CN110617055A - Wireless integrated beam-pumping well indicator diagram testing device - Google Patents
Wireless integrated beam-pumping well indicator diagram testing device Download PDFInfo
- Publication number
- CN110617055A CN110617055A CN201911084630.0A CN201911084630A CN110617055A CN 110617055 A CN110617055 A CN 110617055A CN 201911084630 A CN201911084630 A CN 201911084630A CN 110617055 A CN110617055 A CN 110617055A
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- angular displacement
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- sensor
- indicator diagram
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- 238000010586 diagram Methods 0.000 title claims abstract description 25
- 238000005086 pumping Methods 0.000 title claims abstract description 25
- 238000012360 testing method Methods 0.000 title claims abstract description 17
- 238000006073 displacement reaction Methods 0.000 claims abstract description 26
- 238000004891 communication Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
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- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Geophysics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The wireless integrated beam-pumping well indicator diagram testing device is provided with a wireless angular displacement sensor and a strain sensor, wherein the signal output end of the strain sensor is connected with a signal interface of a circuit board through a cable. When the device is used, the wireless angular displacement sensor and the strain sensor are both arranged on a walking beam of the oil pumping unit, the circuit board supplies power to the strain sensor, the inclination angle chip acquires angular displacement data of the walking beam, the strain sensor tests the strain data of the walking beam, the circuit board converts the strain data into polished rod load data, the load data and the angular displacement data are processed to form indicator diagram data, and then the indicator diagram data are transmitted to a remote measurement and control terminal or a data measurement and control center through the communication module and the antenna, so that an indicator diagram can be obtained; because the wireless angular displacement sensor and the strain sensor do not directly bear the load of the polished rod, the pumping unit cannot be impacted by the load under the working condition that the pumping unit is in operation and is in blockage.
Description
Technical Field
The invention relates to a device for testing an indicator diagram of a pumping well, in particular to a wireless integrated device for testing the indicator diagram of the pumping well.
Background
In the oil extraction operation of the oil pumping unit, the indicator diagram of the oil pumping unit well needs to be monitored in real time. At present, one means for testing the indicator diagram of a beam-pumping well is as follows: a load sensor is arranged at the joint of the polished rod and the polished rod eye to measure the load of the polished rod, and an angular displacement sensor is arranged on the walking beam to measure the displacement of the polished rod; the load and displacement are measured to form a load displacement curve synchronous with stroke frequency of the pumping unit, namely an indicator diagram. The prior method can obtain a relatively accurate indicator diagram, but has the following problems: 1. the load sensor directly bears the load of the polished rod, and in each stroke cycle, when the polished rod stops being blocked when the polished rod descends in each stroke cycle under the working condition that the beam pumping unit is blocked (such as sand jam, viscosity and the like), the rope hanger continues to descend to cause the load sensor to be unloaded, and then when the polished rod ascends, the rope hanger is suddenly lifted to instantly load and impact the load sensor, so that the repeated impact easily causes damage to the load sensor and shortens the service life of the load sensor; 2. the load sensor and the angular displacement sensor are used for testing, the polished rod displacement testing precision is high, but the split structure is complex, and the hardware comprehensive cost is high.
Disclosure of Invention
The invention aims to provide a wireless integrated indicator diagram testing device for a beam-pumping unit well, which does not directly bear the load of a polished rod when in use and cannot be impacted by the load under the working condition that the pumping unit is in running blockage.
In order to achieve the purpose, the invention adopts the following scheme: the wireless integral beam-pumping well indicator diagram testing device is provided with a wireless angular displacement sensor and a strain sensor, wherein a high-energy battery, a circuit board, an inclination angle chip and a communication module are arranged in a shell of the wireless angular displacement sensor, the high-energy battery, the inclination angle chip and the communication module are respectively connected with corresponding interfaces on the circuit board, an antenna is fixed on the outer side of the shell and connected with the communication module, and a signal output end of the strain sensor is connected with a corresponding signal interface on the circuit board through a cable.
When the indicator diagram testing device is used, the wireless angular displacement sensor and the strain sensor are both arranged on a walking beam of the oil pumping unit, the circuit board supplies power to the strain sensor, the inclination angle chip acquires angular displacement data of the walking beam, the strain sensor tests the strain data of the walking beam, the circuit board converts the strain data into load data of a polished rod, and then the load data and the angular displacement data are processed to form indicator diagram data which are then transmitted to a local remote measurement and control terminal (RTU) or directly and remotely transmitted to a data measurement and control center by the communication module and the antenna, so that an indicator diagram can be obtained; because the wireless angular displacement sensor and the strain sensor do not directly bear the load of the polished rod, the pumping unit cannot be impacted by the load under the working condition that the pumping unit is in operation and is in blockage.
The invention has reasonable structure, reliable performance, convenient and quick installation, debugging and maintenance and lower comprehensive cost, is suitable for all beam-pumping wells, and particularly can not be damaged by impact under the working condition that the beam-pumping unit is in operation and meets with a resistance, thereby ensuring ideal service life.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a wireless angular displacement sensor of the embodiment shown in FIG. 1;
FIG. 3 is an electrical schematic block diagram of an embodiment of the present invention.
Detailed Description
The invention is further illustrated below with reference to examples and figures.
See fig. 1, 2, 3
The invention provides a wireless integrated beam-pumping well indicator diagram testing device which comprises a wireless angular displacement sensor 1 and a strain sensor 4, wherein a shell 103 of the wireless angular displacement sensor 1 is internally provided with a high-energy battery 102, a circuit board 107, an inclination angle chip 108 and a communication module 109, the high-energy battery 102, the inclination angle chip 108 and the communication module 109 are respectively connected with corresponding interfaces on the circuit board of the circuit board 107, an antenna 104 is fixed on the outer side of the shell 103, the antenna 104 is connected with the communication module 109, and a signal output end of the strain sensor 4 is connected with a corresponding signal interface on the circuit board 107 through a sensor cable 3.
See FIG. 1
In this embodiment, a pair of foot pads 5 are coupled to the bottom of the strain gauge sensor 4. The foot pad 5 is connected with the strain sensor 4 through a bolt 7 and a nut 6. When the strain sensor 4 is installed on a walking beam, the foot pad 5 is connected with the walking beam.
See FIG. 2
In this embodiment, a battery compartment cover 101 is installed at a battery compartment port of a high-energy battery 102 installed on a housing 103, a first gasket 112 is installed between the battery compartment cover 101 and the housing 103, a circuit board compartment cover 110 is installed at a circuit board compartment port for installing a circuit board 107, and a second gasket 111 is installed between the circuit board compartment cover 110 and the housing 103. More than two magnetic steels 105 are fixed at the bottom end of a shell 103 of the wireless angular displacement sensor through screws 106. When the wireless angular displacement sensor 1 is installed on a walking beam, the magnetic steel 105 at the bottom end of the shell 103 is adsorbed on the walking beam.
See fig. 1 and 2
In this embodiment, a wire holder 2 is fixed to the battery compartment cover 101, a signal interface of the circuit board 107 is connected to the wire holder 2, and a signal output terminal of the strain sensor 4 is connected to the wire holder 2 through the sensor cable 3.
The above-mentioned circuit board 107 is basically the same as the circuit board of the conventional strain sensor, and compared with the former and the latter, a load data processing circuit for converting strain data into load data to be processed and further forming diagram data is added to the former and the latter, and the load data processing circuit is a conventional technology, and can be grasped by those skilled in the art, and the circuit board 107 can be completed by a conventional design. Therefore, the specific configuration of the circuit board described above is not described in detail.
In addition, the connection between the high-power battery 102, the tilt chip 108, and the communication module 109 and the corresponding interface on the circuit board 107, and the connection between the antenna 104 and the communication module 109 are also prior art, and therefore, will not be described in detail.
Claims (3)
1. Wireless integration beam-pumping unit well indicator diagram testing arrangement, its characterized in that: the wireless angular displacement sensor is provided with a wireless angular displacement sensor and a strain sensor, wherein a high-energy battery, a circuit board, an inclination angle chip and a communication module are arranged in a shell of the wireless angular displacement sensor, the high-energy battery, the inclination angle chip and the communication module are respectively connected with corresponding interfaces on the circuit board, an antenna is fixed on the outer side of the shell and is connected with the communication module, and a signal output end of the strain sensor is connected with the corresponding signal interface on the circuit board through a cable.
2. The wireless integrated beam-pumping well indicator diagram testing device according to claim 1, characterized in that: the bottom of the strain sensor is connected with a pair of foot pads.
3. The wireless integrated beam-pumping well indicator diagram testing device according to claim 1, characterized in that: more than two magnetic steels are fixed at the bottom end of the shell of the wireless angular displacement sensor.
Priority Applications (1)
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CN201911084630.0A CN110617055A (en) | 2019-11-08 | 2019-11-08 | Wireless integrated beam-pumping well indicator diagram testing device |
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CN201911084630.0A CN110617055A (en) | 2019-11-08 | 2019-11-08 | Wireless integrated beam-pumping well indicator diagram testing device |
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CN110617055A true CN110617055A (en) | 2019-12-27 |
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CN201911084630.0A Pending CN110617055A (en) | 2019-11-08 | 2019-11-08 | Wireless integrated beam-pumping well indicator diagram testing device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112483072A (en) * | 2020-12-03 | 2021-03-12 | 中国石油天然气股份有限公司 | Pumping unit polished rod indicator diagram testing device, system and testing method |
CN114622871A (en) * | 2020-12-09 | 2022-06-14 | 中国石油天然气股份有限公司 | Pumping unit control system and method |
CN116752953A (en) * | 2023-07-17 | 2023-09-15 | 黑龙江程氏食品机械生产有限公司 | Intelligent measuring device for indicator diagram of oil field pumping unit |
Citations (6)
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US5291777A (en) * | 1992-03-09 | 1994-03-08 | Intevep, S.A. | System for monitoring oil well performance |
CN2937474Y (en) * | 2006-08-04 | 2007-08-22 | 中国石化股份胜利油田分公司河口采油厂 | Micro-stress indicator of beam pump |
CN101525994A (en) * | 2009-04-13 | 2009-09-09 | 北京龙鼎源科技有限公司 | Measuring and monitoring system for oil wellhead |
CN202329893U (en) * | 2011-11-11 | 2012-07-11 | 沈阳金凯瑞科技有限公司 | Wireless testing sensor of pumping unit indicator diagram |
CN103244078A (en) * | 2013-04-28 | 2013-08-14 | 哈尔滨索菲电气技术有限公司 | Numerical-control system device of beam-pumping unit |
CN210768739U (en) * | 2019-11-08 | 2020-06-16 | 蚌埠日月仪器研究所有限公司 | Wireless integrated beam-pumping well indicator diagram testing device |
-
2019
- 2019-11-08 CN CN201911084630.0A patent/CN110617055A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5291777A (en) * | 1992-03-09 | 1994-03-08 | Intevep, S.A. | System for monitoring oil well performance |
CN2937474Y (en) * | 2006-08-04 | 2007-08-22 | 中国石化股份胜利油田分公司河口采油厂 | Micro-stress indicator of beam pump |
CN101525994A (en) * | 2009-04-13 | 2009-09-09 | 北京龙鼎源科技有限公司 | Measuring and monitoring system for oil wellhead |
CN202329893U (en) * | 2011-11-11 | 2012-07-11 | 沈阳金凯瑞科技有限公司 | Wireless testing sensor of pumping unit indicator diagram |
CN103244078A (en) * | 2013-04-28 | 2013-08-14 | 哈尔滨索菲电气技术有限公司 | Numerical-control system device of beam-pumping unit |
CN210768739U (en) * | 2019-11-08 | 2020-06-16 | 蚌埠日月仪器研究所有限公司 | Wireless integrated beam-pumping well indicator diagram testing device |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112483072A (en) * | 2020-12-03 | 2021-03-12 | 中国石油天然气股份有限公司 | Pumping unit polished rod indicator diagram testing device, system and testing method |
CN114622871A (en) * | 2020-12-09 | 2022-06-14 | 中国石油天然气股份有限公司 | Pumping unit control system and method |
CN114622871B (en) * | 2020-12-09 | 2023-10-27 | 中国石油天然气股份有限公司 | Pumping unit control system and method |
CN116752953A (en) * | 2023-07-17 | 2023-09-15 | 黑龙江程氏食品机械生产有限公司 | Intelligent measuring device for indicator diagram of oil field pumping unit |
CN116752953B (en) * | 2023-07-17 | 2023-12-08 | 黑龙江程氏食品机械生产有限公司 | Intelligent measuring device for indicator diagram of oil field pumping unit |
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