CN111496768A - A grabbing device capable of absorbing dust and using method - Google Patents
A grabbing device capable of absorbing dust and using method Download PDFInfo
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- CN111496768A CN111496768A CN202010333669.8A CN202010333669A CN111496768A CN 111496768 A CN111496768 A CN 111496768A CN 202010333669 A CN202010333669 A CN 202010333669A CN 111496768 A CN111496768 A CN 111496768A
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- 239000000428 dust Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 15
- 210000000078 claw Anatomy 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 7
- 239000000109 continuous material Substances 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 abstract description 4
- 238000003860 storage Methods 0.000 abstract description 4
- 239000010419 fine particle Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036285 pathological change Effects 0.000 description 1
- 231100000915 pathological change Toxicity 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
- 208000005069 pulmonary fibrosis Diseases 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009885 systemic effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0206—Gripping heads and other end effectors servo-actuated comprising articulated grippers
- B25J15/0213—Gripping heads and other end effectors servo-actuated comprising articulated grippers actuated by gears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
- B25J15/10—Gripping heads and other end effectors having finger members with three or more finger members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
- B25J9/144—Linear actuators
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- Engineering & Computer Science (AREA)
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Abstract
一种可吸收粉尘的抓取装置,包括基座,所述的基座内设有吸尘机构,基座下方设有夹取机构,所述的基座上方设有驱动机构;基座内部分隔为上下两个腔体,吸尘机构包括气泵,气泵设置在基座内的上腔体内,基座内的下腔体侧壁上设有盖体;夹取机构包括卡爪座,卡爪座通过连接管与基座连接,卡爪座内设有卡爪座内腔,卡爪座内腔通过连接管与基座内的下腔体连通;所述的基座设置在送料履带正上方。本发明利用气压装置实现平行移动,通过齿轮驱动卡爪进行夹取时,卡爪臂的中空部分通过气泵将细小颗粒例如面粉吸入底座里面的储存室储存,从而实现夹取的同时去除粉尘。具有功能完全、适用面广和运行可靠的特点。
A grabbing device capable of absorbing dust, comprising a base, a dust suction mechanism is arranged in the base, a clamping mechanism is arranged under the base, and a driving mechanism is arranged above the base; the interior of the base is separated There are two upper and lower cavities, the dust suction mechanism includes an air pump, the air pump is arranged in the upper cavity in the base, and the side wall of the lower cavity in the base is provided with a cover body; the clamping mechanism includes a claw seat, a claw seat Connected to the base through a connecting pipe, the claw seat is provided with an inner cavity of the claw seat, and the inner cavity of the claw seat is communicated with the lower cavity in the base through the connecting pipe; the base is arranged directly above the feeding crawler. The invention utilizes the pneumatic device to realize parallel movement. When the clamping jaws are driven by gears for clamping, the hollow part of the clamping jaw arms sucks fine particles such as flour into the storage chamber inside the base through the air pump for storage, thereby realizing the clamping and removing dust at the same time. It has the characteristics of complete functions, wide application and reliable operation.
Description
技术领域technical field
本发明涉及物料转运设备领域,具体的是一种可吸收粉尘的抓取装置及使用方法。The invention relates to the field of material transfer equipment, in particular to a grabbing device capable of absorbing dust and a method of using the same.
背景技术Background technique
在日常的生产与生活过程中,不可避免的会接触一些具有微小颗粒的粉尘产品,如:在建筑行业中所使用的水泥、在食品行业中的面粉或在生产石英粉过程中等。粉尘是指能够较长时间漂浮在空气中的微小固体微粒。职业健康中的“粉尘”专指在生产过程中所形成的粉尘,也叫生产性粉尘。劳动者如果长期在生产环境中吸入生产性粉尘,就可以产生以肺部纤维组织增生为主要病理改变的全身性疾病,称为尘肺。这类疾病在我国已成为对劳动者危害最大的职业病。目前对于在企业生产过中所产生的粉尘问题均制定相应的法律法规,从而确保职工在从事生产过程中得到相应的保护,但是对于面粉、水泥等具有粉尘颗粒的产品在仓库堆货或者搬运过程中,不可避免的会产生粉尘;特别是对于采用人工搬运的过程中,将会对人的健康具有较大危害,因此需要设计一款可在搬运过程中吸收粉尘的智能抓取装置,以解决在搬运过程中粉尘颗粒的产生对人体健康产生危害以及对环境产生破坏的问题。In the daily production and life process, it is inevitable to come into contact with some dust products with tiny particles, such as cement used in the construction industry, flour in the food industry or in the production of quartz powder. Dust refers to tiny solid particles that can float in the air for a long time. The "dust" in occupational health refers specifically to the dust formed in the production process, also called productive dust. If workers inhale productive dust in the production environment for a long time, they can develop a systemic disease with lung fibrosis as the main pathological change, called pneumoconiosis. This type of disease has become the occupational disease that causes the greatest harm to workers in our country. At present, corresponding laws and regulations are formulated for the dust problems generated in the production process of enterprises, so as to ensure that employees are protected accordingly during the production process, but for flour, cement and other products with dust particles in the warehouse stacking or handling process In the process of transportation, dust will inevitably be generated; especially in the process of manual transportation, it will cause great harm to human health. Therefore, it is necessary to design an intelligent grasping device that can absorb dust during transportation to solve the problem. The generation of dust particles in the handling process will cause harm to human health and damage to the environment.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种可吸收粉尘的抓取装置及使用方法,利用气压装置实现平行移动,通过齿轮驱动卡爪进行夹取时,卡爪臂的中空部分通过气泵将细小颗粒例如面粉吸入底座里面的储存室储存,从而实现夹取的同时去除粉尘。具有功能完全、适用面广和运行可靠的特点。The technical problem to be solved by the present invention is to provide a grabbing device that can absorb dust and a method of using the same. The pneumatic device is used to realize parallel movement. When the clamping jaws are driven by gears for clamping, the hollow part of the clamping jaws is driven by an air pump to remove the fine particles. For example, the flour is sucked into the storage chamber inside the base for storage, so as to realize the clamping and remove the dust. It has the characteristics of complete functions, wide application and reliable operation.
为解决上述技术问题,本发明所采用的技术方案是:一种可吸收粉尘的抓取装置,包括基座,所述的基座内设有吸尘机构,基座下方设有夹取机构,所述的基座上方设有驱动机构;In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a grabbing device capable of absorbing dust, comprising a base, a dust suction mechanism is arranged in the base, and a clamping mechanism is arranged under the base, A drive mechanism is arranged above the base;
所述的基座内部分隔为上下两个腔体,吸尘机构包括气泵,气泵设置在基座内的上腔体内,基座内的下腔体侧壁上设有盖体;The interior of the base is divided into two upper and lower cavities, the dust suction mechanism includes an air pump, the air pump is arranged in the upper cavity in the base, and a cover is provided on the side wall of the lower cavity in the base;
所述的夹取机构包括卡爪座,卡爪座通过连接管与基座连接,卡爪座内设有卡爪座内腔,卡爪座内腔通过连接管与基座内的下腔体连通;The clamping mechanism includes a claw seat, the claw seat is connected with the base through a connecting pipe, the claw seat is provided with an inner cavity of the claw seat, and the inner cavity of the claw seat is connected to the lower cavity in the base through the connecting pipe. connected;
所述的基座设置在送料履带正上方。The base is arranged just above the feeding crawler.
优选的方案中,所述的驱动机构包括竖向滑动导杆和水平滑动导杆;In a preferred solution, the drive mechanism includes a vertical sliding guide rod and a horizontal sliding guide rod;
所述的竖向滑动导杆一端设置在基座顶部,竖向滑动导杆穿过第一气动缸设置,第一气动缸的推杆朝上且推杆端部与竖向滑动导杆远离基座的一端固定在同一板件上;One end of the vertical sliding guide rod is set on the top of the base, the vertical sliding guide rod is set through the first pneumatic cylinder, the push rod of the first pneumatic cylinder is upward, and the end of the push rod and the vertical sliding guide rod are far away from the base. One end of the seat is fixed on the same plate;
所述的水平滑动导杆一端设置在第一气动缸一侧,水平滑动导杆穿过第二气动缸设置,第二气动缸的推杆水平且第二气动缸端部与水平滑动导杆远离第一气动缸的一端固定在同一板件上;One end of the horizontal sliding guide rod is set on one side of the first pneumatic cylinder, the horizontal sliding guide rod is set through the second pneumatic cylinder, the push rod of the second pneumatic cylinder is horizontal, and the end of the second pneumatic cylinder is far away from the horizontal sliding guide rod One end of the first pneumatic cylinder is fixed on the same plate;
所述的第二气动缸设置在固定机架上。The second pneumatic cylinder is arranged on the fixed frame.
优选的方案中,所述的卡爪座内设有相互平行的驱动齿轮轴和从动齿轮轴,驱动齿轮轴和从动齿轮轴上分别设有一组卡爪,两组卡爪堆成设置,卡爪的下端通过销轴连接有卡爪臂。In a preferred solution, a drive gear shaft and a driven gear shaft parallel to each other are arranged in the claw seat, and a set of claws are respectively provided on the drive gear shaft and the driven gear shaft, and the two sets of claws are stacked. The lower end of the claw is connected with a claw arm through a pin shaft.
优选的方案中,所述的驱动齿轮轴和从动齿轮轴上均设有多个齿轮,驱动齿轮轴上的齿轮与从动齿轮轴上的齿轮一一对应并啮合;In a preferred solution, the driving gear shaft and the driven gear shaft are provided with a plurality of gears, and the gears on the driving gear shaft correspond to and mesh with the gears on the driven gear shaft one-to-one;
所述的驱动齿轮轴一端穿过卡爪座侧壁并与设置在卡爪座外侧壁上的步进电机轴连接。One end of the drive gear shaft passes through the side wall of the jaw seat and is connected with the stepping motor shaft arranged on the outer side wall of the jaw seat.
优选的方案中,所述的卡爪座外侧壁下沿上设有距离传感器。In a preferred solution, a distance sensor is provided on the lower edge of the outer side wall of the jaw seat.
优选的方案中,所述的送料履带通过两端的履带轴实现驱动,其中一个履带轴轴连接履带电机,履带电机的输出端位置上设有称重平台。In a preferred solution, the feeding crawler is driven by crawler shafts at both ends, one of which is connected to the crawler motor, and a weighing platform is provided at the output end of the crawler motor.
优选的方案中,所述的连接管侧壁上设有多个第一通孔,卡爪座内腔的端壁上设有多个第二通孔。In a preferred solution, the side wall of the connecting pipe is provided with a plurality of first through holes, and the end wall of the inner cavity of the claw seat is provided with a plurality of second through holes.
基于上述抓取装置的使用方法,包括以下步骤:Based on the using method of the above-mentioned grabbing device, the following steps are included:
1)启动第一气动缸,使竖向滑动导杆相对于第一气动缸移动,距离传感器进行卡爪与待抓取的物料袋之间间距的检测;1) Activate the first pneumatic cylinder to move the vertical sliding guide rod relative to the first pneumatic cylinder, and the distance sensor detects the distance between the jaws and the material bag to be grasped;
2)当检测到卡爪与编织袋之间间距达到设定值时,步进电机启动,驱动齿轮轴带动从动齿轮轴夹取物料袋;2) When it is detected that the distance between the claw and the woven bag reaches the set value, the stepping motor starts, and the driving gear shaft drives the driven gear shaft to clamp the material bag;
3)第一气动缸再次启动,整个装置回到起始位置;3) The first pneumatic cylinder starts again, and the whole device returns to the starting position;
4)第二气动缸启动并带动整个装置及物料袋推向称量平台;4) The second pneumatic cylinder starts and drives the whole device and material bag to the weighing platform;
5)装置移动指定距离后,第二气动缸停止运作,第一气动缸启动,同时距离传感器进行卡爪与平台上已有物料袋之间间距的检测;5) After the device moves the specified distance, the second pneumatic cylinder stops working, the first pneumatic cylinder starts, and the distance sensor detects the distance between the jaws and the existing material bags on the platform;
6)当检测到卡爪与编织袋之间间距达到设定值时,步进电机启动,驱动齿轮轴带动从动齿轮轴转动,卡爪动作并放开物料袋;6) When it is detected that the distance between the claw and the woven bag reaches the set value, the stepping motor starts, the driving gear shaft drives the driven gear shaft to rotate, the claw moves and the material bag is released;
7)第一气动缸启动,带动装置提升设定高度,同时第二气动缸启动,带动装置回到初始位置;7) The first pneumatic cylinder is activated to drive the device to raise the set height, while the second pneumatic cylinder is activated to drive the device back to the initial position;
8)循环重复步骤1)-7),实现持续性的物料抓取转运工作。8) Repeat steps 1)-7) cyclically to achieve continuous material grabbing and transfer work.
优选的方案中,所述的步骤1)-步骤7)过程中,气泵始终处于运行状态。In a preferred solution, in the process of step 1)-step 7), the air pump is always in a running state.
本发明所提供的一种可吸收粉尘的抓取装置及使用方法,通过采用上述结构,具有以下有益效果:A dust-absorbing grabbing device and using method provided by the present invention have the following beneficial effects by adopting the above structure:
(1)通过夹取机构和吸尘机构相结合,实现吸尘搬运的同时进行,该机构具有搬运稳定,吸尘干净,结构简单和安全可靠等特点;(1) Through the combination of the gripping mechanism and the vacuuming mechanism, the vacuuming and handling can be carried out at the same time. The mechanism has the characteristics of stable handling, clean dusting, simple structure, safety and reliability;
(2)通过本发明搬运易有粉尘的编织袋,可以极大减小灰尘扬起造成的不利后果,降低成本,且适用于多种物料搬运。(2) The woven bag that is prone to dust can be handled by the present invention, which can greatly reduce the adverse consequences caused by dust raising, reduce costs, and is suitable for handling various materials.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的夹取机构示意图。FIG. 2 is a schematic diagram of the clamping mechanism of the present invention.
图3为本发明的基座与卡爪座连接状态下的剖视结构示意图。FIG. 3 is a schematic cross-sectional structural diagram of the base and the claw seat in the connected state of the present invention.
图中:盖体1,卡爪臂2,基座3,卡爪4,销轴5,竖向滑动导杆6,水平滑动导杆7,第一气动缸8,第二气动缸9,驱动齿轮轴10,步进电机11,从动齿轮轴12,距离传感器13,履带电机14,履带轴15,送料履带16,物料袋17,称重平台18,气泵19,连接管20,第一通孔2001,卡爪座21,卡爪座内腔2101,第二通孔2102。In the figure:
具体实施方式Detailed ways
实施例1:Example 1:
如图1中,一种可吸收粉尘的抓取装置,包括基座3,所述的基座3内设有吸尘机构,基座3下方设有夹取机构,所述的基座3上方设有驱动机构;As shown in FIG. 1 , a grabbing device capable of absorbing dust includes a
所述的基座3内部分隔为上下两个腔体,吸尘机构包括气泵19,气泵19设置在基座3内的上腔体内,基座3内的下腔体侧壁上设有盖体1;The
所述的夹取机构包括卡爪座21,卡爪座21通过连接管20与基座3连接,卡爪座21内设有卡爪座内腔211,卡爪座内腔211通过连接管20与基座3内的下腔体连通;The clamping mechanism includes a
所述的基座3设置在送料履带16正上方。The
优选的方案中,所述的驱动机构包括竖向滑动导杆6和水平滑动导杆7;In a preferred solution, the drive mechanism includes a vertical sliding guide rod 6 and a horizontal sliding guide rod 7;
所述的竖向滑动导杆6一端设置在基座3顶部,竖向滑动导杆6穿过第一气动缸8设置,第一气动缸8的推杆朝上且推杆端部与竖向滑动导杆6远离基座3的一端固定在同一板件上;One end of the vertical sliding guide rod 6 is set on the top of the
所述的水平滑动导杆7一端设置在第一气动缸8一侧,水平滑动导杆7穿过第二气动缸9设置,第二气动缸9的推杆水平且第二气动缸9端部与水平滑动导杆7远离第一气动缸8的一端固定在同一板件上;One end of the horizontal sliding guide rod 7 is arranged on the side of the first
所述的第二气动缸9设置在固定机架上。The second pneumatic cylinder 9 is arranged on the fixed frame.
实施例2:Example 2:
如图2中,在实施例1的基础上,所述的卡爪座21内设有相互平行的驱动齿轮轴10和从动齿轮轴12,驱动齿轮轴10和从动齿轮轴12上分别设有一组卡爪4,两组卡爪4堆成设置,卡爪4的下端通过销轴5连接有卡爪臂2。As shown in FIG. 2 , on the basis of
优选的方案中,所述的驱动齿轮轴10和从动齿轮轴12上均设有多个齿轮,驱动齿轮轴10上的齿轮与从动齿轮轴12上的齿轮一一对应并啮合;In a preferred solution, the
所述的驱动齿轮轴10一端穿过卡爪座21侧壁并与设置在卡爪座21外侧壁上的步进电机11轴连接。One end of the
优选的方案中,所述的卡爪座21外侧壁下沿上设有距离传感器13。In a preferred solution, a
实施例3:Example 3:
如图1,在实施例1的基础上,所述的送料履带16通过两端的履带轴15实现驱动,其中一个履带轴15轴连接履带电机14,履带电机14的输出端位置上设有称重平台18。As shown in FIG. 1 , on the basis of
实施例4:Example 4:
如图3,在实施例2的基础上,所述的连接管20侧壁上设有多个第一通孔2001,卡爪座内腔2101的端壁上设有多个第二通孔2102。As shown in FIG. 3 , on the basis of
实施例5:Example 5:
在实施例1的基础上,采用以下步骤进行袋装粉料的抓取转运作业:On the basis of Example 1, the following steps are adopted to carry out the grabbing and transfer operation of bagged powder:
1)启动第一气动缸8,使竖向滑动导杆6相对于第一气动缸8移动,距离传感器13进行卡爪4与待抓取的物料袋17之间间距的检测;1) Activate the first
2)当检测到卡爪4与编织袋之间间距达到设定值时,步进电机11启动,驱动齿轮轴10带动从动齿轮轴12夹取物料袋17;2) When it is detected that the distance between the claw 4 and the woven bag reaches the set value, the stepping
3)第一气动缸8再次启动,整个装置回到起始位置;3) The first
4)第二气动缸9启动并带动整个装置及物料袋17推向称量平台18;4) The second pneumatic cylinder 9 starts and drives the entire device and the
5)装置移动指定距离后,第二气动缸9停止运作,第一气动缸8启动,同时距离传感器13进行卡爪4与平台上已有物料袋17之间间距的检测;5) After the device moves the specified distance, the second pneumatic cylinder 9 stops working, the first
6)当检测到卡爪4与编织袋之间间距达到设定值时,步进电机11启动,驱动齿轮轴10带动从动齿轮轴12转动,卡爪4动作并放开物料袋17;6) When it is detected that the distance between the claw 4 and the woven bag reaches the set value, the stepping
7)第一气动缸8启动,带动装置提升设定高度,同时第二气动缸9启动,带动装置回到初始位置;7) The first
8)循环重复步骤1)-7),实现持续性的物料抓取转运工作。8) Repeat steps 1)-7) cyclically to achieve continuous material grabbing and transfer work.
优选的方案中,所述的步骤1)-步骤7)过程中,气泵19始终处于运行状态,袋装粉料进行转运时产生的粉尘经过第一通孔2001和第二通孔2102进入基座3内,并储存在基座3的下腔体内部,在进行一段时间的转运作业之后,开启盖体1即可收集清理所收集的粉尘,所收集的粉尘可直接进行装运并处理后作为成品产出。In a preferred solution, in the process from step 1) to step 7), the
实施例6:Example 6:
在实施例2的基础上,距离传感器13采用型号为LJ10A3-2-Z/EX的接近开关,距离传感器13连接至控制器上,控制器连接第一气动缸8、第二气动缸9和步进电机11。On the basis of
Claims (9)
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CN113733077A (en) * | 2021-09-23 | 2021-12-03 | 扬州市聚鑫机械有限公司 | Manipulator for cement machinery carrying |
CN114102635A (en) * | 2021-12-17 | 2022-03-01 | 西南交通大学 | A kind of third rail automatic cleaning manipulator and cleaning method thereof |
CN116985100A (en) * | 2023-09-26 | 2023-11-03 | 方也智能装备(南通)有限公司 | Intelligent manufacturing industry's pile up neatly machine people equipment |
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