CN110219849A - A kind of Multi-stage cylinder quickly plays perpendicular recovery control system - Google Patents
A kind of Multi-stage cylinder quickly plays perpendicular recovery control system Download PDFInfo
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Abstract
一种多级缸快速起竖回收控制系统,涉及特种车起竖液压系统设计领域;包括多级起竖液压缸、反腔平衡阀、正腔平衡阀、快速回收旁路、电磁开关阀、第一比例多路阀和第二比例多路阀;其中,正腔平衡阀包括滤网、第一阻尼、第二阻尼、单向阀、单向节流阀和安全阀;本发明采用两联多路阀组合控制多级液压缸,解决了大流量快速起竖和到位小流量精确调直的矛盾,实现了发射车的快速起竖和精确调直;设置了旁路快速回收功能模块,避免了回收过程中的反腔憋压现象,实现了发射车的快速回收;采用变负载平衡技术,通过负载压力反馈来控制正腔平衡阀的开口大小,产生随负载变化的流量控制回收速度,避免快速回收时导致大吨位负载下降的风险,确保系统安全。
A multi-stage cylinder rapid erection and recovery control system, which relates to the field of special vehicle erection hydraulic system design; includes a multi-stage erection hydraulic cylinder, a reverse cavity balance valve, a positive cavity balance valve, a rapid recovery bypass, an electromagnetic switch valve, the first A proportional multi-way valve and a second proportional multi-way valve; wherein, the positive cavity balance valve includes a filter screen, a first damper, a second damper, a one-way valve, a one-way throttle valve and a safety valve; The combination of road valves controls the multi-stage hydraulic cylinders, which solves the contradiction between rapid vertical erection with large flow and precise straightening with small flow in place, and realizes rapid vertical erection and precise straightening of the launching vehicle; a bypass rapid recovery function module is set to avoid The pressure suppression phenomenon in the reverse cavity during the recovery process realizes the rapid recovery of the launch vehicle; the variable load balance technology is used to control the opening size of the positive cavity balance valve through load pressure feedback, and the flow rate that changes with the load is generated to control the recovery speed and avoid rapid The risk of large-tonnage loads falling during recovery ensures system safety.
Description
技术领域technical field
本发明涉及一种特种车起竖液压系统设计领域,特别是一种多级缸快速起竖回收控制系统。The invention relates to the design field of a vertical hydraulic system for a special vehicle, in particular to a multi-stage cylinder rapid vertical recovery control system.
背景技术Background technique
随着新一代武器型号实战化快速响应的要求,并且随着侦查技术的发展和打击精度的提高,对垂直起竖发射车的快速起竖能力、快速回平能力的要求越来越高,其性能将直接决定武器系统的战斗力。With the requirements of rapid response to the actual combat of the new generation of weapons, and with the development of detection technology and the improvement of strike accuracy, the requirements for the rapid erection ability and rapid return to level ability of the vertical erection launch vehicle are getting higher and higher. Performance will directly determine the combat effectiveness of the weapon system.
同时在快速起竖和撤收等动作过程中,均面临快速动作的平稳性和安全性两个重要的问题。在快速起竖过程前期,负责提供起竖动力的液压系统以大流量进行起竖动作,负载获得较快的起竖速度,在起竖过程后期,负载速度须逐渐降到零,并且在该减速过程中负载已经起竖至过重心,很容易出现负载振动现象。若流量不合理控制,易产生起竖到位过冲问题,对起竖动作的安全性造成严重影响。同时由于液压缸正反腔面积不同,回收过程反腔产生背压,降低回收速度。在大吨位负载快速回收过程中,当负载过重心则会导致失速下降,造成不同程度的安全事故。Simultaneously, in the action processes such as fast erecting and withdrawing, all face two important problems of the stability and safety of fast action. In the early stage of the rapid erection process, the hydraulic system responsible for providing erection power performs the erection action with a large flow rate, and the load obtains a faster erection speed. In the later stage of the erection process, the load speed must gradually drop to zero, and at this During the process, the load has been erected to the center of gravity, and it is easy to cause load vibration. If the flow rate is unreasonably controlled, the problem of overshooting when the erection is in place is easy to occur, which will seriously affect the safety of the erection action. At the same time, due to the different areas of the positive and negative chambers of the hydraulic cylinder, the reverse chamber generates back pressure during the recovery process, which reduces the recovery speed. In the process of fast recovery of large-tonnage loads, when the load exceeds the center of gravity, it will cause stalling and descent, resulting in safety accidents of varying degrees.
发明内容Contents of the invention
本发明的目的在于克服现有技术的上述不足,提供一种多级缸快速起竖回收控制系统,实现了起竖液压缸精确快速起竖、快速回收动作,同时提高了液压系统在快速动作过程的平稳性和安全性。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a multi-stage cylinder rapid erection recovery control system, which realizes the precise and rapid erection and rapid recovery action of the erection hydraulic cylinder, and at the same time improves the hydraulic system during the rapid action process. stability and safety.
本发明的上述目的是通过如下技术方案予以实现的:Above-mentioned purpose of the present invention is achieved by following technical scheme:
一种多级缸快速起竖回收控制系统,包括多级起竖液压缸、反腔平衡阀、正腔平衡阀、快速回收旁路、电磁开关阀、第一比例多路阀和第二比例多路阀;A multi-stage cylinder rapid erection and recovery control system, including a multi-stage erection hydraulic cylinder, a reverse chamber balance valve, a positive chamber balance valve, a rapid recovery bypass, an electromagnetic switch valve, a first proportional multi-way valve and a second proportional multi-way valve. Road valve;
反腔平衡阀的出油口与多级起竖液压缸的反腔连通;第一平衡阀的进油口分别与正腔平衡阀的控制口、第一比例多路阀的反腔连接口和第二比例多路阀的反腔连接口连通;反腔平衡阀的控制口分别与正腔平衡阀的进油口、第一比例多路阀的正腔连接口和第二比例多路阀的正腔连接口连通;The oil outlet of the anti-cavity balance valve is connected with the anti-chamber of the multi-stage erecting hydraulic cylinder; The anti-cavity connection port of the second proportional multi-way valve is connected; the control port of the anti-cavity balance valve is connected with the oil inlet port of the positive cavity balance valve, the positive cavity connection port of the first proportional multi-way valve and the port of the second proportional multi-way valve respectively. The connection port of the positive cavity is connected;
正腔平衡阀的出油口分别与多级起竖液压缸的正腔、快速回收旁路的进油口连通;正腔平衡阀的进油口分别与反腔平衡阀的控制口、第一比例多路阀的正腔连接口和第二比例多路阀的正腔连接口连通;正腔平衡阀的控制口分别与反腔平衡阀的进油口、第一比例多路阀的反腔连接口和第二比例多路阀的反腔连接口连通;The oil outlet of the positive cavity balance valve is respectively connected with the positive cavity of the multistage erecting hydraulic cylinder and the oil inlet of the quick recovery bypass; the oil inlet of the positive cavity balance valve is respectively connected with the control port of the reverse cavity balance valve, the first The positive cavity connection port of the proportional multi-way valve is connected with the positive cavity connection port of the second proportional multi-way valve; The connection port communicates with the anti-cavity connection port of the second proportional multi-way valve;
快速回收旁路的进油口分别与多级起竖液压缸的正腔和正腔平衡阀的出油口连通;快速回收旁路的出油口与外部压力油回油口T连通;快速回收旁路的控制口与电磁开关阀连通;The oil inlet of the quick recovery bypass is respectively connected with the positive chamber of the multi-stage erecting hydraulic cylinder and the oil outlet of the positive cavity balance valve; the oil outlet of the quick recovery bypass is connected with the external pressure oil return port T; the quick recovery bypass The control port of the circuit is connected with the electromagnetic switch valve;
第一比例多路阀的正腔连接口和第二比例多路阀的正腔连接口均与正腔平衡阀连通;第一比例多路阀的反腔连接口和第二比例多路阀的反腔连接口均与反腔平衡阀连通;第一比例多路阀的供油口和第二比例多路阀的供油口均与外部压力油进供给口P连通;第一比例多路阀的泄油口和第二比例多路阀的泄油口均与外部压力油回油口T连通。Both the positive cavity connection port of the first proportional multi-way valve and the positive cavity connection port of the second proportional multi-way valve are connected with the positive cavity balance valve; the reverse cavity connection port of the first proportional multi-way valve and the The connection port of the anti-cavity is connected with the balance valve of the anti-chamber; the oil supply port of the first proportional multi-way valve and the oil supply port of the second proportional multi-way valve are connected with the external pressure oil supply port P; the first proportional multi-way valve The oil drain port of the second proportional multi-way valve and the oil drain port of the second proportional multi-way valve are both connected to the oil return port T of the external pressure oil.
在上述的一种多级缸快速起竖回收控制系统,所述反腔平衡阀和正腔平衡阀相同;所述第一比例多路阀和第二比例多路阀相同。In the above-mentioned multi-stage cylinder rapid erection recovery control system, the reverse chamber balance valve is the same as the positive chamber balance valve; the first proportional multi-way valve is the same as the second proportional multi-way valve.
在上述的一种多级缸快速起竖回收控制系统,所述正腔平衡阀包括滤网、第一阻尼、第二阻尼、单向阀、单向节流阀和安全阀;其中,滤网的一端分别与反腔平衡阀的进油口、第一比例多路阀的反腔连接口和第二比例多路阀的反腔连接口连通;滤网的另一端与第一阻尼的一端连接;第一阻尼的另一端分别与第二阻尼的一端和单向节流阀的控制口连接;第二阻尼的另一端与单向阀的进油口连通;单向阀的截止口与安全阀的控制口连通;单向节流阀的进油口分别与反腔平衡阀的控制口、第一比例多路阀的正腔连接口和第二比例多路阀的正腔连接口连通;单向节流阀的出油口与多级起竖液压缸的正腔连通;安全阀的出油口与单向节流阀的出油口连通。In the above-mentioned multi-stage cylinder rapid erection recovery control system, the positive cavity balance valve includes a filter screen, a first damper, a second damper, a one-way valve, a one-way throttle valve and a safety valve; wherein, the filter screen One end of the filter screen is respectively connected with the oil inlet port of the anti-cavity balance valve, the anti-cavity connection port of the first proportional multi-way valve and the anti-cavity connection port of the second proportional multi-way valve; the other end of the filter screen is connected with one end of the first damping ; The other end of the first damping is respectively connected with one end of the second damping and the control port of the one-way throttle valve; the other end of the second damping is connected with the oil inlet of the one-way valve; the cut-off port of the one-way valve is connected with the safety valve The control port of the one-way throttle valve is connected with the control port of the anti-cavity balance valve, the positive cavity connection port of the first proportional multi-way valve and the positive cavity connection port of the second proportional multi-way valve respectively; The oil outlet of the throttle valve is communicated with the positive chamber of the multi-stage erecting hydraulic cylinder; the oil outlet of the safety valve is communicated with the oil outlet of the one-way throttle valve.
在上述的一种多级缸快速起竖回收控制系统,所述的多级起竖液压缸为三级液压缸;多级起竖液压缸采用倒装方式。In the above-mentioned multi-stage cylinder rapid erection recovery control system, the multi-stage erection hydraulic cylinder is a three-stage hydraulic cylinder; the multi-stage erection hydraulic cylinder adopts an upside-down method.
在上述的一种多级缸快速起竖回收控制系统,所述的多级起竖液压缸起竖过程为:In the above-mentioned multi-stage cylinder rapid erection recovery control system, the erection process of the multi-stage erection hydraulic cylinder is as follows:
多级起竖液压缸初始状态为水平状态;The initial state of the multi-stage erecting hydraulic cylinder is horizontal;
外部压力油进供给口P向第一比例多路阀和第二比例多路阀供油;第一比例多路阀和第二比例多路阀分别通过正腔连接口输出油;汇总后将油分别输出至正腔平衡阀的进油口和反腔平衡阀的控制口;流入正腔平衡阀的油经正腔平衡阀的出油口流入多级起竖液压缸的正腔;流入反腔平衡阀的油将反腔平衡阀打开,形成多级起竖液压缸的正腔、反腔回路;多级起竖液压缸快速起竖;The external pressure oil supply port P supplies oil to the first proportional multi-way valve and the second proportional multi-way valve; the first proportional multi-way valve and the second proportional multi-way valve respectively output oil through the connection port of the positive cavity; They are respectively output to the oil inlet port of the positive cavity balance valve and the control port of the negative cavity balance valve; the oil flowing into the positive cavity balance valve flows into the positive cavity of the multi-stage vertical hydraulic cylinder through the oil outlet of the positive cavity balance valve; The oil in the balance valve will open the anti-cavity balance valve to form the positive cavity and reverse cavity circuit of the multi-stage erecting hydraulic cylinder; the multi-stage erecting hydraulic cylinder will quickly erect;
当多级起竖液压缸在起竖过程中负载过重心时刻,多级起竖液压缸起竖失速;反腔平衡阀通过调节油液流量的大小,实现变负载平衡,保证起竖过程平稳;When the load of the multi-stage erecting hydraulic cylinder exceeds the center of gravity during the erecting process, the multi-stage erecting hydraulic cylinder stalls during erection; the anti-chamber balance valve realizes variable load balance by adjusting the flow of oil to ensure a stable erecting process;
当多级起竖液压缸起竖至与水平面夹角83°时,只保留第一比例多路阀供油,多级起竖液压缸起竖速度减速,实现多级起竖液压缸精准调直;When the multi-stage erecting hydraulic cylinder is erected to an angle of 83° with the horizontal plane, only the first proportional multi-way valve oil supply is reserved, and the vertical speed of the multi-stage erecting hydraulic cylinder is reduced to achieve precise straightening of the multi-stage erecting hydraulic cylinder ;
当反腔平衡阀内部油压过大时,打开反腔平衡阀中的安全阀,泄油,实现反腔平衡阀压力不超过极限值。When the internal oil pressure of the anti-cavity balance valve is too large, open the safety valve in the anti-cavity balance valve to drain the oil, so that the pressure of the anti-cavity balance valve does not exceed the limit value.
在上述的一种多级缸快速起竖回收控制系统,所述的多级起竖液压缸回平过程为:In the above-mentioned multi-stage cylinder rapid erecting recovery control system, the process of returning the multi-stage erecting hydraulic cylinder to leveling is:
初始状态多级起竖液压缸为竖直状态;In the initial state, the multi-stage erecting hydraulic cylinder is in the vertical state;
外部压力油进供给口P向第一比例多路阀和第二比例多路阀供油;第一比例多路阀和第二比例多路阀分别通过反腔连接口输出油;汇总后将油分别输出至反腔平衡阀的进油口和正腔平衡阀的控制口;流入反腔平衡阀的油经反腔平衡阀的出油口流入多级起竖液压缸的反腔;流入正腔平衡阀的油将正腔平衡阀打开,形成多级起竖液压缸的正腔、反腔回路;多级起竖液压缸快速回平;The external pressure oil supply port P supplies oil to the first proportional multi-way valve and the second proportional multi-way valve; the first proportional multi-way valve and the second proportional multi-way valve respectively output oil through the reverse chamber connection port; They are respectively output to the oil inlet port of the anti-cavity balance valve and the control port of the positive cavity balance valve; the oil flowing into the anti-cavity balance valve flows into the anti-chamber of the multi-stage vertical hydraulic cylinder through the oil outlet of the anti-cavity balance valve; The oil in the valve opens the positive cavity balance valve to form the positive cavity and negative cavity circuit of the multi-stage vertical hydraulic cylinder; the multi-stage vertical vertical hydraulic cylinder quickly returns to level;
当多级起竖液压缸在回平过程中负载过重心时刻,多级起竖液压缸回平失速;正腔平衡阀通过调节油液流量的大小,实现变负载平衡,保证回平过程平稳;When the load of the multi-stage erecting hydraulic cylinder is over the center of gravity in the process of returning to level, the multi-stage erecting hydraulic cylinder will stall when returning to level; the positive chamber balance valve realizes variable load balance by adjusting the flow of oil to ensure a smooth return to level process;
当多级起竖液压缸回平至与水平面夹角5°-7°时,只保留第一比例多路阀供油,多级起竖液压缸回平速度减速,实现多级起竖液压缸精准回平;When the multi-stage erecting hydraulic cylinder returns to level to an angle of 5°-7° with the horizontal plane, only the first proportional multi-way valve oil supply is reserved, and the return-to-level speed of the multi-stage erecting hydraulic cylinder is decelerated to realize the multi-stage erecting hydraulic cylinder Accurate return to level;
当正腔平衡阀内部油压过大时,打开正腔平衡阀中的安全阀,泄油,实现正腔平衡阀压力不超过极限值;When the internal oil pressure of the positive cavity balance valve is too high, open the safety valve in the positive cavity balance valve to drain the oil so that the pressure of the positive cavity balance valve does not exceed the limit value;
在回平过程中,通过电磁开关阀开启快速回收旁路;实现快速回收旁路和正腔平衡阀共2路回油路开启;增加回平速度。In the process of returning to leveling, the quick recovery bypass is opened through the electromagnetic switch valve; a total of two return oil circuits of the quick recovery bypass and the positive cavity balance valve are opened; the return to leveling speed is increased.
在上述的一种多级缸快速起竖回收控制系统,所述的第一比例多路阀和第二比例多路阀均实现供油量自控。In the above-mentioned multi-stage cylinder rapid erection recovery control system, both the first proportional multi-way valve and the second proportional multi-way valve realize automatic control of oil supply.
在上述的一种多级缸快速起竖回收控制系统,所述多级起竖液压缸的起竖时间小于等于50s;起竖完成后的竖直精度小于等于±1°。In the above-mentioned multi-stage cylinder rapid erection recovery control system, the erection time of the multi-stage erection hydraulic cylinder is less than or equal to 50s; the vertical accuracy after erection is less than or equal to ±1°.
在上述的一种多级缸快速起竖回收控制系统,所述第一比例多路阀和第二比例多路阀的供总油量为50-280L/min。In the aforementioned multi-stage cylinder rapid erection recovery control system, the total oil supply volume of the first proportional multi-way valve and the second proportional multi-way valve is 50-280 L/min.
在上述的一种多级缸快速起竖回收控制系统,在多级起竖液压缸起竖过程中:In the above-mentioned multi-stage cylinder rapid erection recovery control system, during the erection process of the multi-stage erection hydraulic cylinder:
S1、当多级起竖液压缸与水平夹角大于等于0°,且小于48°时,第一比例多路阀的供油量为160L/min;第二比例多路阀的供油量为120L/min;S1. When the angle between the multi-stage vertical hydraulic cylinder and the horizontal is greater than or equal to 0° and less than 48°, the oil supply volume of the first proportional multi-way valve is 160L/min; the oil supply volume of the second proportional multi-way valve is 120L/min;
S2、当多级起竖液压缸与水平夹角大于等于48°,且小于51°时,第一比例多路阀的供油量为100-160L/min;第二比例多路阀的供油量为80-120L/min;S2. When the angle between the multi-stage vertical hydraulic cylinder and the horizontal is greater than or equal to 48° and less than 51°, the oil supply of the first proportional multi-way valve is 100-160L/min; the oil supply of the second proportional multi-way valve The volume is 80-120L/min;
S3、当多级起竖液压缸与水平夹角大于等于51°,且小于67°时,第一比例多路阀的供油量为100L/min;第二比例多路阀的供油量为80L/min;S3. When the angle between the multi-stage vertical hydraulic cylinder and the horizontal is greater than or equal to 51° and less than 67°, the oil supply volume of the first proportional multi-way valve is 100L/min; the oil supply volume of the second proportional multi-way valve is 80L/min;
S4、当多级起竖液压缸与水平夹角大于等于67°,且小于83°时,第一比例多路阀的供油量为50-100L/min;第二比例多路阀的供油量为0-80L/min;S4. When the angle between the multi-stage vertical hydraulic cylinder and the horizontal is greater than or equal to 67° and less than 83°, the oil supply of the first proportional multi-way valve is 50-100L/min; the oil supply of the second proportional multi-way valve The volume is 0-80L/min;
S5、当多级起竖液压缸与水平夹角大于等于83°,且小于等于90°时,第一比例多路阀的供油量为50L/min;第二比例多路阀不供油。S5. When the angle between the multi-stage vertical hydraulic cylinder and the horizontal is greater than or equal to 83° and less than or equal to 90°, the oil supply volume of the first proportional multi-way valve is 50L/min; the second proportional multi-way valve does not supply oil.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明中起竖流量控制采用两联多路阀组合控制多级液压缸,解决了大流量快速起竖和到位小流量精确调直的矛盾,实现了发射车的快速起竖和精确调直;(1) In the present invention, the erection flow control adopts a combination of two multi-way valves to control the multi-stage hydraulic cylinder, which solves the contradiction between rapid erection with large flow rate and precise straightening with small flow rate in place, and realizes rapid erection and precise alignment of the launching vehicle. straighten;
(2)本发明设置旁路快速回收功能模块,避免了回收过程中的反腔憋压现象,实现了发射车的快速回收;(2) The present invention is equipped with a bypass fast recovery function module, which avoids the phenomenon of anti-cavity pressure suppression in the recovery process, and realizes the rapid recovery of the launch vehicle;
(3)本发明设置旁路快速回收功能模块,避免了回收过程中的反腔憋压现象,实现了发射车的快速回收;(3) The present invention is equipped with a bypass fast recovery function module, which avoids the phenomenon of anti-cavity pressure suppression in the recovery process, and realizes the rapid recovery of the launch vehicle;
(4)本发明采用了变负载平衡技术,通过负载压力反馈来控制正腔平衡阀的开口大小,产生随负载变化的流量控制回收速度,避免快速回收时导致大吨位负载下降的风险,确保系统安全。(4) The present invention adopts variable load balance technology, controls the opening size of the positive chamber balance valve through load pressure feedback, and generates a flow rate that varies with the load to control the recovery speed, avoiding the risk of large-tonnage load drop during rapid recovery, and ensuring the system Safety.
附图说明Description of drawings
图1为本发明起竖回收控制系统示意图;Fig. 1 is a schematic diagram of the erection recovery control system of the present invention;
图2为本发明正腔平衡阀管路示意图。Fig. 2 is a schematic diagram of the pipeline of the positive chamber balance valve of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步详细的描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
本发明提供一种多级缸快速起竖回收控制系统,提高液压系统在快速动作过程的平稳性和安全性。The invention provides a multi-stage cylinder rapid erection recovery control system, which improves the stability and safety of the hydraulic system in the rapid action process.
如图1所示为起竖回收控制系统示意图,由图可知,包括多级起竖液压缸1、反腔平衡阀2、正腔平衡阀3、快速回收旁路4、电磁开关阀5、第一比例多路阀6和第二比例多路阀7;Figure 1 is a schematic diagram of the erection recovery control system, which includes multi-stage erection hydraulic cylinder 1, reverse cavity balance valve 2, positive cavity balance valve 3, quick recovery bypass 4, electromagnetic switch valve 5, the first A proportional multi-way valve 6 and a second proportional multi-way valve 7;
反腔平衡阀2的出油口与多级起竖液压缸1的反腔连通;第一平衡阀2的进油口分别与正腔平衡阀3的控制口、第一比例多路阀6的反腔连接口和第二比例多路阀7的反腔连接口连通;反腔平衡阀2的控制口分别与正腔平衡阀3的进油口、第一比例多路阀6的正腔连接口和第二比例多路阀7的正腔连接口连通;The oil outlet of the anti-cavity balance valve 2 communicates with the anti-cavity of the multi-stage erecting hydraulic cylinder 1; The anti-cavity connection port communicates with the anti-cavity connection port of the second proportional multi-way valve 7; the control port of the anti-cavity balance valve 2 is respectively connected with the oil inlet port of the positive cavity balance valve 3 and the positive cavity of the first proportional multi-way valve 6 The port is communicated with the positive chamber connection port of the second proportional multi-way valve 7;
正腔平衡阀3的出油口分别与多级起竖液压缸1的正腔、快速回收旁路4的进油口连通;正腔平衡阀3的进油口分别与反腔平衡阀2的控制口、第一比例多路阀6的正腔连接口和第二比例多路阀7的正腔连接口连通;正腔平衡阀3的控制口分别与反腔平衡阀2的进油口、第一比例多路阀6的反腔连接口和第二比例多路阀7的反腔连接口连通;The oil outlet of the positive cavity balance valve 3 is connected with the positive cavity of the multi-stage erecting hydraulic cylinder 1 and the oil inlet of the quick recovery bypass 4 respectively; The control port, the positive cavity connection port of the first proportional multi-way valve 6 and the positive cavity connection port of the second proportional multi-way valve 7 are connected; the control port of the positive cavity balance valve 3 is connected with the oil inlet, The anti-cavity connection port of the first proportional multi-way valve 6 communicates with the anti-cavity connection port of the second proportional multi-way valve 7;
快速回收旁路4的进油口分别与多级起竖液压缸1的正腔和正腔平衡阀3的出油口连通;快速回收旁路4的出油口与外部压力油回油口T连通;快速回收旁路4的控制口与电磁开关阀5连通;The oil inlet of the quick recovery bypass 4 is connected with the positive chamber of the multi-stage erecting hydraulic cylinder 1 and the oil outlet of the positive cavity balance valve 3 respectively; the oil outlet of the quick recovery bypass 4 is connected with the external pressure oil return port T ; The control port of the quick recovery bypass 4 communicates with the electromagnetic switch valve 5;
第一比例多路阀6的正腔连接口和第二比例多路阀7的正腔连接口均与正腔平衡阀3连通;第一比例多路阀6的反腔连接口和第二比例多路阀7的反腔连接口均与反腔平衡阀2连通;第一比例多路阀6的供油口和第二比例多路阀7的供油口均与外部压力油进供给口P连通;第一比例多路阀6的泄油口和第二比例多路阀7的泄油口均与外部压力油回油口T连通。第一比例多路阀6和第二比例多路阀7均实现供油量自控。反腔平衡阀2和正腔平衡阀3相同;所述第一比例多路阀6和第二比例多路阀7相同。多级起竖液压缸1的起竖时间小于等于50s;起竖完成后的竖直精度小于等于±1°。The positive cavity connection port of the first proportional multi-way valve 6 and the positive cavity connection port of the second proportional multi-way valve 7 are all communicated with the positive cavity balance valve 3; the negative cavity connection port of the first proportional multi-way valve 6 and the second proportional The anti-cavity connection port of the multi-way valve 7 is connected with the anti-cavity balance valve 2; the oil supply port of the first proportional multi-way valve 6 and the oil supply port of the second proportional multi-way valve 7 are connected with the external pressure oil supply port P Communication; the oil drain port of the first proportional multi-way valve 6 and the oil drain port of the second proportional multi-way valve 7 are both connected with the external pressure oil return port T. Both the first proportional multi-way valve 6 and the second proportional multi-way valve 7 realize automatic control of oil supply. The reverse cavity balance valve 2 is the same as the positive cavity balance valve 3; the first proportional multi-way valve 6 and the second proportional multi-way valve 7 are the same. The erecting time of the multistage erecting hydraulic cylinder 1 is less than or equal to 50s; the vertical accuracy after the erecting is completed is less than or equal to ±1°.
如图2所示为正腔平衡阀管路示意图,由图可知,正腔平衡阀3包括滤网8、第一阻尼9、第二阻尼10、单向阀11、单向节流阀12和安全阀13;其中,滤网8的一端分别与反腔平衡阀2的进油口、第一比例多路阀6的反腔连接口和第二比例多路阀7的反腔连接口连通;滤网8的另一端与第一阻尼9的一端连接;第一阻尼9的另一端分别与第二阻尼10的一端和单向节流阀12的控制口连接;第二阻尼10的另一端与单向阀11的进油口连通;单向阀11的截止口与安全阀13的控制口连通;单向节流阀12的进油口分别与反腔平衡阀2的控制口、第一比例多路阀6的正腔连接口和第二比例多路阀7的正腔连接口连通;单向节流阀12的出油口与多级起竖液压缸1的正腔连通;安全阀13的出油口与单向节流阀12的出油口连通。As shown in Figure 2, it is a schematic diagram of the pipeline of the positive cavity balance valve. It can be seen from the figure that the positive cavity balance valve 3 includes a filter screen 8, a first damper 9, a second damper 10, a one-way valve 11, a one-way throttle valve 12 and Safety valve 13; wherein, one end of strainer 8 communicates with the oil inlet of anti-cavity balance valve 2, the anti-cavity connection port of first proportional multi-way valve 6 and the anti-cavity connection port of second proportional multi-way valve 7; The other end of the strainer 8 is connected with one end of the first damper 9; the other end of the first damper 9 is respectively connected with one end of the second damper 10 and the control port of the one-way throttle valve 12; the other end of the second damper 10 is connected with The oil inlet of the one-way valve 11 is connected; the cut-off port of the one-way valve 11 is connected with the control port of the safety valve 13; The positive cavity connecting port of the multi-way valve 6 is connected with the positive cavity connecting port of the second proportional multi-way valve 7; the oil outlet of the one-way throttle valve 12 is connected with the positive cavity of the multi-stage erecting hydraulic cylinder 1; the safety valve 13 The oil outlet of the valve communicates with the oil outlet of the one-way throttle valve 12.
多级起竖液压缸1为三级液压缸;多级起竖液压缸1采用倒装方式。起竖时按三、二、一级筒顺序伸出。起竖过程中,多级起竖液压缸1三、二级筒换级采用反腔阻尼小孔形式,反腔液压油通过三级筒上的小孔流回油箱,即当多级起竖液压缸1三级筒伸至行程末端时,小孔逐渐减少,反腔压力逐渐上升,使得正腔压力也随着上升,减少换级时的压力突变,起到节流缓冲作用。起竖液压缸二、一级筒换级采用正腔阻尼形式,通过阻尼套与浮动节流圈之间的环形间隙逐渐减小,造成正腔压力逐渐上升,减小换级时压力突变。起竖臂起竖到90°时由液体摆控制,起竖臂下降至0°时由接近开关控制。起竖正反腔设置有平衡阀,起平衡载荷、锁定及超压卸荷的功能。The multi-stage erecting hydraulic cylinder 1 is a three-stage hydraulic cylinder; the multi-stage erecting hydraulic cylinder 1 adopts an upside down method. Protrude according to the order of the third, second and first-level tubes when erecting. During the erecting process, the third and second cylinders of the multi-stage erecting hydraulic cylinder 1 adopt the form of anti-cavity damping small holes, and the anti-cavity hydraulic oil flows back to the oil tank through the small holes on the third-stage cylinder, that is, when the multi-stage vertical hydraulic cylinder When the third-stage cylinder of cylinder 1 extends to the end of the stroke, the small hole gradually decreases, and the pressure of the reverse chamber gradually increases, so that the pressure of the positive chamber also rises accordingly, reducing the sudden pressure change when changing stages, and playing the role of throttling and buffering. The stage change of the second and first stage cylinders of the erecting hydraulic cylinder adopts the form of positive cavity damping. The annular gap between the damping sleeve and the floating throttle ring is gradually reduced, causing the pressure of the positive cavity to gradually increase, and reducing the sudden pressure change during the stage change. When the vertical arm is raised to 90°, it is controlled by a liquid pendulum, and when the vertical arm is lowered to 0°, it is controlled by a proximity switch. There is a balance valve in the front and back chambers of the erector, which has the functions of load balancing, locking and overpressure unloading.
多级起竖液压缸1起竖过程为:The erecting process of the multi-stage erecting hydraulic cylinder 1 is as follows:
多级起竖液压缸1初始状态为水平状态;The initial state of the multi-stage erecting hydraulic cylinder 1 is a horizontal state;
外部压力油进供给口P向第一比例多路阀6和第二比例多路阀7供油;第一比例多路阀6和第二比例多路阀7分别通过正腔连接口输出油;汇总后将油分别输出至正腔平衡阀3的进油口和反腔平衡阀2的控制口;流入正腔平衡阀3的油经正腔平衡阀3的出油口流入多级起竖液压缸1的正腔;流入反腔平衡阀2的油将反腔平衡阀2打开,形成多级起竖液压缸1的正腔、反腔回路;多级起竖液压缸1快速起竖;The external pressure oil supply port P supplies oil to the first proportional multi-way valve 6 and the second proportional multi-way valve 7; the first proportional multi-way valve 6 and the second proportional multi-way valve 7 respectively output oil through the positive cavity connection port; After summarizing, the oil is output to the oil inlet port of the positive cavity balance valve 3 and the control port of the reverse cavity balance valve 2; the oil flowing into the positive cavity balance valve 3 flows into the multi-stage erection hydraulic pressure The positive chamber of the cylinder 1; the oil flowing into the counter chamber balance valve 2 opens the counter chamber balance valve 2 to form the positive chamber and reverse chamber circuits of the multi-stage erecting hydraulic cylinder 1; the multi-stage erecting hydraulic cylinder 1 quickly erects;
当多级起竖液压缸1在起竖过程中负载过重心时刻,多级起竖液压缸1起竖失速;反腔平衡阀2通过调节油液流量的大小,实现变负载平衡,保证起竖过程平稳;When the load of the multi-stage erecting hydraulic cylinder 1 exceeds the center of gravity during the erecting process, the multi-stage erecting hydraulic cylinder 1 stalls during erection; the anti-chamber balance valve 2 realizes variable load balance by adjusting the flow of oil to ensure erection The process is stable;
当多级起竖液压缸1起竖至与水平面夹角83°时,只保留第一比例多路阀6供油,多级起竖液压缸1起竖速度减速,实现多级起竖液压缸1精准调直;When the multi-stage erecting hydraulic cylinder 1 is erected to an angle of 83° with the horizontal plane, only the first proportional multi-way valve 6 is reserved for oil supply, and the erecting speed of the multi-stage erecting hydraulic cylinder 1 is decelerated to realize the multi-stage erecting hydraulic cylinder 1 precise straightening;
当反腔平衡阀2内部油压过大时,打开反腔平衡阀2中的安全阀13,泄油,实现反腔平衡阀2压力不超过极限值。When the internal oil pressure of the anti-cavity balance valve 2 is too high, the safety valve 13 in the anti-cavity balance valve 2 is opened to drain the oil, so that the pressure of the anti-cavity balance valve 2 does not exceed the limit value.
在多级起竖液压缸1起竖过程中:During the erecting process of the multi-stage erecting hydraulic cylinder 1:
S1、当多级起竖液压缸1与水平夹角大于等于0°,且小于48°时,第一比例多路阀6的供油量为160L/min;第二比例多路阀7的供油量为120L/min;S1. When the angle between the multi-stage erecting hydraulic cylinder 1 and the horizontal is greater than or equal to 0° and less than 48°, the oil supply volume of the first proportional multi-way valve 6 is 160L/min; the oil supply volume of the second proportional multi-way valve 7 The oil volume is 120L/min;
S2、当多级起竖液压缸1与水平夹角大于等于48°,且小于51°时,第一比例多路阀6的供油量为100-160L/min;第二比例多路阀7的供油量为80-120L/min;S2. When the angle between the multi-stage vertical hydraulic cylinder 1 and the horizontal is greater than or equal to 48° and less than 51°, the oil supply of the first proportional multi-way valve 6 is 100-160L/min; the second proportional multi-way valve 7 The oil supply volume is 80-120L/min;
S3、当多级起竖液压缸1与水平夹角大于等于51°,且小于67°时,第一比例多路阀6的供油量为100L/min;第二比例多路阀7的供油量为80L/min;S3. When the angle between the multi-stage erecting hydraulic cylinder 1 and the horizontal is greater than or equal to 51° and less than 67°, the oil supply volume of the first proportional multi-way valve 6 is 100 L/min; the oil supply volume of the second proportional multi-way valve 7 is The oil volume is 80L/min;
S4、当多级起竖液压缸1与水平夹角大于等于67°,且小于83°时,第一比例多路阀6的供油量为50-100L/min;第二比例多路阀7的供油量为0-80L/min;S4. When the angle between the multi-stage vertical hydraulic cylinder 1 and the horizontal is greater than or equal to 67° and less than 83°, the oil supply of the first proportional multi-way valve 6 is 50-100L/min; the second proportional multi-way valve 7 The oil supply volume is 0-80L/min;
S5、当多级起竖液压缸1与水平夹角大于等于83°,且小于等于90°时,第一比例多路阀6的供油量为50L/min;第二比例多路阀7不供油。S5. When the angle between the multi-stage vertical hydraulic cylinder 1 and the horizontal is greater than or equal to 83° and less than or equal to 90°, the oil supply of the first proportional multi-way valve 6 is 50L/min; the second proportional multi-way valve 7 is not Fuel.
多级起竖液压缸1回平过程为:The 1-back leveling process of the multi-stage vertical hydraulic cylinder is as follows:
初始状态多级起竖液压缸1为竖直状态;In the initial state, the multi-stage erecting hydraulic cylinder 1 is in a vertical state;
外部压力油进供给口P向第一比例多路阀6和第二比例多路阀7供油;第一比例多路阀6和第二比例多路阀7分别通过反腔连接口输出油;汇总后将油分别输出至反腔平衡阀2的进油口和正腔平衡阀3的控制口;流入反腔平衡阀2的油经反腔平衡阀2的出油口流入多级起竖液压缸1的反腔;流入正腔平衡阀3的油将正腔平衡阀3打开,形成多级起竖液压缸1的正腔、反腔回路;多级起竖液压缸1快速回平;The external pressure oil supply port P supplies oil to the first proportional multi-way valve 6 and the second proportional multi-way valve 7; the first proportional multi-way valve 6 and the second proportional multi-way valve 7 respectively output oil through the anti-cavity connection port; After summarizing, the oil is respectively output to the oil inlet port of the anti-chamber balance valve 2 and the control port of the positive chamber balance valve 3; 1; the oil flowing into the positive cavity balance valve 3 opens the positive cavity balance valve 3 to form the positive cavity and reverse cavity circuits of the multi-stage erecting hydraulic cylinder 1; the multi-stage erecting hydraulic cylinder 1 quickly returns to level;
当多级起竖液压缸1在回平过程中负载过重心时刻,多级起竖液压缸1回平失速;正腔平衡阀3通过调节油液流量的大小,实现变负载平衡,保证回平过程平稳;When the load of the multi-stage erecting hydraulic cylinder 1 exceeds the center of gravity during the process of returning to level, the multi-stage erecting hydraulic cylinder 1 returns to level and stalls; the positive chamber balance valve 3 realizes variable load balance by adjusting the flow of oil to ensure return to level The process is stable;
当多级起竖液压缸1回平至与水平面夹角5°-7°时,只保留第一比例多路阀6供油,多级起竖液压缸1回平速度减速,实现多级起竖液压缸1精准回平;When the multi-stage erecting hydraulic cylinder 1 returns to level to an angle of 5°-7° with the horizontal plane, only the first proportional multi-way valve 6 is reserved for oil supply, and the speed of the multi-stage erecting hydraulic cylinder 1 is decelerated to achieve multi-stage erection. Vertical hydraulic cylinder 1 is accurately leveled;
当正腔平衡阀3内部油压过大时,打开正腔平衡阀3中的安全阀13,泄油,实现正腔平衡阀3压力不超过极限值;When the internal oil pressure of the positive cavity balance valve 3 is too high, open the safety valve 13 in the positive cavity balance valve 3 to drain the oil, so that the pressure of the positive cavity balance valve 3 does not exceed the limit value;
在回平过程中,通过电磁开关阀5开启快速回收旁路4;实现快速回收旁路4和正腔平衡阀3共2路回油路开启;有效加快回收速度,确保回平过程的快速性。During the back-leveling process, the quick recovery bypass 4 is opened through the electromagnetic switch valve 5; two oil return circuits, the quick recovery bypass 4 and the positive cavity balance valve 3, are opened; the recovery speed is effectively accelerated to ensure the rapidity of the back-leveling process.
第一比例多路阀6和第二比例多路阀7的供总油量为50-280L/min。The total oil supply volume of the first proportional multi-way valve 6 and the second proportional multi-way valve 7 is 50-280 L/min.
在起竖过程可以由于起竖及下放过程中均会出现负负载,所以在多级起竖液压缸1的正反腔均设置了平衡阀。平衡阀设计上采用大开启面积比结构并将安全阀阀芯和平衡阀主阀芯分离,有效的降低了起竖过程中负载压力波动对阀芯稳定性的影响,提高了弹体到位后的位置保持时间,确保了起竖系统的快速性和稳定性。起竖换向阀均为O型中位,与平衡阀的锁止功能形成双保险,保证导弹可靠驻留。In the erecting process, negative loads can occur in the erecting and lowering processes, so balance valves are provided in the positive and negative chambers of the multi-stage erecting hydraulic cylinder 1 . The design of the balance valve adopts a large opening area ratio structure and separates the safety valve spool from the balance valve main spool, which effectively reduces the influence of load pressure fluctuations on the stability of the spool during the erection process and improves the safety of the projectile after it is in place. The position holding time ensures the rapidity and stability of the erecting system. The vertical reversing valves are all in the O-type neutral position, which forms a double insurance with the locking function of the balance valve to ensure the missile stays reliably.
本发明起竖流量控制采用第一比例多路阀6和第二比例多路阀7组合控制多级液压缸,解决了大流量快速起竖和到位小流量精确调直的矛盾,实现了多级起竖液压缸1的快速起竖和精确调直;液压系统设置快速回收旁路4,避免了回收过程中的反腔憋压现象,实现了多级起竖液压缸1的快速回收。本发明采用变负载平衡技术,通过负载压力反馈来控制正腔平衡阀的开口大小,产生随负载变化的流量控制回收速度,避免快速回收时导致大吨位负载下降的风险,确保系统安全。The erection flow control of the present invention adopts the combination of the first proportional multi-way valve 6 and the second proportional multi-way valve 7 to control the multi-stage hydraulic cylinder, which solves the contradiction between rapid erection with large flow rate and precise straightening with small flow rate in place, and realizes multi-stage hydraulic cylinders. Rapid erection and precise straightening of the erecting hydraulic cylinder 1; the hydraulic system is equipped with a rapid recovery bypass 4, which avoids the pressure suppression phenomenon in the reverse cavity during the recovery process, and realizes the rapid recovery of the multi-stage vertical erecting hydraulic cylinder 1. The invention adopts variable load balance technology, controls the opening size of the positive chamber balance valve through load pressure feedback, generates a flow rate that varies with the load, controls the recovery speed, avoids the risk of large-tonnage load drop during rapid recovery, and ensures system safety.
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。The content that is not described in detail in the description of the present invention belongs to the well-known technology of those skilled in the art.
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