CN111399467A - Intelligent manufacturing platform for customized plate-type furniture - Google Patents

Abstract

The invention relates to the technical field of intelligent manufacturing, and discloses an intelligent manufacturing platform for customized panel furniture, including an ERP management system and an MES management system. The ERP management system generates customized production tasks and production drawings, places an order, and then passes through the ERP system interface. Transfer data to MES management system, MES management system includes production central control module, analyzes production tasks and requirements, and controls each production process based on production central control module and flexible production line; MES management system also includes electronic label generation module, electronic label data cache Server, electronic label data reader, can scan production labels in time to obtain production status information and management data. The invention realizes the intelligent manufacturing and process management of customized panel furniture by setting the ERP and MES collaborative management system, and realizes the tracking and traceability management of the production process by setting the electronic label to store and obtain the production status information and management data in real time.

Description

An intelligent manufacturing platform for customized panel furniture

technical field

The invention relates to the technical field of intelligent manufacturing, in particular to an intelligent manufacturing platform for customized panel furniture.

Background technique

Panel furniture is a disassembly and assembly furniture with man-made panels as the main base material and panels as the basic structure. The wood-based panels used are Hexiang board, plywood, blockboard, particle board, MDF and so on. Panel furniture is a piece of furniture that is all connected by surface-decorated man-made panels and hardware. It has the basic characteristics of disassembly, changing shape, fashionable appearance, not easy to deform, stable quality, and affordable price. Panel furniture plywood (plywood) is often used to make furniture that needs to be bent and deformed; the performance of blockboard is sometimes affected by the material of the board core; particleboard (also known as particle board, bagasse board) is loose in material and is only used for low-end furniture. The most cost-effective and most commonly used is MDF. Common finishing materials for panel furniture are veneer (commonly known as veneer), wood grain paper (commonly known as stickers), PVC plywood, polyester lacquer (commonly known as baking varnish), etc. Common man-made boards include Hexiang board, plywood, blockboard, particleboard, MDF, etc.

Customized panel furniture is generally designed with drawings through design software. According to the size of the production drawings, the unified and standardized large plates are cut and divided into plates that meet the actual size of use, and then painted and assembled. The traditional processing mainly uses manual and mechanical processing operations. Due to the many action procedures in the whole processing process, the production efficiency is low, and the manual operation error is inevitable, which will cause problems such as low cutting accuracy and high scrap rate of plates, which is time-consuming and labor-intensive.

The Chinese invention patent application with the application publication number CN108170100A discloses an intelligent manufacturing platform for customized panel furniture, which includes a central processing module, a cloud server, a production server, a production master, an order terminal, a furniture design terminal, and a processing CNC equipment control. It can meet the personalized and automated production of customized furniture, but it lacks comprehensive and effective production data collection in the furniture production process, cannot achieve production process flow tracking and traceability management, and cannot meet the intelligence requirements of customized home intelligent manufacturing platforms.

SUMMARY OF THE INVENTION

(1) Technical problems solved

In view of the deficiencies of the prior art, the present invention provides an intelligent manufacturing platform for customized panel furniture, which overcomes the deficiencies in the prior art, realizes accurate and comprehensive collection of production data and data display, and improves the relevance of production data in each process link. Realize production process flow tracking and traceability management.

(2) Technical solutions

In order to achieve the above purpose, the present invention provides the following technical solutions: a customized panel furniture intelligent manufacturing platform, including an ERP management system and an MES management system,

The ERP management system collects information, generates personalized customized production tasks, production drawings and parameters, places an order for processing, and then transmits the data to the MES management system through the ERP system interface.

The MES management system includes a production central control module, analyzes production tasks and requirements, and controls each production process based on the production central control module and the flexible production line;

The MES management system also includes an electronic label generation module, an electronic label data cache server, and an electronic label data reader. The electronic label generation module is based on the control of the production central control module, and generates a production label in the initial production process of the customized panel furniture. It is attached to the plate-type raw material; the electronic label data cache server is based on the control of the production central control module, and the status information and management data of the production label in the subsequent production processes are cached in real time; the electronic label data reader is set In each production process of the flexible production line, the production label can be scanned in time to obtain production status information and management data;

The MES management system further includes an electronic display screen, and the electronic display screen is controlled based on the production central control module and can visualize the completion of the production task in real time.

Preferably, the ERP management system includes a model database server, a customer parameter terminal, a design terminal, and an order processing terminal, and the customer parameter terminal includes an electronic touch screen, through which individualized customization requirements or parameters are manually input, The design terminal is a remote computer terminal, and the customer parameter terminal and the design terminal are respectively connected to the model database server for data connection, and the model data of the model database server can be called; A processing module, the design terminal is remotely connected to the order processing module through the wireless communication module, and the data of the order processing module is connected to the production central control module in the MES management system.

Preferably, the model database server stores, but is not limited to, a three-dimensional model library of panel furniture and a model library of standard spare parts.

Preferably, the design terminal integrates, but is not limited to, one or more design software of CAD and Yuanfang.

Preferably, the flexible production line of the MES management system includes a material cutting control module, an electronic label production module, a production line conveying control module, a sorting robot control module, a painting control module, a quality inspection control module, a packaging control module, and a storage control module. The logistics distribution control module is respectively connected with the production central control module for signal control.

Preferably, the material cutting control module includes a plate cutting machine, an infrared dimension measuring instrument, an edge banding device and a punching machine.

Preferably, the electronic label generation module includes a two-dimensional code generation printer, which can print and generate a two-dimensional code to produce labels; the electronic label data reader includes a fixed two-dimensional code identification terminal and a handheld two-dimensional code identification terminal.

Preferably, the quality inspection control module is quality inspection personnel and/or video monitoring equipment.

(3) Beneficial effects

The invention provides an intelligent manufacturing platform for customized panel furniture, which has the following beneficial effects:

(1) The present invention can realize the intelligent manufacturing and process management of customized panel furniture by setting up the ERP and MES collaborative management system. The ERP management system generates personalized customized production tasks, production drawings, parameters, order processing, and the MES management system analyzes the production tasks. And requirements, based on the production central control module and flexible production line to control each production process, can meet the personalized and automated production of customized panel furniture, effectively improve production efficiency, and facilitate the seamless connection between people's personalized design and production automation, to meet personalized customization production needs.

(2) The present invention realizes accurate and comprehensive collection and data display of production data by setting electronic tags to store and obtain production status information and management data in real time, improves the relevance of production data in each process link, and realizes production process flow tracking and traceability management. .

Description of drawings

1 is a schematic diagram of a system-level principle structure of the present invention;

Fig. 2 is the structural representation of the present invention;

3 is a schematic structural diagram of the material cutting control module 14 of the present invention;

4 is a schematic structural diagram of the working principle of the electronic tag of the present invention;

FIG. 5 is a schematic structural diagram of the quality inspection control module 18 of the present invention.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

As shown in Figures 1-5, the present invention provides a technical solution: an intelligent manufacturing platform for customized panel furniture, including an ERP management system 1 and an MES management system 3, the ERP management system 1 collects information and generates personalized customized production Tasks and production drawings, parameters, order processing, and then transmit data to the MES management system 3 through the ERP system interface 2. The MES management system 3 includes a production central control module 11, which analyzes production tasks and requirements. Based on the production central control module 11 and flexible production line to control each production process;

The MES management system 3 also includes an electronic label generation module 15, an electronic label data cache server 13, and an electronic label data reader 24. The electronic label generation module 15 is controlled based on the production central control module 11, and is initially controlled by the customized panel furniture. The production process generates a production label and attaches it to the plate-type raw material; the electronic label data cache server 13 is controlled based on the production central control module 11, and the status information and management data of the production label in the subsequent production processes are cached in real time; The electronic label data reader 24 is arranged in each production process of the flexible production line, and can scan the production label in time to obtain production status information and management data;

The MES management system 3 further includes an electronic display screen 12 , which is controlled based on the production central control module 11 and can visualize the completion of production tasks in real time.

The ERP management system 1 includes a model database server 4, a customer parameter terminal 6, a design terminal 5, and an order processing terminal 10. The model database server 4 stores, but is not limited to, a three-dimensional model library of panel furniture and standard spare parts models. library, the customer parameter terminal 6 includes an electronic touch screen 7, through which the personalized customization requirements or parameters are manually input, and the design terminal 5 is a remote computer terminal, and integrates but is not limited to CAD, In one or more design software, the customer parameter terminal 6 and the design terminal 5 are respectively connected to the model database server 4 for data connection, and the model data of the model database server 4 can be called; the customer parameter terminal 6 communicates through the cable communication module 8. The short-range data is connected to the order processing module 10, the design terminal 5 is connected to the order processing module 10 through the wireless communication module 9 long-distance data, and the data of the order processing module 10 is connected to the production central control in the MES management system 3. Module 11.

The flexible production line of the MES management system 3 includes a material cutting control module 14, an electronic label production module 15, a production line conveying control module 16, a sorting robot control module 17, a painting control module 18, a quality inspection control module 19, and a packaging control module. The module 20 , the storage control module 21 , and the logistics distribution control module 23 are respectively connected with the production central control module 11 for signal control.

As a further preferred implementation, as shown in FIG. 3 , the cutting control module 14 includes a plate cutting machine 25 , an infrared dimension measuring instrument 26 , an edge banding device 27 and a punching machine 28 .

As a further preferred implementation, as shown in FIG. 4 , the electronic label generation module 15 includes a two-dimensional code generation printer 29, which can print and generate a two-dimensional code to produce a label 30; the electronic label data reader 24 includes a fixed two-dimensional code reader 24. A two-dimensional code identification terminal 31 and a handheld two-dimensional code identification terminal 32 are provided.

As a further preferred implementation, as shown in FIG. 5 , the quality inspection control module 19 includes quality inspection personnel 33 and video monitoring equipment 34 .

It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. a customized panel furniture intelligent manufacturing platform, is characterized in that: comprise ERP management system and MES management system, The ERP management system collects information, generates personalized customized production tasks, production drawings and parameters, places an order for processing, and then transmits the data to the MES management system through the ERP system interface. The MES management system includes a production central control module, analyzes production tasks and requirements, and controls each production process based on the production central control module and the flexible production line; The MES management system also includes an electronic label generation module, an electronic label data cache server, and an electronic label data reader. The electronic label generation module is based on the control of the production central control module, and generates a production label in the initial production process of the customized panel furniture. It is attached to the plate-type raw material; the electronic label data cache server is based on the control of the production central control module, and the status information and management data of the production label in the subsequent production processes are cached in real time; the electronic label data reader is set In each production process of the flexible production line, the production label can be scanned to obtain production status information and management data; The MES management system further includes an electronic display screen, and the electronic display screen is controlled based on the production central control module. 2. The intelligent manufacturing platform for customized panel furniture according to claim 1, wherein the ERP management system includes a model database server, a customer parameter terminal, a design terminal, and an order processing terminal, and the customer parameter terminal includes Electronic touch screen, the design terminal is a remote computer terminal, the customer parameter terminal and the design terminal are respectively connected to the model database server for data connection, and the model data of the model database server can be called; the customer parameter terminal communicates module data through cables The order processing module is connected, the design terminal is connected to the order processing module through the wireless communication module data, and the data of the order processing module is connected to the production central control module in the MES management system. 3 . The intelligent manufacturing platform for customized panel furniture according to claim 2 , wherein the model database server stores, but is not limited to, a 3D model library for panel furniture and a model library for standard spare parts. 4 . 4 . The intelligent manufacturing platform for customized panel furniture according to claim 2 , wherein the design terminal is integrated with but not limited to one or more design softwares of CAD and Yuanfang. 5 . 5. The intelligent manufacturing platform for customized panel furniture according to claim 1, wherein the flexible production line of the MES management system comprises a material cutting control module, an electronic label production module, a production line conveying control module, and a sorting robot control module. Module, painting control module, quality inspection control module, packaging control module, warehousing control module, and logistics distribution control module are respectively connected with the production central control module for signal control. 6 . The intelligent manufacturing platform for customized panel furniture according to claim 5 , wherein the material cutting control module comprises a panel cutting machine, an infrared dimension measuring instrument, an edge banding device and a punching machine. 7 . 7. The intelligent manufacturing platform for customized panel furniture according to claim 1 or 5, wherein the electronic label generation module comprises a two-dimensional code generation printer, which can print and generate a two-dimensional code to produce labels; the electronic label The data reader includes a fixed two-dimensional code identification terminal and a hand-held two-dimensional code identification terminal. 8 . The intelligent manufacturing platform for customized panel furniture according to claim 5 , wherein the quality inspection control module is quality inspection personnel and/or video monitoring equipment. 9 .

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