particle size of the cross-linked chitosan is 300-500 nm; the average particle size of the activated carbon is 100-300 meshes;
(8) the core layer material flow, the middle layer material flow and the shell layer material flow are converged in the neck mold, the core layer material flow is positioned at the innermost part, the middle layer material flow is coated on the periphery of the core layer material flow, the shell layer material flow is coated on the periphery of the middle layer material flow to form a mixed material flow, and the weight ratio of the core layer material flow, the middle layer material flow and the shell layer material flow entering the neck mold in unit time is controlled to be 100: 160-200: 20-30 by adjusting the rotating speed of a screw;
(9) and extruding the mixed material flow in a neck mold, wherein the temperature of the neck mold is 160-170 ℃, and forming the plastic-wood composite material plate with the adsorption and purification functions.
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Effective date of registration: 20240601 Address after: 313118 Baixian Industrial Concentration Area, Meishan Town, Changxing County, Huzhou City, Zhejiang Province Patentee after: ZHEJIANG GUANSEN NEW MATERIAL CO.,LTD. Country or region after: China Address before: 214264 Fangqiao Village, Fangqiao Street, Yixing City, Jiangsu Province Patentee before: Jiangsu yulinsheng plastic wood technology Co.,Ltd. Country or region before: China |