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CN111550476A - Straightening device for outflow of process valve - Google Patents

Straightening device for outflow of process valve Download PDF

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Publication number
CN111550476A
CN111550476A CN202010356395.4A CN202010356395A CN111550476A CN 111550476 A CN111550476 A CN 111550476A CN 202010356395 A CN202010356395 A CN 202010356395A CN 111550476 A CN111550476 A CN 111550476A
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China
Prior art keywords
outlet
process valve
flow
outflow
rectifying device
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CN202010356395.4A
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Chinese (zh)
Inventor
刘琦
田帅
林哲
陈德胜
张光
朱祖超
毛伟
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Zhejiang University of Technology ZJUT
Bray China Control System Co Ltd
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Zhejiang University of Technology ZJUT
Bray China Control System Co Ltd
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Priority to CN202010356395.4A priority Critical patent/CN111550476A/en
Publication of CN111550476A publication Critical patent/CN111550476A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15DFLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
    • F15D1/00Influencing flow of fluids
    • F15D1/002Influencing flow of fluids by influencing the boundary layer
    • F15D1/0025Influencing flow of fluids by influencing the boundary layer using passive means, i.e. without external energy supply
    • F15D1/003Influencing flow of fluids by influencing the boundary layer using passive means, i.e. without external energy supply comprising surface features, e.g. indentations or protrusions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Details Of Valves (AREA)
  • Lift Valve (AREA)

Abstract

The invention discloses a rectifying device for the outflow of a process valve, which is arranged at the outlet of the process valve and sequentially comprises the following components from upstream to downstream: an inlet member, a central member and an outlet member. When fluid is conveyed in a pipeline, the opening control of the flow valve can cause non-uniform eccentric turbulent flow near the outlet of the flow valve, and the stability of the flow at the outlet is seriously influenced along with the generation of vortex. The device can improve the turbulent flow effectively through gathering, scattering, vortex elimination and integration treatment with the outlet turbulent flow that flow valve aperture regulation and control arouses to reach effectual rectification effect, thereby improved the stability that flow valve outlet flows. In addition, the invention can be used in cooperation with a pipeline fluid measuring device, is beneficial to the stable flow signal acquisition of the pipeline fluid measuring device and improves the measurement precision.

Description

用于流程阀门出流的整流装置Straightening device for outflow of process valve

技术领域technical field

本发明涉及整流装置,特别是涉及用于流程阀门出流的整流装置。The present invention relates to a rectifying device, in particular to a rectifying device used for the outflow of a process valve.

背景技术Background technique

流程阀门是一种管道流体输送中流体调控的重要装备,广泛应用于机械、化工、能源等领域。然而,在流程阀门开度会引起其出口附近出现非均匀偏心紊乱流动,并伴随漩涡的产生,严重影响其出口流动的稳定性,进而制约着阀后管道流体计量装置的信号采集及精度。Process valve is an important equipment for fluid regulation in pipeline fluid transportation, which is widely used in machinery, chemical industry, energy and other fields. However, the opening of the process valve will cause non-uniform eccentric turbulent flow near its outlet, accompanied by the generation of vortices, which will seriously affect the stability of the outlet flow, thereby restricting the signal acquisition and accuracy of the pipeline fluid metering device behind the valve.

现实中,传统采取延长流程阀门出口端的管道来获得较为稳定的流动,但是这样就对流程管道的空间布置提出了较高要求。然而,整流装置的功能是将不稳定流动转变为稳定流动,大大缩短或取消延长管道。In reality, the traditional method is to extend the pipeline at the outlet end of the process valve to obtain a relatively stable flow, but this puts forward higher requirements for the spatial arrangement of the process pipeline. However, the function of the rectifier is to transform the unstable flow into a stable flow, greatly shortening or eliminating the extension of the pipeline.

目前,现有的整流装置以单个整流结构设计较多,主要包括孔板式、管束式和叶片式,而组合式的整流结构较少;其次,现有的整流器结构设计对整流效果不理想,流动的阻力较大,通用性较差。因此,根据流程阀门出流的非均匀偏心紊乱流动特点,以整流结构对整流效果和流动阻力为目的,有针对性的开展流程阀门出流的整流设计具有现实意义。At present, the existing rectifiers are mostly designed with a single rectifier structure, mainly including orifice plate type, tube bundle type and blade type, while the combined rectifier structure is less; secondly, the existing rectifier structure design is not ideal for rectification effect, flow The resistance is large and the versatility is poor. Therefore, according to the non-uniform eccentric turbulent flow characteristics of the outflow of the process valve, it is of practical significance to carry out the rectification design of the outflow of the process valve for the purpose of the rectification effect and flow resistance of the rectification structure.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供用于流程阀门出流的整流装置。根据流程阀门开度调控带来的非均匀偏心紊乱出流特点,采用汇聚、匀散、消涡和整合的综合整流方式,有效地改善紊乱流动,达到有效的整流效果,从而提高了流程阀门出口流动的稳定性。The object of the present invention is to provide a rectifying device for the outflow of a process valve. According to the characteristics of non-uniform eccentric turbulent outflow caused by the regulation of the opening degree of the process valve, a comprehensive rectification method of convergence, uniform dispersion, eddy elimination and integration is adopted to effectively improve the turbulent flow and achieve an effective rectification effect, thereby improving the process valve outlet. flow stability.

为了达到上述目的,本发明的技术方案如下:In order to achieve the above object, technical scheme of the present invention is as follows:

本发明的用于流程阀门出流的整流装置,包括流程阀门,在流程阀门的出口处安装有整流装置,该整流装置从上游至下游依次包括:入口构件、中心构件和出口构件。The rectifying device for outflow of a process valve of the present invention includes a process valve, a rectifying device is installed at the outlet of the process valve, and the rectifying device sequentially includes an inlet member, a central member and an outlet member from upstream to downstream.

所述入口构件,靠近流程阀门一端为渐缩圆锥形空腔体,另一端为渐扩圆锥形空腔体。The inlet member has a tapered conical cavity at one end close to the process valve, and a tapered conical cavity at the other end.

所述中心构件,靠近入口构件一端为中心有圆锥形凸台,圆锥形凸台底面径向等距开有4~6层的圆弧腰形孔,每层圆周上均匀交错排列5~8个圆弧腰形孔和圆形孔,另一端为缓冲腔。The central member has a conical boss at one end near the entrance member, and the bottom surface of the conical boss is radially equidistant with 4-6 layers of arc waist-shaped holes, and 5-8 holes are evenly staggered on the circumference of each layer. Arc waist-shaped hole and circular hole, and the other end is a buffer cavity.

所述出口构件的中心有圆形通孔,圆形通孔的外围圆周方向开有均匀分布的扇形孔。There is a circular through hole in the center of the outlet member, and evenly distributed fan-shaped holes are opened on the periphery of the circular through hole in the circumferential direction.

所述渐缩圆锥形空腔体的渐缩锥角α为15°~30°。The tapered cone angle α of the tapered conical cavity body is 15°˜30°.

所述渐扩圆锥形空腔体的渐扩锥角β为15°~30°。The gradually expanding cone angle β of the gradually expanding conical cavity body is 15°˜30°.

所述均匀分布的扇形孔为20~30个。The evenly distributed fan-shaped holes are 20-30.

所述渐缩圆锥形空腔体母线的延长线交于圆锥形凸台的顶点。The extension line of the generatrix of the tapered conical cavity intersects the apex of the conical boss.

本发明具有的有益效果是:The beneficial effects that the present invention has are:

当流体在管道输送过程中,流程阀门的开度调控会使其出口附近出现非均匀偏心紊乱流动,并伴随漩涡的产生,严重影响其出口流动的稳定性。该装置能够将流程阀门开度调控引起的出口紊乱流动经过汇聚、匀散、消涡和整合处理,有效地改善紊乱流动,达到有效的整流效果,从而提高了流程阀门出口流动的稳定性。此外,该装置可与管道流体测量装置配合使用,有利于管道流体测量装置的稳定流动信号采集,提高测量精度。When the fluid is transported in the pipeline, the adjustment of the opening degree of the process valve will cause non-uniform eccentric turbulent flow near the outlet, accompanied by the generation of vortices, which seriously affects the stability of the outlet flow. The device can collect, disperse, eliminate eddy and integrate the turbulent flow at the outlet caused by the regulation of the opening of the process valve, effectively improve the turbulent flow, achieve an effective rectification effect, and improve the stability of the flow at the outlet of the process valve. In addition, the device can be used in conjunction with the pipeline fluid measuring device, which is beneficial to the stable flow signal acquisition of the pipeline fluid measuring device and improves the measurement accuracy.

附图说明Description of drawings

图1是本发明与流程阀门装配外观示意图。Fig. 1 is a schematic diagram showing the assembly of the present invention and a process valve.

图2是本发明结构的立体图。Figure 2 is a perspective view of the structure of the present invention.

图3是图2入口构件的主视图。FIG. 3 is a front view of the inlet member of FIG. 2 .

图4是图3的1-1剖视图。FIG. 4 is a sectional view taken along line 1-1 of FIG. 3 .

图5是图2中心构件的主视图。FIG. 5 is a front view of the center member of FIG. 2 .

图6是图5的2-2剖视图。FIG. 6 is a sectional view taken along line 2-2 of FIG. 5 .

图7是图2出口构件的主视图。FIG. 7 is a front view of the outlet member of FIG. 2 .

图8是图7的3-3剖视图。FIG. 8 is a cross-sectional view taken along line 3-3 of FIG. 7 .

图9是本发明整体装配剖视图。Figure 9 is a cross-sectional view of the overall assembly of the present invention.

图中:1、流程阀门,2、整流装置,2A、入口构件,3A、渐缩圆锥形空腔体,4A、渐扩圆锥形空腔体,2B、中心构件,3B、圆锥形凸台,4B、圆弧腰形孔,5B、圆形孔,6B、缓冲腔,2C、出口构件,3C圆形通孔,4C、扇形孔。In the figure: 1. Process valve, 2. Rectifier, 2A, inlet member, 3A, tapered conical cavity, 4A, tapered cavity, 2B, central member, 3B, conical boss, 4B, arc waist-shaped hole, 5B, circular hole, 6B, buffer cavity, 2C, outlet member, 3C circular through hole, 4C, fan-shaped hole.

具体实施方式Detailed ways

下面结合附图和实施例对本发明做进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.

如图1、图2所示,一种用于流程阀门出流的整流装置,包括流程阀门1,其特征在于,在流程阀门1的出口处安装有整流装置2,该整流装置2从上游至下游依次包括:入口构件2A、中心构件2B和出口构件2C。As shown in Figures 1 and 2, a rectifying device for the outflow of a process valve, including a process valve 1, is characterized in that a rectifying device 2 is installed at the outlet of the process valve 1, and the rectifying device 2 extends from the upstream to the The downstream includes in turn: an inlet member 2A, a central member 2B and an outlet member 2C.

如图3、图4所示,所述入口构件2A,靠近流程阀门1一端为渐缩圆锥形空腔体3A,另一端为渐扩圆锥形空腔体4A。As shown in FIGS. 3 and 4 , the inlet member 2A has a tapered conical cavity 3A at one end close to the process valve 1 , and a tapered conical cavity 4A at the other end.

如图5、图6所示,所述中心构件2B,靠近入口构件2A一端为中心有圆锥形凸台3B,圆锥形凸台3B底面径向等距开有4~6层的圆弧腰形孔4B,每层圆周上均匀交错排列5~8个圆弧腰形孔4B和圆形孔5B,另一端为缓冲腔6B。As shown in FIGS. 5 and 6 , the central member 2B has a conical boss 3B at the center near one end of the inlet member 2A, and the bottom surface of the conical boss 3B is radially equidistant with 4-6 layers of arc waist shape For hole 4B, 5-8 circular arc waist-shaped holes 4B and circular holes 5B are evenly staggered on the circumference of each layer, and the other end is a buffer cavity 6B.

如图7、图8所示,所述出口构件2C的中心有圆形通孔3C,圆形通孔3C的外围圆周方向开有均匀分布的扇形孔4C。As shown in FIG. 7 and FIG. 8 , a circular through hole 3C is formed in the center of the outlet member 2C, and fan-shaped holes 4C are evenly distributed in the circumferential direction of the outer circumference of the circular through hole 3C.

如图4所示,所述渐缩圆锥形空腔体3A的渐缩锥角α为15°~30°。As shown in FIG. 4 , the tapered cone angle α of the tapered conical cavity body 3A is 15°˜30°.

如图4所示,所述渐扩圆锥形空腔体4A的渐扩锥角β为15°~30°。As shown in FIG. 4 , the gradually expanding cone angle β of the gradually expanding conical cavity body 4A is 15°˜30°.

如图7所示,所述均匀分布的扇形孔4C为20~30个。As shown in FIG. 7 , there are 20 to 30 fan-shaped holes 4C evenly distributed.

如图9所示,所述渐缩圆锥形空腔体3A母线的延长线交于圆锥形凸台3B的顶点。As shown in FIG. 9 , the extension line of the generatrix of the tapered conical cavity body 3A intersects the apex of the conical boss 3B.

本发明的工作原理如下:The working principle of the present invention is as follows:

如图1和图9所示,管道流体输送中,流程阀门1开度调节会使其出口附近呈现非均匀偏心紊乱流动。该非均匀偏心紊乱流动(图9中以箭头所示)首先经过本发明整流装置2入口构件2A前端的渐缩圆锥形空腔体3A使其向管道中心汇聚。接着,汇聚的流动碰撞上中心构件2B前端圆锥形凸台3B顶部,沿着渐缩圆锥形空腔体4A和圆锥形凸台3B之间的流道向径向匀散,由于渐缩圆锥形空腔体3A母线的延长线交于圆锥形凸台3B的顶点,汇聚流动碰撞圆锥形凸台3B后径向匀散效果更佳。然后,匀散的流体经过圆锥形凸台3B外围的圆弧腰形孔4B和圆形孔5B,进行消涡处理。由于圆弧腰形孔4B和圆形孔5B径向分布多层,且每层均匀交错排列,达到了更好消涡效果的同时保证了较大通流面积,减小了流动阻力。消涡处理后的流动进入缓冲腔6B进行整合。最后,通过出口构件2C的中心圆形通孔3C和外围的扇形孔4C,进一步更好地实现消涡和整合处理,有效地改善紊乱流动,达到最终的整流效果,从而提高了流程阀门1出口流动稳定性。此外,本发明可配合管道流体测量装置使用,有利于管道流体测量装置的稳定流动信号采集,提高测量精度。As shown in Fig. 1 and Fig. 9, in pipeline fluid transportation, the adjustment of the opening degree of the process valve 1 will cause non-uniform eccentric turbulent flow near its outlet. The non-uniform eccentric turbulent flow (indicated by arrows in FIG. 9 ) first passes through the tapered conical cavity 3A at the front end of the inlet member 2A of the rectifying device 2 of the present invention to converge toward the center of the pipe. Next, the converging flow collides with the top of the conical boss 3B at the front end of the upper center member 2B, and spreads radially along the flow channel between the tapered conical cavity 4A and the conical boss 3B. The extension line of the busbar of the cavity body 3A intersects the apex of the conical boss 3B, and the radial uniform dispersion effect is better after the convergent flow collides with the conical boss 3B. Then, the evenly dispersed fluid passes through the circular arc waist-shaped hole 4B and the circular hole 5B on the periphery of the conical boss 3B for vortex elimination treatment. Because the arc waist-shaped holes 4B and the circular holes 5B are radially distributed in multiple layers, and each layer is evenly staggered, a better eddy elimination effect is achieved, a larger flow area is ensured, and the flow resistance is reduced. The eddy-eliminated flow enters the buffer chamber 6B for integration. Finally, through the central circular through hole 3C and the peripheral fan-shaped hole 4C of the outlet member 2C, the eddy elimination and integration treatment are further realized, the turbulent flow is effectively improved, and the final rectification effect is achieved, thereby improving the outlet of the process valve 1. Flow stability. In addition, the present invention can be used with the pipeline fluid measuring device, which is beneficial to the stable flow signal acquisition of the pipeline fluid measuring device and improves the measuring accuracy.

Claims (6)

1.用于流程阀门出流的整流装置,包括流程阀门(1),其特征在于,在流程阀门(1)的出口处安装有整流装置(2),该整流装置(2)从上游至下游依次包括:入口构件(2A)、中心构件(2B)和出口构件(2C)。1. A rectifying device for outflow of a process valve, including a process valve (1), characterized in that a rectifying device (2) is installed at the outlet of the process valve (1), and the rectifying device (2) runs from upstream to downstream It includes in turn: an inlet member (2A), a central member (2B) and an outlet member (2C). 2.根据权利要求1所述的用于流程阀门出流的整流装置,其特征在于:2. the rectifying device that is used for the outflow of process valve according to claim 1, is characterized in that: 所述入口构件(2A),靠近流程阀门(1)一端为渐缩圆锥形空腔体(3A),另一端为渐扩圆锥形空腔体(4A);The inlet member (2A) has a tapered conical cavity body (3A) at one end close to the process valve (1), and a tapered conical cavity body (4A) at the other end; 所述中心构件(2B),靠近入口构件(2A)一端为中心有圆锥形凸台(3B),圆锥形凸台(3B)底面径向等距开有4~6层的圆弧腰形孔(4B),每层圆周上均匀交错排列5~8个圆弧腰形孔(4B)和圆形孔(5B),另一端为缓冲腔(6B);The central member (2B) has a conical boss (3B) at the center near one end of the inlet member (2A), and the bottom surface of the conical boss (3B) is radially equidistantly provided with 4-6 layers of arc waist-shaped holes (4B), 5~8 arc waist-shaped holes (4B) and circular holes (5B) are evenly staggered on the circumference of each layer, and the other end is a buffer cavity (6B); 所述出口构件(2C)的中心有圆形通孔(3C),圆形通孔(3C)的外围圆周方向开有均匀分布的扇形孔(4C)。There is a circular through hole (3C) in the center of the outlet member (2C), and evenly distributed fan-shaped holes (4C) are opened on the periphery of the circular through hole (3C). 3.根据权利要求1所述的用于流程阀门出流的整流装置,其特征在于:所述渐缩圆锥形空腔体(3A)的渐缩锥角α为15°~30°。3 . The rectifying device for outflow of a process valve according to claim 1 , wherein the tapered cone angle α of the tapered conical cavity body ( 3A ) is 15° to 30°. 4 . 4.根据权利要求1所述的用于流程阀门出流的整流装置,其特征在于:所述渐扩圆锥形空腔体(4A)的渐扩锥角β为15°~30°。4 . The rectifying device for outflow of a process valve according to claim 1 , wherein the gradually expanding cone angle β of the expanding conical cavity body ( 4A ) is 15° to 30°. 5 . 5.根据权利要求1所述的用于流程阀门出流的整流装置,其特征在于:所述均匀分布的扇形孔(4C)为20~30个。5 . The rectifying device for outflow of a process valve according to claim 1 , wherein the number of the evenly distributed fan-shaped holes ( 4C ) is 20-30. 6 . 6.根据权利要求1所述的用于流程阀门出流的整流装置,其特征在于:所述渐缩圆锥形空腔体(3A)母线的延长线交于圆锥形凸台(3B)的顶点。6. The rectifying device for outflow of a process valve according to claim 1, characterized in that: the extension line of the busbar of the tapered conical cavity body (3A) intersects with the apex of the conical boss (3B). .
CN202010356395.4A 2020-04-29 2020-04-29 Straightening device for outflow of process valve Pending CN111550476A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN112944021A (en) * 2021-03-26 2021-06-11 浙江固特气动科技股份有限公司 Flow valve under severe working conditions
CN113309906A (en) * 2021-06-01 2021-08-27 中国石油大学(华东) Physical resistance reducing device and method for oil and gas pipeline

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