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CN110416352A - A kind of preparation method of glassed steel substrate film solar battery - Google Patents

A kind of preparation method of glassed steel substrate film solar battery Download PDF

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Publication number
CN110416352A
CN110416352A CN201810403183.XA CN201810403183A CN110416352A CN 110416352 A CN110416352 A CN 110416352A CN 201810403183 A CN201810403183 A CN 201810403183A CN 110416352 A CN110416352 A CN 110416352A
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China
Prior art keywords
preparation
enamel
layer
steel base
absorbed layer
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CN201810403183.XA
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Inventor
聂曼
杨立红
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Shanghai zuqiang Energy Co.,Ltd.
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Beijing Apollo Ding Rong Solar Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to a kind of preparation methods of glassed steel substrate film solar battery, comprising: prepares enamel steel base;And absorbed layer and Window layer are sequentially prepared above the enamel steel base;Wherein, the thickness of the enamel steel base is no more than 1.5mm.In the thin-film solar cells preparation method of disclosure of the invention, using glassed steel as substrate, it can fundamentally solve the problems, such as that alkaline element when high temperature prepares CIGS absorbed layer in substrate is spread to cigs layer, reduce potential induction attenuation effect (PID);Enamel steel base high temperature resistant can increase the absorbed layer that CIGS absorbed layer preparation temperature obtains function admirable;The rate that enamel steel base heats up and cooled down in CIGS process cavity is fast, it is possible to reduce the size of CIGS process cavity reduces the cost of equipment;And enamel steel base is in cell production process, no fragmentation risk, and production cost is saved in the loss of production process of reduction.

Description

A kind of preparation method of glassed steel substrate film solar battery
Technical field
The present invention relates to area of solar cell, particularly a kind of preparations of glassed steel substrate film solar battery Method.
Background technique
With the rapid development of industry, energy and environmental problem is increasingly severe, and new energy is increasingly by the weight of people It is safe and reliable, pollution-free, resource is inexhaustible depending on, solar energy as a kind of important new energy, become the heat of various countries' research Point.With the research of solar battery, for thin-film solar cells is compared to crystal silicon and amorphous silicon battery, battery material dosage Few, production procedure is short, is more conducive to reduce cost, can carry out on a large scale into production now.Wherein, thin-film solar cells In copper indium gallium selenide (CIGS) of greatest concern be direct band gap P-type semiconductor, absorption coefficient is high, with the tune of Ga content Section, the band gap width of CIGS can continuously adjust within the scope of 1.02eV and 1.68eV, realize best with solar spectral Match, and the advantages that stabilization of material property, dim light performance are good, high conversion efficiency allows CIGS thin film solar battery to be most hopeful It is fabricated to the thin-film solar cells of high efficiency, low cost.Therefore, how that the production of CIGS thin film solar battery is efficiently low The thin-film solar cells of cost is the important directions of this field.
Summary of the invention
For the technical problems in the prior art, the invention proposes a kind of glassed steel substrate film solar batteries Preparation method, comprising: prepare enamel steel base;And absorbed layer and window are sequentially prepared above the enamel steel base Layer;Wherein, the thickness of the enamel steel base is no more than 1.5mm.
Preparation method as described above, wherein the method for preparing enamel steel base includes: offer steel body;In the steel Body two sides provide enamel coating.
Preparation method as described above, the offer steel body is ferritic stainless steel or mild steel, and thickness is no more than 1mm。
Preparation method as described above, the steel body is with a thickness of 0.15mm-0.6mm.
Preparation method as described above, the enamel coating are free of alkaline element.
Preparation method as described above, the enamel coating contain potassium element, are free of sodium element.
Preparation method as described above, the enamel coating contain sodium element and potassium element, and Na/K < 1.
Preparation method as described above, the enamel coating breakdown voltage are higher than 1500V.
Preparation method as described above utilizes magnetic after forming the enamel steel base before forming the absorbed layer Control sputtering technology plates back electrode in the enamel steel base;Alkaline element is deposited between the back electrode and the absorbed layer Layer;After forming the absorbed layer, buffer layer is prepared using chemical water bath before forming the Window layer;In the absorption Alkaline element layer is deposited between layer and the buffer layer.
Preparation method as described above provides the edge-plated corrosion-resistant material of enamel steel base described.
Preparation method as described above provides the back side adhesive back material of enamel steel base described.
In the thin-film solar cells preparation method of disclosure of the invention, using glassed steel as substrate, there is following skill Art effect:
(1) it can fundamentally solve what alkaline element when high temperature prepares CIGS absorbed layer in substrate was spread to cigs layer Problem reduces potential induction attenuation effect (PID);
(2) enamel steel base high temperature resistant can increase the absorbed layer that CIGS absorbed layer preparation temperature obtains function admirable;
(3) rate that enamel steel base heats up and cooled down in CIGS process cavity is fast, it is possible to reduce the ruler of CIGS process cavity It is very little, reduce the cost of equipment;And enamel steel base is in cell production process, no fragmentation risk, the production process of reduction Loss, save production cost.
Detailed description of the invention
In the following, the preferred embodiment of the present invention will be described in more detail in conjunction with attached drawing, in which:
Fig. 1 is the structure of thin-film solar cells in the prior art;
Fig. 2 is the film solar battery structure schematic diagram according to one embodiment of the invention;And
Fig. 3 is the preparation flow figure according to the thin-film solar cells of one embodiment of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the following detailed description, the specific embodiment for being used to illustrate the application as the application a part may refer to Each Figure of description.In the accompanying drawings, similar appended drawing reference describes substantially similar component in different drawings.This Shen Each specific embodiment please has carried out description detailed enough following, so that having the general of ability domain-dependent knowledge and technology Logical technical staff can implement the technical solution of the application.It should be appreciated that can also be using other embodiments or to the application Embodiment carry out structure, logic or electrical property change.
Fig. 1 is the structure of thin-film solar cells in the prior art.As shown, the structure of thin-film solar cells be Epitaxial growth back electrode, absorbed layer, buffer layer and Window layer in substrate of glass.Substrate of glass, absorbed layer and Window layer are formed The structure of thin-film solar cells.Wherein, absorbed layer can be CIGS, the P-type material as semiconductor material PN junction.Window Layer is can be transparent conductive film TCO, the n type material as semiconductor material PN junction.It will be appreciated by those skilled in the art that Only exemplary illustrates possible application in the structure of thin-film solar cells above, existing other structures in this field It can also equally apply.
As described in Figure 1, the structure of thin-film solar cells further includes alkaline element layer, be located at back electrode and absorbed layer with And between absorbed layer and buffer layer.Wherein, alkaline element layer can be the compound of XF, and X is alkaline element, including but not limited to It receives, potassium, rubidium or caesium etc..Increasing alkaline element layer can be improved the transfer efficiency of battery.
Substrate of glass is high light transmission, and the efficiency of battery conversion is easier to realize with good translucency.But glass Contain a large amount of alkaline element in glass substrate, when preparing CIGS absorbed layer in subsequent high temperature CIGS processing chamber, glass base Alkaline element in bottom is very easy to diffuse to CIGS absorbed layer.The problem of due to alkaline element, battery component it is possible that Potential induction attenuation (PID) effect.Certainly increase by the substrate in Fig. 1 structure and between back electrode coating Si3N4, it is desirable to it can be with The diffusion of substrate of glass alkaline element is reduced, but cannot be tackled the problem at its root.
Fig. 2 is the film solar battery structure schematic diagram according to one embodiment of the invention.Compared with Fig. 1 embodiment, Back electrode, absorbed layer, buffer layer and the Window layer that Fig. 2 is implemented are same or similar, less repeat here.
As shown in Fig. 2, substrate of glass is substituted for enamel steel base, it is possible to reduce diffusion elements diffusion in substrate is to inhaling Layer is received, and then influences the performance of thin-film solar cells.According to an embodiment of the present invention, enamel steel base can be without alkalinity Element or alkaline element containing low sodium.According to an embodiment of the present invention, enamel steel base may include steel body and enamel Coating.Wherein, steel body includes but is not limited to stainless steel, mild steel etc., and enamel coating wants densification, insulating properties excellent, concrete Energy parameter can are as follows: (1) is free of alkaline element;(2) alkaline element can be contained, but be free of sodium containing potassium;(3) containing sodium element and potassium member Element, but ratio Na/K < 1 of sodium element and potassium element.The selection priority level of above-mentioned enamel coating performance are as follows: performance (1) is excellent It is better than performance (3) in performance (2).
As understood by those skilled in the art, the inversion temperature of soda-lime glass greatly limits between 540 DEG C~550 DEG C The technological temperature of CIGS absorbed layer preparation is made.According to an embodiment of the present invention, enamel steel base can bear to be greater than 600 DEG C High temperature, it can meet the more excellent CIGS absorbed layer of processability on the basis of high temperature.And enamel steel base does not contain alkali Property element or the alkaline element containing low sodium.Alkali when preparing CIGS absorbed layer in high temperature CIGS processing chamber, in substrate Property Element Potassium can hinder sodium element to be diffused into CIGS absorbed layer.
According to an embodiment of the present invention, the thermal expansion coefficient of enamel steel base can satisfy CIGS absorbed layer and back electrode Between matched coefficients of thermal expansion, the CIGS absorbed layer of excellent performance can be prepared in the case of a high temperature.And glassed steel is rising During mild cooling, ramp rate is faster than the ramp rate of glass, be conducive to decrement heating and temperature-fall period when Between, it can reduce the size of CIGS processing chamber, reduce the cost of production equipment.
As understood by those skilled in the art, thin-film solar cells in the production process, largely battery system Make cost significant portion to require to spend in substrate of glass and packaged glass.According to an embodiment of the present invention, glassed steel can To realize roll-to-roll production, great advantage is had in price enameling steel, substrate is done using glassed steel, can significantly be dropped The production cost of low CIGS thin film solar battery.Be conducive to the batch production of solar battery.
It as understood by those skilled in the art, is the intensity for reaching the application of thin film solar component, substrate of glass needs thickness Some (usually 3mm or so).According to an embodiment of the present invention, the thickness of enamel steel base is no more than 1.5mm.Compare with For substrate of glass, enamel steel base is more thin, quality is also lighter, is conducive to the overall weight for mitigating battery, can also increase Add the application range of thin-film solar cells.And it during making battery other structures in enamel steel base and is not present The risk of fragmentation, securely and reliably.
According to an embodiment of the present invention, enamel steel base resists in the application process of long-term thin-film solar cells Corrosive nature is weaker.Can the edge to glassed steel carry out plating the stronger material of corrosion resistance.Including but not limited to zinc, The materials such as tin, chromium, nickel.It is easy to operate, cost is relatively low.
According to an embodiment of the present invention, to prevent thin-film solar cells, there are leakage risks, reduction battery conversion effect Rate.The enamel coating surface of glassed steel wants fine and close, insulation performance will get well, and be unable to hole.Other according to the present invention Embodiment can also protect the back coating of glassed steel, can use EVA glue back veneer material.To glassed steel into Row protection, reduces battery drain risk.
Fig. 3 is the preparation flow figure according to the thin-film solar cells of one embodiment of the invention.As shown, film is too The manufacturing method 300 of positive energy battery includes the following steps: to provide enamel steel base in step 301.An implementation according to the present invention Example can prepare enamel coating in the two sides of steel body, form enamel base steel since enamel steel base includes steel body and enamel coating Bottom.According to an embodiment of the present invention, the thickness of steel body is no more than 1mm, preferably 0.15mm~0.6mm, counterenamel coating Overall thickness be no more than 0.5mm, and insulating properties wants excellent, and breakdown voltage is higher than 1500V, and surface texture is fine and close, no hole configurations.
In step 302, back electrode is provided in enamel steel base.According to an embodiment of the present invention, magnetic control can be used Sputtering technology carries out molybdenum layer plated film to the enamel substrate after cleaning, forms the back electrode of thin-film solar cells.According to the present invention One embodiment, the thickness of molybdenum layer can be 200nm~500nm, and the square resistance for plating layer film is 500m Ω~1000m Ω.
In step 303, subsequent technique provides alkaline element layer on back electrode.It according to an embodiment of the present invention, can be with It adopts vapor deposition method and prepares alkaline element layer.According to an embodiment of the present invention, alkali compounds XF.Wherein, X is represented as Alkaline element, including but not limited to Na, K, Rb or Cs etc..
In step 304, absorbed layer is provided on alkaline element layer.It according to an embodiment of the present invention, can be using steaming altogether Hair technology copper steam-plating, indium, gallium, selenium form CIGS absorbed layer.According to an embodiment of the present invention, the thickness of absorbed layer can be 1.8 μm~2.5 μm.According to an embodiment of the present invention, in absorbed layer the ratio of copper and triels 0.75~1 it Between.According to an embodiment of the present invention, the ratio of the gallium element in absorbed layer and triels is between 0.25~0.5.
In step 305, subsequent technique provides alkaline element layer on absorbed layer.The alkaline element layer and above-mentioned steps 303 In alkaline element layer composition and treatment process it is identical, therefore do not repeating.According to an embodiment of the present invention, alkaline element layer Thickness can be 5nm~20nm.According to an embodiment of the present invention, the alkaline element layer for preparing post-processing passes through alkaline member The strong feature of plain diffusivity can form XIGS film layer in CIGS absorbed layer, so can change it is entire absorb layer surface at Point, change the battery structure of entire absorbed layer by ion exchange.By the formation of XIGS film layer, reduce interlayer carrier Surface recombination, the thickness requirement of buffer layer is reduced, and then reduce the production cost of battery.An implementation according to the present invention Example can increase the open-circuit voltage of battery by alkaline element layer prepared by subsequent technique, and then the conversion of battery can be improved Efficiency.
In step 306, buffer layer is provided on alkaline element layer, it according to an embodiment of the present invention, can be using chemistry Immersion method prepares buffer layer.According to an embodiment of the present invention, buffer layer can be cadmium sulfide.An implementation according to the present invention Example, the thickness of buffer layer can be 20nm~80nm.
In step 307, Window layer is provided on the buffer layer.According to an embodiment of the present invention, magnetron sputtering can be used Technology prepares Window layer.According to an embodiment of the present invention, Window layer can be intrinsic zinc oxide (i-ZnO) and aluminium doping oxygen Change zinc (AZO).According to an embodiment of the present invention, Window layer can also be used as the preceding electrode of solar battery.According to the present invention The thickness of one embodiment, AZO can be 700nm~1200nm.According to an embodiment of the present invention, the film square of Window layer Resistance can be the Ω of 3 Ω~20.
In step 308, the post-processing to battery structure according to an embodiment of the present invention can be at the edge of glassed steel Corrosion-resistant material is electroplated.To improve the corrosion resistance of battery in use.According to an embodiment of the present invention, in enamel Steel back finishing coat adhesive back material, protects the glassed steel back side, reduces the risk of battery drain.
In the preparation method of the thin-film solar cells of disclosure of the invention, (it can be free of using glassed steel as substrate Alkaline element or alkaline element containing low sodium), when can fundamentally solve high temperature preparation CIGS absorbed layer, in substrate Alkaline element is spread to cigs layer, reduces PID effect.Enamel steel base high temperature resistant can increase CIGS absorbed layer preparation temperature Obtain the absorbed layer of function admirable.The rate that enamel steel base heats up and cooled down in CIGS process cavity is fast, it is possible to reduce CIGS The size of process cavity reduces the cost of equipment.And enamel steel base is in cell production process, no fragmentation risk, reduction Production cost is saved in the loss of production process.
Above-described embodiment is used for illustrative purposes only, and is not limitation of the present invention, in relation to the general of technical field Logical technical staff can also make a variety of changes and modification without departing from the present invention, therefore, all equivalent Technical solution also should belong to scope disclosed by the invention.

Claims (11)

1. a kind of preparation method of glassed steel substrate film solar battery, comprising:
Prepare enamel steel base;And
Absorbed layer and Window layer are sequentially prepared above the enamel steel base;
Wherein, the thickness of the enamel steel base is no more than 1.5mm.
2. preparation method according to claim 1, wherein the method for preparing enamel steel base includes: offer steel body; Enamel coating is provided in the steel body two sides.
3. preparation method according to claim 2, the steel body is ferritic stainless steel or mild steel, and thickness is no more than 1mm。
4. preparation method according to claim 3, the steel body is with a thickness of 0.15mm-0.6mm.
5. preparation method according to claim 2, the enamel coating is free of alkaline element.
6. preparation method according to claim 2, the enamel coating contains potassium element, is free of sodium element.
7. preparation method according to claim 2, the enamel coating contains sodium element and potassium element, and Na/K < 1.
8. preparation method according to claim 2, the enamel coating breakdown voltage is higher than 1500V.
9. preparation method according to claim 1 to 8, after forming the enamel steel base, described in formation Magnetron sputtering technique is utilized to plate back electrode in the enamel steel base before absorbed layer;In the back electrode and the absorbed layer Between be deposited alkaline element layer;After forming the absorbed layer, chemical water bath is utilized to prepare before forming the Window layer Buffer layer;Alkaline element layer is deposited between the absorbed layer and the buffer layer.
10. preparation method according to claim 1 to 8, anti-in the edge-plated for providing enamel steel base Corrosion material.
11. preparation method according to claim 1 to 8 pastes back at the back side for providing enamel steel base Plate material.
CN201810403183.XA 2018-04-28 2018-04-28 A kind of preparation method of glassed steel substrate film solar battery Pending CN110416352A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4465575A (en) * 1981-09-21 1984-08-14 Atlantic Richfield Company Method for forming photovoltaic cells employing multinary semiconductor films
US4981525A (en) * 1988-02-19 1991-01-01 Sanyo Electric Co., Ltd. Photovoltaic device
CN201635286U (en) * 2009-12-24 2010-11-17 四会市维力有限公司 Enamel solar building wall panel
CN104704617A (en) * 2012-12-21 2015-06-10 弗立泽姆公司 Fabricating thin-film optoelectronic devices with added potassium
CN105118877A (en) * 2015-07-16 2015-12-02 中南大学 Preparation method of copper indium gallium sulfur selenium (CIGSSe) thin film material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4465575A (en) * 1981-09-21 1984-08-14 Atlantic Richfield Company Method for forming photovoltaic cells employing multinary semiconductor films
US4981525A (en) * 1988-02-19 1991-01-01 Sanyo Electric Co., Ltd. Photovoltaic device
CN201635286U (en) * 2009-12-24 2010-11-17 四会市维力有限公司 Enamel solar building wall panel
CN104704617A (en) * 2012-12-21 2015-06-10 弗立泽姆公司 Fabricating thin-film optoelectronic devices with added potassium
CN105118877A (en) * 2015-07-16 2015-12-02 中南大学 Preparation method of copper indium gallium sulfur selenium (CIGSSe) thin film material

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
MICHAEL POWALLA: ""CIGS Cells and Modules With High Efficiency on Glass and Flexible Substrates"", 《IEEE JOURNAL OF PHOTOVOLTAICS》 *
R. WUERZ: ""CIGS thin-film solar cells and modules on enamelled steel substrates"", 《SOLAR ENERGY MATERIALS & SOLAR CELLS》 *

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Application publication date: 20191105