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CN110529227A - Diesel engine cooling system with variable water flow becomes height above sea level control strategy - Google Patents

Diesel engine cooling system with variable water flow becomes height above sea level control strategy Download PDF

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Publication number
CN110529227A
CN110529227A CN201810499558.7A CN201810499558A CN110529227A CN 110529227 A CN110529227 A CN 110529227A CN 201810499558 A CN201810499558 A CN 201810499558A CN 110529227 A CN110529227 A CN 110529227A
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China
Prior art keywords
diesel engine
cooling system
control
cooling
deviation
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Application number
CN201810499558.7A
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Chinese (zh)
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CN110529227B (en
Inventor
刘瑞林
杨春浩
周广猛
张众杰
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Military Transportation University of PLA
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Military Transportation University of PLA
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/02Controlling of coolant flow the coolant being cooling-air
    • F01P7/04Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio
    • F01P7/044Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio using hydraulic drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/164Controlling of coolant flow the coolant being liquid by thermostatic control by varying pump speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/167Controlling of coolant flow the coolant being liquid by thermostatic control by adjusting the pre-set temperature according to engine parameters, e.g. engine load, engine speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2025/00Measuring
    • F01P2025/04Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2025/00Measuring
    • F01P2025/08Temperature
    • F01P2025/13Ambient temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2025/00Measuring
    • F01P2025/60Operating parameters
    • F01P2025/62Load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2025/00Measuring
    • F01P2025/60Operating parameters
    • F01P2025/64Number of revolutions

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Feedback Control In General (AREA)

Abstract

A kind of diesel engine cooling system with variable water flow change height above sea level control strategy, atmospheric pressure, atmospheric temperature, diesel engine speed, diesel load in the 0m~5500m altitude ranges arrived according to data collecting module collected in cooling system, coolant temperature deviation and its change rate signal are converted to analog signal to Electric Actuator by Varied scope fuzzy control device, to control Electric Actuator real-time control Diesel Engine Coolants total flow, large and small cycles flow and cooling air delivery, cooling system parasitic loss is reduced.The control strategy uses the change height above sea level cooling system with variable water flow integrated control based on Varied scope fuzzy control strategy, in face of Different Altitude difference operating condition, realize cooling water pump, thermostat, cooling fan Collaborative Control, rationally control Diesel Engine Coolants total flow, large and small cycles flow and cooling air delivery.

Description

Diesel engine cooling system with variable water flow becomes height above sea level control strategy
Technical field
The present invention relates to Diesel Engine Technique Fields, become height above sea level control more particularly to a kind of diesel engine cooling system with variable water flow Strategy.
Background technique
The chain drives such as vehicle, engineering machinery are when plateau is run, due to heat dissipation performance variation and diesel oil machine-heating load Increase etc. lead to problems such as diesel engine occur cooling water easily boils, the decline of cooling system cooling capacity, body easily overheat, and will most Diesel engine is caused to there is different degrees of decline in highlands continuous operation ability and operation intensity eventually.These problems can be with It is attributed to diesel engine cooling system and working process of diesel engine matching variation, High aititude cooling system control strategy is immature.
Part of cooling system includes thermostat, cooling water pump, cooling fan, Diesel Engine Mechanical formula cooling system cooling capacity According to diesel engine maximum heating load operating condition design, part of cooling system (water pump, fan) is directly driven by V belt translation by crankshaft, The driving method couples water pump, rotation speed of the fan with diesel engine speed, in face of the complex work ring of Different Altitude, different operating conditions The radiating requirements in border, diesel engine cannot be met.It is paraffin thermostat, tool that more thermostat is applied in diesel engines at present There is the characteristic of response delay and " hysteresis ", and is not to close between the aperture and coolant temperature of paraffin thermostat correspondingly System can not achieve the accurate control to the distribution of coolant liquid large and small circular flow.
With the continuous improvement of internal combustion engine reinforcing degree, the thermic load of components is consequently increased, and only passes through cooling water Heat accounts for fuel heat release total amount 20~30% are taken away, from the angle of the engine cycle thermal efficiency, it is desirable to pass through cooling system The heat dissipation capacity of system will be lacked as far as possible, but consider the limitation of part heat load and reliability, the heat dissipation of cooling system simultaneously Amount again cannot be very few, this requires optimizing internal-combustion engine cooling system as far as possible, reduces heat transfer loss, improves engine thermal efficiency.
Currently, being directed to the improvement of diesel engine cooling system mainly around in part of cooling system (such as water pump, fan, section temperature Device) single control in terms of, control strategy mostly uses PID control, but under the particular surroundings of plateau, the optimization control of single part System is insufficient for the radiating requirements of diesel altitude-variable, and controls precision and be not being met.
Summary of the invention
For technological deficiency existing for existing diesel cooling system under High aititude operating condition, the present invention provides a kind of diesel engine Cooling system with variable water flow becomes height above sea level control strategy, which uses the change height above sea level unsteady flow based on Varied scope fuzzy control strategy Cooling system integrated control is measured, Different Altitude difference operating condition is faced, realizes the collaboration control of cooling water pump, thermostat, cooling fan System rationally controls Diesel Engine Coolants total flow, large and small cycles flow and cooling air delivery.
As above design, the technical scheme is that a kind of diesel engine cooling system with variable water flow becomes height above sea level control strategy, It is characterized in that: atmospheric pressure, big temperature in the 0m~5500m altitude ranges arrived according to data collecting module collected in cooling system Degree, diesel engine speed, diesel load, Varied scope fuzzy control device are converted to coolant temperature deviation and its change rate signal Analog signal is to Electric Actuator, to control Electric Actuator real-time control Diesel Engine Coolants total flow, large and small cycles stream Amount and cooling air delivery reduce cooling system parasitic loss.
Above-mentioned Varied scope fuzzy control device uses Diesel Engine Coolants temperature deviation e=Te-TedAnd its change rateMake To input, using cooling fan proportional overflow valve opening increment, thermostat aperture increment and cooling water pump incremental speed u conduct The formula of output, deviation and the transformation of deviation variation rate domain is E=< keE+0.5>, EC=<kecEc+0.5>, wherein "<>" indicates Contraction-expansion factor α (x) is added in basic domain under the premise of basic domain rule is constant in downward rounding operation, i.e., initial opinion Domain [- E, E] is [- α (x) E, α (x) E] by the way that contraction-expansion factor α (x) variation is added, and so that domain is become smaller with deviation and is shunk, with inclined Difference increases and expands, to mention high control precision, wherein α (x) is the continuous function of deviation variables e, stringent single on [0, E] It adjusts.
The present invention reads environmental pressure, temperature and diesel engine speed within the scope of current altitude, load and passes through coolant liquid Temperature calibration MAP obtains best coolant temperature under current state, according to proportional overflow valve opening, cooling water pump revolving speed and Jie Wen Device aperture demarcates MAP and adjusts cooling flow, by feedback coolant temperature deviation and its change rate signal, Varied scope fuzzy control device Analog signal is converted electrical signals to actuator, intensity of cooling is adjusted in real time, reaches cooling fan, cooling water pump, thermostat The purpose of Collaborative Control is realized to reduce diesel engine cooling system parasitic loss and becomes height above sea level in 0m~5500m altitude ranges Diesel Engine Coolants total flow, large and small cycles flow and cooling under (atmospheric temperature, atmospheric pressure), variable working condition (load, revolving speed) The real-time optimistic control of air mass flow.
Detailed description of the invention
Fig. 1 is Varied scope fuzzy control system block diagram of the invention;
Fig. 2 is change height above sea level variable flow cooling control system figure of the invention;
Fig. 3 is cooling control system flow chart of the invention.
2 description of symbols of attached drawing: 1- hydraulic oil container;2- hydraulic oil pump;3- proportional pressure control valve;4- temperature thermostat;5- liquid Pressure motor;6- variable water pump;7,8- temperature sensor;9,10,11- flow sensor;12- proportional overflow valve opening executes Device;13- temperature thermostat opening actuator;14- flow-changing water revolution speed actuator;15- power supply.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, a kind of diesel engine cooling system with variable water flow becomes height above sea level control strategy, using Varied scope fuzzy control skill Art, the wherein practical coolant temperature of input language variables choice of Varied scope fuzzy control device and the deviation e=T of target temperaturee- TedAnd its change rateOutput quantity is cooling fan proportional overflow valve opening increment, thermostat aperture increment and cooling Pump rotary speed increment u.On the basis of basic fuzzy control domain (initial domain) [- E, E], it is added contraction-expansion factor α (x), initially Domain [- E, E] is [- α (x) E, α (x) E] by contraction-expansion factor α (x) variation, so that domain is become smaller with deviation and is shunk, with deviation Increase and expand, to mention high control precision.Under Different Altitude environmental condition, according to data acquisition module block signal, inquiry cooling Pump rotary speed, thermostat aperture and proportional overflow valve opening MAP control coolant rate and cooling air delivery, through variable universe Processing of the fuzzy controller to input signal, adjusts intensity of cooling in real time, and the cooling system is made to realize that change height above sea level full working scope is adaptive It should control.
As shown in Figure 2: diesel altitude-variable variable flow cooling control system is executed by hydraulic fan proportional overflow valve opening Device 12, temperature thermostat actuator 13, variable water pump actuator 14, cooling-water temperature transmitter 7,8, coolant rate biography Sensor 9,10,11 and Diesel Engine Control unit ECU composition.Cooling water pump is driven by motor, and cooling fan is driven by hydraulic motor It is dynamic, 3 aperture of proportional pressure control valve, 4 aperture of 6 revolving speed of variable water pump and temperature thermostat are controlled by ECU.The coolant temperature Sensor 7, flow sensor 11 are mounted on the coolant outlet road between diesel engine outlet and temperature thermostat 4, cold But liquid stream quantity sensor 9,10 is separately mounted to two exits of temperature thermostat 4, and the cooling-water temperature transmitter 8 is pacified Mounted in the coolant pipe road of radiator outlet;The input signal of the ECU control unit has: Different Altitude atmospheric pressure, temperature The environmental conditions parameters such as degree, density, coolant liquid boiling point and the operating conditions such as cooling system thermal parameter and diesel engine speed, load Parameter;It is hydraulic fan proportional pressure control valve opening actuator 12, the execution of temperature thermostat that ECU control unit, which exports control object, Device 13, variable water pump actuator 14.
Realization principle of the present invention is as follows:
The diesel altitude-variable cooling system with variable water flow control strategy, which is characterized in that the basic domain of fuzzy controller is drawn Point, if the basic domain of deviation signal is [- e, e], quantization domain is discrete set {-n0,-n0+1,…,0,…n0-1,n0, Defining deviation quantizing factor isIf the basic domain of deviation variation rate is [- ec, ec], quantization domain is discrete set {-n1,-n1+1,…,0,…n1-1,n1, defining deviation quantizing factor isIf the basic opinion of fuzzy controller output Domain is [- u, u], and quantization domain is discrete set {-n2,-n2+1,…,0,…n2-1,n2, defining deviation quantizing factor isDeviation and the formula of deviation variation rate domain transformation are E=< keE+0.5>, EC=<kecEc+0.5 >, wherein E and EC Respectively quantify the deviation and deviation variation rate on domain, is fuzzy quantity;"<>" indicates downward rounding operation, e, ec, n0、n1、 n2Depending on practical change height above sea level unsteady flow cooling system radiating requirements.
Choose 7 Linguistic Values about E, EC, U for linguistic variable: negative big (PB), it is negative in (PM), bear small (PS), zero (ZE), just small (NS), center (NM), honest (NB), wherein it is large, medium and small, zero indicate its departure degree.In basic domain rule Under the premise of constant, contraction-expansion factor α (x) is added in basic domain, i.e., initial domain [- E, E] is changed by contraction-expansion factor α (x) For [- α (x) E, α (x) E], domain is made to become smaller with deviation and shrink, increases with deviation and expand, so that high control precision is mentioned, Middle α (x) is the continuous function of deviation variables e, the strictly monotone on [0, E].
Varied scope fuzzy control follows a basic principle: when deviation is big or it is larger when, select control amount to eliminate as early as possible Based on deviation;When deviation is smaller, control amount is selected it is noted that preventing overshoot, to guarantee that the stability of system is mainly to set out Point obtains following Varied scope fuzzy control rule list based on the principle and expertise.
Become in cooling flow real-time control becoming height above sea level, control unit ECU reads current environment pressure, temperature and bavin first Oil machine revolving speed, load simultaneously obtain best coolant temperature under current state by coolant temperature calibration MAP, according to proportional overflow Valve opening, cooling water pump revolving speed and thermostat aperture calibration MAP adjust cooling flow, by feedback coolant temperature deviation and its change Rate signal, Varied scope fuzzy control device convert electrical signals to analog signal to actuator, adjust intensity of cooling in real time, specifically Control flow is as shown in figure 3, achieve the purpose that cooling fan, cooling water pump, thermostat Collaborative Control, so that it is cold to reduce diesel engine But system parasitic losses, realize 0~5500m become altitude environment under the conditions of, diesel engine cooling system intensity of cooling in real time most Excellent control.

Claims (2)

1. a kind of diesel engine cooling system with variable water flow becomes height above sea level control strategy, it is characterised in that: adopted according to data in cooling system Collect atmospheric pressure, atmospheric temperature, diesel engine speed, diesel load in the collected 0m~5500m altitude ranges of module, becomes opinion Coolant temperature deviation and its change rate signal are converted to analog signal to Electric Actuator, to control by domain fuzzy controller Electric Actuator real-time control Diesel Engine Coolants total flow, large and small cycles flow and cooling air delivery reduce cooling system Parasitic loss.
2. a kind of diesel engine cooling system with variable water flow according to claim 1 becomes height above sea level control strategy, it is characterised in that: on Varied scope fuzzy control device is stated using Diesel Engine Coolants temperature deviation e=Te-TedAnd its change rateAs input, adopt Use cooling fan proportional overflow valve opening increment, thermostat aperture increment and cooling water pump incremental speed u as output, deviation Formula with the transformation of deviation variation rate domain is E=< keE+0.5>, EC=<kecEc+0.5>, wherein "<>" indicates to be rounded downwards Under the premise of basic domain rule is constant contraction-expansion factor α (x) is added in basic domain, i.e., initial domain [- E, E] in operation It is [- α (x) E, α (x) E] by the way that contraction-expansion factor α (x) variation is added, domain is made to become smaller with deviation and shrink, with deviation increase Expansion, to mention high control precision, wherein α (x) is the continuous function of deviation variables e, the strictly monotone on [0, E].
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111577441A (en) * 2020-06-11 2020-08-25 汉腾新能源汽车科技有限公司 Control method of engine cooling system
CN112693365A (en) * 2021-01-04 2021-04-23 吉林大学 Power coupling heat control system of extended range electric automobile and control method thereof
CN113027590A (en) * 2021-03-12 2021-06-25 中国人民解放军海军工程大学 Control method of internal combustion engine intelligent cooling system based on improved control algorithm
CN113494347A (en) * 2021-08-09 2021-10-12 一汽解放汽车有限公司 Control method of engine cooling system and engine cooling system
CN114076042A (en) * 2020-08-11 2022-02-22 郑州宇通客车股份有限公司 Engine heat management method and vehicle adopting same
CN114320560A (en) * 2022-01-04 2022-04-12 中国人民解放军陆军装甲兵学院 Adaptive adjustment control method for engine cooling system of crawler vehicle in plateau environment
CN115143007A (en) * 2021-03-30 2022-10-04 广州汽车集团股份有限公司 Temperature control module control method and device and computer storage medium

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JP2015175295A (en) * 2014-03-14 2015-10-05 いすゞ自動車株式会社 engine cooling system
CN205823415U (en) * 2016-06-15 2016-12-21 武汉理工大学 Ship's main diesel engine jacket-cooling water auto temperature controlled system
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CN103034126A (en) * 2012-12-24 2013-04-10 江苏大学 Controlling system and controlling method of axial off-center magnetic bearing of outer rotor of constant current source
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111577441A (en) * 2020-06-11 2020-08-25 汉腾新能源汽车科技有限公司 Control method of engine cooling system
CN114076042A (en) * 2020-08-11 2022-02-22 郑州宇通客车股份有限公司 Engine heat management method and vehicle adopting same
CN112693365A (en) * 2021-01-04 2021-04-23 吉林大学 Power coupling heat control system of extended range electric automobile and control method thereof
CN113027590A (en) * 2021-03-12 2021-06-25 中国人民解放军海军工程大学 Control method of internal combustion engine intelligent cooling system based on improved control algorithm
CN115143007A (en) * 2021-03-30 2022-10-04 广州汽车集团股份有限公司 Temperature control module control method and device and computer storage medium
CN113494347A (en) * 2021-08-09 2021-10-12 一汽解放汽车有限公司 Control method of engine cooling system and engine cooling system
CN114320560A (en) * 2022-01-04 2022-04-12 中国人民解放军陆军装甲兵学院 Adaptive adjustment control method for engine cooling system of crawler vehicle in plateau environment

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