CN110921226B

CN110921226B - Method for mounting cloth storage rack

Info

Publication number: CN110921226B
Application number: CN201911038126.7A
Authority: CN
Inventors: 张跃伟
Original assignee: Haining Xiaoerhuichu Intelligent Technology Co ltd
Current assignee: Tongxiang Haorun Intelligent Technology Co ltd
Priority date: 2019-10-29
Filing date: 2019-10-29
Publication date: 2021-02-19
Anticipated expiration: 2039-10-29
Also published as: CN110921226A

Abstract

The invention discloses a method for installing a cloth storage rack, which comprises the following steps: s1: paving a track, fixing the track at a preset position on the ground, and placing a turnover vehicle on the track; s2: the method comprises the following steps of erecting a supporting column, fixing the supporting column at a preset position on the ground and keeping the supporting column vertical; s3: confirming the position of a hanging plate, lifting a cantilever on the turnover vehicle to the height of taking materials, enabling the lifting hook to be close to one side of the supporting column, enabling the turnover vehicle to move forward along the track, marking the corresponding supporting column according to the position of the lifting hook when the turnover vehicle is level with one supporting column, and completing the making of marks on all the supporting columns; s4: fixing the hanging plates, and sequentially fixing the hanging plates on the supporting columns along the marks on the supporting columns to finish the fixation of one hanging plate; s5: the fixation of all the hanging plates is completed by repeating the steps of S3 and S4, the height position fixed by the hanging plates is determined according to the actual arrival position of the cantilever on the turnover vehicle, and the lifting hook at the end part of the cantilever is ensured to be always at the same height as the hanging plates at the corresponding positions.

Description

Method for mounting cloth storage rack

Technical Field

The invention belongs to the field of cloth storage and warehousing, and particularly relates to an installation method of a cloth storage rack.

Background

The traditional cloth storage and placement modes are generally the following three types:

the zero-shear frame comprises: the storage rack is provided with two rows of shafts, each row of shafts is arranged in parallel from top to bottom, each shaft penetrates through the center of one roll of cloth and is clamped on the rack, and the cloth with the required length is cut on the rack;

secondly, vertical goods shelves, it is specific: when the storage mode is used for searching and taking required cloth, particularly required cloth positioned in the inner part of the goods shelf, the cloth on the outer side needs to be moved out firstly, so that the storage mode is labor-consuming and inconvenient, and the cloth is extremely inconvenient to dispatch;

thirdly, shelf goods shelves, it is specific: the goods shelves are divided into a plurality of layers of shelves from top to bottom, the cloth is horizontally stacked on the shelves of the shelves, the required cloth is not convenient to find or take on the shelves at higher layers, and if the quality of the cloth is larger, the work is more laborious in the taking or dispatching process, certain potential safety hazards also exist.

Therefore, when the three traditional cloth placing modes are used for storing and taking or dispatching cloth, the defects of time waste and labor power exist, and certain potential safety hazards exist.

The applicant applies earlier, chinese patent with application number 2019103355643 discloses a cloth storage scheduling turnover vehicle and a working method, and mainly discloses hanging cloth on a hanging component in a row in the vertical direction, wherein the hanging component comprises a hanging plate and a plurality of supporting heads, the end part of the hanging plate is fixed on a supporting column, the hanging component and the supporting column form a storage rack, the turnover vehicle is arranged between two adjacent rows of the storage racks, and cloth is stored and taken out through XYZ three-axis movement of the turnover vehicle, so that manpower is greatly reduced, and efficiency is improved.

Wherein the turnover vehicle is provided with a cantilever which can move in three axes, the end part of the cantilever is provided with a lifting hook which is used for matching with the support ring, the whole cloth is lifted and stored in or taken out by the lifting hook extending into the support ring, in order to ensure that the lifting hook can smoothly extend into the support ring, the track where the turnover vehicle is positioned is usually kept horizontal, and the hanging plate is also kept horizontal, but in the actual construction process, because the ground of the warehouse is not smooth enough, the track can not completely ensure the horizontal, and the longer the track is, the more difficult the track is, the horizontal level can not be realized, the height of the hanging plate is usually fixed after being measured upwards by the ground, if the hanging plate is provided with two layers on the support column, the two layers are respectively positioned at the position of 1.6m and 3.5m on the support column, then the bottom of the support column is used for measuring upwards by 1.6m and 3.5m when the hanging plate is fixed, the two hanging plates are respectively welded on the two layers, the, however, the flatness of the ground at the position of the rail is different from that of the ground at the position of the support column, so that when the cantilever is lifted to a preset height, the lifting hook of the cantilever cannot smoothly extend into the support ring, and cloth cannot be smoothly taken out.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a method for fixing the hanging plate of the cloth hanger without considering whether the ground is flat enough, firstly fixing the track, determining the height position fixed by the hanging plate according to the actual arrival position of the cantilever on the turnover vehicle, and ensuring that the lifting hook at the end part of the cantilever can accurately extend into the support ring to take out the cloth when reaching the preset height.

In order to achieve the purpose, the invention provides the following technical scheme: a method for installing a cloth storage rack comprises the following steps:

s1: paving a track, fixing the track at a preset position on the ground, and placing a turnover vehicle on the track;

s2: the method comprises the following steps of erecting a supporting column, fixing the supporting column at a preset position on the ground and keeping the supporting column vertical;

s3: confirming the position of a hanging plate, lifting a cantilever on the turnover vehicle to the height of taking materials, enabling the lifting hook to be close to one side of the supporting column, enabling the turnover vehicle to move forward along the track, marking the corresponding supporting column according to the position of the lifting hook when the turnover vehicle is level with one supporting column, and completing the making of marks on all the supporting columns;

s4: fixing the hanging plates, and sequentially fixing the hanging plates on the support columns along marks on the support columns so that the track fluctuation formed by the hanging plates is the same as the track fluctuation, thereby completing the fixation of one hanging plate;

s5: and repeating S3 and S4 to complete the fixation of all the hanging plates.

A connecting plate is arranged between the support columns and the hanging plate, in step S4, the connecting plate is fixed at the position marked on each support column, and then the hanging plate is fixed on the connecting plate.

Further the connecting plate is welded on the support column, and the hanging plate is welded on the connecting plate.

Further, before step S4, the support head is fixed to the hanging plate in advance.

Further, a clasping buckle is arranged between the connecting plate and the supporting column.

Compared with the prior art, the invention has the beneficial effects that: the track laying of through earlier with the turnover vehicle is accomplished, the removal route of turnover vehicle is confirmed, its fluctuation in vertical direction is definite, make the cantilever of turnover vehicle reach needs to get cloth height this moment, make the turnover vehicle remove along the track, when the support column, the fixed position of hanging the flitch is formed promptly to its cantilever place height, and then make hanging the flitch and can lay fixedly according to the height of cantilever completely, guarantee that the lifting hook on the cantilever all can keep the co-altitude with the flitch of hanging of corresponding position in any position, the lifting hook stretches into the support ring smoothly and takes out cloth.

Drawings

FIG. 1 is a schematic view of the storage rack and track arrangement of the present invention;

fig. 2 is a schematic view of the undulation structure of the ground, the rail and the hanging plate in the invention.

Reference numerals: 1. a track; 2. a support pillar; 3. a turnover vehicle; 4. and (5) hanging the material plate.

Detailed Description

An embodiment of the method of mounting a cloth storage rack according to the invention is further described with reference to fig. 1 and 2.

In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.

Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "a number" or "a number" means two or more unless explicitly specified otherwise.

A method for installing a cloth storage rack comprises the following steps:

s1: laying a track 1, fixing the track 1 at a preset position on the ground, and placing a turnover vehicle 3 on the track 1;

s2: the method comprises the following steps of erecting a supporting column 2, fixing the supporting column 2 at a preset position on the ground and keeping the supporting column vertical;

s3: confirming the position of the material hanging plate 4, lifting a cantilever on the turnover vehicle 3 to the height of taking materials, enabling the lifting hook to be close to one side of the support columns 2, enabling the turnover vehicle 3 to advance along the track 1, marking the corresponding support columns 2 according to the positions of the lifting hooks when the turnover vehicle is level with one support column 2, and completing the making of marks on all the support columns 2;

s4: fixing the hanging plates 4, and sequentially fixing the hanging plates 4 on the supporting columns 2 along the marks on the supporting columns 2 to finish the fixation of one hanging plate 4;

s5: and repeating the steps S3 and S4 to fix all the hanging plates 4.

As shown in fig. 1, on the ground of the factory building, an area B is a schematic position diagram of a laying track 1 and a vertical support column 2, an area a is a schematic structure diagram after the steps of laying the track 1 and the vertical support column 2 are completed, wherein a row of support columns 2 is provided on both sides of the track 1, and preferably only one row of support columns 2 is provided between two adjacent tracks 1 along the longitudinal direction, and each row of support columns 2 comprises a plurality of support columns 2.

Firstly, the track 1 and the supporting column 2 are fixed according to the steps S1 and S2, at this time, the surface of the track 1 may be non-horizontal, the surface is usually the same as the ground surface, and the track 1 with the same position as the supporting column 2 in the longitudinal direction is not at the same level, as shown in fig. 2, it shows the fluctuation condition of the ground surface in the longitudinal direction, then the corresponding track 1 also has fluctuation, at this time, the supporting column 2 is vertically fixed on the ground surface according to the predetermined position without considering the level of the position of the supporting column 2.

For easier understanding of the present invention, as shown in fig. 2, 5 support columns 2 are taken as an example, and the support columns 2 are designated as C, D, E, F and G from left to right, although more support columns 2 may be added in fig. 2, and applicant does not show the invention here.

If two layers of cloth are to be hung on the whole supporting column 2, the width of the cloth is 1.4m, the height of the first layer of cloth is hung at 1.6m, the second layer of cloth is hung at 3.5m, the transfer car 3 is placed on the track 1, the transfer car 3 and the supporting column C are at the same longitudinal position, the cantilever of the transfer car 3 rises to the height of the first layer of cloth, namely 1.6m, the 1.6m is obtained based on the position of the transfer car 3 at the moment, the cantilever moves towards the supporting column C to be close to the supporting column C, the hook at the end part of the cantilever on the supporting column C is marked, the mark can be directly marked by adopting a pen marking mode, the transfer car 3 moves rightwards along the track 1 to reach the supporting column D, the hook at the end part of the cantilever on the supporting column D is marked, the transfer car 3 is continuously moved and the corresponding supporting column 2 is marked, when all the supporting columns 2 of the column are marked, the hanging plates 4 can be sequentially fixed on the supporting columns 2 according to marks, the fluctuation of the track formed by the hanging plates 4 is basically the same as that of the track 1, the upper edges of the hanging plates 4 are preferably aligned with the marks, then the turnover vehicle 3 enables the cantilever to ascend to a position of 3.5m, the processes are repeated, the marks are continuously marked on the supporting columns 2, and then the hanging plates 4 are fixed.

The horizontal height of the position of the support column 2 does not need to be considered in the process, the track 1 does not need to be completely horizontal, the turnover vehicle 3 is located at any position, when the turnover vehicle 3 is located between the support columns D and E in the figure 2, the hanging plates 4 corresponding to the turnover vehicle in the longitudinal direction are located at the same horizontal height, the lifting hook on the cantilever can smoothly stretch into the support ring to take out the cloth, and the overall installation efficiency is greatly improved.

The material hanging plate 4 on each row of supporting columns 2 is fixed according to the moving track of the turnover vehicle 3.

The preferred support column 2 of this embodiment and hang and have the connecting plate between the flitch 4, in step S4, the fixed position connecting plate of mark on every support column 2 earlier, then will hang flitch 4 and fix on the connecting plate, when support column 2 lateral length is less, the flitch 4 distance of hanging of its both sides is less be unfavorable for cloth to hang, if adopt the connecting plate to prolong this moment, then can carry out to fix a position the back fixed to the connecting plate, it is fixed with the connecting plate again to hang flitch 4, the position of connecting plate is undulant and has decided the state of hanging flitch 4 promptly.

The connecting plate welding that this embodiment is preferred is on support column 2, hangs flitch 4 welding on the connecting plate, makes the connecting plate and hangs flitch 4 fixed firm, and difficult emergence position changes.

In this embodiment, preferably, before step S4, the support head is fixed on the hanging plate 4 in advance, and the support head and the hanging plate 4 are prefabricated, so as to improve the field installation efficiency.

The preferred setting of this embodiment is installed and is embraced the knot between connecting plate and support column 2, embraces the knot and be used for the joint strength between strengthening connecting plate and the support column 2, embraces the knot simultaneously and can prevent its further decline when connecting plate and support column 2 desolder, avoids the connecting plate of a department to throw off with support column 2 and form chain reaction.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims

1. A method for installing a cloth storage rack is characterized by comprising the following steps:

s5: and repeating S3 and S4 to complete the fixation of all the hanging plates.

2. The method of installing a cloth storage rack as claimed in claim 1, wherein: a connecting plate is arranged between the supporting columns and the hanging plate, in step S4, the connecting plate is fixed at the position marked on each supporting column, and then the hanging plate is fixed on the connecting plate.

3. The method of installing a cloth storage rack as claimed in claim 2, wherein: the connecting plate is welded on the support column, and the hanging plate is welded on the connecting plate.

4. A method of mounting a cloth storage rack according to claim 3, wherein: before step S4, the support head is fixed to the hanging plate in advance.

5. The method of installing a cloth storage rack as claimed in claim 4, wherein: a clasping buckle is arranged between the connecting plate and the supporting column.