CN110844606A - Novel industrial stacker crane - Google Patents
Novel industrial stacker crane Download PDFInfo
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- CN110844606A CN110844606A CN201911004729.5A CN201911004729A CN110844606A CN 110844606 A CN110844606 A CN 110844606A CN 201911004729 A CN201911004729 A CN 201911004729A CN 110844606 A CN110844606 A CN 110844606A
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- 230000007246 mechanism Effects 0.000 claims abstract description 116
- 230000003287 optical effect Effects 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 230000007723 transport mechanism Effects 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
- B65G57/112—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor the conveyor being adjustable in height
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- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The utility model provides a novel industrial stacker crane, includes horizontal pile up neatly transportation platform mechanism, lifts by crane the mechanism perpendicularly and be used for the photoelectric counter of goods count, horizontal pile up neatly transportation platform mechanism is including the conveying mechanism, the connection platform that are used for carrying the goods, transport mechanism, the roller mechanism that are used for conveying the goods, the guiding mechanism and the flitch down that are used for adjusting the goods position, conveying mechanism's direction of delivery is carried along left right direction, and the direction of roll of the first roll of roller mechanism is fore-and-aft direction, and the goods passes through conveying mechanism to reach the roller mechanism through the connection platform on, adjust the position of goods through the guiding mechanism after that, then go up unloading and pile up neatly with the goods from the flitch down through transport mechanism. The invention provides a novel industrial stacker crane, which has the advantages of stable operation in the stacking process, simple structure, high reliability and convenience in popularization.
Description
Technical Field
The invention relates to a novel industrial stacker crane.
Background
Industrial stackers are machines that complete the function of stacking by mechanical structure mutual cooperation, and the stackers have been developed for a certain time in our country, and our country has also made a certain achievement in the research of robot stackers, but compared with developed countries, there is still a certain gap:
(1) limited palletizing capacity: the working capacity of a robot stacker crane is related to the mechanical structure, working space and flexibility of the robot stacker crane. The heavy and complex mechanical structure necessarily causes the movement space and the flexibility of the robot to be greatly reduced.
(2) The degree of intelligence is limited: the robot stacker crane is required to work for a long time, the failure rate is low, the robot stacker crane can adapt to the change of the packaging environment and the parameters of an operation object, the production speed is rapidly increased, the equipment is required to run at a high speed, and advanced automatic control devices and supporting facilities are required to be arranged, so that the safety of the robot, the operation personnel and the operation object is ensured, and the robot is required to have intelligent functions of monitoring, detecting, warning, diagnosing, repairing and the like.
In summary, the industrial stacker crane with simple mechanical mechanism, flexibility, portability and low failure rate is needed by the current society, and the existing industrial stacker crane has more problems.
Disclosure of Invention
In order to overcome the defects of complex structure, lower flexibility and higher failure rate of the conventional industrial stacker crane, the invention provides a novel industrial stacker crane which has the advantages of stable operation in the stacking process, simple structure, high reliability and convenience in popularization.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a novel industrial stacker crane comprises a horizontal stacking transportation platform mechanism, a vertical lifting mechanism and a photoelectric counter for counting goods, wherein the horizontal stacking transportation platform mechanism comprises a conveying mechanism for conveying goods, a connecting platform, a conveying mechanism for conveying goods, a roller mechanism, an adjusting mechanism for adjusting the position of goods and a blanking plate, the roller mechanism comprises a first roller support and a plurality of first rollers, the plurality of first rollers are transversely arranged on the first roller support, the conveying mechanism is positioned on the right side of the roller mechanism and is connected with the middle part of the first roller support through the connecting platform, the adjusting mechanism comprises a linear sliding table mechanism, a push rod, a driven push block and a slide rail, the sliding table base of the linear sliding table mechanism is positioned on the left side of the roller mechanism and is arranged on the first roller support, the push rod is positioned above the roller mechanism, and the left end of the push rod is fixedly connected with the sliding table of the linear sliding table mechanism, the driven push block is arranged at the right end of the push rod, the slide rail is arranged on the right side of the first roller support, the driven push block and the slide rail form a front-back sliding pair, and the blanking plate inclines to the left lower side and is arranged on the sliding table base;
the conveying mechanism is arranged in the middle of the first roller support and comprises a plurality of conveying units, each conveying unit comprises a conveying belt, a driving belt wheel, two driven belt wheels and a stepping motor, the conveying belts are located in a gap between two adjacent first rollers, the driving belt wheels are connected with the two driven belt wheels through the conveying belts, the two driven belt wheels are arranged on the same horizontal plane and are respectively and rotatably arranged on the left side and the right side of the first roller support, the driving belt wheels are arranged on a motor shaft of the stepping motor, and the stepping motor is arranged on the first roller support through a motor support plate;
the vertical hoisting mechanism comprises an installation frame and a lifting mechanism for lifting the first roller support, and the lifting mechanism is connected with the first roller support and is installed on the installation frame; the photoelectric counter is arranged on the mounting rack;
the conveying direction of the conveying mechanism is conveying along the left-right direction, the rolling direction of a first roller of the roller mechanism is the front-back direction, goods are conveyed through the conveying mechanism and reach the roller mechanism through the connecting platform, the position of the goods is adjusted through the adjusting mechanism, and then the goods are loaded and unloaded from the blanking plate through the conveying mechanism and are stacked.
Further, conveying mechanism includes second roll support, many second rolls and ac motor, and many second rolls are vertical and rotatable installs on second roll support, all is equipped with driven sprocket on an tip of every second roll, ac motor installs on second roll support and is equipped with drive sprocket on its motor shaft, and this drive sprocket passes through the short chain and is connected with the driven sprocket on the first second roll, all connects through a short chain between the driven sprocket on two adjacent second rolls.
Furthermore, the lifting mechanism of the vertical lifting mechanism comprises two optical shafts, two chain connecting blocks and a lifting motor, the two optical shafts are arranged up and down and rotatably mounted on the mounting frame, a chain wheel is fixed at each of the front end and the rear end of each optical shaft respectively, the two chain wheels on the same side of the two optical shafts are connected through a long chain, each long chain is provided with one chain connecting block on the side facing the roller mechanism, and each chain connecting block is connected with the right side of the first roller support; and a motor shaft of the lifting motor is connected with one end of the optical shaft positioned below through a coupler.
Furthermore, the linear sliding table mechanism is a synchronous belt type linear sliding table, and a motor of the linear sliding table mechanism is a high-power motor;
the stepping motor is a low-power motor, the stepping motor is arranged on a motor support plate through a motor base, and the motor support plate is arranged on the left side of the first roller support.
The invention has the following beneficial effects: mechanical mechanism is simple, nimble light, the fault rate is low, can pile up neatly a plurality of goods simultaneously.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic structural diagram of the vertical hoisting mechanism.
Fig. 3 is a schematic diagram of the structure of the horizontal palletized transport platform mechanism.
FIG. 4 is a bottom view of the horizontal pallet transport platform mechanism.
Fig. 5 is a schematic structural view of the transfer unit.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1 to 5, a novel industrial stacker crane comprises a horizontal stacking transport platform mechanism 50, a vertical lifting mechanism 51 and a photoelectric counter 52 for counting goods, wherein the horizontal stacking transport platform mechanism 50 comprises a conveying mechanism for conveying goods, a connecting platform 28, a conveying mechanism for conveying goods, a roller mechanism, an adjusting mechanism for adjusting the position of goods and a blanking plate 21, the roller mechanism comprises a first roller support and a plurality of first rollers 25, the plurality of first rollers 25 are transversely arranged on the first roller support, the conveying mechanism is positioned on the right side of the roller mechanism and is connected with the middle part of the first roller support through the connecting platform 28, the adjusting mechanism comprises a linear sliding table mechanism, a push rod 23, a driven push block 27 and a slide rail 26, a sliding table base 20 of the linear sliding table mechanism is positioned on the left side of the roller mechanism and is arranged on the first roller support, the push rod 23 is positioned above the roller mechanism, the left end of the push rod is fixedly connected with the sliding table 22 of the linear sliding table mechanism, the driven push block 27 is installed at the right end of the push rod 23, the sliding rail 26 is installed on the right side of the first roller support, the driven push block 27 and the sliding rail 26 form a front-back sliding pair, and the blanking plate 21 inclines to the left lower side and is installed on the sliding table base 20;
the conveying mechanism is arranged in the middle of the first roller support and comprises a plurality of conveying units, each conveying unit comprises a conveying belt 37, a driving belt wheel, two driven belt wheels 39 and a stepping motor 36, the conveying belt 37 is positioned in a gap between two adjacent first rollers 25, the driving belt wheel is connected with the two driven belt wheels 39 through the conveying belts, the two driven belt wheels 39 are arranged on the same horizontal plane and rotatably arranged on the left side and the right side of the first roller support respectively, the driving belt wheels are arranged on a motor shaft of the stepping motor 36, and the stepping motor 36 is arranged on the first roller support through a motor support plate 41;
the vertical hoisting mechanism comprises an installation frame and a lifting mechanism for lifting the first roller support, and the lifting mechanism is connected with the first roller support and is installed on the installation frame; the photoelectric counter 52 is mounted on the mounting frame;
the conveying direction of the conveying mechanism is conveying along the left-right direction, the rolling direction of a first roller 25 of the roller mechanism is the front-back direction, goods are conveyed through the conveying mechanism and reach the roller mechanism through a connecting platform 28, the position of the goods is adjusted through an adjusting mechanism, and then the goods are loaded and unloaded from a blanking plate 21 through a conveying mechanism and are stacked.
Further, conveying mechanism includes second roll support, many second rolls and AC motor 33, and many second rolls are vertical and rotatable installs on second roll support, all is equipped with driven sprocket on an tip of every second roll, AC motor 33 installs on second roll support and is equipped with drive sprocket 32 on its motor shaft, and this drive sprocket passes through short chain 31 and is connected with the driven sprocket on the first second roll, all connects through a short chain between the driven sprocket on two adjacent second rolls.
Furthermore, the lifting mechanism of the vertical lifting mechanism comprises two optical shafts 11, two chain connecting blocks 10 and a lifting motor 1, the two optical shafts 11 are arranged up and down and rotatably mounted on the mounting frame, a chain wheel 8 is fixed at each of the front end and the rear end of each optical shaft 11, the two chain wheels 8 on the same side of the two optical shafts 11 are connected through a long chain 5, one chain connecting block 10 is arranged on one side of each long chain 5 facing the roller mechanism, and each chain connecting block 10 is connected with the right side of the first roller bracket; the motor shaft of the lifting motor 1 is connected with one end of the optical axis below through a coupler 13.
Furthermore, the linear sliding table mechanism is a synchronous belt type linear sliding table, and a motor of the linear sliding table mechanism is a high-power motor 24;
the step motor 36 is a low-power motor, the step motor 36 is mounted on a motor support plate 41 through a motor base 40, and the motor support plate 41 is mounted on the left side of the first roll stand.
As shown in fig. 2, the first roll support comprises roll mounting rails 2 and 4 and four short aluminum profiles 3, the mounting frame comprises two vertically arranged long aluminum profiles 6, the optical axis positioned at the upper side is rotatably mounted on the two long aluminum profiles 6 through two vertical type belt seat bearings 7, the optical axis positioned at the lower side is rotatably mounted on the two vertical type belt seat bearings, a bearing support cushion block 12 is arranged below the vertical type belt seat bearings, and the lifting motor 1 is an alternating current motor. The two roller mounting rails 2 and 4 are respectively fixed on an angle steel 9, four short aluminum profiles 3 are respectively arranged below the angle steel 9, and the short aluminum profiles 3 are distributed below the two angle steels 9 at equal intervals. The chain wheels 8 are four in number and are respectively fixed at two ends of the two optical axes, and the vertical type bearings 7 with seats are four in number and are respectively connected with the two optical axes. The number of the long aluminum profiles 6 is two, the upper ends of the long aluminum profiles are respectively fixed with a vertical type bearing with a seat, one optical axis is arranged on the vertical type bearing with the seat, and the left end and the right end of the long aluminum profiles are respectively fixed with two chain wheels; the two chains 5 are fixed on the chain wheels at the left end and the right end respectively; the chain connecting block 10 is respectively connected with the chain 5 and the angle steel 9.
As shown in fig. 3, bearings are respectively mounted on both end surfaces of the first roll 25; 16 first rollers 25 are arranged in a row and are arranged on the roller mounting rail 2; the high-power motor 24 is arranged on one side of the sliding table base 20; the side surface of the angle steel 9 positioned on the left side is connected with the side surface of the sliding table base 20, and the side surface of the other angle steel 9 is connected with the connecting platform 28; the blanking plate 21 is fixed above the sliding table base 20, the sliding table can be arranged on the sliding table base 20 in a front-back sliding mode, and the slide rail 26 is arranged above the non-power side roller mounting rail 2; a driven slide block 27 capable of sliding back and forth is mounted on the slide rail 26.
As shown in fig. 4 and 5, the driven pulleys 39 and the pulley holders 38 are mounted on both sides of the central gap between the two rollers 25, the motor brackets 41 are mounted below the angle steel 9 on the power side, and the motor bases 40 and the stepping motors 36 have three sets, which are arranged in a line and mounted below the stepping motor brackets 41. The second roller support 29 is connected with a roller support fixing seat 34, the left side of the connecting platform 28 is connected with the angle steel 9, the second rollers are connected with a bearing 30 and are respectively arranged on the second roller support 29 in a straight line, driven chain wheels which are staggered are arranged between the second rollers and the second roller support 29 in a clearance mode, the short chain 31 is arranged on the front driven chain wheel and the rear driven chain wheel, the alternating current motor 33 is arranged on the right side of the roller support 29, and a driving chain wheel 32 is arranged on the alternating current motor and provides power for the second rollers. The second rollers for providing transverse movement have five groups, and the belt chain wheel end is the power input source.
When the horizontal stacking and transporting platform mechanism works, the alternating current motor 33 is used for driving so as to provide power for transverse movement of goods; the longitudinal movement of the goods is realized by utilizing a high-power motor; the unloading is realized by the driving of a stepping motor. The goods mainly rely on the promotion of push rod and slip table when realizing longitudinal movement.
The use method of the invention comprises the following steps: when the stacking machine is used, the stacking machine is used for horizontally stacking, the conveying mechanism is butted with a goods outlet of the goods delivering machine, and goods directly slide onto the first roller 25 by means of inertia; the high-power motor 24 rotates to drive the sliding table 22 to move, so that the push rod 23 horizontally moves back and forth to dial the goods. When the photoelectric counter 52 counts a certain number of the goods, the slide table 22 stops moving. If the first layer is stacked, a stepping motor 36 below the roller mechanism of the unloading part rotates, and the goods are unloaded in a sliding mode through the friction force between the conveyor belt 37 and the goods; if the second layer pile up neatly, lifting motor 1 that sprocket 8 is connected rotates, and lifting horizontal pile up neatly transportation platform mechanism 50 is to a take the altitude for the second layer goods can be unloaded to first layer goods top, and step motor 36 rotates, makes the goods slide down through the frictional force between conveyer belt 37 and goods and unloads, accomplishes two layers of pile up neatly, and after the completion of unloading, partial horizontal pile up neatly transportation platform mechanism 50 of unloading descends, carries out horizontal pile up neatly. The stacking process of the third layer and the higher layers is similar to the stacking principle of the second layer, and high-layer efficient stacking is completed in sequence.
The stacking device is accurate and convenient in stacking and high in adaptability, and when the stacking device is suitable for different cargos, only the stacking quantity and the stacking height of each layer need to be changed, redundant actions are eliminated, the stacking quantity is increased, and the stacking efficiency is improved.
The above description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention, and the structures described in the present specification and the accompanying drawings can be directly or indirectly applied to other related technical fields, and shall be included in the scope of the present invention.
Claims (4)
1. The utility model provides a novel industry hacking machine which characterized in that: the automatic horizontal stacking and conveying device comprises a horizontal stacking and conveying platform mechanism, a vertical lifting mechanism and a photoelectric counter for counting goods, wherein the horizontal stacking and conveying platform mechanism comprises a conveying mechanism for conveying goods, a connecting platform, a conveying mechanism for conveying goods, a roller mechanism, an adjusting mechanism for adjusting the position of goods and a blanking plate, the roller mechanism comprises a first roller support and a plurality of first rollers, the plurality of first rollers are transversely arranged on the first roller support, the conveying mechanism is positioned on the right side of the roller mechanism and is connected with the middle part of the first roller support through the connecting platform, the adjusting mechanism comprises a linear sliding table mechanism, a push rod, a driven push block and a slide rail, a sliding table base of the linear sliding table mechanism is positioned on the left side of the roller mechanism and is arranged on the first roller support, the push rod is positioned above the roller mechanism, and the left end of the push rod is fixedly connected with a sliding table of the linear sliding table mechanism, the driven push block is arranged at the right end of the push rod, the slide rail is arranged on the right side of the first roller support, the driven push block and the slide rail form a front-back sliding pair, and the blanking plate inclines to the left lower side and is arranged on the sliding table base;
the conveying mechanism is arranged in the middle of the first roller support and comprises a plurality of conveying units, each conveying unit comprises a conveying belt, a driving belt wheel, two driven belt wheels and a stepping motor, the conveying belts are located in a gap between two adjacent first rollers, the driving belt wheels are connected with the two driven belt wheels through the conveying belts, the two driven belt wheels are arranged on the same horizontal plane and are respectively and rotatably arranged on the left side and the right side of the first roller support, the driving belt wheels are arranged on a motor shaft of the stepping motor, and the stepping motor is arranged on the first roller support through a motor support plate;
the vertical hoisting mechanism comprises an installation frame and a lifting mechanism for lifting the first roller support, and the lifting mechanism is connected with the first roller support and is installed on the installation frame; the photoelectric counter is arranged on the mounting rack;
the conveying direction of the conveying mechanism is conveying along the left-right direction, the rolling direction of a first roller of the roller mechanism is the front-back direction, goods are conveyed through the conveying mechanism and reach the roller mechanism through the connecting platform, the position of the goods is adjusted through the adjusting mechanism, and then the goods are loaded and unloaded from the blanking plate through the conveying mechanism and are stacked.
2. A new industrial palletizer as in claim 1, characterized in that: the conveying mechanism comprises a second roller support, a plurality of second rollers and an alternating current motor, the plurality of second rollers are longitudinally and rotatably arranged on the second roller support, a driven chain wheel is arranged at one end of each second roller, the alternating current motor is arranged on the second roller support, a driving chain wheel is arranged on a motor shaft of the alternating current motor, the driving chain wheel is connected with the driven chain wheel on the first second roller through a short chain, and the driven chain wheels on two adjacent second rollers are connected through a short chain.
3. A new industrial palletizer as in claim 1 or 2, characterized in that: the lifting mechanism of the vertical lifting mechanism comprises two optical shafts, two chain connecting blocks and a lifting motor, the two optical shafts are arranged up and down and rotatably mounted on the mounting frame, a chain wheel is fixed at each of the front end and the rear end of each optical shaft respectively, the two chain wheels on the same side of the two optical shafts are connected through a long chain, each long chain is provided with one chain connecting block on the side facing the roller mechanism, and each chain connecting block is connected with the right side of the first roller support; and a motor shaft of the lifting motor is connected with one end of the optical shaft positioned below through a coupler.
4. A new industrial palletizer as in claim 1 or 2, characterized in that: the linear sliding table is a synchronous belt type linear sliding table, and a motor of the linear sliding table mechanism is a high-power motor;
the stepping motor is a low-power motor, the stepping motor is arranged on a motor support plate through a motor base, and the motor support plate is arranged on the left side of the first roller support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911004729.5A CN110844606A (en) | 2019-10-22 | 2019-10-22 | Novel industrial stacker crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911004729.5A CN110844606A (en) | 2019-10-22 | 2019-10-22 | Novel industrial stacker crane |
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| Publication Number | Publication Date |
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| CN110844606A true CN110844606A (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911004729.5A Pending CN110844606A (en) | 2019-10-22 | 2019-10-22 | Novel industrial stacker crane |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114194477A (en) * | 2022-02-18 | 2022-03-18 | 佛山美科智能科技有限公司 | Automatic product stacker |
| CN118025825A (en) * | 2024-04-11 | 2024-05-14 | 四川公路桥梁建设集团有限公司 | Stacking mechanism, plant-growing bag stacking system and stacking method |
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|---|---|---|---|---|
| CN205151252U (en) * | 2015-12-01 | 2016-04-13 | 孟永江 | Container automatic loading hacking machine |
| CN205240760U (en) * | 2015-12-01 | 2016-05-18 | 孟永江 | High -speed automatic loading hacking machine |
| CN207861442U (en) * | 2018-02-09 | 2018-09-14 | 上海德辉物流有限公司 | A kind of production line is automatically for plate palletizing apparatus |
| CN211444199U (en) * | 2019-10-22 | 2020-09-08 | 浙江理工大学 | Novel industrial stacker crane |
-
2019
- 2019-10-22 CN CN201911004729.5A patent/CN110844606A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205151252U (en) * | 2015-12-01 | 2016-04-13 | 孟永江 | Container automatic loading hacking machine |
| CN205240760U (en) * | 2015-12-01 | 2016-05-18 | 孟永江 | High -speed automatic loading hacking machine |
| CN207861442U (en) * | 2018-02-09 | 2018-09-14 | 上海德辉物流有限公司 | A kind of production line is automatically for plate palletizing apparatus |
| CN211444199U (en) * | 2019-10-22 | 2020-09-08 | 浙江理工大学 | Novel industrial stacker crane |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114194477A (en) * | 2022-02-18 | 2022-03-18 | 佛山美科智能科技有限公司 | Automatic product stacker |
| CN118025825A (en) * | 2024-04-11 | 2024-05-14 | 四川公路桥梁建设集团有限公司 | Stacking mechanism, plant-growing bag stacking system and stacking method |
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