CN111001487B - Biomass fuel particle extruder - Google Patents
Biomass fuel particle extruder Download PDFInfo
- Publication number
- CN111001487B CN111001487B CN201911269956.0A CN201911269956A CN111001487B CN 111001487 B CN111001487 B CN 111001487B CN 201911269956 A CN201911269956 A CN 201911269956A CN 111001487 B CN111001487 B CN 111001487B
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- support frame
- fixedly arranged
- material pushing
- pushing channel
- crusher
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- 239000002028 Biomass Substances 0.000 title claims abstract description 33
- 239000000446 fuel Substances 0.000 title claims abstract description 30
- 239000002245 particle Substances 0.000 title abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000005096 rolling process Methods 0.000 claims description 9
- 239000008188 pellet Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 16
- 238000012545 processing Methods 0.000 description 14
- 235000021190 leftovers Nutrition 0.000 description 13
- 239000010902 straw Substances 0.000 description 13
- 239000002023 wood Substances 0.000 description 13
- 238000003825 pressing Methods 0.000 description 11
- 239000008187 granular material Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000010298 pulverizing process Methods 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004484 Briquette Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Agronomy & Crop Science (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the field of biomass fuel extrusion molding equipment, in particular to a biomass fuel particle extruder, which comprises a support frame, a crushing and conveying mechanism, a molding mechanism and a cutting mechanism, wherein the crushing and conveying mechanism is arranged at one end of the support frame, the molding mechanism is arranged in the middle of the support frame, the cutting mechanism is arranged at one end of the support frame, which is far away from the crushing and conveying mechanism, the crushing and conveying mechanism comprises a first crusher, a first hydraulic cylinder and a material pushing channel, the first crusher is fixedly arranged on the support frame, the material pushing channel is fixedly arranged right below the first crusher, the material pushing channel is fixedly arranged in the middle of the support frame, the first hydraulic cylinder is fixedly arranged at the side of the material pushing channel, and an output shaft of the first hydraulic cylinder is arranged towards the material pushing channel part, the biomass fuel particle extruder effectively improves the mass production of biomass molding fuel, the device is high in efficiency and convenient and reliable to operate, and meanwhile, the equipment can greatly reduce labor loss.
Description
Technical Field
The invention relates to the field of biomass fuel extrusion molding equipment, in particular to a biomass fuel particle extruder.
Background
Along with the development of social economy and the improvement of living standard of people, the residual quantity of wood leftovers and plant straws is larger and larger, the waste has small density and bulkiness, so that a large amount of energy is accumulated, certain manpower and material resources are required for the destruction treatment, the environment is polluted, and the direct burning of the biomass briquette fuel is an effective way for the efficient and clean utilization of biomass in the world.
The development of the compression molding technology and equipment of biomass fuel in China is late, and the domestic molding processing equipment has the following technical and technological problems in different degrees in the processes of introduction, design and manufacture: the wood chip is used as a raw material, the market and the resource pertinence are poor, and the cost is high; the spiral extrusion equipment is seriously abraded, the service life is short (60-80 h), the power consumption is high, the productivity of a single forming equipment is low by 100-980 kg/h, the scale is small, and the commercialization requirement cannot be met; the research on the basic theory of biomass compression molding is weak, the requirements of development and production of biomass compression molding equipment cannot be met, the key technology is difficult to solve, the mass production of biomass molding fuel is limited, and the development of the biomass compression molding fuel industry is severely restricted.
Disclosure of Invention
The invention aims to provide a biomass fuel particle extruder, which effectively improves the mass production of biomass briquette fuel, has high efficiency and convenient and reliable operation, and can greatly reduce the labor loss.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a biomass fuel granule extruder, which comprises a supporting rack, smash transport mechanism, forming mechanism and cutting mechanism, smash the fixed one end that sets up at the support frame of transport mechanism, the fixed middle part that sets up at the support frame of forming mechanism, and the fixed side that sets up at smashing transport mechanism of forming mechanism, cutting mechanism is fixed to be set up on the support frame keeps away from the one end of smashing transport mechanism, and the fixed side that sets up at forming mechanism of cutting mechanism, it includes first rubbing crusher to smash transport mechanism, first pneumatic cylinder and material pushing channel, first rubbing crusher is fixed to be set up on the support frame, material pushing channel is fixed to be set up under first rubbing crusher, and material pushing channel is fixed to be set up the middle part at the support frame, the fixed side that sets up at material pushing channel of first pneumatic cylinder, and the output shaft of first pneumatic cylinder sets up towards the inside of material pushing.
As an optimal selection scheme of biomass fuel granule extruder, push away the material way and be the hollow rectangle form, the output fixedly connected with push pedal of first pneumatic cylinder, the push pedal slides and sets up in the inside that pushes away the material way.
As an optimal scheme of biomass fuel particle extruder, the upper end of first rubbing crusher is fixed and is provided with first feed inlet, and the bottom mounting of first rubbing crusher is provided with and pushes away the first discharge gate that material way communicates.
As a preferred scheme of a biomass fuel particle extruder, a plurality of rolling shafts for conveying are arranged under the forming mechanism and the dividing mechanism in a rolling manner, a second pulverizer is fixedly arranged at the lower end of one side of the support far away from the crushing conveying mechanism, and the second pulverizer is fixedly arranged beside the plurality of rolling shafts through the support.
As a preferred scheme of biomass fuel granule extruder, the upper end of second rubbing crusher is fixed and is provided with the second feed inlet, and the second feed inlet sets up the below in a plurality of roller bearing one side, and the bottom mounting of second rubbing crusher is provided with the second discharge gate.
As a biomass fuel granule extruder's an preferred scheme, forming mechanism includes the second pneumatic cylinder, press the clamp plate, two moulds and two third pneumatic cylinders, the fixed middle part that sets up in the support frame top of second pneumatic cylinder, and the output shaft of second pneumatic cylinder down with press clamp plate fixed connection, press the fixed two first spacing posts that are provided with in both ends top of clamp plate, two mould symmetries slide to set up on the support frame, and two mould symmetries slide to set up under pressing the clamp plate, two third pneumatic cylinders are fixed on the support frame along the width direction symmetry of support frame, and the output shaft of two third pneumatic cylinders respectively with two mould fixed connection.
As a biomass fuel granule extruder's an preferred scheme, the partition mechanism includes two fourth pneumatic cylinders, two electronic slip tables, the fixed plate, contact pin seat and cutting knife, two fixed settings in the both ends of support frame of electronic slip table symmetry, the both ends of fixed plate slide and set up on two electronic slip tables, the vertical fixed middle part that sets up at the fixed plate of two fourth pneumatic cylinders, and the output of two fourth pneumatic cylinders down respectively with the contact pin seat, cutting knife fixed connection, the vertical upwards symmetry in both ends of contact pin seat is fixed and is provided with two spacing posts of second, the vertical upwards symmetry in both ends of cutting knife is fixed and is provided with two spacing posts of third.
As an optimal selection scheme of biomass fuel granule extruder, the bottom equidistance of plug pin seat is fixed and is provided with a plurality of contact pin, and the upper end of first spacing post, the spacing post of second and the spacing post of third is provided with respectively and is used for spacing dog.
The invention has the beneficial effects that: firstly, a worker prepares waste such as wood leftovers, plant straws and the like, then the waste is sent into a first powder machine to be crushed, the crushed waste such as the wood leftovers, the plant straws and the like enters a material pushing channel, then, in the material pushing channel, a first hydraulic cylinder is started to push the crushed waste such as the wood leftovers, the plant straws and the like into a forming mechanism, two third hydraulic cylinders are started to drive two molds to abut against each other, then, raw materials are pushed into the two molds through the material pushing channel, next, a second hydraulic cylinder drives a pressing plate to press downwards to repeatedly compress the crushed materials until the crushed materials are compressed into blocks with higher density, after the processing is completed, the two molds are opened, the block raw materials are rolled onto a processing station of a cutting mechanism through an inclined roller, then, two fourth hydraulic cylinders are started to respectively drive an insert needle seat and a cutting knife to move, the pin seat drives a row of pins to move, the pins are inserted into the compressed material, the material is fixed, meanwhile, the cutter cuts the compressed material, the steps are repeated, the compressed material is sliced for multiple times, then the two electric sliding tables are started, the pin seat presses the tail end of the material to push the material into a second feed port of a second crusher, secondary crushing is carried out through the second crusher, the sliced material is crushed into particles, after the crushing is completed, a worker collects the material through a second discharge port, and the processing of wastes such as wood leftovers and plant straws is completed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Figure 3 is a schematic cross-sectional view of the shredding conveyor mechanism.
Fig. 4 is an exploded perspective view of the shredding conveyor.
Fig. 5 is a schematic perspective view of the molding mechanism.
Fig. 6 is an exploded perspective view of the molding mechanism.
Fig. 7 is a schematic perspective view of the dividing mechanism.
Fig. 8 is an exploded perspective view of the separating mechanism.
In the figure: a support frame 1; a crushing conveying mechanism 2; a molding mechanism 3; a dividing mechanism 4; a first pulverizer 5; a first hydraulic cylinder 6; a material pushing channel 7; a push plate 8; a first feed port 9; a first discharge port 10; a roller 11; a support 12; a second crusher 13; a second feed port 14; a second hydraulic cylinder 16; a pressing plate 17; a mold 18; a third hydraulic cylinder 19; a first restraint post 20; a fourth hydraulic cylinder 21; an electric slide table 22; a fixed plate 23; a needle insertion base 24; a cutting knife 25; a second restraint post 26; a third restraint post 27; and pins 28.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 7, a biomass fuel pellet extruder comprises a support frame 1, a pulverizing and conveying mechanism 2, a forming mechanism 3 and a dividing mechanism 4, wherein the pulverizing and conveying mechanism 2 is fixedly arranged at one end of the support frame 1, the forming mechanism 3 is fixedly arranged at the middle part of the support frame 1, the forming mechanism 3 is fixedly arranged at the side of the pulverizing and conveying mechanism 2, the dividing mechanism 4 is fixedly arranged at one end of the support frame 1 far away from the pulverizing and conveying mechanism 2, the dividing mechanism 4 is fixedly arranged at the side of the forming mechanism 3, the pulverizing and conveying mechanism 2 comprises a first pulverizer 5, a first hydraulic cylinder 6 and a material pushing channel 7, the first pulverizer 5 is fixedly arranged on the support frame 1, the material pushing channel 7 is fixedly arranged under the first pulverizer 5, the material pushing channel 7 is fixedly arranged at the middle part of the support frame 1, the first hydraulic cylinder 6 is fixedly arranged at the side of the material pushing channel 7, and the output shaft of the first hydraulic cylinder 6 is arranged towards the interior of the material pushing channel 7. Firstly, a worker prepares wastes such as wood leftovers and plant straws, then the wastes are sent to a first powder machine to be crushed, the crushed wastes such as the wood leftovers and the plant straws enter a material pushing channel 7, then, a first hydraulic cylinder 6 is started in the material pushing channel 7 to push the crushed wastes such as the wood leftovers and the plant straws to a forming mechanism 3, the crushed wastes are processed by the forming mechanism 3 and then sent to a cutting mechanism 4 to be cut and sliced, and after the cutting and slicing are finished, the materials are pushed to the next processing station under the action of the cutting mechanism 4.
The material pushing channel 7 is in a hollow rectangular shape, the output end of the first hydraulic cylinder 6 is fixedly connected with a push plate 8, and the push plate 8 is arranged inside the material pushing channel 7 in a sliding mode. Firstly, the first hydraulic cylinder 6 operates to drive the push plate 8 to move, the push plate 8 performs reciprocating pushing motion in the pushing channel 7, the push plate 8 is rectangular, and when the push plate 8 reciprocates in the pushing channel 7, the push plate 8 is required to be abutted against the inner wall of the pushing channel 7, so that materials are prevented from being left in the pushing channel 7 in the pushing process.
The upper end of the first crusher 5 is fixedly provided with a first feeding hole 9, and the bottom end of the first crusher 5 is fixedly provided with a first discharging hole 10 communicated with the material pushing channel 7. The arrangement of the first feeding hole 9 and the first discharging hole 10 is beneficial to the input of wastes such as wood leftovers and plant straws and the output after crushing processing, the selection of the first feeding hole 9 needs to be as large as possible, the first discharging hole 10 is communicated with the material pushing channel 7, and processed materials directly enter the material pushing channel 7 to realize convenient and quick operation.
A plurality of rollers 11 for conveying are arranged below the forming mechanism 3 and the dividing mechanism 4 in a rolling manner, a second pulverizer 13 is fixedly arranged at the lower end of one side of the support 12, which is far away from the crushing conveying mechanism 2, and the second pulverizer 13 is fixedly arranged at the side of the plurality of rollers 11 through the support 12. Firstly, a plurality of rollers 11 are arranged in a bent shape in a rotating way, the rollers 11 of the forming mechanism 3 are arranged in an inclined shape and are arranged in a high-low arrangement, a plurality of rollers 11 are arranged in a horizontal row at equal intervals below the dividing mechanism 4, so that the raw materials processed and formed can fall onto the rollers 11 and slide to the lower part of the dividing mechanism 4 for operation, the second crusher 13 is arranged for secondary crushing of the materials, the processing operation of the equipment is achieved, the structures of the first crusher 5 and the second crusher 13 are consistent, and the opening ends of the first crusher 5 and the second crusher 13 are slightly different.
The upper end of the second crusher 13 is fixedly provided with a second feed inlet 14, the second feed inlet 14 is arranged below one side of the plurality of rollers 11, and the bottom end of the second crusher 13 is fixedly provided with a second discharge outlet. The setting in second feed inlet 14 position is favorable to cutting apart mechanism 4 processing and accomplishing the back, through cutting apart under the 4 effects of mechanism, directly sends into second feed inlet 14, carries out the regrinding processing, and the material after the secondary operation is accomplished is favorable to in the setting of second discharge gate to collect.
The forming mechanism 3 comprises a second hydraulic cylinder 16, a pressing plate 17, two dies 18 and two third hydraulic cylinders 19, the second hydraulic cylinder 16 is fixedly arranged in the middle above the support frame 1, an output shaft of the second hydraulic cylinder 16 faces downwards and is fixedly connected with the pressing plate 17, two first limiting columns 20 are fixedly arranged above two ends of the pressing plate 17, the two dies 18 are symmetrically arranged on the support frame 1 in a sliding mode, the two dies 18 are symmetrically arranged under the pressing plate 17 in a sliding mode, the two third hydraulic cylinders 19 are symmetrically fixed on the support frame 1 along the width direction of the support frame 1, and output shafts of the two third hydraulic cylinders 19 are respectively fixedly connected with the two dies 18. Firstly, the two third hydraulic cylinders 19 are started to drive the two dies 18 to abut against each other, then, the raw material is pushed into the two dies 18 through the material pushing channel 7, next, the second hydraulic cylinder 16 drives the pressing plate 17 to press downwards to compress the crushed material repeatedly until the crushed material is compressed into a block with higher density, after the processing is completed, the two dies 18 are opened, the block-shaped raw material is rolled onto a processing station of the dividing mechanism 4 through the inclined roller 11, the two dies 18 are folded together, a rectangular accommodating groove is formed in the middle of the two dies, the width of the pushing plate 8 is consistent with the width of the folded die 18, and the length of the pressing plate 17 extruded downwards is consistent with the length above the folded die 18, so that the crushed material is compressed into a block with higher density tightly under the action of the pressing plate 17 and the pushing plate 8.
A plurality of pins 28 are fixedly arranged at the bottom end of the pin seat 24 at equal intervals, and the upper ends of the first limiting column 20, the second limiting column 26 and the third limiting column 27 are respectively provided with a stop block for limiting. Two fourth pneumatic cylinders 21 drive the motion of contact pin seat 24 and cutting knife 25 respectively, and contact pin seat 24 drives a row of contact pin 28 motion, and contact pin 28 inserts in the material of compression, fixes the material, and meanwhile, cutting knife 25 cuts the compressed material, and the setting of dog on first spacing post 20, the spacing post of second 26 and the spacing post of third 27 is favorable to the descending distance of restriction control second pneumatic cylinder 16 and fourth pneumatic cylinder 21 output.
The working principle is as follows: firstly, a worker prepares wastes such as wood leftovers, plant straws and the like, then the wastes are sent into a first powder machine to be crushed, the crushed wastes such as the wood leftovers, the plant straws and the like enter a material pushing channel 7, then, in the material pushing channel 7, a first hydraulic cylinder 6 is started to push the crushed wastes such as the wood leftovers, the plant straws and the like into a forming mechanism 3, two third hydraulic cylinders 19 are started to drive two dies 18 to be mutually abutted, then, a raw material is pushed into the two dies 18 through the material pushing channel 7, next, a second hydraulic cylinder 16 drives a pressing plate 17 to be pressed downwards to repeatedly compress the crushed materials until the crushed materials are compressed into blocks with higher density, after the processing is finished, the two dies 18 are opened, the block raw materials are rolled onto a processing station of a cutting mechanism 4 through an inclined rolling shaft 11, then, two fourth hydraulic cylinders 21 are started, drive needle file 24 and cutting knife 25 motion respectively, needle file 24 drives a row of contact pin 28 motion, contact pin 28 inserts in the material of compression, fix the material, meanwhile, cutting knife 25 cuts the compression material, repeat above-mentioned step, carry out a lot of sections with the material of compression, then two electronic slip table 22 start, needle file 24 is pressed the tail end of holding the material and is carried it to second feed inlet 14 of second rubbing crusher 13 in, carry out the secondary crushing through second rubbing crusher 13, smash into the granule with the material that becomes the piece, smash the completion back, last staff collects through the second discharge gate, accomplish the timber leftover bits, the processing of discarded object such as plant straw.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (7)
1. A biomass fuel pellet extruder which characterized in that: comprises a support frame (1), a crushing and conveying mechanism (2), a forming mechanism (3) and a dividing mechanism (4), wherein the crushing and conveying mechanism (2) is fixedly arranged at one end of the support frame (1), the forming mechanism (3) is fixedly arranged at the middle part of the support frame (1), the forming mechanism (3) is fixedly arranged at the side of the crushing and conveying mechanism (2), the dividing mechanism (4) is fixedly arranged at one end of the support frame (1) far away from the crushing and conveying mechanism (2), the dividing mechanism (4) is fixedly arranged at the side of the forming mechanism (3), the crushing and conveying mechanism (2) comprises a first crusher (5), a first hydraulic cylinder (6) and a material pushing channel (7), the first crusher (5) is fixedly arranged on the support frame (1), the material pushing channel (7) is fixedly arranged under the first crusher (5), and the material pushing channel (7) is fixedly arranged at the middle part of the support frame (1), the first hydraulic cylinder (6) is fixedly arranged at the side of the material pushing channel (7), and an output shaft of the first hydraulic cylinder (6) is arranged towards the inside of the material pushing channel (7);
forming mechanism (3) includes second pneumatic cylinder (16), press board (17), two moulds (18) and two third pneumatic cylinders (19), second pneumatic cylinder (16) are fixed to be set up in the middle part directly over support frame (1), and the output shaft of second pneumatic cylinder (16) is down with press board (17) fixed connection, the both ends top of press board (17) is fixed and is provided with two first spacing posts (20), two moulds (18) symmetry slip and set up on support frame (1), and two moulds (18) symmetry slip and set up under press board (17), two third pneumatic cylinders (19) are fixed on support frame (1) along the width direction symmetry of support frame (1), and the output shaft of two third pneumatic cylinders (19) respectively with two moulds (18) fixed connection.
2. The biomass fuel pellet extruder of claim 1, wherein: the material pushing channel (7) is in a hollow rectangular shape, the output end of the first hydraulic cylinder (6) is fixedly connected with a push plate (8), and the push plate (8) is arranged inside the material pushing channel (7) in a sliding mode.
3. The biomass fuel pellet extruder of claim 1, wherein: the upper end of the first crusher (5) is fixedly provided with a first feeding hole (9), and the bottom end of the first crusher (5) is fixedly provided with a first discharging hole (10) communicated with the material pushing channel (7).
4. The biomass fuel pellet extruder of claim 1, wherein: a plurality of rolling shafts (11) for conveying are arranged under the forming mechanism (3) and the dividing mechanism (4) in a rolling mode, a second pulverizer (13) is fixedly arranged at the lower end of one side, far away from the crushing conveying mechanism (2), of the support (12), and the second pulverizer (13) is fixedly arranged at the side of the plurality of rolling shafts (11) through the support (12).
5. The biomass fuel pellet extruder of claim 4, wherein: a second feeding hole (14) is fixedly formed in the upper end of the second crusher (13), the second feeding hole (14) is formed in the lower portion of one side of the plurality of rolling shafts (11), and a second discharging hole is fixedly formed in the bottom end of the second crusher (13).
6. The biomass fuel pellet extruder of claim 5, wherein: the cutting mechanism (4) comprises two fourth hydraulic cylinders (21), two electric sliding tables (22), a fixing plate (23), an inserting needle seat (24) and a cutting knife (25), the two ends of the supporting frame (1) are symmetrically and fixedly arranged at the two ends of the supporting frame (22), the two ends of the fixing plate (23) are slidably arranged on the two electric sliding tables (22), the two fourth hydraulic cylinders (21) are vertically and fixedly arranged in the middle of the fixing plate (23), the output ends of the two fourth hydraulic cylinders (21) face downwards and are respectively fixedly connected with the inserting needle seat (24) and the cutting knife (25), two second limiting columns (26) are vertically and symmetrically arranged upwards at the two ends of the inserting needle seat (24), and two third limiting columns (27) are vertically and symmetrically arranged upwards at the two ends of the cutting knife (25).
7. The biomass fuel pellet extruder of claim 6, wherein: a plurality of inserting pins (28) are fixedly arranged at the bottom end of the inserting pin seat (24) in an equidistant mode, and stop blocks for limiting are respectively arranged at the upper ends of the first limiting column (20), the second limiting column (26) and the third limiting column (27).
Priority Applications (1)
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