CN111389460A - Copper-silicon catalyst modified by silanization and preparation method and application thereof - Google Patents
Copper-silicon catalyst modified by silanization and preparation method and application thereof Download PDFInfo
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- CN111389460A CN111389460A CN202010286566.0A CN202010286566A CN111389460A CN 111389460 A CN111389460 A CN 111389460A CN 202010286566 A CN202010286566 A CN 202010286566A CN 111389460 A CN111389460 A CN 111389460A
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- copper
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- silicon catalyst
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- 239000003054 catalyst Substances 0.000 title claims abstract description 149
- WCCJDBZJUYKDBF-UHFFFAOYSA-N copper silicon Chemical compound [Si].[Cu] WCCJDBZJUYKDBF-UHFFFAOYSA-N 0.000 title claims abstract description 81
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000002444 silanisation Methods 0.000 title claims abstract description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 63
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000010949 copper Substances 0.000 claims abstract description 31
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 29
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 29
- LOMVENUNSWAXEN-UHFFFAOYSA-N Methyl oxalate Chemical compound COC(=O)C(=O)OC LOMVENUNSWAXEN-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000006227 byproduct Substances 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 12
- 239000010703 silicon Substances 0.000 claims abstract description 12
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 46
- 229910021529 ammonia Inorganic materials 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 16
- 239000011259 mixed solution Substances 0.000 claims description 15
- 230000009467 reduction Effects 0.000 claims description 15
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000004821 distillation Methods 0.000 claims description 9
- 150000002148 esters Chemical class 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical group CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 150000001879 copper Chemical class 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 239000000047 product Substances 0.000 claims description 6
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 5
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 5
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 5
- 239000000243 solution Substances 0.000 claims description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 4
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical group O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 2
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 238000010992 reflux Methods 0.000 claims 1
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 125000000217 alkyl group Chemical group 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229940083957 1,2-butanediol Drugs 0.000 abstract 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 83
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 20
- 238000011156 evaluation Methods 0.000 description 13
- 238000011068 loading method Methods 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 230000004048 modification Effects 0.000 description 9
- 238000012986 modification Methods 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 230000003197 catalytic effect Effects 0.000 description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- -1 antifreeze Substances 0.000 description 6
- 238000003795 desorption Methods 0.000 description 6
- 238000010025 steaming Methods 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000007086 side reaction Methods 0.000 description 4
- 125000005372 silanol group Chemical group 0.000 description 4
- 150000004819 silanols Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- 229910052681 coesite Inorganic materials 0.000 description 3
- 229910052906 cristobalite Inorganic materials 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000013772 propylene glycol Nutrition 0.000 description 3
- 229910052682 stishovite Inorganic materials 0.000 description 3
- 229910052905 tridymite Inorganic materials 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000006884 silylation reaction Methods 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000007869 Guerbet synthesis reaction Methods 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZZBBCSFCMKWYQR-UHFFFAOYSA-N copper;dioxido(oxo)silane Chemical compound [Cu+2].[O-][Si]([O-])=O ZZBBCSFCMKWYQR-UHFFFAOYSA-N 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000004147 desorption mass spectrometry Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- WYACBZDAHNBPPB-UHFFFAOYSA-N diethyl oxalate Chemical compound CCOC(=O)C(=O)OCC WYACBZDAHNBPPB-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000009904 heterogeneous catalytic hydrogenation reaction Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/72—Copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0272—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255
- B01J31/0274—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255 containing silicon
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0272—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255
- B01J31/0275—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing elements other than those covered by B01J31/0201 - B01J31/0255 also containing elements or functional groups covered by B01J31/0201 - B01J31/0269
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- B01J35/615—100-500 m2/g
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- B01J35/633—Pore volume less than 0.5 ml/g
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/132—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group
- C07C29/136—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH
- C07C29/147—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof
- C07C29/149—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of an oxygen containing functional group of >C=O containing groups, e.g. —COOH of carboxylic acids or derivatives thereof with hydrogen or hydrogen-containing gases
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Abstract
Description
技术领域technical field
本发明属于催化剂技术领域,涉及一种气相酯类加氢催化剂,尤其是一种经硅烷化改性的铜硅催化剂及其制备方法和用途。The invention belongs to the technical field of catalysts, and relates to a gas-phase ester hydrogenation catalyst, in particular to a silanization-modified copper-silicon catalyst and a preparation method and application thereof.
背景技术Background technique
乙二醇(EG)是广泛使用的必需化学产品,可作为溶剂,防冻剂,PET原料等。与石油衍生路线相比,以煤为原料生产乙二醇的过程已变得越来越有吸引力,该过程包括三个步骤:煤气化生成合成气,一氧化碳通过催化偶联反应获得草酸二甲酯(DMO),以及草酸二甲酯加氢生成乙二醇。由于合成气资源丰富,工艺流程短,成本低廉,该工艺已成为我国煤化工的主要发展方向之一。草酸二甲酯加氢反应作为其中关键步骤受到了国内外广泛重视。Ethylene glycol (EG) is an essential chemical product that is widely used as a solvent, antifreeze, PET raw material, etc. Compared with petroleum-derived routes, the process of producing ethylene glycol from coal has become increasingly attractive, which consists of three steps: coal gasification to syngas, and carbon monoxide to obtain dimethyl oxalate through a catalytic coupling reaction Esters (DMO), and dimethyl oxalate are hydrogenated to ethylene glycol. Due to the abundant syngas resources, short process flow and low cost, this process has become one of the main development directions of coal chemical industry in my country. The hydrogenation reaction of dimethyl oxalate, as one of the key steps, has received extensive attention at home and abroad.
铜硅催化剂因其较好的碳氧双键选择性加氢性能,被广泛应用于草酸二甲酯加氢反应。普遍认为,铜硅催化剂表面不同价态的铜活性物种在草酸二甲酯加氢中具有协同催化作用,其中零价铜物种催化解离氢气,一价铜物种活化酰基或甲氧基。目前有一系列的铜硅催化剂制备方法,例如蒸氨法(AE),溶胶-凝胶法,沉积沉淀法,浸渍法和离子交换法等。其中蒸氨法有利于层状硅酸铜的形成,促进活性铜物种在二氧化硅载体上的高度分散,且提高金属与载体之间的强相互作用以形成并稳定较多一价铜物种,因此成为常用的铜硅催化剂制备方法并应用于工业生产中。Copper-silicon catalysts are widely used in the hydrogenation of dimethyl oxalate due to their good performance in the selective hydrogenation of carbon-oxygen double bonds. It is generally believed that copper active species with different valences on the surface of the copper-silicon catalyst have a synergistic catalytic effect in the hydrogenation of dimethyl oxalate, wherein the zero-valent copper species catalyzes the dissociation of hydrogen gas, and the monovalent copper species activates the acyl group or methoxy group. At present, there are a series of preparation methods for copper-silicon catalysts, such as ammonia evaporation method (AE), sol-gel method, deposition precipitation method, impregnation method and ion exchange method. Among them, the ammonia evaporation method is beneficial to the formation of layered copper silicate, promotes the high dispersion of active copper species on the silica support, and improves the strong interaction between the metal and the support to form and stabilize more monovalent copper species, Therefore, it has become a commonly used method for preparing copper-silicon catalysts and is used in industrial production.
但是,该催化剂仍存在以下问题需要解决:铜硅催化剂表面的硅羟基具有一定的碱性,副反应Guerbet反应在碱性位点上生成副产物含有三或四个碳原子的醇类物质(后文中也用C3,4-OH表示),例如1,2-丁二醇和1,2-丙二醇,而反应副产物1,2-丁二醇和乙二醇沸点接近,导致分离成本和能耗大大增加。However, the catalyst still has the following problems to be solved: the silyl hydroxyl group on the surface of the copper-silicon catalyst has a certain basicity, and the side reaction Guerbet reaction generates alcohol substances containing three or four carbon atoms as by-products on the basic site (later It is also represented by C 3,4 -OH in the text), such as 1,2-butanediol and 1,2-propanediol, and the reaction by-products 1,2-butanediol and ethylene glycol have close boiling points, resulting in large separation costs and energy consumption. Increase.
为了解决以上问题,提出本发明。In order to solve the above problems, the present invention has been proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种经硅烷化改性的铜硅催化剂用于酯加氢反应,其中功能基团烷基修饰后的铜硅催化剂不仅降低了反应副产物的选择性,还提升了催化剂稳定性。The purpose of the present invention is to provide a silylation-modified copper-silicon catalyst for ester hydrogenation, wherein the copper-silicon catalyst modified with functional group alkyl not only reduces the selectivity of reaction by-products, but also improves the catalyst stability.
本发明第一方面提供一种经硅烷化改性的铜硅催化剂,其包括铜物种、二氧化硅和经硅烷偶联剂硅烷化改性的二氧化硅;所述铜物种占所述经硅烷化改性的铜硅催化剂重量的10-30wt.%,所述二氧化硅占所述经硅烷化改性的铜硅催化剂重量的60-85wt.%,所述经硅烷偶联剂硅烷化改性的二氧化硅中碳元素占所述铜硅催化剂重量的1-10wt.%;优选地,所述经硅烷偶联剂硅烷化改性的二氧化硅中碳元素占所述铜硅催化剂重量的2-8wt.%;更优选地,所述经硅烷偶联剂硅烷化改性的二氧化硅中碳元素占所述铜硅催化剂重量的2.6-7.6wt.%。上述质量百分比均是以硅烷化改性后的铜硅催化剂产品为准。A first aspect of the present invention provides a silylation-modified copper-silicon catalyst, which includes copper species, silica, and silylation-modified silica with a silane coupling agent; the copper species accounts for the silane-modified copper species. 10-30 wt.% of the weight of the silylation-modified copper-silicon catalyst, the silica accounts for 60-85 wt.% of the weight of the silylated-modified copper-silicon catalyst, and the silane coupling agent silylation-modified The carbon element in the silica with the silane coupling agent accounts for 1-10 wt.% of the weight of the copper-silicon catalyst; preferably, the carbon element in the silica modified by silanization with a silane coupling agent accounts for the weight of the copper-silicon catalyst 2-8 wt.%; more preferably, the carbon element in the silanized silica modified by the silane coupling agent accounts for 2.6-7.6 wt.% of the weight of the copper-silicon catalyst. The above mass percentages are all based on the copper-silicon catalyst product after silanization modification.
优选地,所述铜硅催化剂中铜物种颗粒尺寸为1.5-4.5nm,所述铜硅催化剂比表面积为200-500m2/g,平均孔容为0.4-0.9cm3/g,平均孔径为5-12nm。Preferably, the particle size of copper species in the copper-silicon catalyst is 1.5-4.5 nm, the specific surface area of the copper-silicon catalyst is 200-500 m 2 /g, the average pore volume is 0.4-0.9 cm 3 /g, and the average pore diameter is 5 -12nm.
优选地,硅烷偶联剂为正丙基三甲氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷。Preferably, the silane coupling agent is n-propyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, γ-methacryloyloxypropyltrimethoxysilane.
本发明第二方面提供一种本发明第一方面所述的铜硅催化剂的制备方法,包括以下步骤:The second aspect of the present invention provides a preparation method of the copper-silicon catalyst described in the first aspect of the present invention, comprising the following steps:
(1)将铜盐和氨水的混合溶液搅拌后,加入硅源,室温下搅拌,得到第一混合溶液;(1) after the mixed solution of copper salt and ammoniacal liquor is stirred, add silicon source, stir at room temperature, obtain the first mixed solution;
(2)加热步骤(1)得到的第一混合溶液,进行蒸氨,直至pH值为6-7,结束蒸氨,得到第二混合溶液;(2) heating the first mixed solution obtained in step (1), carrying out ammonia distillation, until the pH value is 6-7, ending the ammonia distillation to obtain the second mixed solution;
(3)将步骤(2)得到的第二混合溶液过滤洗涤,干燥,焙烧,得到蒸氨法铜硅催化剂;(3) the second mixed solution obtained in step (2) is filtered and washed, dried, and calcined to obtain a copper-silicon catalyst by steaming ammonia;
(4)将步骤(3)得到的蒸氨法铜硅催化剂与硅烷偶联剂在有机溶剂中混合搅拌,随后过滤洗涤或者离心洗涤,干燥,得到经硅烷化改性的铜硅催化剂。优选地,离心洗涤。所述有机溶剂选自无水甲醇、无水乙醇、异丙醇、甲苯等,优选为无水甲醇。(4) The copper-silicon catalyst obtained in step (3) is mixed and stirred with the silane coupling agent in an organic solvent, then filtered, washed or centrifuged, and dried to obtain a silanized-modified copper-silicon catalyst. Preferably, centrifugation washes. The organic solvent is selected from anhydrous methanol, anhydrous ethanol, isopropanol, toluene, etc., preferably anhydrous methanol.
优选地,步骤(1)中铜盐为硝酸铜、醋酸铜或氯化铜;硅源为硅溶胶、硅酸钠溶液、正硅酸乙酯或正硅酸丙酯;以滴加方式加入硅源,滴加速度以1-3秒一滴,加入硅源后搅拌时间为0.5-24h。根据铜硅催化剂中铜金属负载量确定铜盐和硅源的添加量,其中铜金属负载量优选为20wt.%。Preferably, in step (1), the copper salt is copper nitrate, copper acetate or copper chloride; the silicon source is silica sol, sodium silicate solution, ethyl orthosilicate or propyl orthosilicate; adding silicon source, the dropping speed is 1-3 seconds per drop, and the stirring time after adding the silicon source is 0.5-24h. The addition amount of copper salt and silicon source is determined according to the copper metal loading in the copper-silicon catalyst, wherein the copper metal loading is preferably 20 wt.%.
优选地,步骤(2)中加热步骤(1)得到的第一混合溶液至70-90℃,进行蒸氨。Preferably, in the step (2), the first mixed solution obtained in the step (1) is heated to 70-90° C. for ammonia distillation.
优选地,步骤(3)中先将步骤(2)得到的第二混合溶液直接过滤洗涤,或者先将所述第二混合溶液冷却至室温,再进行过滤洗涤,焙烧温度为350-450℃,焙烧时间为4-6h。Preferably, in step (3), the second mixed solution obtained in step (2) is directly filtered and washed, or the second mixed solution is first cooled to room temperature, and then filtered and washed, and the calcination temperature is 350-450 ° C, The roasting time is 4-6h.
优选地,步骤(4)中将步骤(3)得到的蒸氨法铜硅催化剂与硅烷偶联剂在有机溶剂中混合搅拌,升温至70-100℃,回流搅拌4-8h;所述硅烷偶联剂为正丙基三甲氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷。所述有机溶剂选自无水甲醇、无水乙醇、异丙醇、甲苯等,优选为无水甲醇。Preferably, in step (4), the copper-silicon catalyst obtained in step (3) and the silane coupling agent are mixed and stirred in an organic solvent, the temperature is raised to 70-100° C., and refluxed and stirred for 4-8 hours; The linking agent is n-propyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, and γ-methacryloyloxypropyltrimethoxysilane. The organic solvent is selected from anhydrous methanol, anhydrous ethanol, isopropanol, toluene, etc., preferably anhydrous methanol.
本发明第三方面提供一种本发明第一方面所述的铜硅催化剂用于酯加氢反应的用途。The third aspect of the present invention provides a use of the copper-silicon catalyst described in the first aspect of the present invention for ester hydrogenation.
优选地,所述的铜硅催化剂作为草酸二甲酯加氢制乙二醇的反应,用于减少副产物生成,提高主产物乙二醇选择性。Preferably, the copper-silicon catalyst is used as the reaction of dimethyl oxalate hydrogenation to produce ethylene glycol, which is used to reduce the generation of by-products and improve the selectivity of the main product, ethylene glycol.
优选地,所述的铜硅催化剂经过氢气还原后用于草酸二甲酯加氢制乙二醇的反应;首先将所述的铜硅催化剂装入在固定床反应器恒温段中,在2-3MPa压力下通入氢气进行程序升温,在220-350℃下还原2-6h后降温至反应温度180-220℃,然后通入草酸二甲酯进行反应,反应压力为2-3MPa,氢酯比为70-100。Preferably, the copper-silicon catalyst is used in the reaction of dimethyl oxalate hydrogenation to produce ethylene glycol after hydrogen reduction; Under the pressure of 3MPa, hydrogen was introduced to carry out temperature-programmed heating. After reduction at 220-350°C for 2-6h, the temperature was lowered to 180-220°C, and then dimethyl oxalate was introduced for the reaction. The reaction pressure was 2-3MPa. 70-100.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的经硅烷化改性的铜硅催化剂采用铜物种为活性组分,具有反应条件温和,催化反应性能优异,制备过程简单,成本低廉等特点。1. The silanized-modified copper-silicon catalyst of the present invention uses copper species as the active component, and has the characteristics of mild reaction conditions, excellent catalytic reaction performance, simple preparation process, and low cost.
2、用于草酸二甲酯的非均相加氢反应时,相比未经改性的铜硅催化剂,本发明的经硅烷化改性的铜硅催化剂具备高活性、高选择性和高稳定性。同时,相对于相比传统贵金属催化剂而言,本发明的经硅烷化改性的铜硅催化剂在保证经济成本和环境友好的基础上,得到了优异的反应活性与选择性。2. When used in the heterogeneous hydrogenation of dimethyl oxalate, compared with the unmodified copper-silicon catalyst, the silylated-modified copper-silicon catalyst of the present invention has high activity, high selectivity and high stability sex. At the same time, compared with traditional precious metal catalysts, the silylation-modified copper-silicon catalyst of the present invention obtains excellent reactivity and selectivity on the basis of ensuring economic cost and environmental friendliness.
3、本发明的经硅烷化改性的铜硅催化剂中硅羟基被烷基覆盖后,催化剂的表面碱性位有所减少,抑制了副产物1,2-丁二醇和1,2-丙二醇等含有三或四个碳原子的醇类物质的生成,从而达到降低副产物选择性的作用,工业上进一步可以降低副产物1,2-丁二醇和乙二醇的分离能耗和成本。3. After the silyl hydroxyl group of the silanized modified copper-silicon catalyst of the present invention is covered by an alkyl group, the surface basic position of the catalyst is reduced to some extent, and by-products such as 1,2-butanediol and 1,2-propanediol are suppressed. The generation of alcohol substances containing three or four carbon atoms can reduce the selectivity of by-products, and can further reduce the energy consumption and cost of separation of by-products 1,2-butanediol and ethylene glycol in industry.
4、除了草酸二甲酯加氢反应外,本发明涉及的催化剂还可以应用于其他酯加氢反应中。4. In addition to the hydrogenation reaction of dimethyl oxalate, the catalyst involved in the present invention can also be applied to other ester hydrogenation reactions.
附图说明Description of drawings
图1为本发明中铜硅催化剂还原后的原位红外光谱图,包括催化剂样品20Cu/SiO2、20Cu/SiO2-4.6CH3;Fig. 1 is the in-situ infrared spectrogram of the copper-silicon catalyst in the present invention after reduction, including catalyst samples 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 ;
图2为本发明中铜硅催化剂还原后的X射线衍射(XRD)图,包括催化剂样品20Cu/SiO2、20Cu/SiO2-2.6CH3、20Cu/SiO2-4.6CH3、20Cu/SiO2-6.2CH3;Figure 2 is the X-ray diffraction (XRD) pattern of the copper-silicon catalyst in the present invention after reduction, including catalyst samples 20Cu/SiO 2 , 20Cu/SiO 2 -2.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -6.2CH3 ;
图3为本发明中铜硅催化剂还原后的乙醇酸甲酯程序升温脱附质谱(MG-TPD-MS)图,包括催化剂样品20Cu/SiO2、20Cu/SiO2-4.6CH3;Fig. 3 is the temperature programmed desorption mass spectrometry (MG-TPD-MS) of methyl glycolate after reduction of the copper-silicon catalyst in the present invention, including catalyst samples 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 ;
图4为本发明中铜硅催化剂的CO2程序升温脱附(CO2-TPD)图,包括催化剂样品20Cu/SiO2、20Cu/SiO2-4.6CH3;Fig. 4 is the CO 2 temperature programmed desorption (CO 2 -TPD) diagram of the copper-silicon catalyst in the present invention, including catalyst samples 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 ;
图5为本发明中铜硅催化剂稳定性测试结果,包括催化剂样品20Cu/SiO2、20Cu/SiO2-4.6CH3;Fig. 5 is the stability test result of the copper-silicon catalyst in the present invention, including catalyst samples 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 ;
图6为本发明中铜硅催化剂改性使用的硅烷偶联剂结构式和名称。Figure 6 is the structural formula and name of the silane coupling agent used in the modification of the copper-silicon catalyst in the present invention.
具体实施方式Detailed ways
下面对本发明通过实施例作进一步说明,但不仅限于本实施例。实施例中未注明具体条件的实验方法,通常按照常规条件以及手册中所述的条件,或按照制造厂商所建议的条件所用的通用设备、材料、试剂等,如无特殊说明,均可从商业途径得到。以下实施例和对比例中所需要的原料均为市售。其中硝酸铜,氨水和硅烷偶联剂均为商业购买产品。The present invention is further described below through examples, but is not limited to this example. The experimental methods for which specific conditions are not indicated in the examples are usually in accordance with the conventional conditions and the conditions described in the manual, or the general equipment, materials, reagents, etc. used in accordance with the conditions suggested by the manufacturer, unless otherwise specified. commercially available. The raw materials required in the following examples and comparative examples are all commercially available. Among them, copper nitrate, ammonia water and silane coupling agent are all commercially purchased products.
本实施例和对比例中催化剂在线还原和催化效果评价方法如下:In the present embodiment and the comparative example, the catalyst on-line reduction and catalytic effect evaluation method are as follows:
本发明中草酸二甲酯加氢反应在固定床反应器中进行。装填0.5g催化剂,在2.5MPa的纯H2气氛中300℃还原,气体流量为80mL/min,保持4h,降温至反应温度200℃,将草酸二甲酯气化并与氢气混合后进入反应系统中,草酸二甲酯质量空速为1.5h-1,氢酯比为80,在2.5MPa下进行加氢反应。用气相色谱分析反应后的产物,并计算草酸二甲酯的转化率和乙醇酸甲酯、乙二醇、乙醇的和副产物的选择性。其中,稳定性测试是在反应温度为190℃,草酸二甲酯和乙醇酸甲酯1:1混合进料的条件下进行的。In the present invention, the hydrogenation reaction of dimethyl oxalate is carried out in a fixed bed reactor. Load 0.5g of catalyst, reduce at 300℃ in a pure H2 atmosphere of 2.5MPa, the gas flow is 80mL/min, keep for 4h, cool down to the reaction temperature of 200℃, vaporize dimethyl oxalate and mix it with hydrogen and then enter the reaction system Among them, the mass space velocity of dimethyl oxalate is 1.5h -1 , the hydrogen ester ratio is 80, and the hydrogenation reaction is carried out at 2.5MPa. The reaction products were analyzed by gas chromatography, and the conversion of dimethyl oxalate and the selectivity of methyl glycolate, ethylene glycol, ethanol and by-products were calculated. Wherein, the stability test was carried out under the condition that the reaction temperature was 190° C., and dimethyl oxalate and methyl glycolate were mixed and fed at a ratio of 1:1.
对比例1-3:10Cu/SiO2、20Cu/SiO2、30Cu/SiO2 Comparative Examples 1-3: 10Cu/SiO 2 , 20Cu/SiO 2 , 30Cu/SiO 2
对比例1-3为10Cu/SiO2、20Cu/SiO2、30Cu/SiO2的制备,其中10Cu/SiO2是指蒸氨法铜硅催化剂中铜金属负载量为10wt.%,20Cu/SiO2、30Cu/SiO2中铜金属负载量分别为20wt.%、30wt.%。Comparative Examples 1-3 are the preparation of 10Cu/SiO 2 , 20Cu/SiO 2 , and 30Cu/SiO 2 , wherein 10Cu/SiO 2 refers to the copper metal loading in the copper-silicon catalyst of the steam ammonia method being 10wt.%, 20Cu/SiO 2 The copper metal loadings in 30Cu/SiO 2 are 20wt.% and 30wt.%, respectively.
具体制备方法如下:分别称量7.9140g、15.2259g、18.1920g的硝酸铜溶解于100mL蒸馏水中,加入52mL氨水,搅拌一段时间后,滴加45mL 30wt%硅溶胶,保持滴加速度为1-2秒一滴,滴加结束后在室温下搅拌4h。升高温度至80℃,打开瓶塞进行蒸氨,初始pH在11-12,不断蒸氨至pH达到6-7之间,蒸氨结束。过滤洗涤后,并将滤饼放入烘箱中进行干燥处理,干燥后的样品放入马弗炉中,在空气氛围中焙烧4h,温度控制在400℃左右。将催化剂压片,过筛,得到40-60目颗粒,即为蒸氨法催化剂10Cu/SiO2、20Cu/SiO2和30Cu/SiO2。The specific preparation method is as follows: Weigh 7.9140g, 15.2259g, 18.1920g of copper nitrate and dissolve them in 100mL of distilled water, add 52mL of ammonia water, and after stirring for a period of time, dropwise add 45mL of 30wt% silica sol, and keep the dripping speed for 1-2 seconds One drop, after the dropwise addition was completed, the mixture was stirred at room temperature for 4 h. Raise the temperature to 80°C, open the stopper to conduct ammonia distillation, the initial pH is 11-12, and continue to steam ammonia until the pH reaches between 6-7, and the ammonia steaming ends. After filtration and washing, the filter cake was placed in an oven for drying, and the dried samples were placed in a muffle furnace, roasted in an air atmosphere for 4 hours, and the temperature was controlled at about 400 °C. The catalyst was pressed into tablets and sieved to obtain 40-60 mesh particles, namely 10Cu/SiO 2 , 20Cu/SiO 2 and 30Cu/SiO 2 catalysts for the ammonia evaporation method.
催化剂在线还原和催化效果评价见上文,催化剂性能评价结果见表1。The online reduction of the catalyst and the evaluation of the catalytic effect are shown above, and the results of the evaluation of the catalyst performance are shown in Table 1.
实施例1-3:10Cu/SiO2-4.6CH3、20Cu/SiO2-4.6CH3、30Cu/SiO2-4.6CH3 Example 1-3 : 10Cu/ SiO2-4.6CH3 , 20Cu / SiO2-4.6CH3 , 30Cu / SiO2-4.6CH3
实施例1-3为10Cu/SiO2-4.6CH3、20Cu/SiO2-4.6CH3、30Cu/SiO2-4.6CH3的制备,其中10Cu/SiO2-4.6CH3是指蒸氨法铜硅催化剂中铜金属负载量为10wt.%、碳元素占催化剂重量的4.6wt.%,20Cu/SiO2-4.6CH3、30Cu/SiO2-4.6CH3中铜金属负载量分别为20wt.%、30wt.%,碳元素占催化剂重量均为4.6wt.%。本发明的催化剂中活性物种铜负载量和碳元素含量均是采用电感耦合等离子体发射光谱仪和元素分析仪表征得到的。Example 1-3 is the preparation of 10Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , and 30Cu/SiO 2 -4.6CH 3 , wherein 10Cu/SiO 2 -4.6CH 3 refers to ammonia steam copper The copper metal loading in the silicon catalyst is 10wt.%, the carbon element accounts for 4.6wt.% of the catalyst weight, and the copper metal loading in 20Cu/SiO 2 -4.6CH 3 and 30Cu/SiO 2 -4.6CH 3 is 20wt.% respectively , 30wt.%, and the carbon element accounts for 4.6wt.% of the catalyst weight. The active species copper loading and carbon content in the catalyst of the present invention are both characterized by using an inductively coupled plasma emission spectrometer and an elemental analyzer.
具体制备方法如下:分别称取1g 10Cu/SiO2、20Cu/SiO2和30Cu/SiO2溶解于125mL无水甲醇中,在30℃下分别逐滴加入0.0605g正丙基三甲氧基硅烷,滴加完毕后升温至80℃,回流搅拌6h。将冷却后的溶液离心洗涤,80℃干燥过夜,得到硅烷化改性的铜硅催化剂。将催化剂压片,过筛,得到40-60目颗粒,即为经硅烷化改性的铜硅催化剂10Cu/SiO2-4.6CH3、20Cu/SiO2-4.6CH3、30Cu/SiO2-4.6CH3。The specific preparation method is as follows: Weigh 1g of 10Cu/SiO 2 , 20Cu/SiO 2 and 30Cu/SiO 2 respectively, dissolve them in 125mL of anhydrous methanol, add 0.0605g of n-propyltrimethoxysilane dropwise at 30°C, dropwise After the addition was completed, the temperature was raised to 80 °C, and the mixture was refluxed and stirred for 6 h. The cooled solution was washed by centrifugation, and dried at 80° C. overnight to obtain a silylation-modified copper-silicon catalyst. Press the catalyst into tablets and sieve to obtain 40-60 mesh particles, which are the silanized modified copper-silicon catalysts 10Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , 30Cu/SiO 2 -4.6 CH3 .
催化剂在线还原和催化效果评价见上文,催化剂性能评价结果见表1。The online reduction of the catalyst and the evaluation of the catalytic effect are shown above, and the results of the evaluation of the catalyst performance are shown in Table 1.
实施例4-5:20Cu/SiO2-2.6CH3、20Cu/SiO2-6.2CH3 Example 4-5: 20Cu/SiO 2 -2.6CH 3 , 20Cu/SiO 2 -6.2CH 3
实施例4-5为20Cu/SiO2-2.6CH3、20Cu/SiO2-6.2CH3的制备,其中20Cu/SiO2-2.6CH3是指蒸氨法铜硅催化剂中铜金属负载量为20wt.%、硅烷偶联剂的添加量为0.0121g正丙基三甲氧基硅烷,碳元素占催化剂重量的2.6wt.%,20Cu/SiO2-6.2CH3中铜金属负载量分别为20wt.%,硅烷偶联剂的添加量为0.1209g正丙基三甲氧基硅烷,碳元素占催化剂重量的6.2wt.%。Embodiment 4-5 is the preparation of 20Cu/SiO 2 -2.6CH 3 and 20Cu/SiO 2 -6.2CH 3 , wherein 20Cu/SiO 2 -2.6CH 3 means that the copper metal loading in the copper-silicon catalyst of the ammonia evaporation method is 20wt .%, the addition amount of silane coupling agent is 0.0121g n-propyltrimethoxysilane, the carbon element accounts for 2.6wt.% of the catalyst weight, and the copper metal loading in 20Cu/SiO 2 -6.2CH 3 is 20 wt.% respectively , the addition amount of the silane coupling agent is 0.1209g n-propyltrimethoxysilane, and the carbon element accounts for 6.2wt.% of the catalyst weight.
具体制备方法如下:1g 20Cu/SiO2溶解于125mL无水甲醇中,在30℃下分别逐滴加入0.0121g、0.1209g正丙基三甲氧基硅烷,滴加完毕后升温至80℃,回流搅拌6h。将冷却后的溶液离心洗涤,80℃干燥过夜,得到硅烷化改性的铜硅催化剂。将催化剂压片,过筛,得到40-60目颗粒,即为经硅烷化改性的铜硅催化剂20Cu/SiO2-2.6CH3、20Cu/SiO2-6.2CH3。The specific preparation method is as follows: 1 g of 20Cu/SiO 2 was dissolved in 125 mL of anhydrous methanol, 0.0121 g and 0.1209 g of n-propyltrimethoxysilane were added dropwise at 30 °C, and the temperature was raised to 80 °C after the dropwise addition, and refluxed and stirred 6h. The cooled solution was washed by centrifugation, and dried at 80° C. overnight to obtain a silylation-modified copper-silicon catalyst. Press the catalyst into tablets and sieve to obtain 40-60 mesh particles, which are the silanized-modified copper-silicon catalysts 20Cu/SiO 2 -2.6CH 3 and 20Cu/SiO 2 -6.2CH 3 .
采用原位红外光谱对还原后的20Cu/SiO2、20Cu/SiO2-4.6CH3进行表征,结果如附图1所示。3740cm-1处的峰(I1)归属于铜硅催化剂表面孤立的硅羟基的伸缩振动峰,3675cm-1处的峰(I2)归属于二氧化硅载体内部的硅羟基的伸缩振动峰,2860-2960cm-1和1391cm-1处的峰代表偶联剂引入的C-H振动峰。对比20Cu/SiO2和20Cu/SiO2-4.6CH3催化剂,发现硅烷偶联剂修饰后,可以明显观察到C-H的伸缩振动峰,说明硅烷偶联剂成功嫁接到催化剂表面;同时,孤立硅羟基的相对峰强明显减弱,说明硅烷偶联剂成功覆盖了催化剂表面硅羟基。红外谱图中I1/I2的峰强度比值可代表催化剂表面孤立硅羟基的相对含量,以未经改性的铜硅催化剂中I1/I2比值为标准,计算可得,经硅烷偶联剂改性后催化剂表面59.8%的硅羟基被覆盖,此时碳元素占催化剂重量为4.6%。The reduced 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 were characterized by in-situ infrared spectroscopy, and the results are shown in FIG. 1 . The peak (I 1 ) at 3740 cm -1 is attributed to the stretching vibration peak of the silanol group isolated on the surface of the copper-silicon catalyst, and the peak (I 2 ) at 3675 cm -1 is attributed to the stretching vibration peak of the silanol group inside the silica support, The peaks at 2860-2960 cm -1 and 1391 cm- 1 represent CH vibration peaks introduced by the coupling agent. Comparing the 20Cu/SiO 2 and 20Cu/SiO 2 -4.6CH 3 catalysts, it is found that after the silane coupling agent is modified, the stretching vibration peak of CH can be clearly observed, indicating that the silane coupling agent is successfully grafted onto the catalyst surface; The relative peak intensities of s were significantly weakened, indicating that the silane coupling agent successfully covered the silyl hydroxyl groups on the catalyst surface. The peak intensity ratio of I 1 /I 2 in the infrared spectrum can represent the relative content of isolated silanols on the catalyst surface. Taking the ratio of I 1 /I 2 in the unmodified copper-silicon catalyst as the standard, it can be calculated. 59.8% of the silanols on the surface of the catalyst after the modification of the linker were covered, and the carbon element accounted for 4.6% of the weight of the catalyst.
采用XRD对本发明还原之后20Cu/SiO2、20Cu/SiO2-2.6CH3、20Cu/SiO2-4.6CH3、20Cu/SiO2-6.2CH3进行表征,结果如附图2所示。2θ为22°左右的峰为无定型二氧化硅的峰,2θ为43.3°处的特征衍射峰为金属Cu的衍射峰(JCPDS 65-9743),而2θ为36.4°处的特征峰归属于Cu2O的特征衍射峰(JCPDS05-0667),说明本发明不同催化剂还原后活性物种主要为金属铜和一价铜物种,且根据谢乐公式计算得到的颗粒尺寸范围在1.5-4.5nm左右。20Cu/SiO 2 , 20Cu/SiO 2 -2.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -6.2CH 3 after the reduction of the present invention were characterized by XRD, and the results are shown in FIG. 2 . The peak at about 22° 2θ is the peak of amorphous silica, the characteristic diffraction peak at 2θ at 43.3° is the diffraction peak of metal Cu (JCPDS 65-9743), and the characteristic peak at 2θ at 36.4° is attributed to Cu The characteristic diffraction peaks of 2 O (JCPDS05-0667) indicate that the active species after reduction of different catalysts of the present invention are mainly metallic copper and monovalent copper species, and the particle size range calculated according to the Scherrer formula is about 1.5-4.5 nm.
采用MG-TPD-MS来探究20Cu/SiO2以及其在表面改性后20Cu/SiO2-4.6CH3催化剂对乙醇酸甲酯的脱附能力,结果如附图3所示。由附图3可知,与蒸氨法铜硅催化剂20Cu/SiO2相比,经硅烷化改性的铜硅催化剂20Cu/SiO2-4.6CH3对乙醇酸甲酯的脱附温度有所降低,说明覆盖硅羟基可以达到促进乙醇酸甲酯脱附的效果。MG-TPD-MS was used to investigate the desorption ability of 20Cu/SiO 2 and its surface modified 20Cu/SiO 2 -4.6CH 3 catalyst for methyl glycolate, and the results are shown in Figure 3. As can be seen from Figure 3 , compared with the copper-silicon catalyst 20Cu/ SiO2 by the steaming ammonia method, the desorption temperature of the silylation-modified copper-silicon catalyst 20Cu/ SiO2-4.6CH3 to methyl glycolate is reduced to some extent, It shows that covering silanol can achieve the effect of promoting the desorption of methyl glycolate.
采用CO2-TPD来探究20Cu/SiO2以及其在表面改性后20Cu/SiO2-4.6CH3催化剂表面碱性位点数量与强度,结果如附图4。由附图4可知,1、经硅烷化改性的铜硅催化剂的峰面积较蒸氨法催化剂有所减小,表明了烷基修饰铜硅催化剂有减少碱性位点数量的作用;2、蒸氨法铜硅催化剂在高温处有明显的二氧化碳脱附峰,对应于中强碱性位的存在,而烷基修饰的催化剂在高温处没有明显的脱附峰,说明经过烷基修饰后,催化剂表面碱性强度有所降低,从而减少了副产物的生成。CO 2 -TPD was used to explore the number and strength of basic sites on the surface of 20Cu/SiO 2 and its surface modified 20Cu/SiO 2 -4.6CH 3 catalyst. The results are shown in Figure 4. As can be seen from accompanying drawing 4, 1. The peak area of the silanized-modified copper-silicon catalyst is smaller than that of the ammonia-steaming catalyst, indicating that the alkyl-modified copper-silicon catalyst has the effect of reducing the number of basic sites; 2. The copper-silicon catalyst of steam ammonia method has an obvious carbon dioxide desorption peak at high temperature, which corresponds to the existence of medium and strong basic sites, while the alkyl-modified catalyst has no obvious desorption peak at high temperature, indicating that after alkyl modification, The basic strength of the catalyst surface is reduced, thereby reducing the formation of by-products.
20Cu/SiO2催化剂和20Cu/SiO2-4.6CH3催化剂的稳定性结果见附图5,从附图5中可以看出,经硅烷化改性的铜硅催化剂的稳定性有所提高,20Cu/SiO2催化剂的乙二醇选择性在反应20h后开始下降,而20Cu/SiO2-4.6CH3催化剂的活性和乙二醇选择性在相同时间内均没有明显下降的趋势,说明钝化硅羟基可以起到提高稳定性的作用。The stability results of the 20Cu/ SiO2 catalyst and the 20Cu / SiO2-4.6CH3 catalyst are shown in Figure 5. It can be seen from Figure 5 that the stability of the silanized modified copper-silicon catalyst is improved. The ethylene glycol selectivity of the 20Cu/SiO 2 -4.6CH 3 catalyst began to decline after 20 h of reaction, while the activity and ethylene glycol selectivity of the 20Cu/SiO 2 -4.6CH 3 catalyst did not decrease significantly within the same time period, indicating that the passivating silicon Hydroxyl groups can play a role in improving stability.
经BET表征结果分析后,所述铜硅催化剂比表面积为200-500m2/g,平均孔容为0.4-0.9cm3/g,平均孔径为5-12nm。After analysis of BET characterization results, the copper-silicon catalyst has a specific surface area of 200-500 m 2 /g, an average pore volume of 0.4-0.9 cm 3 /g, and an average pore diameter of 5-12 nm.
对10Cu/SiO2、20Cu/SiO2、30Cu/SiO2、10Cu/SiO2-4.6CH3、20Cu/SiO2-4.6CH3、30Cu/SiO2-4.6CH3在线还原和催化效果评价如前文所述,催化剂的性能评价结果见表1。The on-line reduction and catalytic effects of 10Cu/SiO 2 , 20Cu/SiO 2 , 30Cu/SiO 2 , 10Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , 30Cu/SiO 2 -4.6CH 3 are as described above The performance evaluation results of the catalysts are shown in Table 1.
表1不同催化剂样品用于草酸二甲酯加氢反应的性能评价Table 1 Performance evaluation of different catalyst samples for dimethyl oxalate hydrogenation
从表1可以看出,经硅烷化改性的铜硅催化剂对副产物均有抑制作用,说明钝化硅羟基可以起到抑制副反应发生的作用,且当铜负载量为20wt.%,催化剂性能最好。本文中提到的副产物是指含有三或四个碳原子的醇类物质(C3,4-OH),具体的为1,2-丁二醇、1,2-丙二醇等。It can be seen from Table 1 that the silanized-modified copper-silicon catalyst has an inhibitory effect on by-products, indicating that passivation of silanol groups can inhibit the occurrence of side reactions, and when the copper loading is 20wt.%, the catalyst Best performance. The by-products mentioned herein refer to alcohols containing three or four carbon atoms (C 3,4 -OH), specifically 1,2-butanediol, 1,2-propanediol and the like.
对20Cu/SiO2、20Cu/SiO2-2.6CH3、20Cu/SiO2-4.6CH3、20Cu/SiO2-6.2CH3催化剂在线还原和催化效果评价如前文所述,催化剂的性能评价结果见表2。On-line reduction and catalytic effect evaluation of 20Cu/SiO 2 , 20Cu/SiO 2 -2.6CH 3 , 20Cu/SiO 2 -4.6CH 3 , 20Cu/SiO 2 -6.2CH 3 catalysts are as described above, and the performance evaluation results of the catalysts are shown in Table 2.
表2不同催化剂样品用于草酸二甲酯加氢反应的性能评价Table 2 Performance evaluation of different catalyst samples for dimethyl oxalate hydrogenation
从表2可以看出,硅烷化改性后的催化剂与蒸氨法催化剂相比,副产物的选择性有明显降低,且随着硅烷偶联剂加入量的增加,催化剂对副产物的选择性呈现减小的趋势,这说明适当钝化硅羟基可以起到抑制副反应发生的作用。但随着硅烷偶联剂加入量的增加,较多的硅烷偶联剂覆盖了部分活性位点,致使催化剂加氢性能下降,乙醇酸甲酯选择性升高,目标产物乙二醇选择性降低,其中铜金属负载量为20wt.%,碳元素占催化剂重量为4.6wt.%时的催化剂(20Cu/SiO2-4.6CH3)催化草酸二甲酯加氢制乙二醇性能最佳。It can be seen from Table 2 that the selectivity of the by-products of the catalyst after silylation modification is significantly reduced compared with the catalyst of the steaming ammonia method, and with the increase of the amount of silane coupling agent added, the selectivity of the catalyst to by-products It shows a decreasing trend, which indicates that proper passivation of silanol groups can play a role in inhibiting the occurrence of side reactions. However, with the increase of the amount of silane coupling agent added, more silane coupling agent covers part of the active sites, resulting in a decrease in the hydrogenation performance of the catalyst, an increase in the selectivity of methyl glycolate, and a decrease in the selectivity of the target product ethylene glycol. , the catalyst (20Cu/SiO 2 -4.6CH 3 ) when the copper metal loading is 20wt.% and the carbon element accounts for 4.6wt.% of the catalyst weight has the best performance in catalyzing the hydrogenation of dimethyl oxalate to ethylene glycol.
实施例6-8Examples 6-8
实施例6-8为20Cu/SiO2-3.8CH2、20Cu/SiO2-6.1CH2-2、20Cu/SiO2-7.6CH3(C-O)的制备,其中20Cu/SiO2-3.8CH2、20Cu/SiO2-6.1CH2-2、20Cu/SiO2-7.6CH3(C-O)中铜金属负载量均为20wt.%、碳元素占催化剂重量分别为3.8wt.%、6.1wt.%、7.6wt%。Embodiment 6-8 is the preparation of 20Cu/SiO 2 -3.8CH 2 , 20Cu/SiO 2 -6.1CH 2 -2, 20Cu/SiO 2 -7.6CH 3 (CO), wherein 20Cu/SiO 2 -3.8CH 2 , In 20Cu/SiO 2 -6.1CH 2 -2 and 20Cu/SiO 2 -7.6CH 3 (CO), the copper metal loading was 20wt.%, and the carbon element accounted for 3.8wt.%, 6.1wt.%, 7.6 wt%.
具体制备方法如下:分别称取1g 20Cu/SiO2溶解于125mL无水甲醇中,在30℃下分别逐滴加入0.368mmol硅烷偶联剂,即分别逐滴加入0.0546g乙烯基三甲氧基硅烷、0.0701g乙烯基三乙氧基硅烷、0.0914gγ-甲基丙烯酰氧基丙基三甲氧基硅烷,滴加完毕后升温至80℃,回流搅拌6h。将冷却后的溶液离心洗涤,80℃干燥过夜,得到硅烷化改性的铜硅催化剂。将催化剂压片,过筛,得到40-60目颗粒,即为经硅烷化改性的铜硅催化剂20Cu/SiO2-3.8CH2、20Cu/SiO2-6.1CH2-2、20Cu/SiO2-7.6CH3(C-O)。The specific preparation method is as follows: respectively weigh 1g of 20Cu/ SiO2 and dissolve it in 125mL of anhydrous methanol, and add 0.368mmol of silane coupling agent dropwise at 30°C, namely, add 0.0546g of vinyltrimethoxysilane, 0.0546g of vinyltrimethoxysilane, 0.0701 g of vinyltriethoxysilane and 0.0914 g of γ-methacryloyloxypropyltrimethoxysilane were added dropwise, and the temperature was raised to 80° C., and the mixture was refluxed and stirred for 6 hours. The cooled solution was washed by centrifugation, and dried at 80° C. overnight to obtain a silylation-modified copper-silicon catalyst. Press the catalyst into tablets and sieve to obtain 40-60 mesh particles, which are the silanized modified copper-silicon catalysts 20Cu/SiO 2 -3.8CH 2 , 20Cu/SiO 2 -6.1CH 2 -2, 20Cu/SiO 2 -7.6CH3 (CO).
对20Cu/SiO2、20Cu/SiO2-3.8CH2、20Cu/SiO2-6.1CH2-2、20Cu/SiO2-7.6CH3(C-O)催化剂在线还原和催化效果评价如前文所述,催化剂的性能评价结果见表3。On-line reduction and catalytic effect evaluation of 20Cu/SiO 2 , 20Cu/SiO 2 -3.8CH 2 , 20Cu/SiO 2 -6.1CH 2 -2, 20Cu/SiO 2 -7.6CH 3 (CO) catalysts The performance evaluation results are shown in Table 3.
表3不同催化剂样品用于草酸二甲酯加氢反应的性能评价Table 3 Performance evaluation of different catalyst samples for dimethyl oxalate hydrogenation
从表3可以看出,硅烷化改性后的催化剂与蒸氨法催化剂相比,副产物的选择性有明显降低,说明硅烷偶联剂改性均起到了降低副产物的生成和提升草酸酯加氢制乙二醇性能的效果,且硅烷偶联剂解离后与催化剂表面硅羟基接枝的基团在一定程度上影响催化剂草酸酯加氢性能。It can be seen from Table 3 that the selectivity of by-products of the catalyst after silylation modification is significantly reduced compared with the catalyst of steaming ammonia method, indicating that the modification of silane coupling agent can reduce the generation of by-products and improve oxalic acid. The effect of ester hydrogenation to ethylene glycol performance, and the group grafted with the silyl hydroxyl group on the catalyst surface after the dissociation of the silane coupling agent affects the oxalate hydrogenation performance of the catalyst to a certain extent.
除了草酸二甲酯加氢反应外,本发明涉及的催化剂还可以应用于其他酯加氢反应中,比如碳酸乙烯酯加氢反应、草酸二乙酯加氢反应等。比如在碳酸乙烯酯加氢制甲醇和乙二醇反应中,铜硅催化剂表面的硅羟基会促进副反应的发生,导致1,2-丁二醇等副产物的选择性较高。在硅烷偶联剂改性处理后,催化剂对副产的选择性降低明显,说明覆盖硅羟基起到了抑制副产的作用。In addition to the hydrogenation reaction of dimethyl oxalate, the catalyst involved in the present invention can also be applied to other ester hydrogenation reactions, such as the hydrogenation reaction of ethylene carbonate, the hydrogenation reaction of diethyl oxalate, and the like. For example, in the hydrogenation of ethylene carbonate to methanol and ethylene glycol, the silanols on the surface of the copper-silicon catalyst will promote the occurrence of side reactions, resulting in high selectivity of by-products such as 1,2-butanediol. After the modification treatment of silane coupling agent, the selectivity of the catalyst to by-products decreased obviously, which indicated that covering silanols played a role in suppressing by-products.
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been exemplarily described above. It should be noted that, without departing from the core of the present invention, any simple deformation, modification, or other equivalent replacements that can be performed by those skilled in the art without any creative effort fall into the scope of the present invention. the scope of protection of the invention.
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