CN111284272A - Damping mute wheel and movable equipment - Google Patents
Damping mute wheel and movable equipment Download PDFInfo
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- CN111284272A CN111284272A CN202010167094.7A CN202010167094A CN111284272A CN 111284272 A CN111284272 A CN 111284272A CN 202010167094 A CN202010167094 A CN 202010167094A CN 111284272 A CN111284272 A CN 111284272A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0028—Construction of wheels; methods of assembling on axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B5/00—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material
- B60B5/02—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material made of synthetic material
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Abstract
Description
技术领域technical field
本发明属于轮胎领域,特别涉及一种减震静音轮及可移动设备。The invention belongs to the field of tires, and in particular relates to a shock-absorbing mute wheel and a movable device.
背景技术Background technique
可移动设备例如行李箱在粗糙或不平坦的路面移动会产生振动和噪音。为了避免这些振动和噪音,在现有技术中经常采用实心的橡胶胎、泡沫胎、充气胎等作为轮胎来承载可移动设备,达到了一定的减振降噪效果。但是在不平坦的路面上移动,仍然存在强烈的噪音。为了进一步降低振动和噪音,现有技术还采用了以下几种技术方案:The movement of movable equipment such as luggage over rough or uneven surfaces generates vibration and noise. In order to avoid these vibrations and noises, in the prior art, solid rubber tires, foam tires, pneumatic tires, etc. are often used as tires to carry movable equipment, which achieves a certain effect of vibration reduction and noise reduction. But moving on uneven roads, there is still a strong noise. In order to further reduce vibration and noise, the prior art also adopts the following technical solutions:
(1)在轮胎和可移动设备之间设置减振弹簧,弹簧起到一定的减振效果。虽然采用弹簧减振的方式在一定程度上能减缓振动和降低噪音,但是弹簧的减振具有方向性,仅能够降低单一方向的振动冲击。此外,弹簧这种机械结构会增加重量,活动时本身也会产生噪音。(1) A damping spring is arranged between the tire and the movable equipment, and the spring has a certain damping effect. Although the use of spring damping can slow down vibration and reduce noise to a certain extent, the damping of springs is directional and can only reduce vibration and impact in a single direction. In addition, the mechanical structure of the spring adds weight and generates noise when it moves.
(2)采用柔性胎面,柔性胎面具有一定的隔振作用,从而减少噪音。但由于柔性胎面的变形量有限,在具有明显高低不平的路面依旧存在较大的振动及噪音。(2) Using a flexible tread, the flexible tread has a certain vibration isolation effect, thereby reducing noise. However, due to the limited deformation of the flexible tread, there is still large vibration and noise on the road surface with obvious unevenness.
发明内容SUMMARY OF THE INVENTION
本发明旨在提出一种减震静音轮及可移动设备,在减震静音轮安装于可移动设备时,能够降低移动时的振动和噪音。The present invention aims to provide a shock-absorbing mute wheel and a movable device. When the shock-absorbing mute wheel is installed on the movable device, the vibration and noise during movement can be reduced.
本发明提出一种减震静音轮,所述减震静音轮包括:The present invention proposes a shock-absorbing mute wheel, and the shock-absorbing mute wheel includes:
轮毂,所述轮毂为环形;以及a hub, the hub being annular; and
轮圈,所述轮圈固定连接于所述轮毂的径向外侧,所述轮圈包括外层、条幅和过渡层,所述条幅位于所述外层的径向内侧,所述过渡层位于所述条幅的径向内侧,所述过渡层与所述轮毂连接,所述条幅沿所述减震静音轮的周向均匀地间隔排列有多个,所述条幅之间的间隔使所述轮圈形成镂空,所述条幅整体弯曲呈C型结构,所述条幅的所述减震静音轮的径向上的两端部分的横截面面积大于所述条幅的中间部分的横截面面积。A wheel rim, the rim is fixedly connected to the radially outer side of the hub, the rim includes an outer layer, a banner and a transition layer, the banner is located on the radial inner side of the outer layer, and the transition layer is located in the outer layer. On the radially inner side of the banners, the transition layer is connected to the wheel hub, and a plurality of the banners are evenly spaced along the circumferential direction of the shock-absorbing mute wheel, and the interval between the banners makes the wheel rim A hollow is formed, the banner is curved as a whole to form a C-shaped structure, and the cross-sectional area of both ends of the banner in the radial direction of the shock-absorbing mute wheel is larger than the cross-sectional area of the middle portion of the banner.
优选地,所述条幅的所述减震静音轮的径向上的两端部分的周向尺寸大于所述条幅的中间部分的周向尺寸。Preferably, the circumferential dimension of the radially two end portions of the shock-absorbing mute wheel of the banner is larger than the circumferential dimension of the middle portion of the banner.
优选地,所述轮圈采用在10%伸长率下应力小于或等于100Mpa的弹性材料制成。Preferably, the rim is made of an elastic material with a stress of less than or equal to 100 Mpa at 10% elongation.
优选地,所述减震静音轮承受额定的静态负载时,所述减震静音轮的轴心的位移量与所述减震静音轮的半径之比为0.03至0.20。Preferably, when the shock-absorbing and silent wheel bears a rated static load, the ratio of the displacement of the axis of the shock-absorbing and silent wheel to the radius of the shock-absorbing and silent wheel is 0.03 to 0.20.
优选地,沿所述减震静音轮的轴向观察所述减震静音轮时,所述条幅弯曲而形成凹陷的一侧称为所述条幅的内侧,所述条幅弯曲而形成凸起的一侧称为所述条幅的外侧,所述条幅的内侧面由多段相切的圆弧连接而成。Preferably, when the shock-absorbing and silent wheel is viewed along the axial direction of the shock-absorbing and silent wheel, the side where the banner is bent to form a concave is called the inner side of the banner, and the side where the banner is bent to form a convex is called the inner side of the banner. The side is called the outer side of the banner, and the inner side of the banner is connected by a plurality of tangential arcs.
优选地,所述条幅的靠近所述减震静音轮的轴心的一端的横截面面积小于所述条幅的远离所述减震静音轮的轴心的一端的横截面面积。Preferably, the cross-sectional area of the end of the banner close to the axis of the vibration-absorbing and silent wheel is smaller than the cross-sectional area of the end of the banner that is far away from the axis of the vibration-absorbing and silent wheel.
优选地,沿所述减震静音轮的轴向观察所述减震静音轮时,所述条幅弯曲而形成凹陷的一侧称为所述条幅的内侧,所述条幅弯曲而形成凸起的一侧称为所述条幅的外侧,在所述内侧和/或在所述外侧,所述条幅的所述减震静音轮的径向上的两端部的连线不经过所述减震静音轮的轴心。Preferably, when the shock-absorbing and silent wheel is viewed along the axial direction of the shock-absorbing and silent wheel, the side where the banner is bent to form a concave is called the inner side of the banner, and the side where the banner is bent to form a convex is called the inner side of the banner. The side is referred to as the outer side of the banner. On the inner side and/or on the outer side, the line connecting the two ends of the banner in the radial direction of the shock-absorbing and silent wheel does not pass through the outer side of the shock-absorbing and silent wheel. axis.
优选地,所述条幅的数量大于或等于12。Preferably, the number of said banners is greater than or equal to 12.
优选地,所述减震静音轮还包括胎面,所述胎面连接于所述外层的径向外侧,所述胎面的材料的弹性模量小于所述轮圈的材料的弹性模量。Preferably, the shock-absorbing mute wheel further includes a tread, the tread is connected to the radially outer side of the outer layer, and the elastic modulus of the material of the tread is smaller than the elastic modulus of the material of the rim .
本发明还提出一种可移动设备,所述可移动设备包括上述技术方案中任一项所述的减震静音轮,单个所述减震静音轮的额定的静态负载小于200kg。The present invention also provides a movable device, the movable device includes the shock-absorbing mute wheel according to any one of the above technical solutions, and the rated static load of a single shock-absorbing mute wheel is less than 200kg.
通过采用上述技术方案,能够降低轮胎的振动和噪音,使可移动设备移动时保持安静。By adopting the above technical solution, the vibration and noise of the tire can be reduced, so that the movable device can be kept quiet when moving.
附图说明Description of drawings
图1示出了根据本发明的第一实施方式的减震静音轮的结构示意图。FIG. 1 shows a schematic view of the structure of the damping and silent wheel according to the first embodiment of the present invention.
图2示出了根据本发明的第一实施方式的减震静音轮的爆炸图。FIG. 2 shows an exploded view of the shock-absorbing mute wheel according to the first embodiment of the present invention.
图3示出了根据本发明的第一实施方式的减震静音轮沿其轴向观察的示意图。FIG. 3 shows a schematic view of the damping and silent wheel according to the first embodiment of the present invention viewed along its axial direction.
图4示出了图3的局部放大图。FIG. 4 shows a partial enlarged view of FIG. 3 .
图5示出了根据本发明的第一实施方式的减震静音轮沿其径向观察的示意图。FIG. 5 shows a schematic view of the damping and silent wheel according to the first embodiment of the present invention viewed along its radial direction.
图6至图8示出了测试一的噪音数据。Figures 6 to 8 show the noise data for test one.
图9示出了根据本发明的第二实施方式的减震静音轮的爆炸图。Fig. 9 shows an exploded view of the damping and silent wheel according to the second embodiment of the present invention.
图10至图12示出了测试二的噪音数据。Figures 10-12 show the noise data for test two.
图13示出了根据本发明的第三实施方式的减震静音轮的外层的局部剖视图。FIG. 13 shows a partial cross-sectional view of the outer layer of the shock absorbing silent wheel according to the third embodiment of the present invention.
图14至图16示出了测试四的噪音数据。Figures 14-16 show the noise data for Test Four.
图17示出了根据本发明的第四实施方式的减震静音轮的结构示意图。FIG. 17 shows a schematic diagram of the structure of the damping and silent wheel according to the fourth embodiment of the present invention.
图18示出了根据本发明的第四实施方式的减震静音轮的爆炸图。FIG. 18 shows an exploded view of the shock-absorbing mute wheel according to the fourth embodiment of the present invention.
图19至图21示出了测试五的噪音数据。Figures 19-21 show the noise data for test five.
附图标记说明Description of reference numerals
1 轮圈 11 外层 12 条幅 13 过渡层 14 加固件 15 挡板 16 凹部1
2 轮毂2 hubs
3 胎面3 treads
I 内侧 O 外侧 S 轴心I Inside O Outside S Axis
R 径向 A 轴向 C 周向。R Radial A Axial C Circumferential.
具体实施方式Detailed ways
为了更加清楚地阐述本发明的上述目的、特征和优点,在该部分结合附图详细说明本发明的具体实施方式。除了在本部分描述的各个实施方式以外,本发明还能够通过其他不同的方式来实施,在不违背本发明精神的情况下,本领域技术人员可以做相应的改进、变形和替换,因此本发明不受该部分公开的具体实施例的限制。本发明的保护范围应以权利要求为准。In order to more clearly illustrate the above-mentioned objects, features and advantages of the present invention, specific embodiments of the present invention are described in detail in this section in conjunction with the accompanying drawings. In addition to the various embodiments described in this section, the present invention can also be implemented in other different ways. Those skilled in the art can make corresponding improvements, modifications and substitutions without departing from the spirit of the present invention. Therefore, the present invention Not to be limited by the specific embodiments disclosed in this section. The protection scope of the present invention shall be subject to the claims.
在下面的描述中,如果没有特别说明,径向R是指减震静音轮的径向,轴向A是指减震静音轮的轴向,周向C是指减震静音轮的周向。In the following description, unless otherwise specified, the radial direction R refers to the radial direction of the damping and mute wheel, the axial direction A refers to the axial direction of the damping mute wheel, and the circumferential direction C refers to the circumferential direction of the damping and mute wheel.
第一实施方式first embodiment
如图1至图8所示,本发明提出一种减震静音轮(以下有时简称为轮胎),轮胎包括轮圈1和轮毂2,轮圈1和轮毂2为环形,轮圈1和轮毂2固定在一起,轮圈1位于轮毂2的径向外侧,例如轮圈1和轮毂2可以通过卡接、粘接、双色注塑或者二次注塑等方式连接在一起。As shown in FIGS. 1 to 8 , the present invention proposes a shock-absorbing and silent wheel (hereinafter sometimes referred to as a tire), the tire includes a
本发明还提出一种可移动设备,可移动设备的底部安装有一个或多个减震静音轮,减震静音轮通过轮毂2安装于轴的方式安装于可移动设备。减震静音轮可以使可移动设备在地面移动时,产生的震动和噪音较小。可移动设备的重量较轻,例如可移动设备可以是行李箱、可移动的桌子、可移动的柜子等,单个减震静音轮的额定承重不超过200kg。The present invention also provides a movable device. The bottom of the movable device is provided with one or more shock-absorbing mute wheels, and the shock-absorbing mute wheels are installed on the movable device by the way that the
轮圈1包括外层11、条幅12和过渡层13,外层11位于轮圈1的最外层可以用于和地面接触,外层11和过渡层13为环形,条幅12位于外层11的径向内侧,过渡层13位于条幅12的径向内侧,轮圈1通过过渡层13与轮毂2连接。The
如图5所示,外层11的外周面为弧形,外层11的外周面的轴向中间部分相比于轴向两侧部分向径向外侧突出,外层11与地面接触面较小,可以减小与地面的摩擦。并且弧形的表面有助于实现转向。As shown in FIG. 5 , the outer peripheral surface of the
如图3所示,条幅12沿周向C均匀地间隔排列有多个,条幅12之间的间隔使轮圈1形成镂空。条幅12采用弹性材料制成,例如浇注型聚氨酯、热塑性弹性体或硫化橡胶,在条幅12受到压力时可以产生一定的变形。沿轴向A观察减震静音轮,条幅12整体弯曲呈C型结构,弯曲的形状使条幅12具有较大的弹性,在减震静音轮承载压力时,条幅12更容易变形。As shown in FIG. 3 , a plurality of
轮毂2固定在移动装置或工具的轴结构。轮毂2采用金属(包括合金)或塑料材料,如果轮毂2的弹性模量过低,会导致轮毂2弹性形变明显,影响使用寿命。轮毂2可以采用注塑工艺、铸造工艺或3D打印技术形成。The
外层11和过渡层13采用弹性材料制成,例如浇注型聚氨酯、热塑性弹性体或硫化橡胶。The
外层11、条幅12和过渡层13可以使用相同的材料一体成型,例如可以通过注塑、浇注或模压工艺形成轮圈1。轮毂2可以通过粘接、二次注塑、双色注塑或者卡接嵌套的方式与轮圈1连接。The
如图3所示,沿轴向A观察减震静音轮时,条幅12弯曲而形成凹陷的一侧称为条幅12的内侧I,条幅12弯曲而形成凸起的一侧称为条幅12的外侧O。条幅12的沿轮胎径向R的两端分别连接于外层11和过渡层13,条幅12的沿径向R的两端部分的横截面面积大于条幅12的中间部分的横截面面积。具体地,条幅12的沿径向R的两端部分的周向尺寸大于条幅12的中间部分的周向尺寸。As shown in FIG. 3 , when the vibration damping mute wheel is viewed along the axial direction A, the side where the
在本实施方式中,条幅12沿径向R的各部分的轴向尺寸相同,并且条幅12的轴向尺寸与外层11和过渡层13的轴向尺寸均相同。当然在其他可能的实施方式中,条幅12沿径向R的各部分的轴向尺寸也可以是不同的,条幅12的轴向尺寸与外层11和过渡层13的轴向尺寸也可以是不同的,例如条幅12的轴向尺寸小于外层11的轴向尺寸和/或过渡层13的轴向尺寸。In this embodiment, the axial dimension of each part of the
可以理解,条幅12的沿径向R的两端部分容易出现应力集中。如果条幅12在径向R上各处的横截面面积相同,那么条幅12的沿径向R的两端的内侧部分的应力明显大于条幅12的外侧部分的应力。在容易出现应力集中的部分加厚条幅12的尺寸可以提高减震静音轮的使用寿命。It can be understood that the two end portions of the
如图4所示,条幅12的外侧面由一段或多段圆弧形成。条幅12的内侧面由多段相切的圆弧连接而成,从径向外侧向径向内侧依次设置有a、b、c、d、e、f、g七个点。a位于条幅12与外层11的交界处,g位于条幅12与过渡层13的交界处,其余各点位于a和g之间,d位于a和g中间位置。As shown in FIG. 4 , the outer surface of the
沿轴向A观察减震静音轮,ab两点之间的弧线称为弧ab,bc两点之间的弧线称为弧bc,cd两点之间的弧线称为弧cd,de两点之间的弧线称为弧de,ef两点之间的弧线称为弧ef,fg两点之间的弧线称为弧fg。弧ab和弧fg分别是一段朝向条幅12的内侧I凸起的圆弧,弧bc、弧cd、弧de和弧ef分别是一段朝向条幅12的外侧C凸起的圆弧。Observe the damping and mute wheel along the axis A, the arc between two points ab is called arc ab, the arc between two points bc is called arc bc, the arc between two points cd is called arc cd, de The arc between two points is called arc de, the arc between two points ef is called arc ef, and the arc between two points fg is called arc fg. The arc ab and the arc fg are respectively a segment of circular arcs convex toward the inner side I of the
通过上述多段相切的圆弧形成条幅12的内侧面,条幅12的各位置对应的截面面积和沿周向C的尺寸不同。条幅12的靠近轮胎的轴心S的一端的横截面面积小于条幅12的远离轮胎的轴心S的一端的横截面面积,条幅12靠近轮胎的轴心S的一端的周向尺寸小于条幅12远离轮胎的轴心S的一端的周向尺寸。The inner side surface of the
具体地,以轮胎的轴心S为圆心,分别以a、b、c、d、e、f、g到轴心S的长度为半径,a、b、c、d、e、f、g这些对应的点所在位置的弧长为条幅12的各位置对应的周向C上的尺寸,各位置的周向尺寸具有以下关系:a>g>b、f、d>c、e。通过形成这样的条幅12,在应力集中情况较重的部分横截面面积大,可以提高轮胎的使用寿命,并且在应力集中情况较轻的部分横截面面积小,也可以使轮胎的重量较轻。Specifically, take the axis S of the tire as the center of the circle, and take the lengths from a, b, c, d, e, f, g to the axis S as the radius, respectively, a, b, c, d, e, f, g The arc length at the position of the corresponding point is the dimension in the circumferential direction C corresponding to each position of the
进一步地,沿轴向A观察,在内侧I的圆弧的两个端点的连线和/或在外侧O的曲线的两个端点的连线(可以简称“条幅12的沿径向R的两端部的连线”)不经过轮胎的轴心S,相对于轴心S而言,该连线偏向于条幅12的内侧I所在侧,如图4所示,例如a和g的连线偏向于条幅12的内侧I所在侧。Further, viewed along the axial direction A, the connecting line between the two end points of the circular arc on the inner side I and/or the connecting line between the two end points of the curve on the outer side O (may be referred to as "the two end points along the radial direction R of the
可以理解,整体上条幅12弯曲的弧度可以较小,在这种情况下轮胎承受负载时,使条幅12的沿径向R的两端部的连线不经过轮胎的轴心S,可以使条幅12的变形可控、确定。否则条幅12可能有时朝条幅12的内侧I弯曲,有时朝条幅12的外侧O弯曲,影响轮胎受到负载时的轮胎的轴心S的位移量。It can be understood that the curved arc of the
轮胎在承受额定的静态负载时,轮胎会产生变形使轮胎的轴心S位置变化,轮胎的轴心S的位移量与轮胎的半径之比可以为0.03至0.20。通过条幅12的结构、数量以及材料的选择等可以改变轴心S的位移量与轮胎的半径之比,额定的静态负载为减震静音轮的设计载荷,通常情况下额定的静态负载小于200千克。When the tire is subjected to a rated static load, the tire will deform to change the position of the axis S of the tire, and the ratio of the displacement of the axis S of the tire to the radius of the tire can be 0.03 to 0.20. The ratio of the displacement of the axis S to the radius of the tire can be changed by the structure, quantity and material selection of the
轮圈1可以采用在10%伸长率下应力(弹性模量)小于或等于100Mpa的弹性材料制成,如果轮圈1的弹性模量过高则疲劳寿命下降,影响轮胎的使用寿命。The
优选地,条幅12的数量为12至40条。若条幅12的数量少于12条,条幅12对于负载支撑的均匀性明显降低,可能产生周期性震动。影响静音性、舒适性,同时条幅的应力集中现象也更明显,影响减震静音轮的使用寿命。若条幅12的数量多于40条,虽然可以提高减震静音轮的使用寿命,但可能导致单个条幅12的周向尺寸过小,导致条幅12不易于制造,并且模具的成本提高。Preferably, the number of the
测试一test one
通过测试一验证条幅12对于减震静音效果的影响。The influence of the
制作条幅数量分别为0,10,24的轮胎A、B、C。条幅数量为0表示轮圈为实心的环形,没有条幅和条幅之间的镂空部分。分别将轮胎A,轮胎B,轮胎C装配于同样的行李箱,在不同路面进行拖行,测试行李箱把手的震动及产生的噪音。Make tires A, B, and C with banner numbers of 0, 10, and 24, respectively. The number of banners is 0, which means the rim is a solid ring, and there is no hollow part between the banners and the banners. Assemble tire A, tire B, and tire C to the same suitcase, tow them on different roads, and test the vibration and noise generated by the handle of the suitcase.
表1Table 1
从表1可以看出,具有条幅12的轮胎具有明显的减振降噪效果。但是如果条幅的数量过少,在拖行行李箱时存在周期性振动,不利于使用。It can be seen from Table 1 that the tire with the
表1示出了测试者的主观感受,图6至图8示出上述测试的具体噪音数据图6为在光滑平整路面测试的数据,图7为在柏油路面测试的数据,图8为在砖块地面测试的数据。Table 1 shows the subjective feelings of the testers. Figures 6 to 8 show the specific noise data of the above test. Figure 6 is the data tested on a smooth and smooth road, Figure 7 is the data tested on an asphalt road, and Figure 8 is a test on a brick Block ground test data.
可以理解,人耳对于不同频率的声音敏感程度是不同的,人耳对于频率为1000赫兹至3000赫兹的声音最敏感,因此测试着重对比这个范围内的噪音分贝数。分贝是量度两个相同单位之数量比例的计量单位,其表示的是对数关系,因此分贝数即使仅相差几分贝,声音的功率强度差距非常大,人耳的听感的差距也十分明显。It is understandable that the human ear has different degrees of sensitivity to sound at different frequencies. The human ear is most sensitive to sounds with frequencies ranging from 1000 Hz to 3000 Hz, so the test focuses on comparing the decibels of noise in this range. The decibel is a unit of measurement that measures the ratio of two identical units. It represents a logarithmic relationship. Therefore, even if the decibel number differs only by a few decibels, the difference in the power intensity of the sound is very large, and the difference in the sense of hearing of the human ear is also very obvious. .
在图6至图8中,横轴表示频率(单位Hz),纵轴表示对应频率下噪音的大小,单位为dBSPL(即,声压作为测量量的分贝)。从图6至图8中可以看出,轮胎C的噪音明显小于轮胎B的噪音,轮胎B的噪音小于轮胎A的噪音。In FIGS. 6 to 8 , the horizontal axis represents the frequency (in Hz), and the vertical axis represents the magnitude of the noise at the corresponding frequency, in dBSPL (ie, the sound pressure in decibels as a measurement). It can be seen from Fig. 6 to Fig. 8 that the noise of tire C is obviously smaller than that of tire B, and the noise of tire B is smaller than that of tire A.
第二实施方式Second Embodiment
第二实施方式的减震静音轮与第一实施方式的减震静音轮的整体结构相似,在第二实施方式中与第一实施方式相同或相似的结构使用相同的附图标记,并且不进行详细描述。The overall structure of the vibration-damping and silent wheel of the second embodiment is similar to that of the first embodiment, and the same reference numerals are used for the same or similar structures in the second embodiment as those of the first embodiment, and no Detailed Description.
如图9所示,减震静音轮包括轮圈1、轮毂2和胎面3,胎面3连接于外层11的径向外侧。胎面3作为减震静音轮的最外层是减震静音轮与地面接触的部分。胎面3可以通过注塑、浇注或模压工艺形成。胎面3由弹性材料制成,弹性材料可以是浇注型聚氨酯、热塑性弹性体或硫化橡胶。胎面3可以采用在10%伸长率下的应力(弹性模量)为小于或等于60Mpa的弹性材料,例如采用ISO 37标准测量弹性模量为4.7Mpa的材料。应力越大表示胎面3的弹性模量越大,胎面3就越硬,应力越小表示胎面3的弹性模量越小,胎面3就越软。As shown in FIG. 9 , the shock-absorbing mute wheel includes a
可以理解,若胎面3的材料弹性模量过高,胎面3的减振降噪性能不佳。胎面3的材料的弹性模量小于轮圈1的材料的弹性模量,可以使轮胎具有更好的减振降噪性能。It can be understood that if the elastic modulus of the material of the
胎面3的外周面为弧形,胎面3的外周面的轴向A上的中间部分相比于胎面3的轴向A上的两侧部分向径向外侧突出,胎面3与地面接触面减小,减小胎面3与地面的摩擦。并且弧形的胎面有助于实现转向。The outer peripheral surface of the
测试二Test two
通过测试二验证胎面3的弹性模量对于减震静音效果的影响。Through the second test, the influence of the elastic modulus of the
分别使用聚氨酯浇注料A、B制作胎面A和胎面B,其中由浇注料A制成的胎面A的弹性模量为0.6Mpa,由浇注料B制成的胎面B的弹性模量为4.7Mpa。Use polyurethane castables A and B to make tread A and tread B respectively, wherein the elastic modulus of tread A made of castable A is 0.6Mpa, and the elastic modulus of tread B made of castable B is 0.6Mpa. is 4.7Mpa.
具体地,将浇注料A在80度下预热脱泡2h后与固化剂混合1min(分钟),然后将浇注料A浇注到模具中,置于110℃的烘箱中固化30min后脱模,再置于110℃的烘箱中16h(小时)熟化得到轮圈1。分别采用浇注料A和浇注料B通过上述工艺得到胎面A和胎面B。将轮圈1与轮毂2连接,胎面A和胎面B连接于轮圈1分别得到轮胎A和轮胎B。两种轮胎的尺寸相同,具体为轴向尺寸为13mm,直径为52mm。分别将轮胎A,轮胎B装配于同样的行李箱上,每个轮胎的负载为4kg,在不同路面进行拖行,测试把手的振动及产生的噪音。Specifically, the castable A was preheated and degassed at 80 degrees for 2 hours, mixed with the curing agent for 1 min (minutes), then poured into the mold, placed in an oven at 110 °C for 30 min after curing, and then demolded. The
表2Table 2
通过表2可以看出,胎面3的弹性模量对于减振效果的影响不明显。但是胎面的弹性模量对于噪音有影响,特别是在光滑平整路面和柏油路面上,胎面的弹性模量较小的轮胎A发出的噪音小。在砖块地面上胎面的弹性模量较小的轮胎A发出的噪音小,但是总体噪音差距不十分明显。表2示出了测试者的主观感受,图10至图12示出测试二的具体噪音数据,图10为在光滑平整路面测试的数据,图11为在柏油路面测试的数据,图12为在砖块地面测试的数据。图中的数据与上述表2中的结果一致。It can be seen from Table 2 that the elastic modulus of the
测试三Test three
通过测试三验证条幅12的结构对减震静音轮使用寿命的影响。The influence of the structure of the
分别采用以下轮胎A、轮胎B、轮胎C、轮胎D 4个减震静音轮进行对比测试,它们条幅的数量均为18条。四种轮胎的尺寸相同,具体为轴向尺寸为40mm,直径为153mm,胎面厚度为5mm。The following tires A, B, C, and D are used for comparison and testing, and the number of their banners is 18. The dimensions of the four tires are the same, specifically 40mm in axial dimension, 153mm in diameter and 5mm in tread thickness.
轮胎A的条幅在沿径向R上的各处横截面面积均相同;轮圈的弹性模量为4.6MPa,胎面的弹性模量为0.6MPa。The cross-sectional area of the banner of the tire A is the same everywhere along the radial direction R; the elastic modulus of the rim is 4.6 MPa, and the elastic modulus of the tread is 0.6 MPa.
轮胎B的条幅在沿径向R上的两端部分的横截面面积大于条幅12的中间部分的横截面面积,即与第一实施方式中所述的具体条幅结构相同。轮圈的弹性模量为4.6MPa,胎面的弹性模量为0.6MPa。The cross-sectional area of both end portions of the banner of the tire B along the radial direction R is larger than the cross-sectional area of the middle portion of the
轮胎C与轮胎B的结构相似,但是轮胎C的条幅各部分的截面面积均小于轮胎B。轮圈的弹性模量为4.6MPa,胎面的弹性模量为0.6MPa。The structure of tire C is similar to tire B, but the cross-sectional area of each part of the banner of tire C is smaller than that of tire B. The elastic modulus of the rim was 4.6 MPa, and the elastic modulus of the tread was 0.6 MPa.
轮胎D与轮胎C的结构相同,但轮圈的弹性模量为8.1MPa,胎面的弹性模量为0.6MPa。The tire D has the same structure as the tire C, but the elastic modulus of the rim is 8.1 MPa, and the elastic modulus of the tread is 0.6 MPa.
将轮胎A、B、C、D分别装配于相同的桌子,并在桌板上加载负重,使单轮负载达到30kg。通过推行桌子,对比桌面振动情况及噪音情况。Install the tires A, B, C, and D on the same table, and load the load on the table, so that the load per wheel reaches 30kg. By pushing the table, compare the vibration and noise of the table.
然后,在桌子下方搭建传送带,在传送带上设置障碍物,障碍物的高度为10cm,长度为10cm,传送带以1m/s速度运行,使轮胎可以每秒撞击四次障碍物,分别记录轮胎破坏的时间。Then, build a conveyor belt under the table, set up obstacles on the conveyor belt, the height of the obstacles is 10cm, the length is 10cm, the conveyor belt runs at a speed of 1m/s, so that the tires can hit the obstacles four times per second, and record the damage of the tires respectively. time.
表3table 3
通过表3可以看出,对比轮胎A和轮胎B,它们的条幅结构不同,通过设计条幅的结构,可以减小条幅应力集中情况使得轮胎的使用寿命延长。对比轮胎B和轮胎D,轮胎D的轮圈弹性模量较高,使用寿命更长,为了保证轮胎B和轮胎D在承受静态载荷时的压缩量相同,轮胎D还缩小了条幅沿周向的尺寸。对比轮胎C和轮胎D,它们的结构相同,轮胎D的形成轮圈的材料的弹性模量大于轮胎C的形成轮圈的材料的弹性模量,导致轮圈D在承受静态载荷时的压缩量小于轮圈C在承受静态载荷时的压缩量,轮胎D的使用寿命更长。As can be seen from Table 3, comparing tire A and tire B, their banner structures are different. By designing the banner structure, the stress concentration of the banner can be reduced and the service life of the tire can be prolonged. Comparing tire B and tire D, tire D has a higher rim elastic modulus and a longer service life. In order to ensure that tire B and tire D have the same amount of compression under static load, tire D also reduces the width of the banner along the circumferential direction. size. Comparing Tire C and Tire D, which have the same structure, the elastic modulus of tire D's rim-forming material is greater than that of tire C's rim-forming material, resulting in the amount of compression of rim D under static load Less than the amount of compression of the rim C under static load, the service life of the tire D is longer.
第三实施方式Third Embodiment
第三实施方式的减震静音轮与第一实施方式的减震静音轮的整体结构相似,在第三实施方式中与第一实施方式相同或相似的结构使用相同的附图标记,并且不进行详细描述。The overall structure of the damping and silent wheel of the third embodiment is similar to that of the first embodiment, and the same or similar structures as the first embodiment in the third embodiment use the same reference numerals, and do not carry out Detailed Description.
如图13所示,外层11设置有加固件14,加固件14为环状,加固件14的径向尺寸可以为0.5毫米至5毫米。加固件14可以由不锈钢制成,通过对条幅12的牵引作用,可以降低条幅12的应力,从而提高轮胎的使用寿命。As shown in FIG. 13 , the
形成加固件14的材料使用弹性模量500Mpa以上的材料,优选弹性模量2000Mpa以上材料,例如金属(包括合金)或塑料制成。若加固件14使用金属可以采用GB/T 22315来测量其弹性模量,若加固件14使用塑料可以采用ISO 527-1来测量其弹性模量。轮圈1采用弹性模量小于或等于100Mpa的弹性材料制成,加固件14可以增强轮圈1的强度。The material for forming the
如图13所示,加固件14的横截面可以为实心的矩形,但是本发明不限于此,加固件的截面还可以为“工”字型、“U”字型等其他形状。在可能的实施方式中,加固件14还可以由金属网制成。As shown in FIG. 13 , the cross-section of the
可以理解,如果加固件14的弹性模量过低,会影响轮胎的使用寿命,塑料材质的加固件14可以使用双色注塑工艺或二次注塑工艺与外层11连接,这样生产效率较高。金属材料的加固件14,需要在加固件14的表面涂敷胶粘剂来与外层11连接,这样会导致生产效率较低,因此加固件14优选使用塑料材料制成。It can be understood that if the elastic modulus of the reinforcing
加固件14可以嵌入外层11的内部,例如在浇注形成轮圈11之前预先将加固件14放置在模具中或者通过双色注塑、二次注塑形成。The reinforcing
在其他可能的实施方式中,加固件14还可以设置于外层11的表面。In other possible implementations, the
测试四test four
通过测试四验证加固件14对减震静音轮使用寿命的影响。The effect of the
轮胎A由弹性模量为0.6MPa的浇注料浇注于模具中形成。Tire A was formed by casting a castable with an elastic modulus of 0.6 MPa in a mold.
轮胎B由弹性模量为0.6MPa的浇注料浇注于模具中形成,模具中预留了径向尺寸为1毫米的加固件14,使加固件14嵌入外层11的内部。The tire B is formed by pouring a castable with an elastic modulus of 0.6 MPa into a mold. A reinforcing
轮胎C由弹性模量为0.6MPa的浇注料浇注于模具中形成,模具中预留了径向尺寸为3毫米的加固件14,使加固件14嵌入外层11的内部。The tire C is formed by pouring a castable with an elastic modulus of 0.6 MPa into a mold, and a reinforcing
三种轮胎的尺寸相同,具体为轴向尺寸为13mm,直径为52mm。分别将轮胎A、B、C装配于同样的行李箱,单轮负载4kg。在不同路面进行拖行进行减振及噪音测试。All three tires have the same dimensions, specifically 13mm in axial dimension and 52mm in diameter. The tires A, B, and C were assembled in the same luggage, with a single wheel load of 4kg. Vibration reduction and noise tests were conducted on different road surfaces for towing.
然后,在行李箱下方搭建传送带,在传送带上设置障碍物,障碍物的高度为3cm,长度为3cm,传送带以1m/s速度运行,使轮胎可以每秒撞击四次障碍物,分别记录轮胎破坏的时间。Then, build a conveyor belt under the suitcase, set obstacles on the conveyor belt, the height of the obstacles is 3cm, the length is 3cm, the conveyor belt runs at a speed of 1m/s, so that the tires can hit the obstacles four times per second, and the tire damage is recorded separately. time.
图14至图16示出上述测试的具体噪音数据,图14为在光滑平整路面测试的数据,图15为在柏油路面测试的数据,图16为在砖块地面测试的数据。图中的数据与上述表4中的结果一致。Figure 14 to Figure 16 show the specific noise data of the above test, Figure 14 is the data of the test on the smooth and smooth road, Figure 15 is the data of the test on the asphalt road, and Figure 16 is the data of the test on the brick ground. The data in the figure are consistent with the results in Table 4 above.
表4Table 4
通过表4可以看出,是否设置加固件14以及加固件14的径向尺寸对减振降噪的效果不明显,但是对轮胎的使用寿命产生一定影响。未设置加固件的轮胎A使用寿命最短,设置了加固件14的轮胎B和轮胎C使用寿命较长,并且加固件的径向尺寸较大的轮胎C使用寿命最长。It can be seen from Table 4 that whether or not the
第四实施方式Fourth Embodiment
第四实施方式的减震静音轮与第一实施方式的减震静音轮的整体结构相似,在第四实施方式中与第一实施方式相同或相似的结构使用相同的附图标记,并且不进行详细描述。The overall structure of the shock-absorbing mute wheel of the fourth embodiment is similar to that of the first embodiment. Detailed Description.
如图17和图18所示,轮胎包括轮圈1和轮毂2,轮圈1连接于轮毂2的径向外侧,轮圈1和轮毂2连接在一起。轮圈1包括外层11、条幅12和过渡层13,外层11用于和地面接触,条幅12位于外层11的径向内侧,过渡层13位于条幅12的径向内侧,轮圈1通过过渡层13与轮毂2连接。条幅12沿周向C均匀地间隔排列有多个,条幅12之间的间隔使轮圈1形成镂空。As shown in FIGS. 17 and 18 , the tire includes a
轮圈1和/或轮毂2连接有挡板15,挡板15遮住了条幅12之间的间隔所形成的镂空。The
挡板15可以位于轮圈1的轴向一端或两端,在本实施方式中,挡板15位于轮圈1的轴向两端部。条幅12的轴向尺寸小于过渡层13和/或轮毂2的轴向尺寸以及外层11的轴向尺寸,使轮胎的一端或两端形成能够容纳挡板15的凹部16。The
在可能的实施方式中,轮胎还包括胎面,胎面连接于外层11的径向外侧。胎面由弹性材料制成,胎面的材料的弹性模量小于轮圈1的材料的弹性模量,相比于没有设置胎面的轮胎,设置胎面的轮胎可以具有更好的减振降噪性能。凹部16可以通过条幅12的轴向尺寸小于过渡层13和/或轮毂2的轴向尺寸以及胎面的轴向尺寸形成。In a possible embodiment, the tire further comprises a tread connected to the radially outer side of the
挡板15可以采用例如浇注型聚氨酯、热塑性弹性体或硫化橡胶的弹性体材料制成,即挡板15可以是弹性挡板,挡板15也可以采用例如金属或塑料的硬质材料制成。挡板15与轮圈1可以采用一体成型的方式形成,也可以单独形成挡板15,并通过例如卡接、粘接等方式将挡板15与轮圈1和/或轮毂2连接在一起。例如挡板设置有卡扣,轮毂2设置有容纳卡扣的卡槽。The
在挡板15单独形成的实施方式中,挡板15为环形,挡板15的外径小于凹部16的内径,并且它们的差值大于轮胎在额定的静态负载下的变形量的两倍,避免了轮胎变形后挡板15和凹部16接触、碰撞、摩擦等产生的噪音和振动。In the embodiment in which the
可以理解,至少在一些环境中,例如有风的环境下,轮胎转动时气流通过这些镂空的部分会产生噪音,挡板15遮住这些镂空可以减小噪音。It can be understood that, at least in some environments, such as a windy environment, when the tire rotates, the air flow through these hollowed-out parts will generate noise, and the
测试五test five
通过测试五验证挡板15对减震静音效果的影响。The influence of the
轮胎A,弹性模量为4.6MPa的材料形成轮圈1,轮圈的轴向尺寸为12mm,直径为47mm。弹性模量为0.6MPa的材料形成胎面3,胎面的轴向尺寸为13mm,直径52mm。Tire A, a material with a modulus of elasticity of 4.6 MPa forms the
轮胎B,弹性模量为0.6MPa的材料形成挡板15,挡板15安装于轮胎A的轴向一端。For the tire B, the
轮胎C,弹性模量为0.6MPa的材料形成挡板15,挡板15安装于轮胎A的轴向两端。Tire C is made of a material having an elastic modulus of 0.6 MPa to form
三种轮胎的尺寸相同,分别将轮胎A,轮胎B,轮胎C装配于同样的行李箱,单轮负载为4kg,在不同路面进行拖行,测试行李箱把手的震动及产生的噪音。Three kinds of tires are of the same size. Tire A, tire B, and tire C are respectively assembled in the same suitcase, with a single wheel load of 4kg, towing on different roads, and testing the vibration of the suitcase handle and the noise generated.
图19至图21示出上述测试的具体噪音数据,图19为在光滑平整路面测试的数据,图20为在柏油路面测试的数据,图21为在砖块地面测试的数据。Figure 19 to Figure 21 show the specific noise data of the above test, Figure 19 is the data of the test on the smooth and level road, Figure 20 is the data of the test on the asphalt road, and Figure 21 is the data of the test on the brick ground.
在图19至图21中,横轴表示频率(单位Hz),纵轴表示噪音的大小,单位为dBSPL(即,声压作为测量量的分贝)。从图19至图21的数据可以看出,轮胎C的噪音明显小于轮胎A和轮胎B的噪音,特别地,轮胎C在人耳对声音敏感的频段(1000赫兹至3000赫兹)的噪音较小。轮胎A和轮胎B的噪音差距不明显,因此优选地,挡板15位于轮圈1的轴向两端。In FIGS. 19 to 21 , the horizontal axis represents frequency (in Hz), and the vertical axis represents the magnitude of noise in dBSPL (ie, sound pressure in decibels as a measurement). It can be seen from the data in Fig. 19 to Fig. 21 that the noise of tire C is significantly smaller than that of tire A and tire B. In particular, tire C has less noise in the frequency band (1000 Hz to 3000 Hz) where the human ear is sensitive to sound. . The noise difference between tire A and tire B is not obvious, so preferably, the
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WO2021180136A1 (en) * | 2020-03-11 | 2021-09-16 | 杭州鲸算罗伯特科技有限公司 | Shock absorption and mute wheel and movable apparatus |
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