CN110919156A - Automatic part auto-induction welding device for production - Google Patents
Automatic part auto-induction welding device for production Download PDFInfo
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- CN110919156A CN110919156A CN201911330677.0A CN201911330677A CN110919156A CN 110919156 A CN110919156 A CN 110919156A CN 201911330677 A CN201911330677 A CN 201911330677A CN 110919156 A CN110919156 A CN 110919156A
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- 238000003466 welding Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000006698 induction Effects 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
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- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses an automatic part induction welding device for automatic production, which comprises a base, wherein supports are arranged at two ends of the base, rotating shafts are arranged in bearing seats at the upper ends of the supports, a conveying rod is connected between the two rotating shafts, and a plurality of groups of parts are sequentially sleeved on the conveying rod; the middle part of the top plate is provided with an air cylinder, and the output end of the air cylinder is connected with the welding head; the two ends of the conveying rod are respectively sleeved with a clamping plate, and the output end of each electric telescopic rod I is respectively and vertically connected with the corresponding clamping plate; according to the invention, a plurality of groups of parts are sequentially connected in series by using the conveying rod, and are uniformly clamped and fixed by using the clamping plate, so that a structure to be welded of a plurality of groups of splicing surfaces is formed, the rapid splicing and alignment of the plurality of groups of parts are realized, and the positioning efficiency of the parts is improved; utilize electric telescopic handle and rotating electrical machines, can be circular motion with the concatenation face of part, rotate a week with the soldered connection contact, realize the complete welding of part welding seam, circumference welding and part removal take over one step and target in place, work efficiency is high.
Description
Technical Field
The invention relates to the field of automatic production, in particular to an automatic induction welding device for parts for automatic production.
Background
Production automation refers to a production process in which all or part of the processing of a product is completed by mechanical equipment, instruments and automation devices without direct human involvement. The production automation range is wide, and comprises automation of processing processes, automation of material storage and conveying, automation of product inspection, automation of assembly, automation of product design and production management information processing and the like. In the context of production automation, the human role is mainly that of system design, assembly, adjustment, inspection, supervision of the production process, quality control and adjustment and maintenance of the automation equipment and devices
Welding, also known as fusion, welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner. In the process of producing and processing parts, welding is a very important link. For splicing the small circular parts, the welding surface is the whole circular splicing seam and needs to be welded along the circumferential surface of the small circular parts; during actual operation, two spliced parts are not easy to align, continuous annular welding is inconvenient to carry out, the time consumption for welding, replacing and positioning of each group of two parts is long, and the working efficiency is low.
Disclosure of Invention
The invention aims to provide an automatic induction welding device for parts for automatic production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic induction welding device for parts for automatic production comprises a base, wherein supports are symmetrically arranged at two ends of the base, bearing seats are symmetrically embedded in the middle of the upper ends of the two supports, a rotating shaft is respectively arranged in the two bearing seats, a connecting end is arranged at one end, close to each other, of the two rotating shafts, a conveying rod is connected between the two rotating shafts through the connecting end, and a plurality of groups of parts are sequentially sleeved on the conveying rod; a top plate is arranged above the base, four corners of the top plate are fixed on the base through support columns, an air cylinder is arranged in the middle of the top plate, and an output end of the air cylinder penetrates through the top plate downwards and is connected with a welding head;
the two ends of the conveying rod are respectively sleeved with a clamping plate, electric telescopic rods I are respectively and symmetrically arranged on the upper side and the lower side of the rotating shaft on the two brackets, and the output end of each electric telescopic rod I is respectively and vertically connected with the corresponding clamping plate; a first fixing plate is arranged on the outer side of one of the brackets, a rotating motor is arranged on the first fixing plate, and the output end of the rotating motor is connected with the corresponding rotating shaft; and a second fixing plate of an L-shaped structure is arranged on the outer side between the two electric telescopic rods, a second electric telescopic rod is arranged on the second fixing plate, and the output end of the second electric telescopic rod is rotatably connected with the corresponding rotating shaft through a spherical hinge.
As a preferable scheme of the present invention, slots are provided in the connecting ends, and both ends of the transfer rod are respectively inserted into the slots on the corresponding connecting ends and are in threaded connection with inner walls of the slots.
As a preferred scheme of the invention, the base is provided with an electric cabinet which is respectively connected with the first electric telescopic rod, the second electric telescopic rod, the rotating motor and the control end of the air cylinder.
In a preferred embodiment of the present invention, a through hole for passing the transfer rod is formed in the middle of the clamping plate.
As a preferable scheme of the invention, the output end of each electric telescopic rod I is respectively provided with a displacement sensor, and the control end of the displacement sensor is connected with the electric cabinet.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, a plurality of groups of parts are sequentially connected in series by using the conveying rod, and are uniformly clamped and fixed by using the clamping plate, so that a structure to be welded of a plurality of groups of splicing surfaces is formed, the rapid splicing and alignment of the plurality of groups of parts are realized, the positioning efficiency of the parts is improved, and meanwhile, the continuous welding of the next step is facilitated.
2. The electric telescopic rod is used for pushing the clamping plate, so that the integral equidistant translation of parts is realized, and the continuous sequential welding of all groups of parts can be realized; under the drive of the rotating motor, the splicing surfaces of the parts can be moved circularly and rotate for a circle at the contact position with the welding head, so that the complete welding of the welding seams of the parts is realized, the circular welding and the part moving are replaced by one step, and the working efficiency is high.
3. The transmission rod is detachably connected with the rotating shaft, so that parts can be conveniently sleeved on the transmission rod, the parts after welding can be conveniently detached in a unified mode, and the batch welding of the parts is facilitated in the aspect of operation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure: 1. a base; 2. a support; 3. a bearing seat; 4. a rotating shaft; 5. a connecting end; 6. a transfer rod; 7. a part; 8. a clamping plate; 9. a top plate; 10. a support pillar; 11. a cylinder; 12. welding a head; 13. a first electric telescopic rod; 14. a first fixing plate; 15. a rotating electric machine; 16. a second fixing plate; 17. a second electric telescopic rod; 18. a spherical hinge; 19. a displacement sensor; 20. an electric cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, the present invention provides a technical solution: an automatic induction welding device for parts for automatic production comprises a base 1, wherein supports 2 are symmetrically arranged at two ends of the base 1, bearing seats 3 are symmetrically embedded in the middles of the upper ends of the two supports 2, a rotating shaft 4 is respectively arranged in the two bearing seats 3, a connecting end 5 is arranged at one end, close to each other, of the two rotating shafts 4, a conveying rod 6 is connected between the two rotating shafts 4 through the connecting end 5, and a plurality of groups of parts 7 are sequentially sleeved on the conveying rod 6; a top plate 9 is arranged above the base 1, four corners of the top plate 9 are fixed on the base 1 through support columns 10, an air cylinder 11 is arranged in the middle of the top plate 9, and an output end of the air cylinder 11 penetrates through the top plate 9 downwards and is connected with a welding head 12;
the two ends of the conveying rod 6 are respectively sleeved with a clamping plate 8, the upper side and the lower side of the rotating shaft 4 of the two brackets 2 are respectively and symmetrically provided with a first electric telescopic rod 13, and the output end of each first electric telescopic rod 13 is respectively and vertically connected with the corresponding clamping plate 8; a first fixing plate 14 is arranged on the outer side of one of the brackets 2, a rotating motor 15 is arranged on the first fixing plate 14, and the output end of the rotating motor 15 is connected with the corresponding rotating shaft 4; a second fixing plate 16 with an L-shaped structure is arranged on the outer side of the other one of the two fixing plates 2, a second electric telescopic rod 17 is arranged on the second fixing plate 16, and the output end of the second electric telescopic rod 17 is rotatably connected with the corresponding rotating shaft 4 through a spherical hinge 18.
Furthermore, slots are arranged in the connecting ends 5, and two ends of the conveying rod 6 are respectively inserted into the corresponding slots on the connecting ends 5 and are in threaded connection with the inner walls of the slots.
Further, an electric cabinet 23 is installed on the base 1, and the electric cabinet 23 is connected with the first electric telescopic rod 13, the second electric telescopic rod 17, the rotating motor 15 and the control end of the air cylinder 11 respectively.
Further, a through hole for the transmission rod 6 to pass through is arranged in the middle of the clamping plate 8.
Furthermore, a displacement sensor 19 is respectively installed on the output end of each electric telescopic rod 12, and the control end of the displacement sensor 19 is connected with the electric cabinet 20.
The working principle is as follows: when the electric control box works, the power supply is switched on, and all the electric equipment are uniformly controlled by the electric control box 20; will treat two liang a set ofly of part 7 of concatenation to the concatenation face is relative, overlaps in proper order and establishes on conveying rod 6, then passes the through-hole in the grip block 8 respectively with conveying rod 6 both ends and is connected with the link 5 of the pivot 4 that corresponds, and the concrete connection operation is: one end of the transmission rod 6 is inserted into the connecting end 5 of the rotating shaft 4 close to the rotating motor 15, then the electric telescopic rod II 17 is started to push the corresponding rotating shaft 4, so that the connecting end of the corresponding rotating shaft is sleeved on the transmission rod 6, then the transmission rod 6 is rotated, and the threads are screwed down.
Starting the first electric telescopic rods 13 on the two brackets 2, pushing the clamping plate 8 to tightly push the parts 7 sleeved on the conveying rod 6, and setting the extension lengths of the first electric telescopic rods 13 on the two brackets 2 in advance through the electric cabinet 20 (a displacement sensor 19 on the output end of the first electric telescopic rod 13 monitors the corresponding displacement signal of the output end in real time and sends the signal to the electric cabinet 20 so that the electric cabinet 20 controls the reciprocating opening and closing of the first electric telescopic rods 13 according to program setting), so that the splicing surfaces of the first group of two parts 7 are arranged right below the welding head 12; then starting the air cylinder 11 to drive the welding head 12 to move downwards to be in contact with a weld joint right below the welding head, and simultaneously starting the rotating motor 15 and a welding machine connected with the welding head 12 to perform circumferential welding on the part 7; after the welding of a set of part 7 is finished, the cylinder 11 is recovered and reset, the electric telescopic rod 13 far away from the rotating motor 15 is started, the clamping plate 8 is pushed forward for the distance of the set of part 7, the welding seam of the next set of part 7 is arranged under the welding head 12, the actions are repeated, the next round of welding is carried out, and the continuous welding of the multiple sets of parts is realized in such a reciprocating manner.
After the welding is accomplished, rotate conveying rod 6, two 17 drives corresponding pivot 4 recoveries of electric telescopic handle simultaneously, pull down conveying rod 6, take off the part can.
It is worth noting that: the whole device realizes control over the device through the master control button, and the device matched with the control button is common equipment, belongs to the existing mature technology, and is not repeated for the electrical connection relation and the specific circuit structure.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An automatic induction welding device for parts for automatic production is characterized by comprising a base (1), wherein supports (2) are symmetrically arranged at two ends of the base (1), bearing seats (3) are symmetrically embedded in the middles of the upper ends of the two supports (2), a rotating shaft (4) is respectively arranged in the two bearing seats (3), a connecting end (5) is arranged at one end, close to each other, of the two rotating shafts (4), a conveying rod (6) is connected between the two rotating shafts (4) through the connecting end (5), and a plurality of groups of parts (7) are sequentially sleeved on the conveying rod (6); a top plate (9) is arranged above the base (1), four corners of the top plate (9) are fixed on the base (1) through support columns (10), a cylinder (11) is arranged in the middle of the top plate (9), and the output end of the cylinder (11) penetrates through the top plate (9) downwards and is connected with a welding head (12);
the two ends of the conveying rod (6) are respectively sleeved with a clamping plate (8), electric telescopic rods (13) are respectively and symmetrically arranged on the two supports (2) on the upper side and the lower side of the rotating shaft (4), and the output end of each electric telescopic rod (13) is respectively and vertically connected with the corresponding clamping plate (8); a first fixing plate (14) is installed on the outer side of one support (2), a rotating motor (15) is installed on the first fixing plate (14), and the output end of the rotating motor (15) is connected with the corresponding rotating shaft (4); a second fixing plate (16) with an L-shaped structure is arranged on the outer side of the other one of the two fixing plates (2), a second electric telescopic rod (17) is arranged on the second fixing plate (16), and the output end of the second electric telescopic rod (17) is rotatably connected with the corresponding rotating shaft (4) through a spherical hinge (18).
2. The automatic induction welding device for the parts for the automatic production according to claim 1, characterized in that: slots are arranged in the connecting ends (5), and two ends of the conveying rod (6) are respectively inserted into the slots on the corresponding connecting ends (5) and are in threaded connection with the inner walls of the slots.
3. The automatic induction welding device for the parts for the automatic production according to claim 1, characterized in that: the electric cabinet (20) is installed on the base (1), and the electric cabinet (20) is connected with the control ends of the electric telescopic rod I (13), the electric telescopic rod II (17), the rotating motor (15) and the air cylinder (11) respectively.
4. The automatic induction welding device for the parts for the automatic production according to claim 1, characterized in that: and a through hole for the transmission rod (6) to pass through is formed in the middle of the clamping plate (8).
5. The automatic induction welding device for the parts for the automatic production according to claim 1, characterized in that: and the output end of each electric telescopic rod I (12) is respectively provided with a displacement sensor (19), and the control end of each displacement sensor (19) is connected with an electric cabinet (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911330677.0A CN110919156A (en) | 2019-12-20 | 2019-12-20 | Automatic part auto-induction welding device for production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911330677.0A CN110919156A (en) | 2019-12-20 | 2019-12-20 | Automatic part auto-induction welding device for production |
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| Publication Number | Publication Date |
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| CN110919156A true CN110919156A (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911330677.0A Pending CN110919156A (en) | 2019-12-20 | 2019-12-20 | Automatic part auto-induction welding device for production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114160946A (en) * | 2021-12-10 | 2022-03-11 | 燕山大学 | A device for induction welding of dissimilar metals and a method of using the same |
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| CN104368894A (en) * | 2014-10-20 | 2015-02-25 | 天津市大千管业有限公司 | Large-diameter cylindrical metal part girth welding self-centering system and application method thereof |
| CN104785929A (en) * | 2015-03-25 | 2015-07-22 | 江苏理工学院 | Tubular part optical fiber laser butt welding clamping device |
| CN106808126A (en) * | 2017-03-05 | 2017-06-09 | 张红卫 | A kind of automatic intelligent welder motion control device |
| CN108907599A (en) * | 2018-07-31 | 2018-11-30 | 河南工学院 | Automatic welding device is used in a kind of machining |
| CN109483116A (en) * | 2018-12-29 | 2019-03-19 | 苏州森诺扬机械有限公司 | A kind of stainless steel automatic welding processing unit (plant) |
| CN109551165A (en) * | 2018-12-28 | 2019-04-02 | 无锡圣唐液压成型精密钢管有限公司 | High-strength accurate tube-welding device |
| CN211305184U (en) * | 2019-12-20 | 2020-08-21 | 苏州卓高升降机械有限公司 | Automatic part auto-induction welding device for production |
-
2019
- 2019-12-20 CN CN201911330677.0A patent/CN110919156A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368894A (en) * | 2014-10-20 | 2015-02-25 | 天津市大千管业有限公司 | Large-diameter cylindrical metal part girth welding self-centering system and application method thereof |
| CN104785929A (en) * | 2015-03-25 | 2015-07-22 | 江苏理工学院 | Tubular part optical fiber laser butt welding clamping device |
| CN106808126A (en) * | 2017-03-05 | 2017-06-09 | 张红卫 | A kind of automatic intelligent welder motion control device |
| CN108907599A (en) * | 2018-07-31 | 2018-11-30 | 河南工学院 | Automatic welding device is used in a kind of machining |
| CN109551165A (en) * | 2018-12-28 | 2019-04-02 | 无锡圣唐液压成型精密钢管有限公司 | High-strength accurate tube-welding device |
| CN109483116A (en) * | 2018-12-29 | 2019-03-19 | 苏州森诺扬机械有限公司 | A kind of stainless steel automatic welding processing unit (plant) |
| CN211305184U (en) * | 2019-12-20 | 2020-08-21 | 苏州卓高升降机械有限公司 | Automatic part auto-induction welding device for production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114160946A (en) * | 2021-12-10 | 2022-03-11 | 燕山大学 | A device for induction welding of dissimilar metals and a method of using the same |
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