CN111398164A - A test device for measuring the axial multi-point slip of concrete filled steel tubes - Google Patents
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Abstract
Description
技术领域technical field
本发明属于土木工程研究领域,具体涉及一种测量钢管混凝土轴向多点滑移量的试验装置。The invention belongs to the field of civil engineering research, in particular to a test device for measuring the axial multi-point slippage of concrete-filled steel tubes.
背景技术Background technique
钢管混凝土结构具有抗压强度高,施工迅速等优点,在大跨桥梁结构中逐渐得到了推广应用,然而,受混凝土收缩或施工过程影响,钢管与核心混凝土之间存在空隙,界面间粘结滑移效应显著影响其受力性能。针对钢管混凝土的粘结滑移性能,国内外相关学者开展了大量的钢管混凝土推出试验,有推出试验仅研究加载端和自由端的滑移变形,并以平均滑移变形作为滑移本构关系的滑移量,此方法的缺点在于自由端和加载端的滑移变形存在较大差别,以滑移最大值或平均值作为参数不足以精细化反映钢管混凝土的滑移性能。也有学者通过在钢管上粘结电阻应变片通过数值计算间接获得滑移变形,但该方法并未得到实测结果的验证,其准确性有待商榷。由于浇筑完成的钢管混凝土构件中,钢管与核心混凝土之间的间隙小,无法直接通过布置位移计的方法测量滑移变形。The CFST structure has the advantages of high compressive strength and rapid construction, and has gradually been popularized and applied in large-span bridge structures. However, due to the influence of concrete shrinkage or construction process, there is a gap between the steel tube and the core concrete, and the interface is bonded and slipped. The displacement effect significantly affects its mechanical properties. In view of the bond-slip properties of CFST, relevant scholars at home and abroad have carried out a large number of push-out tests of CFST. Some push-out tests only study the slip deformation of the loaded end and the free end, and take the average slip deformation as the slip constitutive relation. The disadvantage of this method is that there is a big difference in the slip deformation of the free end and the loaded end, and the maximum or average value of the slip as a parameter is not enough to reflect the slip performance of CFST in detail. Some scholars have indirectly obtained the slip deformation through numerical calculation by bonding resistance strain gauges on the steel pipe, but this method has not been verified by the measured results, and its accuracy needs to be discussed. Due to the small gap between the steel tube and the core concrete in the poured CFST member, it is impossible to directly measure the slip deformation by arranging the displacement gauge.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术和试验装置的上述不足,本发明提出了一种可测量钢管混凝土推出试验轴向多点滑移量的试验装置,该发明装置仅需通过若干电阻应变传感器、粘结层、起毛层和韧性层等常规材料就可以测量界面的滑移变形,可弥补现有推出试验测量装置的不足。In view of the above-mentioned deficiencies of the prior art and the test device, the present invention proposes a test device that can measure the multi-point slip in the axial direction of the concrete-filled steel tube push-out test. The slip deformation of the interface can be measured by conventional materials such as layer and tough layer, which can make up for the deficiency of the existing push-out test measurement device.
本发明提供了一种测量钢管混凝土轴向多点滑移量的试验装置,包括加压螺栓、工作台、上部卡槽、钢管混凝土试件和底部云台;底部云台放置于工作台的平台上,所述钢管混凝土试件放置到上部卡槽和底部云台之间,通过加压螺栓施加以力或变形控制的外部荷载,以使向钢管混凝土试件施加的力或载荷达到受力均匀,模拟钢管混凝土试件的推出试验荷载;The invention provides a test device for measuring the axial multi-point slippage of concrete-filled steel tubes, which includes a pressure bolt, a workbench, an upper slot, a concrete-filled steel tube test piece and a bottom pan-tilt; the bottom pan-tilt is placed on the platform of the workbench Above, the CFST specimen is placed between the upper slot and the bottom head, and an external load controlled by force or deformation is applied through pressurized bolts, so that the force or load applied to the CFST specimen can be uniformly stressed. , simulating the push-out test load of the CFST specimen;
其中,钢管混凝土试件包括钢管、核心混凝土和滑移检测装置;核心混凝土填充钢管内部空间,形成钢管混凝土试件的主体结构;滑移检测装置沿钢管混凝土试件主体结构的轴线方向布置,滑移检测装置由粘贴到钢管表面的粘结层和嵌入到混凝土表面的起毛层及韧性层组成,所述韧性层顶面布置有电阻应变传感器,所述电阻应变传感器用于测量界面的滑移应变。Among them, the CFST specimen includes a steel pipe, core concrete and a slip detection device; the core concrete fills the inner space of the steel pipe to form the main structure of the CFST specimen; the slip detection device is arranged along the axis direction of the main structure of the CFST specimen, and the sliding The displacement detection device consists of an adhesive layer pasted on the surface of the steel pipe, a fluff layer and a tough layer embedded on the surface of the concrete, and a resistance strain sensor is arranged on the top surface of the tough layer, and the resistance strain sensor is used to measure the sliding strain of the interface .
其中,若干滑移检测装置由信号输出线连接并延伸到钢管外侧,连接电阻应变传感器测试箱和电脑,用于实时测量不同位置的应变。Among them, several slip detection devices are connected by signal output lines and extend to the outside of the steel pipe, connected to the resistance strain sensor test box and the computer, for real-time measurement of strain at different positions.
其中,滑移检测装置外侧包裹一层塑封密封层,用于减少混凝土浇灌过程中造成的粘结层与起毛层相对滑动,保证滑移检测装置的不受水的侵入造成短路,减少凝结过程对韧性层延展性能的破坏。Among them, the outside of the slip detection device is wrapped with a plastic sealing layer, which is used to reduce the relative sliding of the adhesive layer and the fluff layer caused by the concrete pouring process, to ensure that the slip detection device is not short-circuited by the intrusion of water, and to reduce the impact on the condensation process. Destruction of ductility properties of ductile layers.
其中,粘结层由刚度大、变形性能小、粘结性能强的薄片状金属材料制备,尺寸设置为1.5cm×0.7cm,在核心混凝土浇筑前预先粘贴到钢管内侧表面。Among them, the bonding layer is made of sheet metal material with high rigidity, low deformation performance and strong bonding performance.
其中,起毛层由粗糙度大,变形性能小,与混凝土相容性好的金属材料制备,尺寸设置为1.3cm×0.6cm带倒钩,在核心混凝土浇筑完成后与核心混凝土完全粘结到一起,保证起毛层与核心混凝土产生相同的变形。Among them, the raised layer is made of metal material with large roughness, small deformation performance and good compatibility with concrete. The size is set to 1.3cm×0.6cm with barbs. , to ensure that the raised layer produces the same deformation as the core concrete.
其中,韧性层由变形性能大,宽度为0.5cm的韧性材料制备,用于粘贴电阻应变传感器。Among them, the toughness layer is prepared from a tough material with large deformation performance and a width of 0.5 cm, and is used for pasting the resistance strain sensor.
其中,电阻应变传感器为常规电阻应变片,精度不低于±1με,与应变测试箱连接,通过电脑实时读取电阻应变传感器的应变值。Among them, the resistance strain sensor is a conventional resistance strain gauge with an accuracy of not less than ±1με. It is connected to the strain test box, and the strain value of the resistance strain sensor is read in real time through the computer.
本发明所提供的一种测量钢管混凝土轴向多点滑移量的试验装置,与现有技术相比,具有以下有益效果:Compared with the prior art, a test device for measuring the axial multi-point slippage of concrete-filled steel tubes provided by the present invention has the following beneficial effects:
1)本发明采用粘结层、韧性层和传统应变传感器即可实现钢管混凝土推出试验中沿轴线方向多点的位移观测,加载装置简单,且各部件制造加工难度小,施工方便,成本较低且安全可靠,推广应用价值较大。1) The present invention adopts the bonding layer, the toughness layer and the traditional strain sensor to realize the multi-point displacement observation along the axis direction in the concrete-filled steel tube push-out test, the loading device is simple, and the manufacturing and processing difficulty of each component is small, the construction is convenient, and the cost is low And it is safe and reliable, and has great promotion and application value.
2)本发明较传统仅测量固定端或自由端的滑移量有较大进步,无需对钢管进行开口,减小对结构的损坏,且能够实时观测多点的滑移变形。2) Compared with the traditional method of only measuring the slippage of the fixed end or the free end, the present invention has a great improvement. It does not need to open the steel pipe, reduces the damage to the structure, and can observe the slippage deformation of multiple points in real time.
3)本发明试验数据的收集采用电阻应变传感器,试验数据可自动采集并存储,与传统的千分表读数相比,具有测试速度快,结果准确,可靠性高等优势。3) The collection of the test data of the present invention adopts the resistance strain sensor, and the test data can be automatically collected and stored. Compared with the traditional dial indicator reading, it has the advantages of fast test speed, accurate results and high reliability.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1为本发明提供的一种测量钢管混凝土轴向多点滑移量的试验装置的结构示意图;1 is a schematic structural diagram of a test device for measuring the axial multi-point slip of concrete-filled steel tubes provided by the present invention;
图2为本发明提供的一种测量钢管混凝土轴向多点滑移量的试验装置中滑移检测装置在钢管混凝土位置的剖面示意图;2 is a schematic cross-sectional view of a slip detection device at a concrete-filled steel tube position in a test device for measuring the axial multi-point slip of concrete-filled steel tubes provided by the present invention;
图3为本发明提供的一种测量钢管混凝土轴向多点滑移量的试验装置中滑移检测装置的结构示意图;3 is a schematic structural diagram of a slip detection device in a test device for measuring the axial multi-point slip of concrete-filled steel tubes provided by the present invention;
图4为本发明提供的一种测量钢管混凝土轴向多点滑移量的试验装置中滑移检测装置的局部放大示意图。4 is a partial enlarged schematic view of a slip detection device in a test device for measuring the axial multi-point slip of concrete-filled steel tubes provided by the present invention.
图中,1-加压螺栓;2-工作台;4-上部卡槽;5-钢管混凝土试件;6-底部云台;7-钢管;8-核心混凝土;9-滑移检测装置;10-信号输出线;11-粘结层;12-起毛层;13-塑封密封层;14-韧性层;15-应变传感器。In the figure, 1-pressing bolt; 2-table; 4-upper slot; 5-concrete-filled steel tube specimen; 6-bottom pan-tilt; 7-steel pipe; 8-core concrete; 9-slip detection device; 10 -Signal output line; 11-Adhesive layer; 12-Fleece layer; 13-Plastic sealing layer; 14-Toughness layer; 15-Strain sensor.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, objects and effects of the present invention, the specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
如图1-4所示,本发明提供了一种测量钢管混凝土轴向多点滑移量的试验装置,包括加压螺栓1、工作台2、上部卡槽4、钢管混凝土试件5和底部云台6;底部云台6放置于工作台2的平台上,所述钢管混凝土试件5放置到上部卡槽4和底部云台6之间,通过加压螺栓1施加以力或变形控制的外部荷载,以使向钢管混凝土试件5施加的力或载荷达到受力均匀,模拟钢管混凝土试件5的推出试验荷载;As shown in Figures 1-4, the present invention provides a test device for measuring the axial multi-point slip of CFST, including a
其中,钢管混凝土试件5包括钢管7、核心混凝土8和滑移检测装置9;核心混凝土8填充钢管7内部空间,形成钢管混凝土试件5的主体结构;滑移检测装置9沿钢管混凝土试件5主体结构的轴线方向布置,滑移检测装置9由粘贴到钢管7表面的粘结层11和嵌入到混凝土表面的起毛层12及韧性层14组成,所述韧性层14顶面布置有电阻应变传感器15,所述电阻应变传感器15用于测量界面的滑移应变。The
其中,若干滑移检测装置9由信号输出线10连接并延伸到钢管7外侧,连接电阻应变传感器测试箱和电脑,用于实时测量不同位置的应变。Among them, several
其中,滑移检测装置9外侧包裹一层塑封密封层13,用于减少混凝土浇灌过程中造成的粘结层11与起毛层12相对滑动,保证滑移检测装置9的不受水的侵入造成短路,减少凝结过程对韧性层14延展性能的破坏。Among them, the outside of the
其中,粘结层11由刚度大、变形性能小、粘结性能强的薄片状金属材料制备,尺寸设置为1.5cm×0.7cm,在核心混凝土8浇筑前预先粘贴到钢管7内侧表面。The
其中,起毛层12由粗糙度大,变形性能小,与混凝土相容性好的金属材料制备,尺寸设置为1.3cm×0.6cm带倒钩,在核心混凝土8浇筑完成后与核心混凝土8完全粘结到一起,保证起毛层12与核心混凝土8产生相同的变形。Among them, the raised
其中,韧性层14由变形性能大,宽度为0.5cm的韧性材料制备,用于粘贴电阻应变传感器15。Wherein, the
其中,电阻应变传感器15为常规电阻应变片,精度不低于±1με,与应变测试箱连接,通过电脑实时读取电阻应变传感器15的应变值。Among them, the
本发明实施例的实验步骤如下:The experimental steps of the embodiment of the present invention are as follows:
S1. 尺寸为1.5×0.7 cm的钢管表面的粘结层11用刚性钢片制作,在粘结层11表面焊接韧性层14的一端,焊接时注意焊接韧性层14的翘起方向;S1. The
S2. 在每个韧性层14上粘贴电阻应变传感器15,并整理信号输出线10;S2. Paste the
S3. 在韧性层14的另一端焊接起毛层12;S3. Weld the raised
S4. 在粘结层11与起毛层12外侧包裹一层塑封密封层13,通过以上四步可获得位移检测装置9;S4. Wrap a layer of
S5. 沿钢管7轴线方向间隔一定间距可布置10个设置标距,在标记位置用YH-896金属专用胶水粘结若干位移检测装置9,连接时注意焊接韧性层14的翘起方向,并将信号输出线10沿着钢管7轴线方向延伸出去;S5. 10 set gauge lengths can be arranged at a certain distance along the axis of the
S6. 在钢管7下侧设置底模板,浇筑管内混凝土8,在振动棒浇筑过程中注意保护位移检测装置9免受损坏;S6. Set a bottom formwork on the lower side of the
S7. 当核心混凝土达到设计龄期后,将安装有位移检测装置9的钢管混凝土推出试块5放置到上部卡槽4和底部云台6之间,通过旋转加压螺栓1进行推出试验,推出试验前,先进行预载,消除界面粘结之间存在的非弹性变形;S7. When the core concrete reaches the design age, place the concrete-filled steel tube push-out
S8. 加载过程中荷载施加到一定大小时,压力机保持荷载,读取每个应变片上的应变为ε,假定韧性层14的有效长度为l,则该处的滑移量为ε l。计算滑移应力时,需扣除位移检测装置9(约0.7cm)对粘结应力的降低作用。S8. When the load is applied to a certain magnitude during the loading process, the press maintains the load, and the strain on each strain gauge is read as ε. Assuming that the effective length of the
本发明所提供的一种测量钢管混凝土轴向多点滑移量的试验装置,与现有技术相比,具有以下有益效果:Compared with the prior art, a test device for measuring the axial multi-point slippage of concrete-filled steel tubes provided by the present invention has the following beneficial effects:
1)本发明采用粘结层、韧性层和传统应变传感器即可实现钢管混凝土推出试验中沿轴线方向多点的位移观测,加载装置简单,且各部件制造加工难度小,施工方便,成本较低且安全可靠,推广应用价值较大。1) The present invention adopts the bonding layer, the toughness layer and the traditional strain sensor to realize the multi-point displacement observation along the axis direction in the concrete-filled steel tube push-out test, the loading device is simple, and the manufacturing and processing difficulty of each component is small, the construction is convenient, and the cost is low And it is safe and reliable, and has great promotion and application value.
2)本发明较传统仅测量固定端或自由端的滑移量有较大进步,无需对钢管进行开口,减小对结构的损坏,且能够实时观测多点的滑移变形。2) Compared with the traditional method of only measuring the slippage of the fixed end or the free end, the present invention has a great improvement. It does not need to open the steel pipe, reduces the damage to the structure, and can observe the slippage deformation of multiple points in real time.
3)本发明试验数据的收集采用电阻应变传感器,试验数据可自动采集并存储,与传统的千分表读数相比,具有测试速度快,结果准确,可靠性高等优势。3) The collection of the test data of the present invention adopts the resistance strain sensor, and the test data can be automatically collected and stored. Compared with the traditional dial indicator reading, it has the advantages of fast test speed, accurate results and high reliability.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present invention, without departing from the scope of protection of the present invention and the claims, many forms can be made, which all belong to the protection of the present invention.
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