CN110510308B - Automatic blanking machine for mould pressing tile - Google Patents
Automatic blanking machine for mould pressing tile Download PDFInfo
- Publication number
- CN110510308B CN110510308B CN201910637847.3A CN201910637847A CN110510308B CN 110510308 B CN110510308 B CN 110510308B CN 201910637847 A CN201910637847 A CN 201910637847A CN 110510308 B CN110510308 B CN 110510308B
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- cylinder
- sliding
- clamping
- tray
- seat
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- 238000003825 pressing Methods 0.000 title claims abstract description 30
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0428—Transfer means for the stacker crane between the alleys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the technical field of mould pressing tile equipment, in particular to an automatic blanking machine for mould pressing tiles, which is characterized in that: comprises a placing frame, a steering mechanism, a lifting mechanism, a left-right moving linear module, a back-forth moving mechanism, a supporting plate carrying mechanism and a tray telescopic clamping mechanism. The tray taking device is reasonable in design, the tray can be automatically taken from the placing frame, the tray and the mould pressing tiles can be automatically placed on the placing frame together, and two mould pressing tiles and the tray can be placed on each layer of placing frame, so that the using efficiency of the placing frame is greatly improved.
Description
Technical Field
The invention relates to the technical field of tile molding equipment, in particular to an automatic blanking machine for tile molding.
Background
At present, when the mould pressing tile is produced, the formed mould pressing tile is manually taken off from a mould pressing forming machine, a tray is firstly taken from a placing frame, and the mould pressing tile is placed on a supporting plate and then is placed on the placing frame together. In the production process, two steps of operation are needed manually, one tray is firstly manually taken from the placing frame and placed at the outlet of the forming machine, then formed mould pressing tiles are placed on the tray, the other step is manually placing the formed tiles and the tray on the placing frame integrally, the manual operation is slower, and meanwhile, the quality of cement tiles can be influenced due to inaccurate placement of the tray.
Disclosure of Invention
The invention aims to overcome the defects of the technology and provide an automatic blanking machine for the molded tiles.
The invention adopts the following technical scheme to realize the aim: an automatic blanking machine of mould pressing tile which characterized in that: the device comprises a placing frame, a steering mechanism, a lifting mechanism, a left-right moving linear module, a back-forth moving mechanism, a supporting plate carrying mechanism and a tray telescopic clamping mechanism;
the placing rack is at least one set and consists of a frame, vertical beams and supporting plates, wherein the vertical beams are vertically arranged in the frame at intervals, the supporting plates are fixed on the vertical beams at equal intervals from bottom to top, the width of one mould pressing tile is arranged between the left supporting plate and the right supporting plate, and the length of the supporting plate is the sum of the lengths of the two mould pressing tiles;
The steering mechanism comprises a base, a turntable, a steering motor and a steering bracket; the top of the base is provided with a cover plate, the steering motor is fixed at the bottom of the cover plate, the output end of the steering motor extends out of the center of the cover plate and is connected with the bottom of the turntable, the periphery of the upper part of the cover plate is provided with a plurality of supporting balls, the supporting balls are matched with the bottom of the turntable, and the steering bracket is fixed at the top of the turntable;
The lifting mechanism comprises a lifting motor, a vertical screw rod and a lifting seat, wherein the lifting motor is fixed at the top of the steering bracket, the bottom of the vertical screw rod is connected with a lower vertical screw rod supporting seat arranged on the turntable, the top of the vertical screw rod is connected with the output end of the lifting motor, the lifting seat is in sliding fit with the vertical screw rod, and the two sides of the lifting seat are in sliding fit with the steering bracket;
one side of the lifting seat is connected with the left-right moving linear module, the movable end of the left-right moving linear module is connected with the bottom of the front-back moving linear module, the front-back moving linear module is perpendicular to the axis of the left-right moving linear module, the movable end of the front-back moving module is fixedly provided with two sliding head side plates, the two sliding head side plates are respectively positioned at two sides of the front-back moving linear module, the bottoms of the two sliding head side plates are fixed together through a sliding head bottom plate, and the front parts of the two sliding head side plates are fixedly provided with a connecting plate;
The front-back moving mechanism is arranged on the connecting plate and comprises a front-back moving cylinder, three sets of linear bearings, two sets of linear bearings are arranged at the bottom of the connecting plate, one set of linear bearings is arranged at the top of the connecting plate, one end of each guide post is in sliding fit with the corresponding linear bearing, and the other end of each linear bearing is connected with the tray carrying mechanism;
the tray carrying mechanism comprises a clamping cylinder connecting seat, a tray double-head clamping cylinder, clamping blocks and clamping jaws, wherein the clamping cylinder connecting seat is L-shaped, the side parts of the clamping cylinder connecting seat are respectively connected with piston rods of the guide posts and the front-back moving cylinder, the tray double-head clamping cylinder is fixed at the bottom of the clamping cylinder connecting seat, the piston rods at the two sides of the tray double-head clamping cylinder are respectively connected with the clamping blocks, the bottom of the clamping blocks is connected with the clamping jaws, clamping grooves are formed in the inner sides of the clamping jaws, and the clamping grooves are matched with the two sides of the tray;
The tray telescopic clamping mechanism comprises a slipway fixing bottom plate, a suspender, a slipway base, a stepping motor, a pushing cylinder, a slipway, a pushing cylinder guiding fixing base, a slipway sliding block, a finger cylinder fixing base, a finger cylinder and a finger cylinder clamping block; the two sides of the sliding table fixing bottom plate are fixedly connected with the sliding head bottom plate through the hanging rods, the sliding table seat is U-shaped, the sliding table seat is fixed on the sliding table fixing bottom plate, the stepping motor is fixed on one side of the sliding table seat, the output end of the stepping motor is provided with a sliding table screw rod, the other end of the sliding table screw rod is supported on the other side of the sliding table seat, the sliding table screw rod penetrates through the sliding table sliding block and is matched with the sliding table sliding block, the top of the sliding table sliding block is fixedly connected with the bottom of the pushing cylinder, the upper part of one side of the pushing cylinder is fixedly connected with the pushing cylinder guiding fixing seat, the upper part of the pushing cylinder guiding fixing seat is fixedly provided with a guiding shaft, the guiding shaft is in sliding fit with the sliding way, and the sliding way is fixed on the bottom of the sliding head bottom plate; the piston rod of pushing cylinder with finger cylinder fixing base is connected, the outside of finger cylinder fixing base is fixed with finger cylinder, finger cylinder clamp splice sets up the expansion end at finger cylinder from top to bottom, wherein, installs position sensor on the finger cylinder clamp splice of lower part.
Preferably, a balancing weight bracket is fixed on the other side of the lifting seat, and a balancing weight is installed on the balancing weight bracket.
Preferably, the vertical screw rod is sleeved with an elastic protective sleeve.
Compared with the prior art, the device has the advantages that the device is reasonable in design, the tray can be automatically taken from the placing frame, the tray and the mould pressing tiles can be automatically placed on the placing frame together, in addition, the device can place two mould pressing tiles and the tray on each layer of placing frame, the use efficiency of the placing frame is greatly improved, the accurate placing position of the mould can be ensured through the device, meanwhile, the mould pressing tiles formed by mould pressing can be automatically placed on the placing frame, the labor intensity of workers is reduced, and the production speed is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a perspective view of the present invention without the rack;
FIG. 3 is a perspective view of a rack of the present invention;
FIG. 4 is a perspective view of the steering mechanism of the present invention;
FIG. 5 is a schematic illustration of the installation of a steering motor in a steering mechanism;
FIG. 6 is a schematic view of the installation of support balls in a steering mechanism;
FIG. 7 is a perspective view of the lift mechanism of the present invention;
FIG. 8 is a view of the mounting position of the lifting seat in the lifting mechanism;
FIG. 9 is a schematic diagram of the installation of a left-right moving linear module and a back-and-forth moving linear module in the present invention;
fig. 10 is a perspective view of a forward and backward moving mechanism in the present invention;
FIG. 11 is a perspective view of the tray handling mechanism of the present invention;
FIG. 12 is a perspective view of the tray telescopic clamping mechanism of the present invention;
FIG. 13 is a perspective view of the pallet jack clamping mechanism of the present invention in another orientation;
FIG. 14 is a schematic view of the installation of the finger cylinder of the present invention
FIG. 15 is a schematic view of the structure of the tray of the present invention;
FIG. 16 is a schematic view of the construction of the molded tile of the present invention;
Fig. 17 is a schematic view of the placement of the embossing shoe on the tray.
Detailed Description
The following detailed description of the invention refers to the accompanying drawings and preferred embodiments. As shown in fig. 1 and 2, the automatic blanking machine for the molded tiles comprises a placing frame 1, a steering mechanism 2, a lifting mechanism 3, a left-right moving linear module 4, a front-back moving linear module 5, a front-back moving mechanism 6, a pallet carrying mechanism 7 and a pallet telescopic clamping mechanism 8;
As shown in fig. 3, the placement frame is at least one set, and is composed of a frame 11, vertical beams 12 and supporting plates 13, wherein the vertical beams are vertically arranged in the frame at intervals, the supporting plates are fixed on the vertical beams at equal intervals from bottom to top, the width of one mould pressing tile is arranged between the left supporting plate and the right supporting plate, and the length of the supporting plate is the sum of the lengths of the two mould pressing tiles; that is, two embossing tiles can be placed per layer of the rack.
As shown in fig. 4 to 6, the steering mechanism 2 includes a base 21, a turntable 22, a steering motor 23, and a steering bracket 24; the top of the base is provided with a cover plate 25, the steering motor is fixed at the bottom of the cover plate, the output end of the steering motor extends out of the center of the cover plate and is connected with the bottom of the turntable, the periphery of the upper part of the cover plate is provided with a plurality of supporting balls 26, the supporting balls are matched with the bottom of the turntable, and the steering bracket is fixed at the top of the turntable; the rotating disc is driven to rotate through the steering motor, so that the steering support is driven to rotate, and the supporting balls on the cover plate can support the parts on the upper portion of the rotating disc, so that the service life is prolonged.
As shown in fig. 7 and 8, the lifting mechanism 3 includes a lifting motor 31, a vertical screw rod 32 and a lifting seat 33, the lifting motor is fixed at the top of the steering bracket, the bottom of the vertical screw rod is connected with a lower vertical screw rod supporting seat arranged on the turntable, the top of the vertical screw rod is connected with the output end of the lifting motor, the lifting seat is in sliding fit with the vertical screw rod, and the steering brackets at two sides of the lifting seat are in sliding fit; the vertical screw rod is driven to rotate through the lifting motor, so that the lifting seat is driven to move up and down.
As shown in fig. 9, one side of the lifting seat is connected with the left-right moving linear module 4, the movable end of the left-right moving linear module is connected with the bottom of the front-back moving linear module 5, the front-back moving linear module is perpendicular to the axis of the left-right moving linear module, the movable end of the front-back moving module is fixed with two sliding head side plates 51, the two sliding head side plates are respectively positioned at two sides of the front-back moving linear module, the bottoms of the two sliding head side plates are fixed together through a sliding head bottom plate 52, and the front parts of the two sliding head side plates are fixed with a connecting plate 53; the front-back linear module can be driven to move left and right through the left-right linear module, and the front-back moving mechanism 6, the supporting plate carrying mechanism 7 and the tray telescopic clamping mechanism 8 can be driven to move back and forth integrally through the front-back linear module.
As shown in fig. 10, the front-back moving mechanism 6 is mounted on the connecting plate 53, and includes a front-back moving cylinder 61, three sets of linear bearings, two sets of linear bearings are disposed at the bottom of the connecting plate, one set of linear bearings is disposed at the top, one end of each linear bearing is slidably engaged with the corresponding linear bearing, and the other end of each linear bearing is connected with the tray conveying mechanism; the guide post slides on the linear bearing, and drives the tray carrying mechanism to move forwards and backwards through the front and back moving cylinder.
As shown in fig. 11, the tray handling mechanism 7 includes a clamping cylinder connecting seat 71, a tray double-head clamping cylinder 72, a clamping block 73 and a clamping jaw 74, wherein the clamping cylinder connecting seat is L-shaped, the side parts of the clamping cylinder connecting seat are respectively connected with the guide post and the piston rod 64 of the front-back moving cylinder, the tray double-head clamping cylinder is fixed at the bottom of the clamping cylinder connecting seat, the piston rods at two sides of the tray double-head clamping cylinder are respectively connected with the clamping block, the bottom of the clamping block is connected with the clamping jaw, and the inner side of the clamping jaw is provided with a clamping groove which is matched with two sides of the tray 9; the clamping jaw can be driven to move through the supporting plate double-head clamping cylinder, and then two sides of the tray are clamped.
As shown in fig. 12 and 13, the tray telescopic clamping mechanism 8 includes a sliding table fixing base 80, a boom 81, a sliding table base 82, a stepping motor 83, a pushing cylinder 84, a sliding way 85, a pushing cylinder guiding fixing base 86, a sliding table sliding block 87, a finger cylinder fixing base 88, a finger cylinder 89 and a finger cylinder clamping block 890; the two sides of the sliding table fixing bottom plate 80 are fixedly connected with the sliding head bottom plate 52 through the hanging rods 81, the sliding table seat is U-shaped, the sliding table seat 82 is fixed on the sliding table fixing bottom plate 80, the stepping motor is fixed on one side of the sliding table seat, the output end of the stepping motor is provided with a sliding table screw rod, the other end of the sliding table screw rod is supported on the other side of the sliding table seat, the sliding table screw rod penetrates through the sliding table sliding block and is matched with the sliding table screw rod, the top of the sliding table sliding block 87 is fixedly connected with the bottom of the pushing air cylinder 84, the upper part of one side of the pushing air cylinder 84 is fixedly connected with the pushing air cylinder guiding fixing seat 86, the upper part of the pushing air cylinder guiding fixing seat is fixedly provided with a guiding shaft 860, the guiding shaft is in sliding fit with the sliding way, and the sliding way is fixed on the bottom of the sliding head bottom plate 52; the tray telescopic clamping mechanism is divided into two stages of movements, so that the innermost tray can be clamped, the first stage is that the pushing cylinder drives the finger cylinder to move back and forth, and the second stage is that the stepping motor at the lower part drives the sliding table sliding block to move, so that the pushing cylinder at the upper part is driven to move, and the moving distance of the finger cylinder is increased.
As shown in fig. 14, the piston rod 84 of the pushing cylinder is connected with the finger cylinder fixing seat 88, the finger cylinder 89 is fixed on the outer side of the finger cylinder fixing seat 88, and the finger cylinder clamping block 890 is vertically arranged at the movable end of the finger cylinder, wherein the finger cylinder clamping block at the lower part is provided with a position sensor.
In order to balance the weight of the two sides of the lifting seat and improve the service life of the lifting seat, a balancing weight bracket is fixed on the other side of the lifting seat, and a balancing weight is arranged on the balancing weight bracket.
In order to improve the service life of the vertical screw rod and prevent dust from falling into the vertical screw rod, an elastic protective sleeve is sleeved outside the vertical screw rod.
Working principle: the device can place two mould pressing tiles on each layer of a placing frame, so that the problem of feeding the mould pressing tiles is required to be solved, before the device works, each layer of the placing frame is placed with a tray, one tray on the outer side of one layer is firstly taken out by the device, the tray is placed on one side of a transmission belt at the tail end of a forming machine, after the formed mould pressing tiles fall onto the tray, one tray on the inner side of one layer is lifted by a manipulator on one side of the device, then the tray is placed on one side of the transmission belt at the tail end of the forming machine, at the moment, the two tray positions of the same layer are empty, after the tray is placed on the tail end of the forming machine by the device for the second time, a tray carrying mechanism is lifted to the position with the same height as the manipulator by a steering mechanism, a left-right moving linear module and a lifting mechanism, a front-back moving cylinder in the front-back moving mechanism is started, the tray carrying mechanism is stretched out by the belt, two clamping jaws in the tray carrying mechanism clamp two sides of the tray, the tray is lifted together with the mould pressing tile, then the mould pressing tile is sent to one layer of inner side of the rack through the lifting mechanism and the steering mechanism, when the mould pressing tile is sent to the inner side, the front-back moving cylinder in the front-back moving mechanism is in a stretched state, the finger cylinder in the tray telescopic clamping mechanism clamps the rear side of the tray and then pushes the tray into the rack, the clamping jaws in the tray carrying mechanism are loosened, the two sides of the tray can be lapped on the supporting plate on the rack, the tray does not reach the innermost side along with the push cylinder and the step motor, therefore, the front-back moving linear module is required to be started, in order to prevent the tray carrying mechanism from being stretched to the rack, the front-back moving cylinder drives the tray carrying mechanism to be retracted, and finally, the tray is sent to the innermost side together with the mould pressing tile, the innermost mode of removal is exactly the opposite of this process, and no start-up of the linear module back and forth is required for the outer trays. The structure of the device can increase the use area of the placing rack, and the using area of the device is doubled compared with that of the existing placing rack.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (1)
1. An automatic blanking machine of mould pressing tile which characterized in that: the device comprises a placing frame, a steering mechanism, a lifting mechanism, a left-right moving linear module, a back-forth moving mechanism, a tray carrying mechanism and a tray telescopic clamping mechanism;
the placing rack is at least one set and consists of a frame, vertical beams and supporting plates, wherein the vertical beams are vertically arranged in the frame at intervals, the supporting plates are fixed on the vertical beams at equal intervals from bottom to top, the width of one mould pressing tile is arranged between the left supporting plate and the right supporting plate, and the length of the supporting plate is the sum of the lengths of the two mould pressing tiles;
The steering mechanism comprises a base, a turntable, a steering motor and a steering bracket; the top of the base is provided with a cover plate, the steering motor is fixed at the bottom of the cover plate, the output end of the steering motor extends out of the center of the cover plate and is connected with the bottom of the turntable, the periphery of the upper part of the cover plate is provided with a plurality of supporting balls, the supporting balls are matched with the bottom of the turntable, and the steering bracket is fixed at the top of the turntable;
The lifting mechanism comprises a lifting motor, a vertical screw rod and a lifting seat, the lifting motor is fixed at the top of the steering bracket, the bottom of the vertical screw rod is connected with a lower vertical screw rod supporting seat arranged on the turntable, the top of the vertical screw rod is connected with the output end of the lifting motor, the lifting seat is in sliding fit with the vertical screw rod, and the two sides of the lifting seat are in sliding fit with the steering bracket;
one side of the lifting seat is connected with the left-right moving linear module, the movable end of the left-right moving linear module is connected with the bottom of the front-back moving linear module, the front-back moving linear module is perpendicular to the axis of the left-right moving linear module, the movable end of the front-back moving module is fixedly provided with two sliding head side plates, the two sliding head side plates are respectively positioned at two sides of the front-back moving linear module, the bottoms of the two sliding head side plates are fixed together through a sliding head bottom plate, and the front parts of the two sliding head side plates are fixedly provided with a connecting plate;
The front-back moving mechanism is arranged on the connecting plate and comprises a front-back moving cylinder, three sets of linear bearings, two sets of linear bearings are arranged at the bottom of the connecting plate, one set of linear bearings is arranged at the top of the connecting plate, one end of each guide post is in sliding fit with the corresponding linear bearing, and the other end of each linear bearing is connected with the tray carrying mechanism;
the tray carrying mechanism comprises a clamping cylinder connecting seat, a tray double-head clamping cylinder, clamping blocks and clamping jaws, wherein the clamping cylinder connecting seat is L-shaped, the side parts of the clamping cylinder connecting seat are respectively connected with piston rods of the guide posts and the front-back moving cylinder, the tray double-head clamping cylinder is fixed at the bottom of the clamping cylinder connecting seat, the piston rods at the two sides of the tray double-head clamping cylinder are respectively connected with the clamping blocks, the bottom of the clamping blocks is connected with the clamping jaws, clamping grooves are formed in the inner sides of the clamping jaws, and the clamping grooves are matched with the two sides of the tray;
The tray telescopic clamping mechanism comprises a slipway fixing bottom plate, a suspender, a slipway base, a stepping motor, a pushing cylinder, a slipway, a pushing cylinder guiding fixing base, a slipway sliding block, a finger cylinder fixing base, a finger cylinder and a finger cylinder clamping block; the two sides of the sliding table fixing bottom plate are fixedly connected with the sliding head bottom plate through the hanging rods, the sliding table seat is U-shaped, the sliding table seat is fixed on the sliding table fixing bottom plate, the stepping motor is fixed on one side of the sliding table seat, the output end of the stepping motor is provided with a lead screw, the other end of the lead screw is supported on the other side of the sliding table seat, the lead screw penetrates through the sliding table sliding block and is matched with the sliding table sliding block, the top of the sliding table sliding block is fixedly connected with the bottom of the pushing air cylinder, the upper part of one side of the pushing air cylinder is fixedly connected with the pushing air cylinder guiding fixing seat, the upper part of the pushing air cylinder guiding fixing seat is fixedly provided with a guiding shaft, the guiding shaft is in sliding fit with the sliding way, and the sliding way is fixed at the bottom of the sliding head bottom plate; the piston rod of the pushing cylinder is connected with the finger cylinder fixing seat, the finger cylinder is fixed on the outer side of the finger cylinder fixing seat, and the finger cylinder clamping block is arranged at the movable end of the finger cylinder up and down, wherein a position sensor is arranged on the finger cylinder clamping block at the lower part;
A balancing weight bracket is fixed on the other side of the lifting seat, and a balancing weight is arranged on the balancing weight bracket;
and the vertical screw rod is sleeved with an elastic protective sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910637847.3A CN110510308B (en) | 2019-07-15 | 2019-07-15 | Automatic blanking machine for mould pressing tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910637847.3A CN110510308B (en) | 2019-07-15 | 2019-07-15 | Automatic blanking machine for mould pressing tile |
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| Publication Number | Publication Date |
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| CN110510308A CN110510308A (en) | 2019-11-29 |
| CN110510308B true CN110510308B (en) | 2024-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910637847.3A Active CN110510308B (en) | 2019-07-15 | 2019-07-15 | Automatic blanking machine for mould pressing tile |
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| CN (1) | CN110510308B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111871722B (en) * | 2020-08-03 | 2022-07-01 | 扬州实略信息科技有限公司 | Grading pushing side guide feeding mechanism of dispenser |
| CN114248244A (en) * | 2020-09-25 | 2022-03-29 | 安徽继胜磁性材料有限公司 | Green body placing rack |
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