CN111074466A - Press polish forming machine - Google Patents
Press polish forming machine Download PDFInfo
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- CN111074466A CN111074466A CN202010051538.0A CN202010051538A CN111074466A CN 111074466 A CN111074466 A CN 111074466A CN 202010051538 A CN202010051538 A CN 202010051538A CN 111074466 A CN111074466 A CN 111074466A
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- shaft
- fabric
- frame
- main frame
- fabric guide
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- 239000004744 fabric Substances 0.000 claims abstract description 165
- 238000010438 heat treatment Methods 0.000 claims abstract description 81
- 238000007493 shaping process Methods 0.000 claims abstract description 39
- 238000003490 calendering Methods 0.000 claims abstract description 29
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 230000005674 electromagnetic induction Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 7
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a calendaring forming machine, which comprises a main frame, a forming structure, a heating shaft and a frame falling structure, wherein the main frame is provided with a plurality of grooves; the heating shaft is rotatably arranged in the main frame along the horizontal direction and is positioned at the bottom of the main frame, and the heating shaft is used for preheating the fabric; the shaping structure is arranged in the main frame and positioned at the top of the heating shaft, and is used for compacting and shaping the preheated fabric; the frame falling structure is fixedly arranged at the top of the main frame and is positioned at one side of the main frame; a rotatable rolling shaft is arranged in the frame falling structure and used for conveying fabrics; the calendaring setting machine provided by the invention has the advantages that the preheating and the setting are separately designed, the heat conduction is fast, the production efficiency is high, each product is provided with the thickness adjusting device, a plurality of products can be simultaneously processed during production, the thickness of each product can be ensured, the product quality can be effectively improved, and the labor intensity is reduced.
Description
Technical Field
The invention belongs to the technical field of calender, and particularly relates to a calendering and setting machine.
Background
The calendering and setting machine is a device integrating calendering and setting as a whole as the name suggests; in the prior art, most of calender consists of two compression rollers, and the compression rollers are high in temperature, so that a very harsh use environment (high temperature and high pressure) is caused to a compression roller bearing because the calender needs high pressure when in use, and the bearing is easy to break, so that the production is not smooth; in addition, the existing machine product only has one point contacted with the compression roller, so that the heat conduction is slow, the production efficiency is low, when a plurality of products are produced simultaneously, only one product with one thickness can be produced, and the degree of freedom is lacked in production; the compression roller can be deflected and deformed when being stressed, so that the thickness of a plurality of products after being shaped can not be ensured, and the quality of the products is influenced; in the production process, when one product has a joint, the compression roller can be lifted due to the thick thickness of the joint, so that other products without joints are not pressed, the product at the stage is unqualified, the quality of the product is seriously influenced, and a certain influence is brought to the use; meanwhile, when a plurality of products are made simultaneously, when one product has a joint, the machine cannot judge and process the product by itself and needs manual processing, so that a production line with higher automation degree cannot be formed with other equipment.
Based on the technical problems existing in the calender, no relevant solution exists; there is therefore a pressing need to find effective solutions to the above problems.
Disclosure of Invention
The invention aims to provide a calendaring setting machine aiming at overcoming the defects in the prior art, and aims to solve one of the problems that the existing calendaring setting machine is low in heat conduction efficiency and production efficiency, and a roller shaft is easy to heat.
The invention provides a calendaring forming machine, which comprises a main frame, a forming structure, a heating shaft and a frame falling structure, wherein the main frame is provided with a plurality of grooves; the heating shaft is rotatably arranged in the main frame along the horizontal direction and is positioned at the bottom of the main frame, and the heating shaft is used for preheating the fabric; the shaping structure is arranged in the main frame and positioned at the top of the heating shaft, and is used for compacting and shaping the preheated fabric; the frame falling structure is fixedly arranged at the top of the main frame and is positioned at one side of the main frame; the frame falling structure is internally provided with a rotatable roller used for conveying fabrics.
Furthermore, the press polishing forming machine also comprises a joint detector, wherein the joint detector is arranged on the main frame and is positioned on one side of the heating shaft; the joint detector detects a joint on the fabric by detecting a difference in thickness of the fabric passing around the heating shaft.
Furthermore, the heating shaft comprises a first heating shaft and a second heating shaft which are arranged at the bottom of the main frame side by side; the main frame is also provided with a first fabric guide roll shaft, and the first fabric guide roll shaft is rotatably arranged on the main frame and is positioned at the bottom of the first heating shaft and the second heating shaft.
Furthermore, the heating shaft comprises a rotating shaft and a heating device, and the heating device is an electric heating tube or a heat conducting oil heating device or an electromagnetic induction heating device; after bypassing the heating shaft and preheating, the fabric passes through the positioning shaft group on the shaping structure to be compacted and shaped, and falls into the frame through the frame falling structure.
Furthermore, a left positioning shaft group and a right positioning shaft group are arranged on the shaping structure; the left positioning shaft group and the right positioning shaft group are arranged in the main frame side by side along the horizontal direction; the main frame is also provided with a second fabric guide roll shaft, a third fabric guide roll shaft and a fourth fabric guide roll shaft; the second fabric guide roll shaft is rotatably arranged on the main frame and is positioned at the tops of the first heating shaft and the second heating shaft; the third fabric guide roll shaft is rotatably arranged on the main frame and is positioned below the crack of the right positioning shaft group; the fourth fabric guide roll shaft is rotatably arranged on the main frame and is positioned below the crack of the left positioning shaft group; the fabric comprises a first fabric and a second fabric; after the first fabric is preheated by bypassing the heating shaft, the first fabric bypasses the second fabric guide roll shaft and the fourth fabric guide roll shaft, enters a gap of the left positioning shaft group for compacting and shaping, and falls into the frame through the frame falling structure; after the second fabric is preheated by bypassing the heating shaft, the second fabric is wound by the second fabric guide roll shaft and the third fabric guide roll shaft, enters the gap of the right positioning shaft group, is compressed and shaped, and falls into the frame through the frame falling structure.
Furthermore, a fifth fabric guide roll shaft, a sixth fabric guide roll shaft, a seventh fabric guide roll shaft and an eighth fabric guide roll shaft are also arranged on the main frame; the fifth fabric guide roll shaft is rotatably arranged on the main frame and is positioned above the crack of the left positioning shaft group; the sixth fabric guide roll shaft is rotatably arranged on the main frame and is positioned above the crack of the right positioning shaft group; the seventh fabric guide roll shaft is rotatably arranged on the main frame and is positioned above the middle position of the fifth fabric guide roll shaft and the sixth fabric guide roll shaft; the eighth fabric guide roll shaft is rotatably arranged on the main frame and is positioned at the bottom of the frame structure; the first fabric penetrates through the seam of the left positioning shaft group, bypasses the fifth fabric guide roll shaft, the seventh roll shaft and the eighth fabric guide roll shaft and then enters the frame falling structure; the second fabric penetrates through the seam of the right positioning shaft group, bypasses the sixth fabric guide roll shaft, the seventh roll shaft and the eighth fabric guide roll shaft and then enters the frame falling structure.
Furthermore, the shaping structure comprises a main board, a cylinder, a sliding support and a limiter; the sliding bracket comprises a left sliding bracket and a right sliding bracket; the limiter comprises a left limiter and a right limiter; the left positioning shaft group and the right positioning shaft group are respectively rotatably arranged on the main board; the left sliding support is arranged on the left side of the main board in a sliding mode through a sliding guide rail, and the size of a crack of the left positioning shaft group is adjusted through a left limiting stopper; the right sliding support is arranged on the right side of the main board in a sliding manner through a sliding guide rail, and the size of a crack of the right positioning shaft group is adjusted through a right limiter; the air cylinder comprises a first air cylinder and a second air cylinder, and the first air cylinder is arranged at the left end of the main board and is connected with the left sliding support so as to push the left sliding support to slide; the second cylinder sets up in the right-hand member of mainboard to with right sliding support connection, thereby promote right sliding support and slide.
Furthermore, the left positioning shaft group comprises a left driving shaft and a left driven shaft; the left driving shaft is rotatably arranged on the main board through a left bearing seat, the left driven shaft is rotatably arranged on the left sliding support, and a shaping crack is formed between the left driving shaft and the left driven shaft; the right positioning shaft group comprises a right driving shaft and a right driven shaft; the right driving shaft is rotatably arranged on the main board through a right bearing seat, the right driven shaft is rotatably arranged on the right sliding support, and a shaping crack is formed between the right driving shaft and the right driven shaft; the shaping structure further comprises a limiting stopper, wherein the limiting stopper is arranged on the left sliding support and the right sliding support respectively and used for limiting the left sliding support and the right sliding support respectively.
Further, the limiter comprises a limiter fixing block, a limiter sliding wedge block, a screw rod and a limiter fixing wedge block; the stopper fixed block is fixedly arranged in the sliding support and used for limiting the lower limit position of the sliding support.
Furthermore, the frame falling structure also comprises a support frame; the rolling shaft comprises a plurality of frame falling rollers and a plurality of guide rollers; the plurality of frame falling rollers are arranged on the support frame in an upper row and a lower row along the horizontal direction, and the frame falling rollers in the two rows are staggered with each other, so that the fabric can sequentially bypass the frame falling rollers; a plurality of guide rollers set up on the extension board of support frame along the horizontal direction, thereby the fabric can walk around the guide roller respectively and fall into in the collection frame.
By adopting the technical scheme, the damage rate of the heating shaft and the positioning shaft group in the calendaring forming machine can be effectively reduced, the service lives of the heating shaft and the positioning shaft group are prolonged, and the fabric production is smoothly carried out; the calendaring setting machine provided by the invention has the advantages that the preheating and the setting are separately designed, the heat conduction is fast, the production efficiency is high, a plurality of products can be simultaneously processed during production, the product quality can be effectively improved, the thickness of each product can be ensured, the labor intensity of workers is reduced, and the efficiency is higher.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The invention will be further explained with reference to the drawings, in which:
FIG. 1 is a schematic view of the overall structure of a calendering and setting machine of the present invention;
FIG. 2 is a front view of the styling structure of the present invention;
FIG. 3 is a top view of the styling structure of the present invention;
FIG. 4 is a side view of a styling form of the present invention;
fig. 5 is a schematic view of the stopper of the present invention.
In the figure: 1. a main frame; 11. a first fabric guide roller; 12. a second fabric guide roller; 13. a third fabric guide roller; 14. a fourth fabric guide roller; 15. a fifth fabric guide roll shaft; 16. a sixth fabric guide roll shaft; 17. a seventh fabric guide roll shaft; 18. an eighth fabric guide roller; 2. shaping the structure; 21. a main board; 212. a cylinder mounting plate; 211. a sliding guide rail; 22. a cylinder; 23. a left drive shaft; 231. a left bearing seat; 24. a left driven shaft; 25. a right drive shaft; 251. a right bearing seat; 26. a right driven shaft; 27. a right sliding bracket; 28. a left sliding bracket; 29. a stopper; 291. a stopper fixing block; 292. the stopper slides the wedge block; 293. a screw rod; 294. the wedge-shaped block is fixed by the limiter; 3. a heat-generating shaft; 4. a frame falling structure; 41. a frame falling roller; 42. a guide roller; 5. a splice detector; 6. a fabric.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 to 5, the present invention provides a calendering and setting machine, which can be applied to the calendering and setting of the existing fabrics; specifically, the calendaring forming machine comprises a main frame 1, a forming structure 2, a heating shaft 3 and a frame falling structure 4; specifically, the heating shaft 3 is rotatably arranged in the main frame 1 along the horizontal direction and is positioned at the bottom of the main frame 1, and the heating shaft 3 is used for preheating the fabric 6, so that the fabric is in a preheating stage before shaping; the shaping structure 2 is arranged in the main frame 1 and is positioned at the top of the heating shaft 3, the shaping structure 2 can be used for compacting and shaping the preheated fabric 6, in the scheme of the application, the shaping structure 2 is only used for shaping the fabric, so that the shaping effect of the fabric can be improved, and the complexity of the whole structure is reduced; further, the frame falling structure 4 is fixedly arranged at the top of the main frame 1 and is positioned at one side of the main frame 1; a rotatable roller is arranged in the frame falling structure 4 and used for conveying the fabric 6, namely the fabric 6 is preheated by the heating shaft 3, shaped by the shaping structure 2 and finally falls into the frame through the frame falling structure 4; the damage rate of the heating shaft and the positioning shaft group in the calendaring forming machine can be effectively reduced, the service life of the heating shaft and the positioning shaft group is prolonged, and the fabric production is smoothly carried out.
Preferably, in combination with the above scheme, one or more sets of shaping structures 2 are installed on the main frame 1, each set of shaping structure 2 comprises 1 driving shaft and a plurality of driven shafts, and the driving shafts and the driven shafts respectively form a positioning shaft group.
Preferably, in combination with the above scheme, as shown in fig. 1 to 5, the calendaring forming machine further includes a joint detector 5, wherein the joint detector 5 is disposed on the main frame 1 and located at one side of the heating shaft 3; the joint detector 5 detects a joint on the fabric 6 by detecting a difference in thickness of the fabric 6 passing around the heating shaft 3; specifically, joint detector 5 can detect the joint of every fabric product, and it is through utilizing lever principle, and there is a thickness difference when fabric product has the joint, amplifies this thickness difference through lever principle to make inductive switch detect, a higher detection precision of low-cost realization, its precision can reach 0.1MM, accomplishes and satisfies current production needs.
Preferably, in combination with the above solution, as shown in fig. 1 to 5, the heating shaft 3 includes a plurality of heating shafts, wherein in the present embodiment, the heating shaft 3 includes a first heating shaft and a second heating shaft, and the first heating shaft and the second heating shaft are arranged side by side at the bottom of the main frame 1; further, the main frame 1 is further provided with a first fabric guide roller shaft 11, the first fabric guide roller shaft 11 is rotatably arranged on the main frame 1 and is positioned at the bottom of the first heating shaft and the second heating shaft, wherein the first fabric guide roller shaft 11 adjusts the contact length of the fabric and the heating shafts.
Preferably, in combination with the above scheme, as shown in fig. 1 to 5, the heating shaft 3 includes a rotating shaft and a heating device, and the heating device is an electric heating tube or a heat conducting oil heating device or an electromagnetic induction heating device; after being preheated by bypassing the heating shaft 3, the fabric 6 passes through the positioning shaft group on the shaping structure 2 to be compacted and shaped, and falls into the frame through the frame falling structure 4; specifically, the fabric product is walked around the heating shaft and is rotated, because area of contact is big, so heat conduction is fast, and the fabric product intensifies temperature, and is efficient, and this heating shaft only is responsible for letting the product intensifies temperature in addition, does not need the design, so the bearing atress is little, be difficult to bad.
Preferably, in combination with the above scheme, as shown in fig. 1 to 5, the shaping structure 2 is provided with a left positioning shaft group and a right positioning shaft group; the left positioning shaft group and the right positioning shaft group are arranged in the main frame 1 side by side along the horizontal direction; the main frame 1 is also provided with a second fabric guide roll shaft 12, a third fabric guide roll shaft 13 and a fourth fabric guide roll shaft 14; the second fabric guide roll shaft 12 is rotatably arranged on the main frame 1 and is positioned at the top of the first heating shaft and the second heating shaft; the third fabric guide roll shaft 13 is rotatably arranged on the main frame 1 and is positioned below the crack of the right positioning shaft group; the fourth fabric guide roll shaft 14 is rotatably arranged on the main frame 1 and is positioned below the crack of the left positioning shaft group; further, the fabric 6 includes a first fabric and a second fabric; after the first fabric is preheated by bypassing the heating shaft 3, the first fabric bypasses the second fabric guide roll shaft 12 and the fourth fabric guide roll shaft 14 to enter a gap of the left positioning shaft group for compression and shaping, and the first fabric falls into a frame through the frame falling structure 4; after the second fabric is preheated by bypassing the heating shaft 3, the second fabric bypasses the second fabric guide roll shaft 12 and the third fabric guide roll shaft 13 to enter a gap of the right positioning shaft group for compacting and shaping, and the second fabric falls into a frame through the frame falling structure 4; further, the fabric 6 includes a plurality of strips, wherein the first fabric may include a first, third, fifth, seventh, etc. plurality of strips, and the second fabric may include a second, fourth, sixth, eighth, etc. plurality of strips; by adopting the scheme, the fabric product is separately preheated and shaped, so that the processing quality of the whole fabric is effectively improved.
Preferably, in combination with the above solutions, as shown in fig. 1 to 5, the main frame 1 is further provided with a fifth fabric guide roller shaft 15, a sixth fabric guide roller shaft 16, a seventh fabric guide roller shaft 17 and an eighth fabric guide roller shaft 18; specifically, the fifth fabric guide roll shaft 15 is rotatably arranged on the main frame 1 and is positioned above the gap of the left positioning shaft group; the sixth fabric guide roll shaft 16 is rotatably arranged on the main frame 1 and is positioned above the crack of the right positioning shaft group; the seventh fabric guide roller shaft 17 is rotatably provided on the main frame 1 above the intermediate position between the fifth fabric guide roller shaft 15 and the sixth fabric guide roller shaft 16; the eighth fabric guide roll shaft 18 is rotatably arranged on the main frame 1 and is positioned at the bottom of the frame structure 4; the first fabric passes through the seam of the left positioning shaft group, and bypasses a fifth fabric guide roll shaft 15, a seventh roll shaft 17 and an eighth fabric guide roll shaft 18 to enter the frame falling structure 4; the second fabric passes through the seam of the right positioning shaft group, and bypasses a sixth fabric guide roll shaft 16, a seventh roll shaft 17 and an eighth fabric guide roll shaft 18 to enter the frame falling structure 4; by adopting the scheme, a plurality of roll shafts are designed for conveying, so that the fabric product enters the sizing structure at the best angle after being preheated, and the calendaring sizing effect is improved.
Preferably, in combination with the above scheme, as shown in fig. 1 to 5, the fixed structure 2 includes a main plate 21, a cylinder 22, a sliding bracket and a stopper; specifically, the sliding bracket includes a left sliding bracket 28 and a right sliding bracket 27, and the stopper includes a left stopper and a right stopper; the left positioning shaft group and the right positioning shaft group are respectively rotatably arranged on the main board 21; the left sliding support 28 is slidably arranged on the left side of the main board 21 through a sliding guide rail 211, and the size of the crack of the left positioning shaft group is adjusted through a left stopper; the right sliding support 27 is slidably arranged on the right side of the main board 21 through a sliding guide rail, and the size of a crack of the right positioning shaft group is adjusted through a right limiter; further, the air cylinder 22 includes two groups of a first air cylinder and a second air cylinder, the first air cylinder is arranged at the left end of the main board 21 and connected with the left sliding support 28, so as to push the left sliding support 28 to slide, and adjust the size of the gap of the left positioning shaft group; the second cylinder sets up in the right-hand member of mainboard 21 to be connected with right sliding support 27, thereby promote right sliding support 27 and slide, adjust right location axle group crack size.
Preferably, in combination with the above solution, as shown in fig. 1 to 5, the left positioning shaft group includes a left driving shaft 23 and a left driven shaft 24; the left driving shaft 23 is rotatably arranged on the main plate 21 through a left bearing seat 231, the left driven shaft 24 is rotatably arranged on the left sliding support 28, and a shaping crack is formed between the left driving shaft 23 and the left driven shaft 24 through a left limiter; the right positioning shaft group comprises a right driving shaft 25 and a right driven shaft 26; the right driving shaft 25 is rotatably arranged on the main board 21 through a right bearing seat 251, the right driven shaft 26 is rotatably arranged on the right sliding support 27, and a shaping crack is formed between the right driving shaft 25 and the right driven shaft 26 through a left limiter; further, the shaping structure 2 further comprises a stopper 29, and the stoppers 29 are respectively disposed on the left sliding support 28 and the right sliding support 27 and respectively used for limiting the left sliding support 28 and the right sliding support 27, so that the shaping gap of the positioning shaft set can be kept and adjusted.
Preferably, in combination with the above solutions, as shown in fig. 1 to 5, the stopper includes a stopper fixing block 291, a stopper sliding wedge block 292, a screw rod 293, and a stopper fixing wedge block 294; the stopper fixing block 291 is fixedly arranged in the sliding bracket and used for limiting the lower limit position of the sliding bracket; the stopper sliding wedge block 292 is internally provided with a screw rod 293, and the stopper sliding wedge block 292 is inclined, so that when the stopper sliding wedge block 292 generates linear displacement through the rotation of the screw rod 293 by controlling the inclination, the thickness of the stopper sliding wedge block 292 can be changed during linear movement, the stopper sliding wedge block 292 can generate very precise thickness change, the precision of the stopper sliding wedge block can reach 0.001MM, and simultaneously, the stopper sliding wedge block can bear very large pressure, so that a gap is formed between a driving shaft and a driven shaft, and the size of the gap can be freely adjusted; specifically, the driving shaft is installed to the bottom of mainboard 21, the sliding support is installed to the inside top of mainboard 21, this sliding support middle part fretwork, and sliding support fretwork position installs the stopper, and the stopper comprises spacing fixed block, the fixed wedge block of a stopper and No. two stopper fixed wedge blocks, the fixed wedge block of this stopper is located sliding support's top, install the lead screw on the fixed wedge block of No. two stoppers, install the driven shaft on the sliding support, and the quantity of driven shaft is two and more than two.
Preferably, in combination with the above solution, as shown in fig. 1 to 5, the drop frame structure 4 further includes a support frame; the roller shaft includes a plurality of drop frame rollers 41 and a plurality of guide rollers 42; the plurality of frame falling rollers 41 are arranged on the support frame in two rows, namely, upper and lower rows along the horizontal direction, and the frame falling rollers 41 in the two rows are staggered with each other, so that the fabric 6 can sequentially pass around the frame falling rollers 41 along the horizontal direction; a plurality of guide rollers 42 are horizontally provided on the extension plate of the support frame, and the fabric 6 can respectively pass around the guide rollers 42 to fall into the collection frame; in the above-mentioned scheme, frame rod 41 falls divides two rows, and the alternately arranges, utilizes the product to strain the product with the frictional force of roller face, and the guide roller guide product falls into in collecting the frame.
By adopting the technical scheme, the damage rate of the heating shaft and the positioning shaft group in the calendaring forming machine can be effectively reduced, the service lives of the heating shaft and the positioning shaft group are prolonged, and the fabric production is smoothly carried out; the calendaring setting machine provided by the invention has the advantages that the preheating and the setting are separately designed, the heat conduction is fast, the production efficiency is high, a plurality of products can be simultaneously processed during production, the thickness of each product can be independently adjusted, the product quality can be effectively improved, the labor intensity is reduced, and the efficiency is higher.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Those skilled in the art can make numerous possible variations and modifications to the described embodiments, or modify equivalent embodiments, without departing from the scope of the invention. Therefore, any modification, equivalent change and modification made to the above embodiments according to the technology of the present invention are within the protection scope of the present invention, unless the content of the technical solution of the present invention is departed from.
Claims (10)
1. A calendaring forming machine is characterized by comprising a main frame (1), a forming structure (2), a heating shaft (3) and a frame falling structure (4); the heating shaft (3) is rotatably arranged in the main frame (1) along the horizontal direction and is positioned at the bottom of the main frame (1), and the heating shaft (3) is used for preheating a fabric (6); the shaping structure (2) is arranged in the main frame (1) and is positioned at the top of the heating shaft (3), and the shaping structure (2) is used for compacting and shaping the preheated fabric (6); the frame falling structure (4) is fixedly arranged at the top of the main frame (1) and is positioned at one side of the main frame (1); the frame falling structure (4) is internally provided with a rotatable roller used for conveying the fabric (6).
2. The calendering and setting machine according to claim 1, further comprises a joint detector (5), wherein the joint detector (5) is arranged on the main frame (1) and is positioned at one side of the heating shaft (3); the joint detector (5) detects a joint on the fabric (6) by detecting a difference in thickness of the fabric (6) passing around the heating shaft (3).
3. The calendering molding machine according to claim 1, wherein the heating shaft (3) comprises a first heating shaft and a second heating shaft which are arranged side by side at the bottom of the main frame (1); the main frame (1) is also provided with a first fabric guide roll shaft (11), and the first fabric guide roll shaft (11) is rotatably arranged on the main frame (1) and is positioned at the bottom of the first heating shaft and the second heating shaft.
4. The calendering molding machine according to any one of the claims 1 to 3, wherein the heating shaft (3) comprises a rotating shaft and a heating device, the heating device is an electric heating tube or a heat-conducting oil heating device or an electromagnetic induction heating device; the fabric (6) bypasses the heating shaft (3) for preheating, then passes through the positioning shaft group on the shaping structure (2) for compressing and shaping, and falls into the frame through the frame falling structure (4).
5. The calendering and setting machine according to any one of the claims 1 to 3, wherein a left positioning shaft group and a right positioning shaft group are arranged on the setting structure (2); the left positioning shaft group and the right positioning shaft group are arranged in the main frame (1) side by side along the horizontal direction; the main frame (1) is also provided with a second fabric guide roll shaft (12), a third fabric guide roll shaft (13) and a fourth fabric guide roll shaft (14); the second fabric guide roll shaft (12) is rotatably arranged on the main frame (1) and is positioned at the top of the first heating shaft and the second heating shaft; the third fabric guide roll shaft (13) is rotatably arranged on the main frame (1) and is positioned below the seam of the right positioning shaft group; the fourth fabric guide roll shaft (14) is rotatably arranged on the main frame (1) and is positioned below the crack of the left positioning shaft group; the fabric (6) comprises a first fabric and a second fabric; after the first fabric bypasses the heating shaft (3) for preheating, the first fabric bypasses the second fabric guide roll shaft (12) and the fourth fabric guide roll shaft (14) to enter a gap of the left positioning shaft group for compacting and shaping, and the first fabric falls into a frame through the frame falling structure (4); the second fabric is bypassed after the heating shaft (3) is preheated, the second fabric guide roll shaft (12) and the third fabric guide roll shaft (13) are bypassed and enter a gap of the right positioning shaft group to be compressed and shaped, and the second fabric guide roll shaft and the third fabric guide roll shaft fall into a frame through the frame falling structure (4).
6. The calendering molding machine according to claim 5, characterized in that the main frame (1) is further provided with a fifth fabric guide roller (15), a sixth fabric guide roller (16), a seventh fabric guide roller (17) and an eighth fabric guide roller (18); the fifth fabric guide roll shaft (15) is rotatably arranged on the main frame (1) and is positioned above the gap of the left positioning shaft group; the sixth fabric guide roll shaft (16) is rotatably arranged on the main frame (1) and is positioned above the right positioning shaft group crack; the seventh fabric guide roller shaft (17) is rotatably arranged on the main frame (1) and is positioned above the middle position of the fifth fabric guide roller shaft (15) and the sixth fabric guide roller shaft (16); the eighth fabric guide roll shaft (18) is rotatably arranged on the main frame (1) and is positioned at the bottom of the frame falling structure (4); the first fabric passes through the seam of the left positioning shaft group and bypasses the fifth fabric guide roller shaft (15), the seventh roller shaft (17) and the eighth fabric guide roller shaft (18) to enter the drop frame structure (4); the second fabric passes through the seam of the right positioning shaft group and bypasses the sixth fabric guide roller shaft (16), the seventh roller shaft (17) and the eighth fabric guide roller shaft (18) to enter the drop frame structure (4).
7. The calendering molding machine according to claim 5, wherein the molding structure (2) comprises a main plate (21), a cylinder (22), a sliding support and a stopper; the sliding bracket comprises a left sliding bracket (28) and a right sliding bracket (27); the limiter comprises a left limiter and a right limiter; the left positioning shaft group and the right positioning shaft group are respectively arranged on the main board (21) in a rotatable manner; the left sliding support (28) is arranged on the left side of the main board (21) in a sliding mode through a sliding guide rail (211), and the size of a crack of the left positioning shaft group is adjusted through the left limiting stopper; the right sliding support (27) is slidably arranged on the right side of the main board (21) through a sliding guide rail, and the size of a crack of the right positioning shaft group is adjusted through the right stopper; the air cylinder (22) comprises a first air cylinder and a second air cylinder, the first air cylinder is arranged at the left end of the main plate (21) and is connected with the left sliding bracket (28) so as to push the left sliding bracket (28) to slide; the second cylinder is arranged at the right end of the main plate (21) and connected with the right sliding support (27), so that the right sliding support (27) is pushed to slide.
8. The calendering molding machine according to claim 7, wherein the left positioning shaft group comprises a left driving shaft (23) and a left driven shaft (24); the left driving shaft (23) is rotatably arranged on the main plate (21) through a left bearing seat (231), the left driven shaft (24) is rotatably arranged on the left sliding support (28), and a shaping crack is formed between the left driving shaft (23) and the left driven shaft (24); the right positioning shaft group comprises a right driving shaft (25) and a right driven shaft (26); the right driving shaft (25) is rotatably arranged on the main plate (21) through a right bearing seat (251), the right driven shaft (26) is rotatably arranged on the right sliding support (27), and a shaping crack is formed between the right driving shaft (25) and the right driven shaft (26); the shaping structure (2) further comprises a limiting stopper (29), wherein the limiting stopper (29) is respectively arranged on the left sliding support (28) and the right sliding support (27) and is respectively used for limiting the left sliding support (28) and the right sliding support (27).
9. The calendering molding machine according to claim 7, wherein the stopper comprises a stopper fixing block (291), a stopper sliding wedge block (292), a screw (293) and a stopper fixing wedge block (294); the stopper fixing block (291) is fixedly arranged in the sliding support and used for limiting the lower limit position of the sliding support.
10. The calendering setter of claim 5, wherein the drop frame structure (4) further comprises a support frame; the rolling shaft comprises a plurality of frame falling rollers (41) and a plurality of guide rollers (42); the plurality of frame falling rollers (41) are arranged on the support frame in an upper row and a lower row along the horizontal direction, and the frame falling rollers (41) in the two rows are staggered, so that the fabric (6) can sequentially pass around the frame falling rollers (41); the plurality of guide rollers (42) are horizontally arranged on the extension plate of the support frame, and the fabrics (6) can respectively bypass the guide rollers (42) to fall into the collection frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010051538.0A CN111074466A (en) | 2020-01-17 | 2020-01-17 | Press polish forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010051538.0A CN111074466A (en) | 2020-01-17 | 2020-01-17 | Press polish forming machine |
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| CN111074466A true CN111074466A (en) | 2020-04-28 |
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| CN202010051538.0A Pending CN111074466A (en) | 2020-01-17 | 2020-01-17 | Press polish forming machine |
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| CN115491842A (en) * | 2021-06-19 | 2022-12-20 | 苏州璟威纺织机械有限公司 | Two-roller calender for chemical fiber silk fabric after-finishing |
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