CN110962696B - A catenary wrist arm installation template - Google Patents
A catenary wrist arm installation template Download PDFInfo
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- CN110962696B CN110962696B CN201911207675.2A CN201911207675A CN110962696B CN 110962696 B CN110962696 B CN 110962696B CN 201911207675 A CN201911207675 A CN 201911207675A CN 110962696 B CN110962696 B CN 110962696B
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- 238000009434 installation Methods 0.000 title claims abstract description 96
- 210000000707 wrist Anatomy 0.000 title claims description 72
- 239000012212 insulator Substances 0.000 claims abstract description 102
- 238000009415 formwork Methods 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/20—Arrangements for supporting or suspending trolley wires, e.g. from buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/28—Manufacturing or repairing trolley lines
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Abstract
本发明提供一种接触网腕臂安装模板,包括模板平台,所述模板平台上部设置平腕臂安装组件和斜腕臂安装组件,平腕臂安装组件和斜腕臂安装组件均包括夹持件,所述夹持件包括用于夹持绝缘子的绝缘子夹持件和用于夹持腕臂管的腕臂管夹持件。本发明的安装模板的两个腕臂的绝缘子间距可调,不仅能满足多种绝缘子间距尺寸,还能根据上下底座安装间距的误差进行相应的调整。
The invention provides a catenary arm installation template, including a template platform, a flat arm installation assembly and an inclined arm installation assembly are arranged on the upper part of the template platform, and both the flat arm installation assembly and the inclined arm installation assembly include clamping parts , the clamping piece includes an insulator clamping piece for clamping an insulator and a wrist-arm tube clamping piece for clamping a wrist-arm tube. The distance between the insulators of the two arms of the installation formwork of the present invention is adjustable, which not only can meet various insulator distances, but also can be adjusted accordingly according to the error of the installation distance between the upper and lower bases.
Description
技术领域technical field
本发明属于铁路领域,具体涉及接触网的腕臂安装领域,尤其涉及一种接触网腕臂安装模板。The invention belongs to the field of railways, in particular to the field of installation of a catenary arm, in particular to a template for installing a catenary arm.
背景技术Background technique
腕臂是接触网的重要组成部件,安装在支柱上,作为接触线的支撑。安装腕臂的施工过程,目前只能靠人工完成。腕臂由绝缘子和腕臂管架组成,瓷瓶绝缘子重量比较大,腕臂管架尺寸比较大。安装时,需要两个工人爬上支柱与地面的工人配合,通过固定在支柱上的定滑轮分别将上、下绝缘子提升到高处并安装到位,然后采用同样的方法,在高空展开腕臂管架,从而完成腕臂的组装。整个作业过程存在起吊困难,劳动强度大的问题。The wrist arm is an important component of the catenary, mounted on the struts, as a support for the contact wire. The construction process of installing the wrist arm can only be done manually at present. The wrist arm is composed of an insulator and a wrist arm tube frame. The weight of the porcelain bottle insulator is relatively large, and the size of the wrist arm tube frame is relatively large. During installation, two workers need to climb up the pillars to cooperate with the workers on the ground, lift the upper and lower insulators to a high place and install them in place through the fixed pulleys fixed on the pillars, and then use the same method to unfold the wrist-arm tube at high altitude. frame to complete the assembly of the wrist arm. The whole operation process has the problems of difficult lifting and high labor intensity.
随着高速铁路建设步伐的加快,腕臂的安装量迅速增加,需要研究新方法、新工艺,使用机械化设备,降低施工人员的劳动强度,提高施工效率,进一步提高电气化铁路接触网施工的机械化程度。With the acceleration of the construction of high-speed railways, the installation of wrist arms is increasing rapidly. It is necessary to study new methods and new processes, use mechanized equipment, reduce the labor intensity of construction personnel, improve construction efficiency, and further improve the degree of mechanization of electrified railway catenary construction. .
发明内容Contents of the invention
本发明提供一种接触网腕臂的安装模板,使工人在施工作业前即安装好绝缘子和腕臂管,减少高空作业工作量,减轻工人劳动强度。The invention provides a catenary arm installation template, which enables workers to install insulators and arm tubes before construction, reduces the workload of high-altitude operations, and reduces the labor intensity of workers.
本发明采用以下技术方案:The present invention adopts following technical scheme:
一种接触网腕臂安装模板,包括模板平台,所述模板平台上部设置平腕臂安装组件和斜腕臂安装组件,平腕臂安装组件和斜腕臂安装组件均包括夹持件,所述夹持件包括用于夹持绝缘子的绝缘子夹持件和用于夹持腕臂管的腕臂管夹持件。A catenary arm installation template, including a template platform, a flat arm installation assembly and an inclined arm installation assembly are arranged on the upper part of the template platform, and both the flat arm installation assembly and the inclined arm installation assembly include clamping parts, the The clamping parts include an insulator clamping part for clamping an insulator and a carpal tube clamping part for clamping a carpal tube.
进一步来说,所述模板平台上部还设置有调整平腕臂和斜腕臂之间的间距和夹角的平移旋转组件;Further, the upper part of the template platform is also provided with a translation and rotation assembly for adjusting the distance and angle between the flat arm and the inclined arm;
所述平腕臂安装组件和斜腕臂安装组件的夹持件分别安装在一个平移旋转组件上。The clamping parts of the flat arm installation assembly and the oblique arm installation assembly are respectively installed on a translation rotation assembly.
进一步来说,所述平移旋转组件包括调整平腕臂和斜腕臂之间间距的平移组件和调整平腕臂和斜腕臂之间夹角的旋转组件;Further, the translation and rotation assembly includes a translation assembly for adjusting the distance between the flat arm and the inclined arm, and a rotation assembly for adjusting the angle between the flat arm and the inclined arm;
所述平腕臂安装组件的夹持件安装在平移组件上,斜腕臂安装组件的夹持件安装在旋转组件上。The clamping part of the flat wrist arm installation assembly is installed on the translation assembly, and the clamping part of the inclined wrist arm installation assembly is installed on the rotation assembly.
进一步,所述平腕臂安装组件的夹持件安装在旋转组件上,旋转组件转动安装在平移组件上,平移组件安装在模板平台上;Further, the clamping part of the flat wrist arm installation assembly is installed on the rotation assembly, the rotation assembly is rotatably installed on the translation assembly, and the translation assembly is installed on the formwork platform;
所述斜腕臂安装组件的夹持件安装在旋转组件上,旋转组件转动安装在模板平台上;The clamping part of the inclined arm installation assembly is installed on the rotating assembly, and the rotating assembly is rotatably installed on the formwork platform;
所述平移旋转组件还包括对模板平台、旋转组件、平移组件之间的相对位置进行定位的定位件。The translation and rotation assembly also includes a positioning member for positioning the relative positions of the template platform, the rotation assembly and the translation assembly.
进一步,所述平腕臂安装组件的夹持件柔性连接在旋转组件上,旋转组件转动安装在平移组件上,平移组件安装在模板平台上;Further, the clamping part of the flat wrist arm installation assembly is flexibly connected to the rotation assembly, the rotation assembly is rotatably installed on the translation assembly, and the translation assembly is installed on the formwork platform;
所述斜腕臂安装组件的夹持件柔性连接在旋转组件上,旋转组件转动安装在模板平台上。The clamping part of the inclined arm installation assembly is flexibly connected to the rotating assembly, and the rotating assembly is rotatably installed on the formwork platform.
进一步来说,所述平移组件包括第一安装板,第一安装板的上部安装夹持件或者旋转组件,第一安装板下部安装有在模板平台上带动夹持件进行平移滑动的第一滑动部,模板平台上设置有与第一滑动部对应的第二滑动部。Further, the translation assembly includes a first mounting plate, the upper part of the first mounting plate is installed with a clamping part or a rotating component, and the lower part of the first mounting plate is installed with a first sliding plate that drives the clamping part to translate and slide on the formwork platform. part, the template platform is provided with a second sliding part corresponding to the first sliding part.
进一步来说,所述第一安装板前部还设置有平移指针,所述安装模板上设置有与平移指针(413)对应的尺寸刻度表。Furthermore, a translation pointer is also provided on the front part of the first installation board, and a size scale corresponding to the translation pointer (413) is provided on the installation template.
进一步来说,所述旋转组件包括上部安装有夹持件的第二安装板,第二安装板的前部设置有使第二安装板转动安装在第一安装板或者模板平台上的第一旋转部,第二安装板上还设置对第二安装板进行支撑的第一支撑部。Further, the rotating assembly includes a second mounting plate with a clamping piece installed on the upper part, and a first rotating plate that enables the second mounting plate to be rotated and mounted on the first mounting plate or template platform is provided on the front of the second mounting plate. part, and the second mounting plate is also provided with a first supporting portion for supporting the second mounting plate.
进一步来说,所述斜腕臂安装组件下部旋转组件的第二安装板后部设置有角度指针,所述模板平台上设置有与角度指针对应的角度刻度表。Furthermore, an angle pointer is provided at the rear of the second installation plate of the lower rotating assembly of the inclined wrist arm installation assembly, and an angle scale corresponding to the angle pointer is provided on the template platform.
进一步,所述第二安装板上还设置有调整绝缘子夹持件和腕臂管夹持件之间间距的横向平移组件。Further, the second mounting plate is also provided with a lateral translation assembly for adjusting the distance between the insulator clamping piece and the wrist arm tube clamping piece.
进一步,所述横向平移组件包括安装在第二安装板上的第三滑动部,所述腕臂管夹持件下部设置与第三滑动部对应的第四滑动部。Further, the lateral translation assembly includes a third sliding part installed on the second mounting plate, and a fourth sliding part corresponding to the third sliding part is provided on the lower part of the wrist-arm tube clamping part.
进一步,所述第一滑动部与第二滑动部、第三滑动部与第四滑动部之间的配合均为导轨与滑块的配合,且作为导轨的滑动部均包括至少两个平行的导轨。Further, the cooperation between the first sliding part and the second sliding part, the third sliding part and the fourth sliding part is the cooperation between the guide rail and the slider, and the sliding part as the guide rail includes at least two parallel guide rails .
进一步,所述第二安装板的端部还设置有在绝缘子安装到位后、对绝缘子端部的单耳连接孔进行定位的绝缘子定位件。Further, the end of the second mounting plate is also provided with an insulator positioning member for positioning the single-ear connection hole at the end of the insulator after the insulator is installed in place.
进一步,所述绝缘子定位件包括安装在第二安装板上的支撑杆,支撑杆上部旋转安装有定位板,定位板上具有对穿过绝缘子端部的单耳安装孔的定位销进行定位的定位安装孔。Further, the insulator positioning member includes a support rod installed on the second mounting plate, a positioning plate is rotatably installed on the upper part of the support rod, and the positioning plate has a positioning pin for positioning the positioning pin passing through the single-ear mounting hole at the end of the insulator. Mounting holes.
进一步,所述平移旋转组件还包括推动对平移组件平移的调节组件。Further, the translation and rotation assembly also includes an adjustment assembly that pushes the translation assembly to translate.
进一步,所述夹持件为通过动力装置带动开合的夹爪,所述夹爪的内侧面安装柔性垫片。Further, the clamping member is a clamping jaw driven to open and close by a power device, and a flexible gasket is installed on the inner surface of the clamping jaw.
进一步,所述平腕臂安装组件和斜腕臂安装组件的绝缘子夹持件前部的第二安装板上均设置对绝缘子夹持件的位置进行微调的微调装置。Further, a fine-tuning device for fine-tuning the position of the insulator clamp is provided on the second mounting plate at the front of the insulator clamp of the flat arm installation assembly and the inclined arm installation assembly.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明的安装模板的两个腕臂的绝缘子间距可调,不仅能满足多种绝缘子间距尺寸,还能根据上下底座安装间距的误差进行相应的调整。(1) The distance between the insulators of the two arms of the installation formwork of the present invention can be adjusted, which can not only meet various insulator distances, but also make corresponding adjustments according to the error of the installation distance between the upper and lower bases.
(2)腕臂安装于柔性接头上,可进行任意方向的微调,使腕臂绝缘子单耳与腕臂底座的对位更加灵活。(2) The wrist arm is installed on the flexible joint, which can be fine-tuned in any direction, so that the alignment between the single ear of the wrist arm insulator and the base of the wrist arm is more flexible.
(3)本发明在起吊之前将腕臂管和绝缘子先组装成一体,调整完成之后再进行整体安装对位。组装工作在地面完成,避免了过多的高空作业,减少了工人高空作业带来的不安全因素。(3) In the present invention, the arm tube and the insulator are assembled into one body before hoisting, and the overall installation and alignment is carried out after the adjustment is completed. The assembly work is completed on the ground, which avoids excessive high-altitude operations and reduces the unsafe factors caused by workers' high-altitude operations.
(4)本发明采用人工与液压控制相结合,满足不同场景下的使用要求。在平板车上腕臂组装时,利用人工操作,进行机械调整间距;腕臂与底座完成对位安装后,考虑到需要高空卸载,绝缘子和腕臂管的夹手采用液压油缸控制,可远程操控松开夹爪。(4) The present invention adopts the combination of manual and hydraulic control to meet the use requirements in different scenarios. When assembling the wrist arm on the flatbed truck, use manual operation to adjust the distance mechanically; after the alignment installation of the wrist arm and the base is completed, considering the need for high-altitude unloading, the clamping hand of the insulator and the wrist arm tube is controlled by a hydraulic cylinder, which can be loosened by remote control Jaws.
附图说明Description of drawings
图1为本发明的安装模板整体示意图。Fig. 1 is an overall schematic diagram of the installation template of the present invention.
图2为本发明的旋转组件及其上安装的夹持件示意图。Fig. 2 is a schematic diagram of the rotating assembly and the clamping parts installed on it according to the present invention.
图3为本发明的平移旋转组件的示意图。Fig. 3 is a schematic diagram of the translation and rotation assembly of the present invention.
图4为斜腕臂安装组件示意图。Figure 4 is a schematic diagram of the installation assembly of the inclined wrist arm.
图5为平移组件和旋转组件结合的侧部示意图。Fig. 5 is a schematic side view of the combination of the translation component and the rotation component.
图6为腕臂管夹持件的示意图。Fig. 6 is a schematic diagram of a carpal tube clamp.
图7为调节组件示意图。Figure 7 is a schematic diagram of the adjustment assembly.
图8为安装腕臂后的整体示意图。Figure 8 is an overall schematic diagram after the wrist arm is installed.
100-模板平台;100-template platform;
110-第二滑动部;111-尺寸刻度表;112-角度刻度表;114-滑槽;113-液压阀组;120-微调装置;121-连杆Ⅰ;122-连杆Ⅱ;123-操作杆;110-second sliding part; 111-dimension scale; 112-angle scale; 114-chute; 113-hydraulic valve group; 120-fine-tuning device; 121-connecting rod Ⅰ; rod;
200-平腕臂安装组件;210-平腕臂绝缘子夹持件Ⅰ;250-平腕臂腕臂管夹持件Ⅱ;300-斜腕臂安装组件;310-斜腕臂绝缘子夹持件Ⅰ;350-斜腕臂腕臂管夹持件Ⅱ200-flat arm mounting assembly; 210-flat arm insulator holder Ⅰ; 250-flat arm arm tube holder Ⅱ; 300-oblique arm installation assembly; 310-oblique arm insulator holder Ⅰ ;350-Slanted arm arm tube clamp Ⅱ
400-平移旋转组件;410-平移组件; 411-第一安装板; 4110-平移指针; 412-第一滑动部;420-调节组件112;421-固定座;422-固定座;423-丝杆;424-手动调节轮;450-旋转组件;451-第二安装板;4510-角度指针;452-第一旋转部;4521-固定杆;453-第一支撑部;454-定位螺栓;400-translation and rotation assembly; 410-translation assembly; 411-first mounting plate; 4110-translation pointer; 412-first sliding part; 420-
500-夹持件;501-固定支撑件;502-夹爪安装板;503滑动安装板;510-绝缘子夹持件;550-腕臂管夹持件500-clamping piece; 501-fixed support piece; 502-jaw mounting plate; 503 sliding mounting plate; 510-insulator clamping piece; 550-wrist arm tube clamping piece
600-横向平移组件;610-第三滑动部;620-第四滑动部;600-lateral translation assembly; 610-the third sliding part; 620-the fourth sliding part;
700-绝缘子定位件;701-支撑杆;702-定位板;703-定位安装孔;704-定位销。700-insulator positioning piece; 701-support rod; 702-positioning plate; 703-positioning mounting hole; 704-positioning pin.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供一种接触网腕臂安装模板,该安装模板用于在进行腕臂安装高空作业前,首先对腕臂进行组装,然后直接对组装后的腕臂进行高空作业安装,减少高空作业工作量。The invention provides a catenary arm arm installation template, which is used to first assemble the arm arm before performing aerial work on the arm arm, and then directly perform aerial work installation on the assembled arm arm to reduce aerial work work quantity.
本发明的安装模板包括模板平台100,模板平台100上部设置平腕臂安装组件200和斜腕臂安装组件300,平腕臂安装组件200和斜腕臂安装组件300均包括夹持件500,如图2所示,夹持件500包括用于夹持绝缘子的绝缘子夹持件510和用于夹持腕臂管的腕臂管夹持件550。所述的模板平台100优选为平板结构的平台,平腕臂安装组件200和斜腕臂安装组件300均安装在平板结构的平台上。The installation template of the present invention includes a
如图1所示,平腕臂安装组件200包括沿平腕臂中心轴线方向设置的平腕臂绝缘子夹持件Ⅰ210和平腕臂腕臂管夹持件Ⅱ250;平腕臂绝缘子夹持件Ⅰ210夹持平腕臂绝缘子,平腕臂腕臂管夹持件Ⅱ250夹持平腕臂的腕臂管。斜腕臂安装组件300包括沿斜腕臂中心轴线方向设置的斜腕臂绝缘子夹持件Ⅰ310和斜腕臂腕臂管夹持件Ⅱ350;斜腕臂绝缘子夹持件Ⅰ310夹持斜腕臂绝缘子,斜腕臂腕臂管夹持件Ⅱ350夹持斜腕臂的腕臂管。As shown in Figure 1, the flat
本发明用于夹持绝缘子的绝缘子夹持件和用于夹持腕臂管的腕臂管夹持件可采用相同的夹持件,也可采用不同的夹持件,所述的夹持件包括但不限于夹爪。在一些实施例中,采用夹爪作为夹持件时,绝缘子夹持件510的夹爪内侧面可设置弹性件,如橡胶、硅胶等材质的内衬弹性件,以适应绝缘子的凹凸结构外表面,以便对绝缘子进行加紧。The insulator clamping piece used for clamping the insulator and the wrist-arm tube clamping piece used for clamping the wrist-arm tube of the present invention can adopt the same clamping piece, and can also adopt different clamping pieces. The clamping piece Including but not limited to jaws. In some embodiments, when the clamping jaw is used as the clamping part, the inner surface of the clamping jaw of the
所述的夹爪通过外部动力装置带动进行开合,动力装置包括但不限于液压系统或者电动推杆系统,不同的动力装置动力不同,采用电动推杆系统时,模板平台上需要设置蓄电池。采用液压系统时,液压系统的液压阀组113设置在模板平台100上。如图2所示的实施例中,用作夹持件的夹爪可分为三个弧形部分,中间的弧形部分通过固定支撑件501固定安装在下部的夹爪安装板502上,两侧的弧形部分别转动连接在中间的弧形部分上,且两侧的弧形部分上分别连接有至少一个液压缸的活塞一端,液压缸的另一端固定在夹爪安装板502上,当需要对腕臂进行夹持时,外部的控制器控制液压系统动作,液压缸的活塞一端缩回使夹爪打开,腕臂落在夹爪之间后,液压缸的活塞一端伸出对腕臂进行夹持。The jaws are opened and closed by an external power device. The power device includes but is not limited to a hydraulic system or an electric push rod system. Different power devices have different powers. When the electric push rod system is used, a battery needs to be installed on the formwork platform. When a hydraulic system is used, the hydraulic valve group 113 of the hydraulic system is arranged on the
模板平台100上部还设置有调整平腕臂和斜腕臂之间的间距和夹角的平移旋转组件400;平腕臂安装组件200和斜腕臂安装组件300的夹持件分别安装在一个平移旋转组件400上。其中,平移旋转组件400包括调整平腕臂和斜腕臂之间间距的平移组件410和调整平腕臂和斜腕臂之间夹角的旋转组件450。The upper part of the
在一个或者多个可行的实施例中,平腕臂安装组件200的夹持件安装在平移组件410上,斜腕臂安装组件300的夹持件安装在旋转组件450上,以此实现两个腕臂之间距离和夹角的调整。为了能够实现腕臂安装中距离或者角度的微调,在一些实施例中,平腕臂安装组件200的夹持件安装在一个旋转组件450上,旋转组件450的一端转动安装在平移组件400上,平移组件400安装在模板平台100上,使得平腕臂组件400既可实现平移调整又可实现旋转角度的调整;而斜腕臂安装组件300的夹持件安装在旋转组件450上,旋转组件450的一端转动安装在模板平台100上,实现对斜腕臂安装组件300旋转角度的调整。In one or more feasible embodiments, the clamping part of the flat wrist
所述的平移组件410包括第一安装板411,第一安装板411的上部在不同的实施例中可以安装夹持件或者旋转组件450,第一安装板411下部安装有在模板平台100上带动夹持件平移的第一滑动部412,而模板平台100上设置有与第一滑动部412对应的第二滑动部110。上述的第一滑动部412和第二滑动部110的配合包括但不限于现有的导轨与滑块的配合。The
如图1~3所示的实施例中,所述的第一滑动部412包括两组设置在第一安装板411下部的滑块,而第二滑动部110包括平行设置在模板平台110上的两个导轨,两组滑块分别在两个导轨上滑行,以对平移组件上部安装的其他组件实现平移。In the embodiment shown in Figures 1 to 3, the first sliding
为了对第一安装板411的平移距离进行获取或者与斜腕臂安装组件和平腕臂安装组件之间的距离进行确定,所述的第一安装板411前部还设置有平移指针4110,在平移指针4110前部或者后部设置尺寸刻度表111,尺寸刻度表111平行于平移组件前进方向,平移指针4110能够指示平移组件410移动距离或者距离斜腕臂的距离。In order to obtain the translation distance of the first mounting
所述的旋转组件450包括上部安装有夹持件的第二安装板451,第二安装板451的前部设置能够转动安装在第一安装板411或者模板平台100上的第一旋转部452,第二安装板451上还设置对第二安装板451进行支撑的第一支撑部453。The
如图1~3所示,所述的第一旋转部452包括安装在第一安装板411或者模板平台上的固定杆4521,固定杆4521与第二安装板451之间为转动连接,与第一安装板或者模板平台之间为固定连接;或者固定杆4521与第二安装板451之间为固定连接,与第一安装板或者模板平台之间为转动连接。所述的转动连接的方式包括但不限于采用轴承或者轴承套连接。例如在第二安装板451上开孔、开孔处设置轴套或者轴承,通过轴套或者轴承实现转动连接。As shown in Figures 1 to 3, the first
所述的第一支撑部453用于对第二安装板451距离模板平台100的距离进行支撑,防止仅通过第一旋转部452连接在下部板件上的第二安装板451倾斜。如图2所示,第一支撑部453包括但不限于下部设置有万向轮的支撑块,支撑块安装在第二安装板451的下部,第二安装板绕第一旋转部452旋转时,后部可通过万向轮在模板平台100上转动。The first supporting
在一个或者多个可行的实施例中,所述的斜腕臂安装组件300下部设置的旋转组件450的第二安装板451后部还可设置角度指针4510,所述的角度指针4510用于指示旋转组件450旋转角度,模板平台100上设置有与角度指针4510的运动路线相对应的角度刻度表112,用于指示第二安装板451的旋转角度或者两个腕臂之间的夹角。In one or more feasible embodiments, an
在一个或者多个可行的实施例中,所述的第二安装板451还设置有调整绝缘子夹持件510和腕臂管夹持件550之间间距的横向平移组件600。如图所示,该横向平移组件600包括安装在第二安装板451上的第三滑动部610,腕臂管夹持件550下部设置与第三滑动部610对应的第四滑动部620。上述的第三滑动部610和第四滑动部620的配合包括但不限于现有的导轨与滑块的配合。如图所示,第三滑动部610为安装在腕臂管夹持件550下部的滑块,第四滑动部620为安装在第二安装板451上的至少两个平行导轨。In one or more feasible embodiments, the
在一个或者多个可行的实施方式中,所述的平腕臂安装组件200的夹持件柔性连接在旋转组件450上,旋转组件450转动安装在平移组件400上,平移组件400安装在模板平台100上;斜腕臂安装组件300的夹持件柔性连接在旋转组件450上,旋转组件450转动安装在模板平台100上。In one or more feasible implementation manners, the clamping part of the flat wrist
上述的柔性连接方式包括但不限于采用现有的柔性接头或者弹性件构成的柔性基础进行连接。采用柔性连接方式能够在进行腕臂安装时,使腕臂整体均安装于柔性接头或者柔性基础上,以便借助杠杆原理进行任意方向的微调,使腕臂绝缘子单耳连接孔的定位和两腕臂之间腕臂支撑的安装更加灵活。The above-mentioned flexible connection methods include but are not limited to connection using existing flexible joints or flexible foundations formed by elastic components. The flexible connection method can make the whole wrist arm installed on the flexible joint or flexible foundation when the wrist arm is installed, so that fine-tuning in any direction can be carried out by means of the lever principle, so that the positioning of the single ear connection hole of the wrist arm insulator and the positioning of the two wrist arms The installation of the wrist support between the arms is more flexible.
如图1~3所示的实施例中,腕臂管夹持件550的夹爪下部设置夹爪安装板502,夹爪安装板502下部为滑动安装板503,滑动安装板503下部设置第三滑动部610,其中夹爪安装板502柔性安装在滑动安装板503上。绝缘子夹持件510下部仅设置夹爪安装板502,此时夹爪安装板柔性安装在第一安装板411或者模板平台100上。In the embodiment shown in Figures 1 to 3, a
所述的柔性连接的装置包括但不限于现有的钢丝绳隔振器,钢丝绳隔振器的结构为钢丝绳穿过上下两层板,依次缠绕成数圈将其固定,形成一定的弹性结构,通过钢丝绳圈产生变形来抵抗垂向和侧向的力或冲击。The flexible connection device includes but is not limited to the existing steel wire rope vibration isolator. The structure of the steel wire rope vibration isolator is that the steel wire rope passes through the upper and lower two-layer boards, and is wound into several turns to fix it to form a certain elastic structure. The wire loops deform to resist vertical and lateral forces or impacts.
在一些实施例中,本发明的平移旋转组件400还包括对模板平台100、旋转组件450、平移组件410之间的相对位置进行定位的定位件。平移组件410的第一安装板411为用于平移的安装板,因此从上述的结构中可知,对模板平台100、平移组件410进行定位后,再调整旋转组件450的角度即可实现模板平台100、旋转组件450的定位。In some embodiments, the translation and
上述的平移组件上部的旋转组件450实现平移和旋转两个动作,其中平移通过平移组件410完成,旋转通过旋转组件450完成,450的转轴固定在平移组件410上,随同410一起平移。The
如图1~3所示,该定位件可包括分别设置在模板平台100的两个旋转组件450下部的滑槽114,所述旋转组件450的第二安装板上开孔,开孔处能够穿过定位螺栓454,当需要进行旋转组件450 的定位时,使定位螺栓454穿过第二安装板451的开孔后再穿过滑槽114,在滑槽114的另一侧对定位螺栓454通过T型螺母拧紧,实现第二安装板451和平移组件410或模板平台110的相对定位。As shown in Figures 1 to 3, the positioning member may include
当模板平台110上的两个旋转组件到位后,此时夹爪张开,将绝缘子放入绝缘子夹爪中,当绝缘子安装在绝缘子夹持件中后,需要对绝缘子进行定位,因此本发明还包括对绝缘子进行定位的绝缘子定位件700,该绝缘子定位件700用于在绝缘子安装到位后、对绝缘子端部的单耳连接孔进行定位。如图3所示的实施例中,绝缘子定位件700包括固定设置在第二安装板451上的支撑杆701,支撑杆701上部旋转安装有定位板702,该旋转安装包括但不限于轴承或者轴套的安装方式。定位板702上具有对穿过绝缘子端部的单耳安装孔的定位销704进行定位的定位安装孔703,当绝缘子安装在夹爪中后,旋转定位板702使定位安装孔703位于单耳安装孔的下方,然后将定位销704穿过单耳安装孔后插入到定位安装孔703中进行定位,定位安装孔703内侧可设置螺纹,使定位销704螺纹安装在定位安装孔中。当然,在一些实施中,定位销704可始终螺旋安装在定位安装孔703中,正常情况下定位销704处于非旋出状态,即定位销的上部低于绝缘子的单耳安装孔,当需要对绝缘子的单耳安装孔进行固定时,向上旋出定位销704,并调整旋转定位板702的位置,使定位销704旋入单耳安装孔进行绝缘子的定位。When the two rotating components on the
为对绝缘子夹持件的位置进行微调,使绝缘子的单耳连接孔能够更好的与定位销704对应,所述的平腕臂安装组件200和/或斜腕臂安装组件300的绝缘子夹持件前部的第二安装板451上均设置对绝缘子夹持件的位置进行微调的微调装置120。In order to fine-tune the position of the insulator clamp, so that the one-ear connection hole of the insulator can better correspond to the
如图1~3所述的实施例中,所述的微调装置120包括转动连接在第二安装板451上的连杆Ⅰ121,转动连接包括但不限于球铰连接;还包括与连杆Ⅰ固定连接的连杆Ⅱ122和操作杆123,所述操作杆123优选曲杆。所述的连杆Ⅱ122一端与绝缘子夹持件的下部连接,具体来说,所述连杆Ⅱ的端部连接在绝缘子夹持件的夹爪安装板502下部,通过外部作用转动操作杆123,使整个微调装置沿连杆I与第二安装板451的转动连接部位转动时,能够通过绝缘子夹爪带动绝缘子在径向和轴向方向上微动,从而实现转动操作杆123对绝缘子的单耳连接孔位置进行微调,方便绝缘子的对位。In the embodiment shown in Figures 1 to 3, the fine-
在一个或者多个可行的实施例中,所述的平移旋转组件400还包括推动对平移组件410平移的调节组件420。该调节组件420可采用现有任何可以实现的组件,例如转动连接在第一安装板411上的螺杆与固定安装在模板平台上的螺母配合的组件,该螺杆优选人工调节转动以便达到精调的目的。如图7所示的实施例中,平移组件420包括固定安装在模板平台100上的第一安装板411两侧的两个固定座421、固定座422,固定座421和固定座422的侧面均安装有转动机构,该转动机构包括但不限于轴承,丝杆423的两端分别安装在两个转动机构中,且能够在转动机构中转动,第一安装板411下部固定设置有螺母,丝杆423穿过该螺母,丝杆的正反转能够带动第一安装板411两个方向的平移。为方便调节,丝杆423的一端连接手动调节轮424,用于手动操作手动调节轮424带动丝杆423转动,由于手动调节轮424设置在侧部不方便手动调节,因此如图所示的实施例中,丝杆423端部可通过联轴器和与联轴器连接的齿轮转向器将手动调节轮424的朝向调整为朝上,以方便手动调节。In one or more feasible embodiments, the translation and
在上述本发明的结构中,为使调整后的平腕臂和斜腕臂的中心距、夹角更准确,本发明中尺寸指针、固定杆4521、支撑杆701的位置可对应设置,即使绝缘子单耳连接孔、尺寸指针、固定杆在一条直线上。In the above-mentioned structure of the present invention, in order to make the center distance and included angle of the adjusted flat arm and inclined arm more accurate, the position of the size pointer, the fixed
本发明的安装模板在安装腕臂时的安装过程如下。The installation process of the installation template of the present invention when the wrist arm is installed is as follows.
首先需要说明,需要安装的平腕臂和斜腕臂之间具有标准中心间距,该中心间距指平腕臂绝缘子单耳定位孔和斜腕臂绝缘子单耳定位孔之间的距离,范围一般在1500mm~1900mm,在中心间距确定后,平腕臂和斜腕臂之间的夹角也为已知参数。在该已知参数基础上,本发明安装腕臂时的安装过程为:First of all, it needs to be explained that there is a standard center distance between the flat arm and the inclined arm that needs to be installed. The center distance refers to the distance between the single ear positioning hole of the flat arm insulator and the single ear positioning hole of the inclined arm insulator. The range is generally in 1500mm ~ 1900mm, after the center distance is determined, the angle between the flat arm and the oblique arm is also a known parameter. On the basis of the known parameters, the installation process of the present invention when installing the wrist arm is:
(1)调整中心间距。通过调整平移组件,使两个腕臂安装组件的绝缘子单耳连接孔之间的距离为标准间距,以斜腕臂的旋转组件的旋转轴为起始零刻度(斜腕臂的绝缘子单耳连接孔与该旋转轴对应),间距可通过读取尺寸指针获取。由于腕臂管在安装时后部铰接在一起,而中心间距和夹角参数均事先已知,因此在通过平移组件调整好中心间距后,再通过斜腕臂的旋转组件调整夹角,该夹角可通过角度指针读取。也即通过调整组件的调整使平腕臂和斜腕臂的中心间距和夹角与标准间距和夹角基本保持一致。(1) Adjust the center distance. By adjusting the translation component, the distance between the insulator lug connection holes of the two arm installation components is the standard spacing, and the rotation axis of the rotation component of the inclined arm is taken as the zero scale (the insulator ear connection of the inclined arm hole corresponds to this axis of rotation), the spacing can be obtained by reading the dimension pointer. Since the rear part of the arm tube is hinged together during installation, and the center distance and included angle parameters are known in advance, after the center distance is adjusted through the translation component, the angle is adjusted through the rotation component of the inclined arm arm. The angle can be read by the angle pointer. That is to say, the center distance and angle between the flat arm and the oblique arm are basically consistent with the standard distance and angle through the adjustment of the adjustment assembly.
(2)组装上下绝缘子。人工或者通过机械臂将绝缘子放在张开的绝缘子夹持件510内,并将绝缘子的单耳连接孔与定位销704进行连接定位,操作液压阀组113给油缸供给动力,使绝缘子夹持件510夹紧绝缘子。使用该方法固定平腕臂绝缘子和斜腕臂绝缘子。(2) Assemble the upper and lower insulators. Put the insulator in the opened
该步中,可通过调整绝缘子定位件700、微调装置120使绝缘子的单耳连接孔和定位销704对齐实现绝缘子的定位。In this step, the positioning of the insulator can be achieved by adjusting the
(3)组装腕臂管。绝缘子安装固定后,将后端转动连接在一起的斜腕臂和平腕臂的腕臂管放在对应的腕臂管夹持件中,然后将腕臂管插入对应的绝缘子连接孔中,操作液压阀组113给油缸供给动力,使腕臂管夹持件550夹紧腕臂管。(3) Assemble the wrist tube. After the insulator is installed and fixed, put the arm tubes of the inclined arms and flat arms connected by the rear end rotation into the corresponding arm tube holders, and then insert the arm tubes into the corresponding insulator connection holes to operate the hydraulic pressure. The valve group 113 supplies power to the oil cylinder, so that the wrist-arm
该步骤中,如果需要调整绝缘子夹持件和腕臂管夹持件之间的距离,则通过推动腕臂管夹持件在横向平移组件600上的滑动进行移动调节,移动到位后,通过设置在绝缘子夹持件下部的第三滑动部610上的固定装置进行位置固定,该固定装置包括但不限于穿过第三滑动部610的螺栓,通过拧动螺栓使螺栓对第三滑动部610和第四滑动部620之间的运动进行限制。In this step, if it is necessary to adjust the distance between the insulator clamping piece and the wrist-arm tube clamping piece, the movement adjustment is carried out by pushing the wrist-arm tube clamping piece to slide on the
同时,由于夹持件下部的连接为柔性连接,因此借助杠杆原理进行任意方向的微调,使腕臂绝缘子单耳连接孔的定位和两腕臂之间腕臂支撑的安装更加灵活。At the same time, since the connection of the lower part of the clamping piece is a flexible connection, it can be fine-tuned in any direction with the help of the lever principle, which makes the positioning of the single-ear connection hole of the wrist-arm insulator and the installation of the wrist-arm support between the two wrist arms more flexible.
(4)调整腕臂形状。结合图纸,调整腕臂形状,最后固定两个腕臂之间的腕臂支撑。(4) Adjust the shape of the wrist arm. According to the drawing, adjust the shape of the arm, and finally fix the arm support between the two arms.
(5)旋出定位销。旋出定位销704,使其与平腕臂绝缘子单耳连接孔分离。同样的操作,使其与斜腕臂绝缘子单耳连接孔完成分离。(5) Unscrew the positioning pin. Unscrew the
(6)固定定位板。拧紧斜腕臂和平腕臂的第二定位板451的定位螺栓454,防止起吊过程中腕臂与模板平台相对位置错动。(6) Fix the positioning plate. Tighten the positioning
上述过程完成腕臂在安装模板上的安装。如图8所示。The above process completes the installation of the wrist arm on the installation template. As shown in Figure 8.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明揭露的范围内,可轻易想到的变化或者替换,都应该涵盖在本发明的保护范围内。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily imagined by those skilled in the art within the scope of the disclosure of the present invention should be covered within the protection scope of the present invention.
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