CN110528805A - Decoration lightweight wall plate and its production technology - Google Patents
Decoration lightweight wall plate and its production technology Download PDFInfo
- Publication number
- CN110528805A CN110528805A CN201910842502.1A CN201910842502A CN110528805A CN 110528805 A CN110528805 A CN 110528805A CN 201910842502 A CN201910842502 A CN 201910842502A CN 110528805 A CN110528805 A CN 110528805A
- Authority
- CN
- China
- Prior art keywords
- core model
- panel
- partition
- gusset
- dispersion hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005034 decoration Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000006185 dispersion Substances 0.000 claims abstract description 53
- 238000005192 partition Methods 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
A kind of decoration lightweight wall plate, including decorating film and wallboard body, decorating film are attached at the panel outer surface of wallboard body, wallboard body includes panel, bottom plate and gusset, gusset is set between panel and bottom plate, and dispersion hole up and down is constituted between multiple gussets, further includes partition;Partition is set between panel and bottom plate, and is arranged in parallel with panel and bottom plate;It is equipped with the first gusset between panel and partition, forms the first dispersion hole between each first gusset and panel and partition;It is equipped with the second gusset between bottom plate and partition, forms the second dispersion hole between each second gusset and bottom plate and partition;A third dispersion hole is provided between two adjacent the first dispersion holes.The configuration of the present invention is simple, plate body is light and handy, intensity stabilization, can achieve the effect that expected sound-insulating;Process is simple, is convenient for consecutive production.
Description
Technical field
The present invention relates to building material wallboards, especially a kind of to be used for indoor decoration lightweight wall plate and its production technology.
Background technique
In decorative boards field, the market share shared by the lightweight wall plate with decorating film is increasing, lightweight wall plate
Can not only be according to the customization for needing to carry out decorating film of client, and sound-insulating, fire-proof and damp-proof, increasingly by consumer
Favor.
The most common light-weight decorative wallboard is the compound wallboard that indoor design can be used, and an exhausting hole is arranged in wallboard,
Although can play the role of certain sound-insulating, due to the intensity of wallboard to be guaranteed itself, through-hole is generally arranged at center
Position, and smaller, in actual use, the effect of sound-insulating is barely satisfactory, and the effect of anticipation is much not achieved.
Such as Chinese patent " a kind of three layers of vestibule light cellular partition board (ZL 201621059397.2) ", disclose a kind of wall
The wallboard of three layers of vestibule is set in plate, and the vestibule in this wallboard is round hole, and little vestibule setting is in adjacent two rows of macropores
The centre of chamber, vestibule are directly suspended in inside wallboard, although slightly stronger than the wallboard effect of one layer of conventional vestibule, due to hole
Chamber arrangement is more dispersed, and vestibule is smaller, and the effect of sound-insulating still cannot reach perfect condition, and in addition it is produced
In technique, it is ensured that the precision for the position that the position of upper and lower vestibule is corresponding and little vestibule is between two rows of vestibules, mold peace
It is high to fill required precision, production technology is complicated, high rejection rate.
Summary of the invention
The defect that small, distribution that the present invention be directed to vestibules in the existing wallboard referred in background technique dissipates, one is to provide one
Kind of vestibule is big and the close lightweight wall plate of distribution, and two, which are to provide a kind of mold installation accuracy, requires low, simple and fast wallboard raw
Production. art.
For achieving the above object, the technical solution adopted by the present invention is that:
A kind of decoration lightweight wall plate, including decorating film and wallboard body, decorating film are attached at the panel outer surface of wallboard body,
Wallboard body includes panel, bottom plate and gusset, and gusset is set between panel and bottom plate, is constituted up and down between multiple gussets
Dispersion hole, further include partition;
The partition is set between panel and bottom plate, and is arranged in parallel with panel and bottom plate;
It is equipped with the first gusset between panel and partition, forms the first dispersion hole between each first gusset and panel and partition;
It is equipped with the second gusset between bottom plate and partition, forms the second dispersion hole between each second gusset and bottom plate and partition;
A third dispersion hole is provided between two adjacent the first dispersion holes.
First dispersion hole and the second dispersion hole is up and down to just.
The panel, gusset and bottom plate are the integrally formed overall structures of mold.
The third dispersion hole is the through-hole of diameter 1.2-2mm.
First dispersion hole is that one side is cambered surface, the special-shaped hole body structure that the other three side is plane;Described
Two dispersion holes are rectangle hole body structure.
A kind of decoration production technology of lightweight wall plate,
S1: stock
It will be mixed with calcium carbonate by the weight ratio of 1:2 as the polyvinyl resin of raw material, then add auxiliary material into mixture;
S2: stirring
Mixed raw material and auxiliary material are added in high speed mixer, are stirred by the high speed rotation of high speed mixer,
Friction temperature is generated in whipping process, and material is sent into low speed batch mixer when temperature of charge reaches 135 DEG C;
S3: cooling
It is provided with water circulation system in low speed batch mixer, material is cooled down, is cooled to 35-40 DEG C;
S4: it squeezes out
Material after cooling is transmitted to the feed bin of extruder by closed conduit, and extruder passes through in the environment of 200-215 DEG C
Set of molds realizes the extrusion of product, then water cooled sizing;
S5: finished product
Product after cooling carries out pad pasting and cutting according to customer demand, is packaged factory.
Set of molds include fixed plate, with demarcation plate to interface model, core model;
Fixed plate, sheet with rib are arranged successively interface model and core model along template thickness direction;
The core model includes first pair of interface core model, side core model, core mould and second pair of interface core model;First pair of interface core model
Inside and the lateral surface in core model to just, while core model medial surface and core mould lateral surface to just, multiple core moulds one are a pair of
It is just set side by side, the medial surface of second pair of interface core model and the lateral surface of the last one core mould are to just;
The core model is successively set on on interface model, corresponds to partition and muscle in finished product to the position of demarcation plate on interface model
The position of plate.
The side of side core model and core mould is provided with the additional core model being integrated together;
Two end interfaces of finished product are wherein respectively corresponded on the outside of the outside of first pair of interface core model and second pair of interface core model;Bian Xin
Mould, core mould and demarcation plate respectively correspond the first dispersion hole and the second dispersion hole;Additional core model corresponds to third dispersion hole.
In the set of molds, with demarcation plate is hollow mould to interface model;Core model is solid mould.
Compared with prior art, this lightweight wall plate structure disclosed in this invention is simple, by partition and gusset by its point
Two rows of dispersion holes are divided into, arrangement is close between each dispersion hole, and partition and gusset are played a supporting role, and row's little vestibule is also attached to
Dispersion hole, plate body is light and handy, intensity stabilization, can achieve the effect that expected sound-insulating;In the production technology of this wallboard
Applied die assembly assembly process is simple, and precision requirement is lower, and close-packed arrays, process are simple side by side for each core model
It is single, it is convenient for consecutive production.
Detailed description of the invention
Fig. 1 is the schematic cross-section of finished product in the present invention.
Fig. 2 is the structural schematic diagram of fixed plate in set of molds.
Fig. 3 is the docking mouth mold structure diagram with demarcation plate in set of molds.
Fig. 4 is core model schematic view of the mounting position.
Fig. 5 is each core model link position schematic diagram.
In figure: panel 1, the first dispersion hole 2, partition 3, the first gusset 4, the second gusset 5, bottom plate 6, the second dispersion hole 7, the
Three dispersion holes 8, first pair of interface core model 9, side core model 10 add core model 11, core mould 12, and second pair of interface core model 13 is fixed
Plate 14, to interface model 15, core model 16.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
Referring to attached drawing 1, this decoration lightweight wall plate, including decorating film and wallboard body disclosed in the present application, decoration
Film is attached at the panel outer surface of wallboard body, and wallboard body includes panel 1, the first dispersion hole 2, partition 3, the first gusset 4,
Two gussets 5, bottom plate 6, the second dispersion hole 7, third dispersion hole 8.Gusset is set between panel and bottom plate, structure between multiple gussets
At dispersion hole up and down.
Partition 3 is set between panel 1 and bottom plate 6, and is arranged in parallel with panel and bottom plate.It is equipped between panel 1 and partition 3
First gusset 4 forms the first dispersion hole 2 between each first gusset and panel and partition.First dispersion hole be one side be cambered surface,
The other three side is the special-shaped hole body structure of plane, as shown in Fig. 1, arc-shaped side is formed between adjacent first dispersion hole 2
Triangle, third dispersion hole 8 are arranged in the plate body of the triangle.Third dispersion hole is the vestibule of diameter 1.2-2mm.
It is equipped with the second gusset 5 between bottom plate and partition, forms the second dispersion hole between each second gusset and bottom plate and partition
7, the second dispersion hole 7 is rectangle hole body structure.First dispersion hole and the second dispersion hole up and down to just, therebetween by partition every
It opens, partition 3 plays partition and supporting role.
Panel, gusset and bottom plate are the integrally formed overall structures of mold.
This decoration production technology of lightweight wall plate, steps are as follows:
S1 stock: will be mixed with calcium carbonate by the weight ratio of 1:2 as the polyvinyl resin of raw material, then be added into mixture auxiliary
Material;
S2 stirring: mixed raw material and auxiliary material are added in high speed mixer, by high speed mixer high speed rotation into
Row stirs, and generates friction temperature in whipping process, and material is sent into low speed batch mixer when temperature of charge reaches 135 DEG C;
S3 is cooling: being provided with water circulation system in low speed batch mixer, cools down to material, is cooled to 35-40 DEG C;
S4 is squeezed out: the material after cooling down is transmitted to the feed bin of extruder, environment of the extruder at 200-215 DEG C by closed conduit
Under, the extrusion of product, then water cooled sizing are realized by set of molds;
S5 finished product: product after cooling carries out pad pasting and cutting according to customer demand, is packaged factory.
In process of production, set of molds include fixed plate 14, with demarcation plate to interface model 15, core model 16.Fixed plate,
Sheet with rib is arranged successively interface model and core model along template thickness direction;In set of molds, the docking mouth mold with demarcation plate
Plate is hollow mould;Core model is solid mould.
Core model 16 includes first pair of interface core model 9, side core model 10, core mould 12 and second pair of interface core model 13.Such as attached drawing
Shown in 4-5, the inside of first pair of interface core model and the lateral surface in core model to just, while the medial surface of the core model and outside of core mould
In face of just, multiple core moulds one are a pair of to be just set side by side, the medial surface of second pair of interface core model and the last one core mould it is outer
Side is to just.The side of side core model and core mould is provided with the additional core model 11 being integrated together.Core model is placed in entire mold structure
The middle part of part, component top and the bottom are respectively to support fixing piece, play the fixed effect of support, and and fixed plate to entire core model
On support fixing piece it is corresponding, to guarantee the precision of arrangement position.
Core model is successively set on on interface model, corresponds to partition and muscle in finished product to the position of demarcation plate on interface model
The position of plate.
Two end interfaces of finished product are respectively corresponded on the outside of the outside of first pair of interface core model and second pair of interface core model;Bian Xin
Mould, core mould and demarcation plate respectively correspond the first dispersion hole and the second dispersion hole;Additional core model corresponds to third dispersion hole.
Claims (9)
1. a kind of decoration uses lightweight wall plate, including decorating film and wallboard body, decorating film to be attached at the panel appearance of wallboard body
Face, wallboard body include panel, bottom plate and gusset, and gusset is set between panel and bottom plate, are constituted up and down between multiple gussets
The dispersion hole of perforation, it is characterised in that: further include partition;
The partition is set between panel and bottom plate, and is arranged in parallel with panel and bottom plate;
It is equipped with the first gusset between panel and partition, forms the first dispersion hole between each first gusset and panel and partition;
It is equipped with the second gusset between bottom plate and partition, forms the second dispersion hole between each second gusset and bottom plate and partition;
A third dispersion hole is provided between two adjacent the first dispersion holes.
2. decoration lightweight wall plate according to claim 1, it is characterised in that: first dispersion hole and the second dispersion
Hole is up and down to just.
3. decoration lightweight wall plate according to claim 1, it is characterised in that: the panel, gusset and bottom plate are molds
Integrally formed overall structure.
4. decoration lightweight wall plate according to claim 1, it is characterised in that: the third dispersion hole is diameter 1.2-
The through-hole of 2mm.
5. decoration lightweight wall plate according to claim 1, it is characterised in that: first dispersion hole is that one side is arc
Face, the special-shaped hole body structure that the other three side is plane;Second dispersion hole is rectangle hole body structure.
6. the production technology that a kind of decoration according to any one of claims 1 to 5 uses lightweight wall plate, which is characterized in that
S1: stock
It will be mixed with calcium carbonate by the weight ratio of 1:2 as the polyvinyl resin of raw material, then add auxiliary material into mixture;
S2: stirring
Mixed raw material and auxiliary material are added in high speed mixer, are stirred by the high speed rotation of high speed mixer,
Friction temperature is generated in whipping process, and material is sent into low speed batch mixer when temperature of charge reaches 135 DEG C;
S3: cooling
It is provided with water circulation system in low speed batch mixer, material is cooled down, is cooled to 35-40 DEG C;
S4: it squeezes out
Material after cooling is transmitted to the feed bin of extruder by closed conduit, and extruder passes through in the environment of 200-215 DEG C
Set of molds realizes the extrusion of product, then water cooled sizing;
S5: finished product
Product after cooling carries out pad pasting and cutting according to customer demand, is packaged factory.
7. the production technology that decoration according to claim 6 uses lightweight wall plate, which is characterized in that set of molds includes fixing
Plate, with demarcation plate to interface model, core model;
Fixed plate, sheet with rib are arranged successively interface model and core model along template thickness direction;
The core model includes first pair of interface core model, side core model, core mould and second pair of interface core model;First pair of interface core model
Inside and the lateral surface in core model to just, while core model medial surface and core mould lateral surface to just, multiple core moulds one are a pair of
It is just set side by side, the medial surface of second pair of interface core model and the lateral surface of the last one core mould are to just;
The core model is successively set on on interface model, corresponds to partition and muscle in finished product to the position of demarcation plate on interface model
The position of plate.
8. the production technology that decoration according to claim 7 uses lightweight wall plate, which is characterized in that side core model and core mould
Side is provided with the additional core model being integrated together;
Two end interfaces of finished product are wherein respectively corresponded on the outside of the outside of first pair of interface core model and second pair of interface core model;Bian Xin
Mould, core mould and demarcation plate respectively correspond the first dispersion hole and the second dispersion hole;Additional core model corresponds to third dispersion hole.
9. the production technology that decoration according to claim 7 uses lightweight wall plate, which is characterized in that in the set of molds, band
Have demarcation plate is hollow mould to interface model;Core model is solid mould.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910842502.1A CN110528805A (en) | 2019-09-06 | 2019-09-06 | Decoration lightweight wall plate and its production technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910842502.1A CN110528805A (en) | 2019-09-06 | 2019-09-06 | Decoration lightweight wall plate and its production technology |
Publications (1)
Publication Number | Publication Date |
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CN110528805A true CN110528805A (en) | 2019-12-03 |
Family
ID=68667558
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201910842502.1A Pending CN110528805A (en) | 2019-09-06 | 2019-09-06 | Decoration lightweight wall plate and its production technology |
Country Status (1)
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2816168Y (en) * | 2005-08-16 | 2006-09-13 | 刘发清 | Building wall board |
CN2830031Y (en) * | 2005-11-08 | 2006-10-25 | 刘发清 | Primary moulding die for producing hollowed wall slabs |
CN101054840A (en) * | 2007-04-29 | 2007-10-17 | 魏家斌 | Heat and sound insulated wall prefabricated component |
CN201321670Y (en) * | 2008-08-29 | 2009-10-07 | 张树国 | Light partition plate |
CN101988311A (en) * | 2010-11-18 | 2011-03-23 | 陈泊冰 | Partition wallboard with sound-insulating and heat-insulating function |
KR20120119046A (en) * | 2011-04-20 | 2012-10-30 | (주)에이스 패널 | Manufacturing method of light weight hollowed concrete panel for building wall and a light weight hollowed concrete panel manufactured by the method |
CN106566087A (en) * | 2016-11-15 | 2017-04-19 | 山东鑫海新材料股份有限公司 | Preparation method of base material for anion wall plates and floors capable of purifying indoor air |
CN207597704U (en) * | 2017-11-10 | 2018-07-10 | 兰州新生科技有限责任公司 | A kind of production waste residue composite light moisturizing wallboard |
CN210887866U (en) * | 2019-09-06 | 2020-06-30 | 唐山市罗尼奥新材料科技有限公司 | Light wall board for decoration |
-
2019
- 2019-09-06 CN CN201910842502.1A patent/CN110528805A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2816168Y (en) * | 2005-08-16 | 2006-09-13 | 刘发清 | Building wall board |
CN2830031Y (en) * | 2005-11-08 | 2006-10-25 | 刘发清 | Primary moulding die for producing hollowed wall slabs |
CN101054840A (en) * | 2007-04-29 | 2007-10-17 | 魏家斌 | Heat and sound insulated wall prefabricated component |
CN201321670Y (en) * | 2008-08-29 | 2009-10-07 | 张树国 | Light partition plate |
CN101988311A (en) * | 2010-11-18 | 2011-03-23 | 陈泊冰 | Partition wallboard with sound-insulating and heat-insulating function |
KR20120119046A (en) * | 2011-04-20 | 2012-10-30 | (주)에이스 패널 | Manufacturing method of light weight hollowed concrete panel for building wall and a light weight hollowed concrete panel manufactured by the method |
CN106566087A (en) * | 2016-11-15 | 2017-04-19 | 山东鑫海新材料股份有限公司 | Preparation method of base material for anion wall plates and floors capable of purifying indoor air |
CN207597704U (en) * | 2017-11-10 | 2018-07-10 | 兰州新生科技有限责任公司 | A kind of production waste residue composite light moisturizing wallboard |
CN210887866U (en) * | 2019-09-06 | 2020-06-30 | 唐山市罗尼奥新材料科技有限公司 | Light wall board for decoration |
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