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CN111547751A - Method for preparing porous alumina by using solid waste - Google Patents

Method for preparing porous alumina by using solid waste Download PDF

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Publication number
CN111547751A
CN111547751A CN202010477392.6A CN202010477392A CN111547751A CN 111547751 A CN111547751 A CN 111547751A CN 202010477392 A CN202010477392 A CN 202010477392A CN 111547751 A CN111547751 A CN 111547751A
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porous alumina
solid waste
filtering
preparing porous
filtrate
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衣雪梅
朱炜军
张森景
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Northwest A&F University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/34Preparation of aluminium hydroxide by precipitation from solutions containing aluminium salts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/44Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a method for preparing porous alumina by using solid waste, which comprises the following steps: washing the aluminum ash residue with water, filtering, drying the residue, leaching the residue with acid, purifying with alkali, filtering, adjusting pH of the filtrate with dilute acid to obtain Al (OH)3A precursor prepared from Al (OH)3The precursor is mixed with agricultural waste straw powder serving as a template, and porous alumina is prepared by roasting. Compared with the traditional preparation method of the porous alumina, the method provided by the invention has the advantages that industrial and agricultural solid wastes are fully utilized, the production cost is obviously reduced, the raw material source is wide, the environmental pollution is small, the process is simple, and the like.

Description

Method for preparing porous alumina by using solid waste
Technical Field
The invention relates to resource utilization of solid waste and preparation of a porous material, in particular to a method for preparing porous alumina by utilizing the solid waste.
Background
Alumino-ash is a solid waste generated during the production and recovery of electrolytic aluminum, cast aluminum, and other aluminum industries. The aluminum ash has more complex components, and the main components of the aluminum ash are aluminum oxide and ferric oxide (Al)2O3、Fe2O3) Silicon dioxide (SiO)2) Spinel (MgO. Al)2O3) And a small amount of meltable salt substances such as fluoride and chloride. At present, the mode of industrial treatment of aluminum ash is still stacking or landfill, which not only seriously damages the environment, but also causes a great deal of waste of aluminum resources. The crop straw is a huge and valuable biomass energy resource in an agricultural ecological systemThe source has great significance for promoting the income increase of farmers, protecting the environment, saving resources and sustainable development of agricultural economy. At present, most straws are still treated by incineration, which not only causes a great deal of waste of biomass energy resources, but also threatens the environment. Therefore, the aluminum ash and the crop straws are recycled, the problem of material shortage is solved, and the effects of protecting the environment and avoiding pollution can be achieved to a certain extent.
The porous alumina takes alumina as aggregate, and open-pore or closed-pore materials are formed inside the porous alumina through high-temperature sintering and molding processes. The porous alumina ceramic not only has the advantages of high temperature resistance and good corrosion resistance of the alumina ceramic, but also has the excellent characteristics of large specific surface area, low thermal conductivity and the like of porous materials, has selective permeability to liquid and gas media, is widely applied to the fields of aviation, surface corrosion prevention, catalysts and the like, and is also increasingly paid more attention to the application in the aspects of heat preservation and insulation, separation, sensors, filtering materials and the like. However, the alumina prepared by low-temperature sintering is easy to agglomerate, the specific surface area and the pore diameter of the product are reduced, and the performance of the alumina as a carrier is influenced.
Disclosure of Invention
The invention aims to provide a method for preparing porous alumina by using solid waste.
In order to achieve the purpose, the invention adopts the following technical scheme:
1) stirring and mixing the aluminum ash and water, filtering, and vacuum-drying the obtained filter residue;
2) adding excessive dilute acid (optional dilute sulfuric acid, dilute hydrochloric acid and the like) into the dried filter residue obtained in the step 1) so as to completely dissolve alumina in the aluminum ash, heating at constant temperature for a certain time, filtering after bubbles are not generated, and collecting filtrate;
3) adding excessive NaOH solution into the filtrate obtained in the step 2), filtering until precipitate is generated and the color of the precipitate is not changed any more, collecting the filtrate, then adjusting the pH value (the pH value is 7-9) of the filtrate with the dilute acid to generate white flocculent precipitate, and collecting the precipitate through filtering to obtain Al (OH)3
4) Drying and crushing the straws to obtain straw powder, mixing the straw powder with the Al (OH) obtained in the step 3)3Mixing and stirring uniformly to obtain a raw material, wherein the mass fraction of straw powder in the raw material is less than or equal to 10%;
5) roasting the uniformly mixed raw materials in the step 4) at 500-900 ℃ for 2-4 h to obtain the porous alumina.
Preferably, in the step 1), the drying temperature is 80-120 ℃, and the drying time is 10-15 h.
Preferably, in the step 2), the adopted dilute acid is 1-1.8 mol/L dilute sulfuric acid, the heating temperature is 50-80 ℃, and the heating time is 0.5-5 h.
Preferably, in the step 3), the concentration of the NaOH solution is 5-8 mol/L, and the dilute acid is 1-1.8 mol/L dilute sulfuric acid.
Preferably, in the step 4), the particle size of the straw powder is 20-100 meshes, and the stirring time is 0.5-2 hours.
Preferably, in the step 5), the roasting conditions are as follows: preserving heat for 2-4 hours in a box type furnace at 700-900 ℃, and cooling to room temperature along with the furnace after preserving heat; the temperature rise rate of the box-type furnace is 5-10 ℃/min.
Preferably, the aluminum ash is selected from secondary aluminum ash of secondary aluminum.
The invention has the beneficial effects that:
the invention adopts industrial solid waste aluminum ash as raw material, the aluminum ash is washed, filtered and dried, the filter residue is leached by acid, purified by alkali and filtered, the pH value of the filtrate is adjusted by dilute acid, Al (OH) is obtained3Mixing Al (OH)3Mixing with straw powder as a template, and roasting to obtain the porous alumina. The porous alumina prepared by the method has high purity, large specific surface area and pore volume; the invention fully utilizes industrial and agricultural solid wastes, obviously reduces the production cost, has the advantages of wide raw material source, small environmental pollution, simple process and the like, and is suitable for industrial production.
Furthermore, the corn straw is an agricultural byproduct, contains a large amount of cellulose, hemicellulose and lignin, has a melting point of 700-800 ℃, is relatively consistent with the low-temperature sintering temperature of alumina, can be completely carbonized at the sintering temperature (700-900 ℃) and generates corresponding volatile hydrocarbon gas, ensures that the sintered product has porous characteristics, and avoids caking (for example, the reaction product is sintered at 500 ℃ and has a large loose blocky structure), thereby promoting the formation of high-purity porous alumina with a certain crystal form.
Drawings
FIG. 1 is a flow chart of the preparation of porous alumina using solid waste in the embodiment of the present invention.
FIG. 2 is an XRD pattern of the porous alumina prepared in example 1 of the present invention.
FIG. 3 is an SEM image of porous alumina prepared in example 1 of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. The examples are only for illustrating the present invention and are not intended to limit the scope of the present invention.
The invention provides a preparation method of a porous alumina product, which aims at solving the problems that aluminous ash (such as secondary aluminous ash of regenerated aluminum) and straws are difficult to treat and cause environmental pollution easily due to improper treatment and the problem that high-purity porous alumina is difficult to prepare (alumina prepared by low-temperature sintering is easy to agglomerate), and the preparation method utilizes the aluminous ash to purify aluminum hydroxide, simultaneously takes straw powder as a template and promotes the molding of a porous structure by mixing and roasting (see figure 1). Compared with the conventional preparation method of the porous alumina, the method has the advantages of low impurity content of the product, large specific surface area and pore volume and the like, and increases the way for efficiently utilizing agricultural and industrial waste resources.
Example 1
1. Washing and drying: adding sufficient deionized water into the aluminum ash, stirring, filtering, collecting filter residue, and drying the filter residue in a vacuum drying oven at 110 ℃ for 12 h;
2. acid leaching: weighing 20g of dried filter residue obtained in the step 1) by using an electronic balance, putting the filter residue into a beaker, introducing 1.6mol/L excess (550mL) of dilute sulfuric acid into the beaker through a glass rod, then putting the beaker into a constant-temperature water bath kettle for heating reaction at the heating temperature of 80 ℃ for 4 hours, filtering and collecting filtrate after bubbles are not generated, wherein the mass fraction of aluminum in the filtrate collected in the step is 70.7% according to the analysis result of an X-ray fluorescence spectrometer;
3. alkaline purification and pH value adjustment: to the filtrate obtained in step 2) was added an excess (550mL) of 5mol/L NaOH solution until a precipitate formed and the precipitate did not change in color. Filtering to collect filtrate, adjusting pH to 9 with 1.6mol/L dilute sulfuric acid to obtain white flocculent precipitate, filtering and collecting the white flocculent precipitate to obtain Al (OH) as precursor3According to the analysis result of an X-ray fluorescence spectrometer, the sum of the mass fractions of aluminum element and oxygen element in the white flocculent precipitate collected in the step is 99.4%;
4. mixing and stirring: drying corn straws (80-110 ℃), crushing, sieving with a 100-mesh sieve, and mixing with the Al (OH) obtained in the step 3)3Placing the mixture on a magnetic stirrer for mixing and stirring, wherein the content of the straws in the obtained mixture is 6 wt%, and the stirring time is 2 hours;
5. roasting: mixing the raw materials uniformly in the step 4 (namely the Al (OH)3The mixture of the powder and the sieved corn straw powder) is put into an alumina ceramic boat, the alumina ceramic boat is put into a high-temperature box type furnace (air atmosphere), the temperature rise rate is set to be 5 ℃/min, the heating temperature is 850 ℃, the temperature is kept for 2h, the furnace temperature is reduced to the room temperature at the speed of 10 ℃/min after the temperature keeping is finished, and the alumina ceramic boat is taken out to obtain a gray powder product;
6. the pore volume of the product was 0.34cm as determined by BET3Per g, specific surface area 261.22cm2In terms of/g, the mean pore diameter is 52.64 nm. The product was high purity gamma-alumina by X-ray diffraction analysis, containing few other impurities (see figure 2). The product was observed by scanning electron microscopy to be porous and to have a uniform distribution of pore sizes (see FIG. 3). The detection and analysis result shows that the product is high-purity porous alumina.
Example 2
1. Washing and drying: adding sufficient deionized water into the aluminum ash, stirring, filtering, collecting filter residue, and drying the filter residue in a vacuum drying oven at 80 ℃ for 10 h;
2. acid leaching: weighing 20g of dried filter residue obtained in the step 1) by using an electronic balance, putting the filter residue into a beaker, introducing excessive (550mL)1mol/L dilute sulfuric acid into the beaker through a glass rod, then putting the beaker into a constant-temperature water bath kettle for heating reaction at the heating temperature of 50 ℃ for 0.5h, filtering and collecting filtrate after bubbles are not generated any more, wherein the mass fraction of aluminum element in the filtrate collected in the step is 41.3% according to the analysis result of an X-ray fluorescence spectrometer;
3. alkaline purification and pH value adjustment: an excess (550mL) of 8mol/L NaOH solution was added to the filtrate from step 2) until a precipitate formed and no further change in color occurred. Filtering to collect filtrate, adjusting pH to 7 with 1mol/L dilute sulfuric acid to obtain white flocculent precipitate, filtering and collecting the white flocculent precipitate to obtain Al (OH) as precursor3According to the analysis result of an X-ray fluorescence spectrometer, the sum of the mass fractions of aluminum element and oxygen element in the white flocculent precipitate collected in the step is 78.5 percent;
4. mixing and stirring: drying corn straws (80-110 ℃), crushing, sieving with a 20-mesh sieve, and mixing with the Al (OH) obtained in the step 3)3Placing the mixture on a magnetic stirrer for mixing and stirring, wherein the content of the straws in the obtained mixture is 2 wt%, and the stirring time is 0.5 h;
5. roasting: mixing the raw materials uniformly in the step 4 (namely the Al (OH)3The mixture of the powder and the sieved corn straw powder) is put into an alumina ceramic boat, the alumina ceramic boat is put into a high-temperature box type furnace (air atmosphere), the temperature rise rate is set to be 8 ℃/min, the heating temperature is set to be 700 ℃, the temperature is kept for 2h, the furnace temperature is reduced to the room temperature at the speed of 10 ℃/min after the temperature keeping is finished, and the alumina ceramic boat is taken out to obtain a gray powder product;
6. the pore volume of the product was 0.22cm as shown by BET detection3Per g, specific surface area 80.06cm2In terms of/g, the mean pore diameter is 105.51 nm. By X-ray diffraction analysis, the main phase of the product is gamma-alumina and has trace amount of unknown impurities. The scanning electron microscope observes that the product is porous, namely the product is high-purity porous alumina.
Example 3
1. Washing and drying: adding sufficient deionized water into the aluminum ash, stirring, filtering, collecting filter residue, and drying the filter residue in a vacuum drying oven at 120 ℃ for 15 h;
2. acid leaching: weighing 20g of dried filter residue obtained in the step 1) by using an electronic balance, putting the filter residue into a beaker, introducing 1.8mol/L excess (550mL) of dilute sulfuric acid into the beaker through a glass rod, then putting the beaker into a constant-temperature water bath kettle for heating reaction at the heating temperature of 70 ℃ for 5 hours, filtering and collecting filtrate after bubbles are not generated, wherein the mass fraction of aluminum in the filtrate collected in the step is 69.5% according to the analysis result of an X-ray fluorescence spectrometer;
3. alkaline purification and pH value adjustment: an excess (550mL) of 8mol/L NaOH solution was added to the filtrate from step 2) until a precipitate formed and no further change in color occurred. Filtering to collect filtrate, adjusting pH to 9 with 1.8mol/L dilute sulfuric acid to obtain white flocculent precipitate, filtering and collecting the white flocculent precipitate to obtain Al (OH) as precursor3According to the analysis result of an X-ray fluorescence spectrometer, the sum of the mass fractions of aluminum and oxygen in the white flocculent precipitate collected in the step is 89.6 percent;
4. mixing and stirring: drying corn straws (80-110 ℃), crushing, sieving with a 50-mesh sieve, and mixing with the Al (OH) obtained in the step 3)3Placing the mixture on a magnetic stirrer for mixing and stirring, wherein the content of the straws in the obtained mixture is 10 wt%, and the stirring time is 2 hours;
5. roasting: mixing the raw materials uniformly in the step 4 (namely the Al (OH)3The mixture of the powder and the sieved corn straw powder) is put into an alumina ceramic boat, the alumina ceramic boat is put into a high-temperature box type furnace (air atmosphere), the temperature rise rate is 10 ℃/min, the heating temperature is 900 ℃, the temperature is kept for 2h, the furnace temperature is reduced to the room temperature at the speed of 10 ℃/min after the temperature keeping is finished, and the alumina ceramic boat is taken out to obtain a gray powder product;
6. the pore volume of the product was 0.18cm as determined by BET3Per g, specific surface area 176.92cm2In terms of/g, the mean pore diameter is 40.23 nm. By passingThe main phase of the product is gamma-alumina and has trace unknown impurities by X-ray diffraction analysis. The product is observed by a scanning electron microscope to be porous, the uniformity of the porous distribution is slightly worse than that of the product in the example 1, and the pore diameter is smaller. The detection and analysis result shows that the product is high-purity porous alumina.

Claims (7)

1. A method for preparing porous alumina by using solid waste is characterized by comprising the following steps: the method comprises the following steps:
1) stirring and mixing the aluminum ash and water, filtering, and vacuum drying the obtained filter residue;
2) adding dilute acid into the dried filter residue obtained in the step 1), then heating for a certain time at a constant temperature, filtering and collecting filtrate;
3) adding NaOH solution into the filtrate obtained in the step 2), filtering and collecting the filtrate until the precipitate is completely generated, then adjusting the pH value of the filtrate with dilute acid to generate white flocculent precipitate, and collecting the precipitate by filtering to obtain Al (OH)3
4) Mixing the straw powder with the Al (OH) obtained in the step 3)3Mixing and stirring uniformly to obtain a raw material, wherein the mass fraction of straw powder in the raw material is less than or equal to 10%;
5) roasting the raw materials obtained in the step 4) at 500-900 ℃ for 2-4 h to obtain the porous alumina.
2. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: in the step 1), the drying temperature is 80-120 ℃, and the drying time is 10-15 h.
3. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: in the step 2), the adopted dilute acid is 1-1.8 mol/L dilute sulfuric acid, the heating temperature is 50-80 ℃, and the heating time is 0.5-5 h.
4. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: in the step 3), the concentration of the NaOH solution is 5-8 mol/L, and the dilute acid is 1-1.8 mol/L dilute sulfuric acid.
5. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: in the step 4), the particle size of the straw powder is 20-100 meshes, and the stirring time is 0.5-2 hours.
6. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: in the step 5), the roasting conditions are as follows: and (3) preserving the heat for 2-4 hours in a box type furnace at 700-900 ℃.
7. The method for preparing porous alumina by using solid waste, according to claim 1, is characterized in that: the aluminous ash is selected from secondary aluminous ash of secondary aluminium.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114032396A (en) * 2021-11-09 2022-02-11 东北大学 Method for treating aluminum ash by low-temperature harmless wet method

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